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Innovative Civil Engineering Solutions Pvt Ltd
Inside…
 ICES
 Our Brand
 Membership
 System
 Modules
 Projects
Innovative Civil Engineering Solutions Pvt. Ltd.
Innovative Civil Engineering Solutions Pvt. Ltd (ICES) is a Modular Pre-Engineered
Construction System provider, wherein the technology has been developed by Well and
Able International Pte. Ltd., Singapore. The system has been established in Singapore in
various types of buildings and which has been certified by Building and Construction
Authority (BCA), Singapore, with highest Buildability and Constructability points. ICES
along with Well & Able has registered itself as a company in Singapore to develop this
technology and spread across the same across the Asian Countries.
ICES India, a professional organization headed by Mr. Shanmugasundaram and other
eminent professionals from various professional background and proven leaders in their
own respective profession like Management, Finance, and Marketing...etc have joined
hands to develop this organization in India to spread this technology. ICES has a
foundation from its parent organization, which is Sree Sai Management and Project
Consultants Pvt. Ltd., primarily operating in Project Management services, handling
projects of various nature including Hospitals, Malls, Hotels, and Residential
Conglomerations ... Etc
The experience of Engineering coupled with Project Management has made ICES
technically strong to disburse the High-end Modular Pre-Engineered Construction System
Our Brand…
‘InnoBuild-Prefab’, is the brand
and Trademark that ICES has
applied for in India. All our
products will come under this
tag.
Memberships…
ICES is a member of Indian Green Building Council,
which deals with Green Building Products and Systems
ICES is a member of Federation of Indian Export
Organizations.
ICES is a member of Engineering Exports Promotion
Council India.
System…
After having researched the length and breadth of the Civil Engineering and
Construction industry across the globe, ICES has structured a Modular Pre-
Engineered Construction System to suit the demographic Condition of India.
The Core objective of this system is to offer a Green, Clean, Dry, Elegant and
Quality and Cost effective system.
Fast, Less Labor, Enhanced Carpet Area, No need to worry about the availability
of Sand and Cement and their fluctuating prices and what more reasons do we
need to consider this system?
Architectura
l and
Structural
Drawings
Erection and
Completion
Shop /
Working
Drawing
Fabrication
and
Engineering
Packing and
Transportation
to Project Site
The Modular Pre-Engineered Construction
System…
20% 60% 20%
Timeline For Project Completion
Shop Drawing Explained…
Detailed Construction and
Fabrication / Engineering
drawings that show the
proposed material, shape,
size, and Assembly of the
parts and how the entire
unit will be Erected.
Fabrication & Engineering…
Further to the approval
of the Shop Drawing by
the client the same is
transferred to the
factory for fabrication
and engineering to the
exact size and
measurement. Since
everything is planned
well in advance the
errors are minimized to
the negligible level.
Erection…
A Video on Erection Process…
Modules
High
Frequency
Welded Steel
Structure
Autoclaved
Aerated
Lightweight
Concrete
Panels
Besta Boards
/ Magnesium
Oxide
Boards
MgO
Sandwich
Panels
High Frequency Welded Steel Structure
In this system we use the High Strength Low Alloy Steel in which the Carbon content is less than 0.2% of the total
mass. This alloy combination is chosen for its better flexibility and strength. One of the advantages of the HFW / ERW
process is that no filler material is used. Chemistry is therefore not affected by the welding process. Another
advantage of the HFW process is that it’s as very competitive as the process is ideally suited to a mass production
environment. High Frequency Welding evolved from low to medium frequency techniques which were developed
around the turn of the century. While making a good weld, the process was limited in speed and tended to heat a
much greater mass of metal than was needed to make a good weld. HFW welding permitted much greater speeds and
the heating of a small mass of metal due to the shallow penetration of the High Frequency current. In essence the strip
edges are fused together by means of high frequency induction welding. This is done by inducing a current along the
open seam using an alternating and variable magnetic field, which creates sufficient temperature to enable fusion of
the two edges.
The inherent strength of steel makes H-beams very competitive. The chemical composition requirements of the steel
used to make the section has, over the years, changed so that the end product is more suited to its applications. The
introduction of H-beams made from graded steel has significantly improved its competitiveness. Most international
and local specifications have taken into account galvanizing requirements so that end users receive a better quality
product. This is typically achieved by limiting the amount of Silicon and Phosphorus in the steel to ensure that it falls
within the preferred parts of the Sandlin curve. Structural steel H-beams offers Engineers, Developers and Architects
added benefits. These include structural benefits which translate into lighter and more efficient structures, reduced
wind load for exposed structures, better design against corrosion and last but not least, more aesthetically pleasing
structures.
HFW - Installed Structures
INSTALATION
INSTALLING THE BOLTS TO THE BASE
H-BEAMS DESIGN SPECIFICATIONINSTALLED STRUCTURES OF H-BE
INSTALATION
ADDITIONAL
SUPPORTS
INSTALATION
INSTALATION
INSTALLED
STRUCTURES
INSTALLED
STRUCTURES
Autoclaved Aerated Lightweight Concrete
Autoclaved Aerated Lightweight Concrete, or ALC, is concrete that has been manufactured to contain lots of closed air pockets.
Lightweight and fairly energy efficient, it is produced by adding an Air Entertaining Agent to concrete in a mould, then wire-cutting
into panels from the resulting ‘cake’ and ‘cooking’ them with steam (autoclaving).
Fire Rating - 4.5 Hours Thermal Conductivity:
0.13W/mK
Sound Insulation – 41-48dB Sound Penetration Loss
Radioactivity - Radiation is only 12μγ/h
Water Resistance - The intenerating coefficient is
0.88(intensity under saturated situation/intensity under
dry situation)
Density is just 550-600Kgs / m³. Comes in different Lengths say 2400/2700/2900… up to 4500mm in length. The width is
standardized to 600mm and the thickness can be 75/100/125/150/200mm.
Radioactivity
- Radiation is only 12μγ/h
Thermal Properties of ALC
Designation Thermal Resistance “R” (h.Ft2
.F/Btu)
8” AAC 32 pcf Wall System 10
8” Concrete 150 pcf Wall System 1
3 ½” Batt Insulation 13
1” Steel Plate 0.003
R = (1 / K) x Wall Thickness (in.)
Thermal Resistance “R” (h.Ft2.F/Btu) is the opposite of the thermal
conductivity and it is the resistance of material to conduct or allow
heat flow. R-value
Product Range & Dimensions
The autoclaved aerated
Lightweight concrete panel
comes in typical size of
100mm thick x 600mm wide,
with various lengths used for
outside wall, inner wall, floor
and roof. Table below shows
typical panel dimensions.
Panel
Widt
h
(mm)
Length (mm)
Wall Panel
100mm
thick
600 2700; 2850; 3000; & custom length
Floor Panel
100mm
thick
600 2000; 2200; & custom length
Sandwich Panel / Structural Insulated Panel
Structural insulated panels (SIP), otherwise most
commonly called as Sandwich Panels are a composite
building material. They consist of an insulating layer of
rigid core sandwiched between two layers of structural
board preferably Magnesium Oxide Boards (MgO) and
the core is either expanded polystyrene foam (EPS) or
Extruded polystyrene foam (XPS) or Composite
honeycomb (HSC) or ALC /CLC .
SIPs share the same structural properties as an I-beam
or I-column. The rigid insulation core of the SIP acts as a
web, while the sheathing fulfills the function of the
flanges. SIPs combine several components of
conventional building, such as studs and joists,
insulation, vapor barrier and air barrier. They can be
used for many different applications, such as exterior
wall, roof, floor and foundation systems.
Besta Boards (MgO)
Magnesium oxide (MgO) board, Trade Name as “Besta Board
” is a factory-made product. It is a type of relatively new
inorganic-bonded composite. Its main mineral being
magnesium oxide (MgO). MgO boards are produced with
alkali–resistant fiberglass mesh as strengthening material.
Magnesium oxide (melting point of 2,800°C) is often used as a
basic refractory material for lining crucibles & furnaces.
Besta Board is a newly developed and upcoming GREEN
material for DRY Construction. This material is approved for
use in USA, PRC, Canada, and many other countries for
various applications. Besta board’s special characteristics are
fire resistant, water resistant, mold resistant and high-
impact strength. It therefore is very well suited for both
interior and exterior walls & sheathing applications in
construction.
The Besta board manufacturing quality meets the ISO - 1182
International Fireproof Material Quality Standards.
Besta Board Usage
Besta Roof Sheets Besta Sandwich Panel Wrapping the Steel Member Besta Board False Ceiling
Besta Board Water tank Besta Board Dry Floor Wrapping the Steel Member with Besta Board –
Finished Look
Pre-Fabricated POD Toilets
Completed Projects
By our Technology Partner Well & Able in Singapore
Completed Projects
Completed Projects
Completed Projects
Residential School - Singapore
Stage wise Presentation of Residential School Hostel Project
• The Whole Project was completed in 7 months including the
Finishes.
• Modular Construction System is used
• Building and Construction Authority in Singapore has
Certified this Project
•
DESIGN & SUPPLY:
4 CLUSTER BLOCKS OF 12
STOREY APARTMENT
BY OUR TECHNOLOGY
PARTNER WELL & ABLE
INTERNATIONAL,
SINGAPORE
3D Analysis For Steel Structure In Design Stage
Examine detail for Bolts & Nuts Connection,
this is to minimize on site welding
Floor system use 100mm thick pre-stress hollow core Slab with
50mm concrete top up for finish surface, design to Live load
2.5KN/m2
External Wall use ALC (Auto clave light weight concrete) Panel,
External Mount on structure members
External Wall use ALC (Auto clave light weight concrete) Panel,
External Mount on structure members
After Inspected & certify by 3th parties
inspector, the steel Structure was ship by
container to site
Installation of structure begin from1
to 12 storey, every section of
column high were design to 3 storey
Installation of 1 to 12 storey Steel Structure
Typical Connection for Column & Beam
Typical Connection for Column & Beam
Structure Over View
Structure Overview
12 storey structure installation complete by 21days.
The Vertical difference from top storey to ground was measure at 6mm
Pre-stress
hollow core
slab for Floor
system been
design,
Manufacture
and cut to
length, shape
ship from
Shanghai to
site
Pre-stress hollow core slab for Floor system been design, Manufacture and cut to
length, shape ship from Shanghai to site
Pre-stress Hollow core slab
been install on steel beam
install on steel beam
Cantilever of hollow core slab
ALC wall panel was mark with numbering according with
installation drawing for easy identification & Installation
Installation of ALC wall
panel
ICES-Presentation
ICES-Presentation
Completed Installation of ALC wall Panel
Overview for the top floor 12 storey
Three block from left to right show 100%, 90%,
50% completion respectively
Besta Board were used in Internal
wall
Ceramic Floor & Wall Tiles
are Laid on floor and toilet
wall. All internal walls are
dry wall system using
Besta board
Completed Toilet View
Completed view of internal wall ( Besta Board),
external wall (ALC), window, door system
Completed view of internal wall ( Besta Board),
external wall (ALC), window, door system
Window View
Steel Stair case with Railing
External ALC wall panel view after skim coat & painting
Completed Installation of one Cluster External View
Completion
ICES-Presentation
Completion of 3 cluster Blocks of each 12 Floors
16 months After Completion
STEEL STRUCTURE TYPICAL
CONNECTION DETAIL
High Frequency welded H sections are
used as main Columns & Beams.
Columns are fixed to the ground by anchor bolts.
Beam to Column connection details-1
Beam to Column connection details-2
Beam to Column connection details-3
Beam to Column connection details-4
Beam to Beam connection details-1
Beam to Beam connection details-2
Beam to Beam connection details-3
Beam to Beam connection details-4
Column to Column connection detail
WALL & FLOOR SYSTEM
CONNECTION DETAIL
Autoclaved Light Weight Concrete Slab as Floor Panel (ALC)
Reduces slab thickness & Carries more load
SP Panel as Floor slab Floor System Detail-1
Floor System Detail-2
Floor System Detail-3
Floor System Detail-4
Floor System Detail-5
Floor System Detail-6
Another 18 Story Building….
The Following System is Used:
• High Strength Low Alloy Steel Structure
• Reinforced Autoclaved Aerated Light Weight Concrete Wall System
• Pre-Stressed Hollow Core Panels for Floor
• All Steel Members are Wrapped with Besta Boards (MgO Boards)
The Core and Shell were Finished in Just 4
months time.
The Core and Shell were Finished in Just 4
months time.
76, 6th Street, Chowdary Nagar, Valasaravakkam, Chennai – 600087, India.
Phone: +91-44-24865334 Telefax: +91-44-24869552 Mobile: +91-9884725775
Email: info@innovativecivilengineering.com
Website: http://innovativecivilengineering.com

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ICES-Presentation

  • 1. Innovative Civil Engineering Solutions Pvt Ltd
  • 2. Inside…  ICES  Our Brand  Membership  System  Modules  Projects
  • 3. Innovative Civil Engineering Solutions Pvt. Ltd. Innovative Civil Engineering Solutions Pvt. Ltd (ICES) is a Modular Pre-Engineered Construction System provider, wherein the technology has been developed by Well and Able International Pte. Ltd., Singapore. The system has been established in Singapore in various types of buildings and which has been certified by Building and Construction Authority (BCA), Singapore, with highest Buildability and Constructability points. ICES along with Well & Able has registered itself as a company in Singapore to develop this technology and spread across the same across the Asian Countries. ICES India, a professional organization headed by Mr. Shanmugasundaram and other eminent professionals from various professional background and proven leaders in their own respective profession like Management, Finance, and Marketing...etc have joined hands to develop this organization in India to spread this technology. ICES has a foundation from its parent organization, which is Sree Sai Management and Project Consultants Pvt. Ltd., primarily operating in Project Management services, handling projects of various nature including Hospitals, Malls, Hotels, and Residential Conglomerations ... Etc The experience of Engineering coupled with Project Management has made ICES technically strong to disburse the High-end Modular Pre-Engineered Construction System
  • 4. Our Brand… ‘InnoBuild-Prefab’, is the brand and Trademark that ICES has applied for in India. All our products will come under this tag.
  • 5. Memberships… ICES is a member of Indian Green Building Council, which deals with Green Building Products and Systems ICES is a member of Federation of Indian Export Organizations. ICES is a member of Engineering Exports Promotion Council India.
  • 6. System… After having researched the length and breadth of the Civil Engineering and Construction industry across the globe, ICES has structured a Modular Pre- Engineered Construction System to suit the demographic Condition of India. The Core objective of this system is to offer a Green, Clean, Dry, Elegant and Quality and Cost effective system. Fast, Less Labor, Enhanced Carpet Area, No need to worry about the availability of Sand and Cement and their fluctuating prices and what more reasons do we need to consider this system?
  • 7. Architectura l and Structural Drawings Erection and Completion Shop / Working Drawing Fabrication and Engineering Packing and Transportation to Project Site The Modular Pre-Engineered Construction System… 20% 60% 20% Timeline For Project Completion
  • 8. Shop Drawing Explained… Detailed Construction and Fabrication / Engineering drawings that show the proposed material, shape, size, and Assembly of the parts and how the entire unit will be Erected.
  • 9. Fabrication & Engineering… Further to the approval of the Shop Drawing by the client the same is transferred to the factory for fabrication and engineering to the exact size and measurement. Since everything is planned well in advance the errors are minimized to the negligible level.
  • 11. A Video on Erection Process…
  • 13. High Frequency Welded Steel Structure In this system we use the High Strength Low Alloy Steel in which the Carbon content is less than 0.2% of the total mass. This alloy combination is chosen for its better flexibility and strength. One of the advantages of the HFW / ERW process is that no filler material is used. Chemistry is therefore not affected by the welding process. Another advantage of the HFW process is that it’s as very competitive as the process is ideally suited to a mass production environment. High Frequency Welding evolved from low to medium frequency techniques which were developed around the turn of the century. While making a good weld, the process was limited in speed and tended to heat a much greater mass of metal than was needed to make a good weld. HFW welding permitted much greater speeds and the heating of a small mass of metal due to the shallow penetration of the High Frequency current. In essence the strip edges are fused together by means of high frequency induction welding. This is done by inducing a current along the open seam using an alternating and variable magnetic field, which creates sufficient temperature to enable fusion of the two edges. The inherent strength of steel makes H-beams very competitive. The chemical composition requirements of the steel used to make the section has, over the years, changed so that the end product is more suited to its applications. The introduction of H-beams made from graded steel has significantly improved its competitiveness. Most international and local specifications have taken into account galvanizing requirements so that end users receive a better quality product. This is typically achieved by limiting the amount of Silicon and Phosphorus in the steel to ensure that it falls within the preferred parts of the Sandlin curve. Structural steel H-beams offers Engineers, Developers and Architects added benefits. These include structural benefits which translate into lighter and more efficient structures, reduced wind load for exposed structures, better design against corrosion and last but not least, more aesthetically pleasing structures.
  • 14. HFW - Installed Structures
  • 15. INSTALATION INSTALLING THE BOLTS TO THE BASE H-BEAMS DESIGN SPECIFICATIONINSTALLED STRUCTURES OF H-BE
  • 22. Autoclaved Aerated Lightweight Concrete Autoclaved Aerated Lightweight Concrete, or ALC, is concrete that has been manufactured to contain lots of closed air pockets. Lightweight and fairly energy efficient, it is produced by adding an Air Entertaining Agent to concrete in a mould, then wire-cutting into panels from the resulting ‘cake’ and ‘cooking’ them with steam (autoclaving). Fire Rating - 4.5 Hours Thermal Conductivity: 0.13W/mK Sound Insulation – 41-48dB Sound Penetration Loss Radioactivity - Radiation is only 12μγ/h Water Resistance - The intenerating coefficient is 0.88(intensity under saturated situation/intensity under dry situation) Density is just 550-600Kgs / m³. Comes in different Lengths say 2400/2700/2900… up to 4500mm in length. The width is standardized to 600mm and the thickness can be 75/100/125/150/200mm.
  • 24. Thermal Properties of ALC Designation Thermal Resistance “R” (h.Ft2 .F/Btu) 8” AAC 32 pcf Wall System 10 8” Concrete 150 pcf Wall System 1 3 ½” Batt Insulation 13 1” Steel Plate 0.003 R = (1 / K) x Wall Thickness (in.) Thermal Resistance “R” (h.Ft2.F/Btu) is the opposite of the thermal conductivity and it is the resistance of material to conduct or allow heat flow. R-value
  • 25. Product Range & Dimensions The autoclaved aerated Lightweight concrete panel comes in typical size of 100mm thick x 600mm wide, with various lengths used for outside wall, inner wall, floor and roof. Table below shows typical panel dimensions. Panel Widt h (mm) Length (mm) Wall Panel 100mm thick 600 2700; 2850; 3000; & custom length Floor Panel 100mm thick 600 2000; 2200; & custom length
  • 26. Sandwich Panel / Structural Insulated Panel Structural insulated panels (SIP), otherwise most commonly called as Sandwich Panels are a composite building material. They consist of an insulating layer of rigid core sandwiched between two layers of structural board preferably Magnesium Oxide Boards (MgO) and the core is either expanded polystyrene foam (EPS) or Extruded polystyrene foam (XPS) or Composite honeycomb (HSC) or ALC /CLC . SIPs share the same structural properties as an I-beam or I-column. The rigid insulation core of the SIP acts as a web, while the sheathing fulfills the function of the flanges. SIPs combine several components of conventional building, such as studs and joists, insulation, vapor barrier and air barrier. They can be used for many different applications, such as exterior wall, roof, floor and foundation systems.
  • 27. Besta Boards (MgO) Magnesium oxide (MgO) board, Trade Name as “Besta Board ” is a factory-made product. It is a type of relatively new inorganic-bonded composite. Its main mineral being magnesium oxide (MgO). MgO boards are produced with alkali–resistant fiberglass mesh as strengthening material. Magnesium oxide (melting point of 2,800°C) is often used as a basic refractory material for lining crucibles & furnaces. Besta Board is a newly developed and upcoming GREEN material for DRY Construction. This material is approved for use in USA, PRC, Canada, and many other countries for various applications. Besta board’s special characteristics are fire resistant, water resistant, mold resistant and high- impact strength. It therefore is very well suited for both interior and exterior walls & sheathing applications in construction. The Besta board manufacturing quality meets the ISO - 1182 International Fireproof Material Quality Standards.
  • 28. Besta Board Usage Besta Roof Sheets Besta Sandwich Panel Wrapping the Steel Member Besta Board False Ceiling Besta Board Water tank Besta Board Dry Floor Wrapping the Steel Member with Besta Board – Finished Look
  • 30. Completed Projects By our Technology Partner Well & Able in Singapore
  • 34. Residential School - Singapore Stage wise Presentation of Residential School Hostel Project • The Whole Project was completed in 7 months including the Finishes. • Modular Construction System is used • Building and Construction Authority in Singapore has Certified this Project •
  • 35. DESIGN & SUPPLY: 4 CLUSTER BLOCKS OF 12 STOREY APARTMENT BY OUR TECHNOLOGY PARTNER WELL & ABLE INTERNATIONAL, SINGAPORE
  • 36. 3D Analysis For Steel Structure In Design Stage
  • 37. Examine detail for Bolts & Nuts Connection, this is to minimize on site welding
  • 38. Floor system use 100mm thick pre-stress hollow core Slab with 50mm concrete top up for finish surface, design to Live load 2.5KN/m2
  • 39. External Wall use ALC (Auto clave light weight concrete) Panel, External Mount on structure members
  • 40. External Wall use ALC (Auto clave light weight concrete) Panel, External Mount on structure members
  • 41. After Inspected & certify by 3th parties inspector, the steel Structure was ship by container to site
  • 42. Installation of structure begin from1 to 12 storey, every section of column high were design to 3 storey Installation of 1 to 12 storey Steel Structure
  • 43. Typical Connection for Column & Beam
  • 44. Typical Connection for Column & Beam
  • 47. 12 storey structure installation complete by 21days. The Vertical difference from top storey to ground was measure at 6mm
  • 48. Pre-stress hollow core slab for Floor system been design, Manufacture and cut to length, shape ship from Shanghai to site
  • 49. Pre-stress hollow core slab for Floor system been design, Manufacture and cut to length, shape ship from Shanghai to site
  • 50. Pre-stress Hollow core slab been install on steel beam
  • 52. Cantilever of hollow core slab
  • 53. ALC wall panel was mark with numbering according with installation drawing for easy identification & Installation
  • 54. Installation of ALC wall panel
  • 57. Completed Installation of ALC wall Panel
  • 58. Overview for the top floor 12 storey
  • 59. Three block from left to right show 100%, 90%, 50% completion respectively
  • 60. Besta Board were used in Internal wall
  • 61. Ceramic Floor & Wall Tiles are Laid on floor and toilet wall. All internal walls are dry wall system using Besta board
  • 63. Completed view of internal wall ( Besta Board), external wall (ALC), window, door system
  • 64. Completed view of internal wall ( Besta Board), external wall (ALC), window, door system
  • 66. Steel Stair case with Railing
  • 67. External ALC wall panel view after skim coat & painting
  • 68. Completed Installation of one Cluster External View
  • 71. Completion of 3 cluster Blocks of each 12 Floors
  • 72. 16 months After Completion
  • 73. STEEL STRUCTURE TYPICAL CONNECTION DETAIL High Frequency welded H sections are used as main Columns & Beams.
  • 74. Columns are fixed to the ground by anchor bolts.
  • 75. Beam to Column connection details-1
  • 76. Beam to Column connection details-2
  • 77. Beam to Column connection details-3
  • 78. Beam to Column connection details-4
  • 79. Beam to Beam connection details-1
  • 80. Beam to Beam connection details-2
  • 81. Beam to Beam connection details-3
  • 82. Beam to Beam connection details-4
  • 83. Column to Column connection detail
  • 84. WALL & FLOOR SYSTEM CONNECTION DETAIL
  • 85. Autoclaved Light Weight Concrete Slab as Floor Panel (ALC) Reduces slab thickness & Carries more load
  • 86. SP Panel as Floor slab Floor System Detail-1
  • 92. Another 18 Story Building…. The Following System is Used: • High Strength Low Alloy Steel Structure • Reinforced Autoclaved Aerated Light Weight Concrete Wall System • Pre-Stressed Hollow Core Panels for Floor • All Steel Members are Wrapped with Besta Boards (MgO Boards) The Core and Shell were Finished in Just 4 months time.
  • 93. The Core and Shell were Finished in Just 4 months time.
  • 94. 76, 6th Street, Chowdary Nagar, Valasaravakkam, Chennai – 600087, India. Phone: +91-44-24865334 Telefax: +91-44-24869552 Mobile: +91-9884725775 Email: info@innovativecivilengineering.com Website: http://innovativecivilengineering.com