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Opportunities for Renewable Propane

  1. Opportunities for Renewable Propane Propane Education & Research Council
  2. • Renewable Propane (U.S.) is obtained using renewable or bio-based feedstock and is a drop-in replacement for conventional propane. • Both, conventional and renewable propane, are mostly composed of propane and some butane/isobutane. • Not all biobased feedstocks yield renewable propane and/or are sustainable. • Currently, on a commercial scale, renewable propane is produced as a byproduct of renewable diesel and sustainable aviation fuel. • Predominantly produced by Hydrotreated Vegetable Oil (HVO) process. Also commonly called as Hydroprocessed Esters and Fatty Acids (HEFA). Feedstock is fats, oils, and grease. • Several other methods are in research and pilot scale, but HVO is the large- scale commercial process (highest technology readiness level). What is Renewable Propane?
  3. Basics of HEFA Process Source: NREL and Abhari, et al. Process for producing jet fuel and LPG from renewable sources. 7,846,323 B2, 2010 5 – 6 wt% Propane 8 wt% C3 + C4 • Isomerize • Crack • Hydrogenate double bonds • Deoxygenate • Potential yield of propane ~ 5-8% (wt.%) depending on the end-product (Renewable Diesel (RD) or Sustainable Aviation Fuel (SAF)) Used cooking oil (e.g., soybean) Fossil or green Fossil or green
  4. US Domestic Production 0 1 2 3 4 5 6 7 8 2016 2017 2018 2019 U.S. Renewable Propane Production million gallons Source: WPGA
  5. US Domestic Production projected to reach ~20 M gallons in 2022 Source: https://www.ugicorp.com/news-releases/news-release-details/ugi-and-global-clean-energy-announce-partnership-distribute
  6. • Over 790M Gal/y RD/SAF production in service →~40M gallons RP potential • Claimed growth of RD/SAF in 3-5 years ~ 5.5B Gal/y → ~277M gallons RP potential • Highest capacity in Louisiana area > 2.5B Gal/y , California > 1.8B Gal/y • None on the east coast Commercial HEFA Production of RD and SAF - USA Company Location Existing Gal/y Additional Gal/y Technology 1 Renewable Energy Group Geismar, LA 90M 250M Expanding 2023 2 Diamond Green – Valero Norco, LA 290M 400M Expanding 2021 Ecofining 3 Marathon Dickinson, ND 180M HydroFlex 4 NextChem/ Saola Energy Garnett, KA 5M 5 BP Cherry Point Birch Bay, WA 42M 6 World Energy Paramount, CA 35M 230M Expanding 2023 7 Sinclair/HollyFrontier Sinclair, WY 150M 240M 8 CVR Wynnewood Wynnewood, OK 100M Under construction HydroFlex 9 Diamond Green – Valero Port Arthur, TX 470M Under construction 2024 10 Emerald Biofuels Port Arthur, TX 110M Under construction 11 Green Fuels Port of Columbia, LA 32M Planning 2025 12 Holly Cheyenne, Wy 90M Planning 2022 13 Marathon Martinez, CA 730M Converting 2023 HydroFlex 14 Next Renewables Columbia River, OR 750M Planned 2024 15 Phillips 66 Rodeo, CA 650M Planning 2024 16 Ryze Renewables Las Vegas, NV 100M Planning 17 Ryze Renewables Reno, NV 50M Planning 18 St Josheph Renewable Fuels Newton, IL 90M Planning 19 Bakersfield Renewable Fuels Bakersfield, CA 230M Converting 2022 HydroFlex 20 HollyFrontier Artesia, NM 110M Converting 2022 21 Grön Fuels Baton Rouge, LA 900M Planning 2030 Total 792M 5,532M Biofuels Digest, Feb. 2021. https://www.biofuelsdigest.com/bdigest/2021/02/08/50-renewable-diesel-projects-and-the-technologies-behind-them/10/ , Biodiesel Magazine, Jan. 2021.
  7. Renewable Propane Customers
  8. Recent Buzz – National and International
  9. • EPA Renewable Identification Number (RINs) under Renewable Fuel Standard Program • Renewable propane derived from Fats Oils and Grease (FOG) eligible for D-5 RIN. • Replace fossil fuel present in transportation fuel, heating oil or jet fuel • California’s LCFS • 9 pathways were approved by CARB for renewable propane produced by REG. • Carbon intensity varies by feedstock, ranging from 20.5 (U.S. sourced cooking oil) to 43.5 gCO2eq/MJ (Asia Pacific sourced animal fat or tallow). • CARB set price cap is $200/metric ton CO2eq reduction. • On-road transportation/forklift markets. • Oregon’s Clean Fuels Program has its own carbon clearance market. Credit price is about $125.7/metric ton of CO2eq reduction. Requires carbon intensity reduction by 10% by 2025 in the statewide fuel pool from 2015 levels. • Washington’s LCFS to commence in January 2023. Requires fuel suppliers to gradually reduce the carbon intensity of transportation fuels to 20 percent below 2017 levels by 2038. Renewable Fuel Standards (RFS)/Low Carbon Fuel Standards (LCFS)
  10. Carbon Intensity (gCO2eq/MJ) of Conventional Propane vs. Electrical Grid Carbon intensity is the total lifecycle carbon footprint of an energy carrier from source to point of use
  11. 83.19 33 26 20.5 26.5 37.5 38.5 43.5 27 28.5 0 10 20 30 40 50 60 70 80 90 Fossil Distilled corn oil NA sourced used cooking oil US sourced non- rendered used cooking oil SA sourced used cooking oil NA sourced animal fat (tallow) SA sourced animal fat (tallow) Asia pacific sourced animal fat (tallow) Sanimax Montreal animal fat (tallow) Sanimax USA animal fat (tallow) Carbon Intensity (gCO2eq/MJ) Feedstock Source Propane/LPG (Conventional and renewable) Carbon Intensities Renewable Propane – CARB Provisional Carbon Intensities Carbon intensity can be 4X lower than conventional propane. Source: CARB
  12. • Real-world on-road testing conducted by University of California – Riverside on a delivery truck (2018 Ford F750, Ford 6.8L engine) – PERC sponsored project. • 6 stops and ~20 miles of driving – 3 tests per fuel • Differences in NOx, CO2, CO, Hydrocarbon emissions were found to be statistically insignificant considering real-world driving conditions (driver behavior, traffic etc.). Renewable Propane vs. Conventional Propane Performance Testing Fuel mile CO2 (g/mi) CO (g/mi) NO (g/mi) NO2 (g/mi) NOx (g/mi) THC (g/mi) LPG 19.922 1873.568 3.717 0.093 0.006 0.099 0.043 RLPG 20.590 1820.853 3.382 0.100 0.001 0.101 0.036 Fuel gal CO2 (g/gal) CO (g/gal) NO (g/gal) NO2 (g/gal) NOx (g/gal) THC (g/gal) LPG 4.960 7525.115 14.838 0.371 0.025 0.397 0.173 RLPG 4.981 7527.809 13.995 0.415 0.004 0.419 0.150 Fuel hour CO2 (g/hour) CO (g/hour) NO (g/hour) NO2 (g/hour) NOx (g/hour) THC (g/hour) LPG 1.177 31713.386 62.713 1.570 0.106 1.676 0.731 RLPG 1.240 30260.053 56.369 1.670 0.025 1.686 0.602 Fuel day CO2 (g/day) CO (g/day) NO (g/day) NO2 (g/day) NOx (g/day) THC (g/day) LPG 1.000 37322.727 73.592 1.842 0.125 1.967 0.858 RLPG 1.000 37493.742 69.703 2.065 0.021 2.086 0.745 Fuel bhp-hr CO2 (g/bhp-hr) CO (g/bhp-hr) NO (g/bhp-hr) NO2 (g/bhp-hr) NOx (g/bhp-hr) THC (g/bhp-hr) LPG 68.982 553.671 1.092 0.027 0.002 0.029 0.013 RLPG 74.907 491.186 0.913 0.027 0.000 0.027 0.010 A true drop-in replacement !
  13. PERC Resources https://propane.com/about-propane/renewable-propane/
  14. Carbon-Neutral Cocktail – The Future? Conventional ~30% by mass Renewable (NA Sourced used cooking oil) ~50% by mass Renewable (Dairy gas based) ~20% by mass 80 gCO2eq/MJ 20.5 gCO2eq/MJ -278 gCO2eq/MJ ~0 gCO2eq/MJ
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