3. Innovative Civil Engineering Solutions Pvt. Ltd.
Innovative Civil Engineering Solutions Pvt. Ltd (ICES) is a Modular Pre-Engineered
Construction System provider, wherein the technology has been developed by Well and
Able International Pte. Ltd., Singapore. The system has been established in Singapore in
various types of buildings and which has been certified by Building and Construction
Authority (BCA), Singapore, with highest Buildability and Constructability points. ICES
along with Well & Able has registered itself as a company in Singapore to develop this
technology and spread across the same across the Asian Countries.
ICES India, a professional organization headed by Mr. Shanmugasundaram and other
eminent professionals from various professional background and proven leaders in their
own respective profession like Management, Finance, and Marketing...etc have joined
hands to develop this organization in India to spread this technology. ICES has a
foundation from its parent organization, which is Sree Sai Management and Project
Consultants Pvt. Ltd., primarily operating in Project Management services, handling
projects of various nature including Hospitals, Malls, Hotels, and Residential
Conglomerations ... Etc
The experience of Engineering coupled with Project Management has made ICES
technically strong to disburse the High-end Modular Pre-Engineered Construction System
4. Our Brand…
‘InnoBuild-Prefab’, is the brand
and Trademark that ICES has
applied for in India. All our
products will come under this
tag.
5. Memberships…
ICES is a member of Indian Green Building Council,
which deals with Green Building Products and Systems
ICES is a member of Federation of Indian Export
Organizations.
ICES is a member of Engineering Exports Promotion
Council India.
6. System…
After having researched the length and breadth of the Civil Engineering and
Construction industry across the globe, ICES has structured a Modular Pre-
Engineered Construction System to suit the demographic Condition of India.
The Core objective of this system is to offer a Green, Clean, Dry, Elegant and
Quality and Cost effective system.
Fast, Less Labor, Enhanced Carpet Area, No need to worry about the availability
of Sand and Cement and their fluctuating prices and what more reasons do we
need to consider this system?
8. Shop Drawing Explained…
Detailed Construction and
Fabrication / Engineering
drawings that show the
proposed material, shape,
size, and Assembly of the
parts and how the entire
unit will be Erected.
9. Fabrication & Engineering…
Further to the approval
of the Shop Drawing by
the client the same is
transferred to the
factory for fabrication
and engineering to the
exact size and
measurement. Since
everything is planned
well in advance the
errors are minimized to
the negligible level.
13. High Frequency Welded Steel Structure
In this system we use the High Strength Low Alloy Steel in which the Carbon content is less than 0.2% of the total
mass. This alloy combination is chosen for its better flexibility and strength. One of the advantages of the HFW / ERW
process is that no filler material is used. Chemistry is therefore not affected by the welding process. Another
advantage of the HFW process is that it’s as very competitive as the process is ideally suited to a mass production
environment. High Frequency Welding evolved from low to medium frequency techniques which were developed
around the turn of the century. While making a good weld, the process was limited in speed and tended to heat a
much greater mass of metal than was needed to make a good weld. HFW welding permitted much greater speeds and
the heating of a small mass of metal due to the shallow penetration of the High Frequency current. In essence the strip
edges are fused together by means of high frequency induction welding. This is done by inducing a current along the
open seam using an alternating and variable magnetic field, which creates sufficient temperature to enable fusion of
the two edges.
The inherent strength of steel makes H-beams very competitive. The chemical composition requirements of the steel
used to make the section has, over the years, changed so that the end product is more suited to its applications. The
introduction of H-beams made from graded steel has significantly improved its competitiveness. Most international
and local specifications have taken into account galvanizing requirements so that end users receive a better quality
product. This is typically achieved by limiting the amount of Silicon and Phosphorus in the steel to ensure that it falls
within the preferred parts of the Sandlin curve. Structural steel H-beams offers Engineers, Developers and Architects
added benefits. These include structural benefits which translate into lighter and more efficient structures, reduced
wind load for exposed structures, better design against corrosion and last but not least, more aesthetically pleasing
structures.
22. Autoclaved Aerated Lightweight Concrete
Autoclaved Aerated Lightweight Concrete, or ALC, is concrete that has been manufactured to contain lots of closed air pockets.
Lightweight and fairly energy efficient, it is produced by adding an Air Entertaining Agent to concrete in a mould, then wire-cutting
into panels from the resulting ‘cake’ and ‘cooking’ them with steam (autoclaving).
Fire Rating - 4.5 Hours Thermal Conductivity:
0.13W/mK
Sound Insulation – 41-48dB Sound Penetration Loss
Radioactivity - Radiation is only 12μγ/h
Water Resistance - The intenerating coefficient is
0.88(intensity under saturated situation/intensity under
dry situation)
Density is just 550-600Kgs / m³. Comes in different Lengths say 2400/2700/2900… up to 4500mm in length. The width is
standardized to 600mm and the thickness can be 75/100/125/150/200mm.
24. Thermal Properties of ALC
Designation Thermal Resistance “R” (h.Ft2
.F/Btu)
8” AAC 32 pcf Wall System 10
8” Concrete 150 pcf Wall System 1
3 ½” Batt Insulation 13
1” Steel Plate 0.003
R = (1 / K) x Wall Thickness (in.)
Thermal Resistance “R” (h.Ft2.F/Btu) is the opposite of the thermal
conductivity and it is the resistance of material to conduct or allow
heat flow. R-value
25. Product Range & Dimensions
The autoclaved aerated
Lightweight concrete panel
comes in typical size of
100mm thick x 600mm wide,
with various lengths used for
outside wall, inner wall, floor
and roof. Table below shows
typical panel dimensions.
Panel
Widt
h
(mm)
Length (mm)
Wall Panel
100mm
thick
600 2700; 2850; 3000; & custom length
Floor Panel
100mm
thick
600 2000; 2200; & custom length
26. Sandwich Panel / Structural Insulated Panel
Structural insulated panels (SIP), otherwise most
commonly called as Sandwich Panels are a composite
building material. They consist of an insulating layer of
rigid core sandwiched between two layers of structural
board preferably Magnesium Oxide Boards (MgO) and
the core is either expanded polystyrene foam (EPS) or
Extruded polystyrene foam (XPS) or Composite
honeycomb (HSC) or ALC /CLC .
SIPs share the same structural properties as an I-beam
or I-column. The rigid insulation core of the SIP acts as a
web, while the sheathing fulfills the function of the
flanges. SIPs combine several components of
conventional building, such as studs and joists,
insulation, vapor barrier and air barrier. They can be
used for many different applications, such as exterior
wall, roof, floor and foundation systems.
27. Besta Boards (MgO)
Magnesium oxide (MgO) board, Trade Name as “Besta Board
” is a factory-made product. It is a type of relatively new
inorganic-bonded composite. Its main mineral being
magnesium oxide (MgO). MgO boards are produced with
alkali–resistant fiberglass mesh as strengthening material.
Magnesium oxide (melting point of 2,800°C) is often used as a
basic refractory material for lining crucibles & furnaces.
Besta Board is a newly developed and upcoming GREEN
material for DRY Construction. This material is approved for
use in USA, PRC, Canada, and many other countries for
various applications. Besta board’s special characteristics are
fire resistant, water resistant, mold resistant and high-
impact strength. It therefore is very well suited for both
interior and exterior walls & sheathing applications in
construction.
The Besta board manufacturing quality meets the ISO - 1182
International Fireproof Material Quality Standards.
28. Besta Board Usage
Besta Roof Sheets Besta Sandwich Panel Wrapping the Steel Member Besta Board False Ceiling
Besta Board Water tank Besta Board Dry Floor Wrapping the Steel Member with Besta Board –
Finished Look
34. Residential School - Singapore
Stage wise Presentation of Residential School Hostel Project
• The Whole Project was completed in 7 months including the
Finishes.
• Modular Construction System is used
• Building and Construction Authority in Singapore has
Certified this Project
•
35. DESIGN & SUPPLY:
4 CLUSTER BLOCKS OF 12
STOREY APARTMENT
BY OUR TECHNOLOGY
PARTNER WELL & ABLE
INTERNATIONAL,
SINGAPORE
37. Examine detail for Bolts & Nuts Connection,
this is to minimize on site welding
38. Floor system use 100mm thick pre-stress hollow core Slab with
50mm concrete top up for finish surface, design to Live load
2.5KN/m2
39. External Wall use ALC (Auto clave light weight concrete) Panel,
External Mount on structure members
40. External Wall use ALC (Auto clave light weight concrete) Panel,
External Mount on structure members
41. After Inspected & certify by 3th parties
inspector, the steel Structure was ship by
container to site
42. Installation of structure begin from1
to 12 storey, every section of
column high were design to 3 storey
Installation of 1 to 12 storey Steel Structure
92. Another 18 Story Building….
The Following System is Used:
• High Strength Low Alloy Steel Structure
• Reinforced Autoclaved Aerated Light Weight Concrete Wall System
• Pre-Stressed Hollow Core Panels for Floor
• All Steel Members are Wrapped with Besta Boards (MgO Boards)
The Core and Shell were Finished in Just 4
months time.
93. The Core and Shell were Finished in Just 4
months time.