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            January-February 2010

CONSTRUCTION FINANCIAL MANAGEMENT ASSOCIATION
  The Source & Resource for Constr uction Financial Professionals
BY PATRICIA KAGERER

BUILDING A SAFETY PROCESS
From Scratch
                                                          As you can imagine, I was surprised and
                                                          excited about the opportunity, as well as
                                                          a little apprehensive. While I had many
                                                          years of experience in safety and claims
                                                          for both the insurance and private manu-
                                                          facturing sectors, my construction expe-
                                                          rience was limited.

                                                          I also didn’t know how truly committed
                                                          the company was to change, something
                                                          absolutely necessary to improve long-
                                                          term performance.



                                                          SOME BACKGROUND

                                                          Headquartered in El Paso, TX, Jordan is a
                                                          leading general construction services com-
                                                          pany. Founded in 1969 with offices in
                                                          Dallas, El Paso, Houston, and San Antonio,
                                                          it has completed more than $5 billion dol-
                                                          lars in commercial, civil, residential, and
                                                          government construction.

                                                          In 2002, one of the biggest challenges
                                                          Jordan faced was its exposure to workers’
                                                          comp claims. At the time, the Texas work-
                                                          ers’ comp system had the highest medical
                                                          costs of the 50 states, coupled with the
                                                          lowest return-to-work rate.
In May of 2002, C.F. Jordan Construction decided
                                                          And, given that the city with the highest
to create a Risk Management/Safety Department –           exposure was El Paso (where Jordan em-
and I was tapped to take charge.                          ployed approximately 300 laborers), I was
                                                          faced with two immediate challenges:
                                                          1) How to create an effective safety
With more than 400 employees and performing over
                                                             culture within the company; and
$300 million in construction each year, it was time for   2) How to address the impact of
Jordan to take action – to embrace risk management           lingering long-term workers’
                                                             comp losses on our insurance
as a business strategy and safety as a core value.           premiums.


CFMA BP   January-February 2010
A real life adventure


                        In fact, with SAFETY as a LEADING INDICATOR
                               of OVERALL JOBSITE PERFORMANCE,
                               we can use that information to CIRCUMVENT
                                not only safety-related LOSSES, but also
                          LOSSES from rework, subcontractor default,
                     lost owner customers, and future defect claims.

TAKING    THE   FIRST STEP                                           GETTING    TO   KNOW CONSTRUCTION

         You don’t have to see the whole staircase,                  As a female in the Texas construction industry, I was not the
             but you must take the first step.                       most logical candidate for the position. And, once on board,
                  Martin Luther King, Jr.                            I wasn’t exactly flooded with invitations to visit jobsites or
                                                                     attend meetings. So, I just started showing up! As a redhead
The first order of business was to conduct a complete claims         who spoke Spanish, my initial jobsite visits created both sur-
analysis, meet with Jordan’s insurer, and work on closing as         prise and confusion. (To be frank, this reaction took some
many claims as possible. (This in itself was a major under-          getting used to, and the hard hat was hell on my hair!)
taking, since we had more than $1 million in exposure on
workers’ comp alone.) Within the first six months, I estab-          The good news was that I had a few aces up my sleeve. In
lished a good working relationship with our claims manager           addition to speaking Spanish, I had grown up in El Paso, was
and – one by one – closed more than 50 claims.                       well-versed in safety management, and am an effective com-
                                                                     municator. I have a great affinity for the Hispanic culture, and
By re-establishing contact with the employees who were out           since I believe the best way to learn how things are done is to
on workers’ comp, developing a positive rapport with our             ask the workers doing it, I asked many questions and started
claims adjusters, and creating a transitional duty program, all      to develop good working relationships with the Hispanic
outstanding claims were closed in less than one year. But,           laborers.
while minimizing exposure on existing losses, we also needed
to tackle Jordan’s exposure to accidents by implementing a           Soon the workers were happy to see me and began to appre-
comprehensive safety process.                                        ciate the time I took to say hello, ask what they were up to,
                                                                     and learn how we could make their jobs more efficient and
Since both Jordan’s safety training and recordkeeping needed         safer. Since everyone loves to talk about what they do and
improvement, we started with a 30-hour OSHA training course          how they do it, I went from project to project talking to the
for the entire management team. While OSHA compliance                superintendents and foremen in addition to the workers,
represents just the basics in safety, the course provided a good     soaking up as much as I could as fast as I could.
overview of the minimum expectations for our projects. It also
established the foundation for what was required by OSHA in          I eventually heard through the grapevine that Jordan’s PMs
the field.                                                           met every Monday morning for about an hour at our HQ office.
                                                                     The first meeting I “crashed” lasted all of 10 minutes! I sat and
After performing the claims analysis, we realized that one acci-     listened and returned the following Monday with a report on
dent exposure we could easily address was the proper set-up          current projects, our safety plans and goals, etc.
and use of scaffolds. So, we developed a hands-on training pro-
gram for our employees and subcontractors that covered how           It took a few weeks until I was considered a member of the
to assemble, access, and work safely on a scaffold.                  group; but then, if I didn’t show up, my absence was noted and
                                                                     remarked upon. We accomplished a lot during that first year
We also offered an after-work class in Spanish. That may sound       because the project management team was open-minded and
basic, but for our El Paso labor force, it was the first time many   willing to listen to new ideas and a fresh perspective. While
had received such training in their primary language. (More          there was always spirited debate, new learning and buy-in
than 300 people attended these training sessions.)                   occurred during these weekly meetings.


                                                                                              January-February 2010 CFMA BP
contractor default, lost owner customers, and future defect
HEALTHY COMPETITION                                               claims.

          If I am through learning, I am through.
                       John Wooden                                SPEAKING    THE   SAME LANGUAGE
Many excuses were offered during the early stages to keep
things status quo. Some of my favorites included:                 Many safety professionals enter the field because they want
                                                                  to make a difference. Educating and training a construction
  • Our subcontractors would never comply.                        workforce in order to minimize exposure to accidents is noble
  • People would get angry if asked to work safely                work. While this is all well and good, safety professionals must
    or wear Personal Protective Equipment (PPE).                  speak the same language as their executive management teams
  • Our workers would never understand what was                   in order to be heard.
    expected of them.
  • We would slow down production.                                I’m not talking English and Spanish here, but rather the lan-
                                                                  guage of profits, losses, and corporate performance that is tied
Persistence, coupled with a healthy dose of competition,          to safety. Since all corporate executives are motivated by prof-
soon changed many of these attitudes. First, we established       itability, sustainability, and reputation, a safety professional
more communication between divisions through newsletters,         must learn to present a company’s safety needs in terms of ROI,
monthly reports, and stand-downs. Then, we tied overall job       long-term profitability vs. short-term investment, and the abil-
performance to overall safety performance, and our employ-        ity to protect the company’s sustainability and reputation.
ees began to see that superintendents were recognized for
their safety records.                                             Significant Results
                                                                  After only one year into our new safety process, we could point
Competition created momentum, and soon jobsites through-          to the following: Our workers’ comp incident rate was down
out the company were both committed to safety and calling         more than 95% and our claims costs went from $1 million to
my department for guidance, help, and support. This cultural      $26,000 for the year. In addition, Jordan employees worked
shift took a lot of time and effort, but was well worth the       over 800,000 man-hours without a lost-time accident.
struggle.
                                                                  I made sure that our CEO/President and executive manage-
                                                                  ment team were aware of these successes and that some of the
SAFETY IS A LEADING INDICATOR          OF   QUALITY               savings we had generated was translated back into the safety
& SCHEDULE PROBLEMS                                               process.

An interesting phenomenon occurred as I learned more about        It was time to celebrate and let everyone know just how well
safety challenges in the field. Whenever I considered placing a   we were doing, and more importantly, to recognize the com-
project on our “Safety Watch List” because the basic safety re-   mitment and success of our workers and field project person-
quirements (audits, PPE, and housekeeping) had become a           nel. They are the lifeblood of our company and the reason for
challenge for the superintendent on the project, our CFO and      its success. Had it not been for the superintendents and PMs
Controller would simultaneously notice that the project was       in El Paso who supported the new safety process, none of this
not performing well financially. Fees would begin to fade,        would have happened.
delays would occur, and excuses would flow.

So, over time, we learned that there was a distinct, visible,
measurable link between safety performance and overall
jobsite performance.                                              EXPANDING     THE   SAFETY TEAM

This got the attention of both our CFO and CEO/President.         It soon became evident that a financial investment in safety
In fact, with safety as a leading indicator of overall jobsite    was worth it and would pay off in the long term. I was able to
performance, we can use that information to circumvent not        expand my staff, and as Director, took on more responsibilities
only safety-related losses, but also losses from rework, sub-     – including litigation management, quality, and wellness.


CFMA BP     January-February 2010
A real life adventure



But, expanding the focus didn’t matter. What did matter was           sionals can assess a project’s culture in a matter of minutes
Jordan’s definition of what was important, in addition to what        simply by answering the following questions:
management defined as success.
                                                                      • Is the project clean and well-organized?
Jordan was small enough that I could bring a problem to the           • Are most people working and is there a visible plan in
executive management team and volunteer to be part of the               place? A lot of people standing usually around indicates
solution – one of the best parts of my job. Never dull, always          that the project is out of sequence or that the tools and
changing, my job has given me the opportunity to achieve                materials needed to perform the job are not available.
and learn more than I ever imagined.
                                                                      • Is the labor force angry or lethargic? People hanging
As we continued to expand and develop our safety process,               around will find something to do – but not necessarily
it was extremely important that we hired safety profession-             what is needed to complete the project with safety and
als whose style matched our company’s. Since superintend-               quality in mind.
ents are typically averse to having safety people onsite              • Are there signs of vandalism, such as broken glass or
checking what they are doing, a “safety cop” mentality was              fixtures, graffiti, or paint on the walls?
just not going to cut it at Jordan.
                                                                      • Do the foremen respond well to questions or do they
We hired a fully bilingual staff and trained them so that when          blame others, become aggravated, etc.?
they visited the field, their purpose was to educate, support,
and help our superintendents and labor force. We wanted our           Since the superintendent is perceived as the Sheriff, what is
staff to be seen as resources who could be used to help move          a priority for the superintendent becomes a priority for the
jobs along – pointing out not only those areas that needed            jobsite team. The superintendent’s leadership focus drives
improvement, but also what was right about each job.                  the project’s overall culture and level of performance. So, it’s
                                                                      important to ask:
                                                                      How is the superintendent being rewarded?
WHAT I’ VE LEARNED SO FAR                                             A reward system that only recognizes the schedule produces
                                                                      just that – a mediocre project that is brought in on time.
A Safety Process Based on Blame Will Fail
Since OSHA’s inception in 1971, safety professionals have been        Is there a disconnect between the goals and expectations of
challenged to find ways to eliminate human error from the             your executive management team and the project’s owner?
workplace. In an effort to meet compliance standards (and do          In many companies, the GC’s management team only com-
the right thing), companies have spent millions of dollars try-       municates with the superintendent on a random basis, while
ing to mitigate exposure to risk. While great strides have been       the owner’s representative is onsite more often – and may
made, efforts in employee training and compliance do not nec-         ask the superintendent to make decisions that benefit the
essarily translate into improved performance.                         owner (not necessarily the GC) in order to keep the project
                                                                      on schedule.
One of the biggest disconnects faced by safety professionals is
the perception that accidents or near misses sometimes result         This, too, can be a recipe for disaster. Something so simple as
from human error, bad judgment, and flawed actions. As man-           asking a superintendent to provide labor for a subcontractor
agement seeks to regulate, engineer, or automate “the human”          that is falling behind can result in unnecessary safety expo-
out of the process, companies typically hope to find someone          sures to an untrained labor force.
to blame. Unfortunately, this approach neither addresses the
problem nor removes potential exposure to loss.                       Does the superintendent have a solid communication
                                                                      network in place so that when problems arise there are
Construction Projects Take on a Life of Their Own                     company-wide opportunities to fix them?
As any jobsite superintendent will confirm, each construction         Often, one simple issue (for example, a delayed materials ship-
project takes on a life of its own. Jobsites, like small towns, de-   ment) can be handled quickly and easily with management’s
velop their own unique culture over time.                             support.

Even without a lot of construction experience, safety profes-         Yet, the culture of many companies is to “hide the ball” and



                                                                                               January-February 2010 CFMA BP
solve small problems inde-                                                                         Elisabeth Kübler-Ross, the
pendently to keep the project                                                                      author of On Death and
on schedule. This approach can                                                                     Dying, describes the five
cause a seemingly successful                                                                       stages of grief that people
pro-ject to go off track and                                                                       experience when dealing with
create safety, risk, and quality                                                                   such major losses as a death or
issues for a long time to come.                                                                    fatal illness (denial, anger, bar-
                                                                                                   gaining, depression, and
Red Flag Phrases                                                                                   acceptance).
Based on my experience,
below are the “red flag” phras-                                                                  This model also relates to
es that indicate whether or not                                                                  change management and the
a project will likely develop                                                                    emotions employees go
problems in the future.                                                                          though when affected by
Whether it’s rework, subcon-                                                                     change. The lure of the status
tractor default, payment dis-                                                                    quo is extremely powerful,
putes, delays, safety violations, or accidents, hearing any one    and companies em-barking on a safety initiative must rec-
of these statements spells trouble:                                ognize that they are beginning a difficult journey.

• We’re just a bunch of babysitters out here.                      Even though the rewards will be well worth it (and at the end
• Low-bid subcontractors save us money.                            of the process, your employees will all benefit from it), people
                                                                   in general don’t like to change and will go through all of the
• We need to finish and get out.                                   stages of loss before they get to acceptance.
• We’ll catch it on the punch list.
• We need to get this project behind us.
                                                                   MORE    ON   JORDAN’S APPROACH         TO   SAFETY
• Just this one time.
• I’ve been doing it this way for 20 years.                        Since 2002, Jordan has implemented an occupational health
                                                                   management system called SHARP (Safety and Health Ac-
• I’m going to have to drag this subcontractor across              cident Reduction Plan) to ensure that we manage safety with
  the finish line.
                                                                   the same conviction and commitment as every other aspect of
• I don’t have time to prequalify/check plans/walk the             our business.
  job/perform safety audits/report incidents/check a
  subcontractor’s work.                                            The plan was created by our Safety Steering Committee
                                                                   (comprised of representatives from the risk/safety team, PMs,
Each and every one of these phrases can propel a project out of    superintendents, and foremen across all divisions), and ap-
balance. And when a project is out of balance, it can quickly      proved and signed off by the full executive management team
spiral out of control and result in major losses.                  (which was responsible for the overall change process within
An Education in Change Management Theory                           Jordan).
Over the last eight years, I’ve realized that implementing a       We also made sure that the project team members (who were
safety process was really about change management, which is        expected to act as the “change management zealots”) and
officially defined as a “set of processes, tools, and techniques   the superintendents and foremen (who were to act as the
for managing the people side of change in order to move a per-     change coaches to their employees and subcontractors) had
son or group from a current state to a desired future state to     the necessary skills to be successful.
achieve the specific objectives of an identified change.” 1
                                                                   The risk/safety team now works throughout the year with our
When embarking on a change management initiative, a com-           jobsite personnel to assign responsibility and implement all of
pany must take into account not only its employees’ reactions      Jordan’s safety objectives. These cover: expectations and in-
to change, but also the effects that change can produce within     volvement, action planning, standards implementation, plan-
the organization itself. Many change initiatives fail because      ning for safe conditions, and performance tracking.
company leaders do not understand the change process and its
potential impact.                                                  Charged with the responsibility of building both safety compe-


CFMA BP     January-February 2010
A real life adventure



tency and structure, the safety/risk management department               Jordan employees, subcontractors, and management on
brought in Branta Worldwide, a safety leadership consultant, to          important risk management and safety topics.
provide a two-day leadership symposium for my staff and all of
our supervisory personnel, management, and executive man-             Jordan’s commitment to safety has evolved over the years to a
agement team. With more than 150 participants throughout              commitment to overall risk performance as encompassed in
Texas, the training covered:                                          our business model. We now focus on safety, quality, and pro-
                                                                      ductivity (SQP) to increase profitability and solidify our stand-
• How to create collaboration to get better results                   ing as a key player in the construction industry, both now and
• Resolving conflict one-on-one                                       in the future.
• Coaching to increase discretionary effort and
                                                                      In fact, Jordan’s commitment is so strong that the safety/risk
  improve performance
                                                                      management department has been tasked with creating a
• Effective communication skills                                      Jordan University that will streamline training for SQP and
• High-impact feedback and how to use it                              leadership, create career goals for all of our employees, attract
                                                                      and retain the best talent in the industry, and minimize vari-
This safety leadership and communication skills training solid-       ation and embrace consistency throughout all of our divisions
ified our commitment to safety and gave us the tools we needed        and jobsites. BP
to be successful.


                                                                             PATRICIA KAGERER, CSP, ARM, CRIS, is Vice President of
WE’ VE HAD MANY SUCCESSES, BUT NOT PERFECTION                                Risk/Safety Management for Jordan Construction in Dallas,
                                                                             TX, where she directs the company’s risk and safety man-
I wish I could tell you that all of our efforts over the last eight          agement functions and specializes in management system
                                                                             implementations that affect corporate culture, insurance pro-
years have earned us perfection related to safety. I wish I
                                                                             curement, and overall safety and quality performance.
could say that we are injury-free and have zero losses. Un-
fortunately, I can’t. Just like human beings, our company is                 A frequent speaker and writer, Patricia has received numer-
not perfect and we still experience loss from time to time.                  ous professional awards, including being named one of the
                                                                             “Top 25 Women to Watch” by Dallas Business Journal,
I can say that we are committed to a continuous improve-                     and “2007 Safety Director of the Year” by QUOIN/AGC.
ment process for safety and that safety is thoroughly and
                                                                             Patricia holds a BS in Business Administration from Regis
solidly integrated as part of our core business model. We are                University, Denver, CO, and a Masters of Education and
far better off than we were eight years ago because safety is                Human Development from Southern Methodist University,
now a core value. When we experience loss, we evaluate it,                   Dallas, TX.
learn from it, and move on as quickly as possible. We are, in
                                                                                              Phone: 214-349-7900
fact, resilient.
                                                                                           E-Mail: pkagerer@cfjordan.com
                                                                                            Website: www.cfjordan.com
Jordan’s 2009 Safety Stats
• Total Incident Rate is 70% below the national average.
                                                                      Endnote:
• Total Loss Time Incident Rate is 80% below the national
  average.                                                            1. Hiatt, Jeff. “Change Management – An Introduction: Managing the
                                                                         People Side of Change.” http://knol.google.com/k/jeff-hiatt/change-
• Approximately 2,000 education and training hours for                   management-an-introduction/3pxltcluu0sst/2




                                                                                                      January-February 2010 CFMA BP
Copyright © 2010 by the Construction Financial Management Association. All rights reserved. This article first appeared in CFMA Building Profits.
                                                       Reprinted with permission.

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Cfma building a safety process from scratch

  • 1. r e p r i n t January-February 2010 CONSTRUCTION FINANCIAL MANAGEMENT ASSOCIATION The Source & Resource for Constr uction Financial Professionals
  • 2. BY PATRICIA KAGERER BUILDING A SAFETY PROCESS From Scratch As you can imagine, I was surprised and excited about the opportunity, as well as a little apprehensive. While I had many years of experience in safety and claims for both the insurance and private manu- facturing sectors, my construction expe- rience was limited. I also didn’t know how truly committed the company was to change, something absolutely necessary to improve long- term performance. SOME BACKGROUND Headquartered in El Paso, TX, Jordan is a leading general construction services com- pany. Founded in 1969 with offices in Dallas, El Paso, Houston, and San Antonio, it has completed more than $5 billion dol- lars in commercial, civil, residential, and government construction. In 2002, one of the biggest challenges Jordan faced was its exposure to workers’ comp claims. At the time, the Texas work- ers’ comp system had the highest medical costs of the 50 states, coupled with the lowest return-to-work rate. In May of 2002, C.F. Jordan Construction decided And, given that the city with the highest to create a Risk Management/Safety Department – exposure was El Paso (where Jordan em- and I was tapped to take charge. ployed approximately 300 laborers), I was faced with two immediate challenges: 1) How to create an effective safety With more than 400 employees and performing over culture within the company; and $300 million in construction each year, it was time for 2) How to address the impact of Jordan to take action – to embrace risk management lingering long-term workers’ comp losses on our insurance as a business strategy and safety as a core value. premiums. CFMA BP January-February 2010
  • 3. A real life adventure In fact, with SAFETY as a LEADING INDICATOR of OVERALL JOBSITE PERFORMANCE, we can use that information to CIRCUMVENT not only safety-related LOSSES, but also LOSSES from rework, subcontractor default, lost owner customers, and future defect claims. TAKING THE FIRST STEP GETTING TO KNOW CONSTRUCTION You don’t have to see the whole staircase, As a female in the Texas construction industry, I was not the but you must take the first step. most logical candidate for the position. And, once on board, Martin Luther King, Jr. I wasn’t exactly flooded with invitations to visit jobsites or attend meetings. So, I just started showing up! As a redhead The first order of business was to conduct a complete claims who spoke Spanish, my initial jobsite visits created both sur- analysis, meet with Jordan’s insurer, and work on closing as prise and confusion. (To be frank, this reaction took some many claims as possible. (This in itself was a major under- getting used to, and the hard hat was hell on my hair!) taking, since we had more than $1 million in exposure on workers’ comp alone.) Within the first six months, I estab- The good news was that I had a few aces up my sleeve. In lished a good working relationship with our claims manager addition to speaking Spanish, I had grown up in El Paso, was and – one by one – closed more than 50 claims. well-versed in safety management, and am an effective com- municator. I have a great affinity for the Hispanic culture, and By re-establishing contact with the employees who were out since I believe the best way to learn how things are done is to on workers’ comp, developing a positive rapport with our ask the workers doing it, I asked many questions and started claims adjusters, and creating a transitional duty program, all to develop good working relationships with the Hispanic outstanding claims were closed in less than one year. But, laborers. while minimizing exposure on existing losses, we also needed to tackle Jordan’s exposure to accidents by implementing a Soon the workers were happy to see me and began to appre- comprehensive safety process. ciate the time I took to say hello, ask what they were up to, and learn how we could make their jobs more efficient and Since both Jordan’s safety training and recordkeeping needed safer. Since everyone loves to talk about what they do and improvement, we started with a 30-hour OSHA training course how they do it, I went from project to project talking to the for the entire management team. While OSHA compliance superintendents and foremen in addition to the workers, represents just the basics in safety, the course provided a good soaking up as much as I could as fast as I could. overview of the minimum expectations for our projects. It also established the foundation for what was required by OSHA in I eventually heard through the grapevine that Jordan’s PMs the field. met every Monday morning for about an hour at our HQ office. The first meeting I “crashed” lasted all of 10 minutes! I sat and After performing the claims analysis, we realized that one acci- listened and returned the following Monday with a report on dent exposure we could easily address was the proper set-up current projects, our safety plans and goals, etc. and use of scaffolds. So, we developed a hands-on training pro- gram for our employees and subcontractors that covered how It took a few weeks until I was considered a member of the to assemble, access, and work safely on a scaffold. group; but then, if I didn’t show up, my absence was noted and remarked upon. We accomplished a lot during that first year We also offered an after-work class in Spanish. That may sound because the project management team was open-minded and basic, but for our El Paso labor force, it was the first time many willing to listen to new ideas and a fresh perspective. While had received such training in their primary language. (More there was always spirited debate, new learning and buy-in than 300 people attended these training sessions.) occurred during these weekly meetings. January-February 2010 CFMA BP
  • 4. contractor default, lost owner customers, and future defect HEALTHY COMPETITION claims. If I am through learning, I am through. John Wooden SPEAKING THE SAME LANGUAGE Many excuses were offered during the early stages to keep things status quo. Some of my favorites included: Many safety professionals enter the field because they want to make a difference. Educating and training a construction • Our subcontractors would never comply. workforce in order to minimize exposure to accidents is noble • People would get angry if asked to work safely work. While this is all well and good, safety professionals must or wear Personal Protective Equipment (PPE). speak the same language as their executive management teams • Our workers would never understand what was in order to be heard. expected of them. • We would slow down production. I’m not talking English and Spanish here, but rather the lan- guage of profits, losses, and corporate performance that is tied Persistence, coupled with a healthy dose of competition, to safety. Since all corporate executives are motivated by prof- soon changed many of these attitudes. First, we established itability, sustainability, and reputation, a safety professional more communication between divisions through newsletters, must learn to present a company’s safety needs in terms of ROI, monthly reports, and stand-downs. Then, we tied overall job long-term profitability vs. short-term investment, and the abil- performance to overall safety performance, and our employ- ity to protect the company’s sustainability and reputation. ees began to see that superintendents were recognized for their safety records. Significant Results After only one year into our new safety process, we could point Competition created momentum, and soon jobsites through- to the following: Our workers’ comp incident rate was down out the company were both committed to safety and calling more than 95% and our claims costs went from $1 million to my department for guidance, help, and support. This cultural $26,000 for the year. In addition, Jordan employees worked shift took a lot of time and effort, but was well worth the over 800,000 man-hours without a lost-time accident. struggle. I made sure that our CEO/President and executive manage- ment team were aware of these successes and that some of the SAFETY IS A LEADING INDICATOR OF QUALITY savings we had generated was translated back into the safety & SCHEDULE PROBLEMS process. An interesting phenomenon occurred as I learned more about It was time to celebrate and let everyone know just how well safety challenges in the field. Whenever I considered placing a we were doing, and more importantly, to recognize the com- project on our “Safety Watch List” because the basic safety re- mitment and success of our workers and field project person- quirements (audits, PPE, and housekeeping) had become a nel. They are the lifeblood of our company and the reason for challenge for the superintendent on the project, our CFO and its success. Had it not been for the superintendents and PMs Controller would simultaneously notice that the project was in El Paso who supported the new safety process, none of this not performing well financially. Fees would begin to fade, would have happened. delays would occur, and excuses would flow. So, over time, we learned that there was a distinct, visible, measurable link between safety performance and overall jobsite performance. EXPANDING THE SAFETY TEAM This got the attention of both our CFO and CEO/President. It soon became evident that a financial investment in safety In fact, with safety as a leading indicator of overall jobsite was worth it and would pay off in the long term. I was able to performance, we can use that information to circumvent not expand my staff, and as Director, took on more responsibilities only safety-related losses, but also losses from rework, sub- – including litigation management, quality, and wellness. CFMA BP January-February 2010
  • 5. A real life adventure But, expanding the focus didn’t matter. What did matter was sionals can assess a project’s culture in a matter of minutes Jordan’s definition of what was important, in addition to what simply by answering the following questions: management defined as success. • Is the project clean and well-organized? Jordan was small enough that I could bring a problem to the • Are most people working and is there a visible plan in executive management team and volunteer to be part of the place? A lot of people standing usually around indicates solution – one of the best parts of my job. Never dull, always that the project is out of sequence or that the tools and changing, my job has given me the opportunity to achieve materials needed to perform the job are not available. and learn more than I ever imagined. • Is the labor force angry or lethargic? People hanging As we continued to expand and develop our safety process, around will find something to do – but not necessarily it was extremely important that we hired safety profession- what is needed to complete the project with safety and als whose style matched our company’s. Since superintend- quality in mind. ents are typically averse to having safety people onsite • Are there signs of vandalism, such as broken glass or checking what they are doing, a “safety cop” mentality was fixtures, graffiti, or paint on the walls? just not going to cut it at Jordan. • Do the foremen respond well to questions or do they We hired a fully bilingual staff and trained them so that when blame others, become aggravated, etc.? they visited the field, their purpose was to educate, support, and help our superintendents and labor force. We wanted our Since the superintendent is perceived as the Sheriff, what is staff to be seen as resources who could be used to help move a priority for the superintendent becomes a priority for the jobs along – pointing out not only those areas that needed jobsite team. The superintendent’s leadership focus drives improvement, but also what was right about each job. the project’s overall culture and level of performance. So, it’s important to ask: How is the superintendent being rewarded? WHAT I’ VE LEARNED SO FAR A reward system that only recognizes the schedule produces just that – a mediocre project that is brought in on time. A Safety Process Based on Blame Will Fail Since OSHA’s inception in 1971, safety professionals have been Is there a disconnect between the goals and expectations of challenged to find ways to eliminate human error from the your executive management team and the project’s owner? workplace. In an effort to meet compliance standards (and do In many companies, the GC’s management team only com- the right thing), companies have spent millions of dollars try- municates with the superintendent on a random basis, while ing to mitigate exposure to risk. While great strides have been the owner’s representative is onsite more often – and may made, efforts in employee training and compliance do not nec- ask the superintendent to make decisions that benefit the essarily translate into improved performance. owner (not necessarily the GC) in order to keep the project on schedule. One of the biggest disconnects faced by safety professionals is the perception that accidents or near misses sometimes result This, too, can be a recipe for disaster. Something so simple as from human error, bad judgment, and flawed actions. As man- asking a superintendent to provide labor for a subcontractor agement seeks to regulate, engineer, or automate “the human” that is falling behind can result in unnecessary safety expo- out of the process, companies typically hope to find someone sures to an untrained labor force. to blame. Unfortunately, this approach neither addresses the problem nor removes potential exposure to loss. Does the superintendent have a solid communication network in place so that when problems arise there are Construction Projects Take on a Life of Their Own company-wide opportunities to fix them? As any jobsite superintendent will confirm, each construction Often, one simple issue (for example, a delayed materials ship- project takes on a life of its own. Jobsites, like small towns, de- ment) can be handled quickly and easily with management’s velop their own unique culture over time. support. Even without a lot of construction experience, safety profes- Yet, the culture of many companies is to “hide the ball” and January-February 2010 CFMA BP
  • 6. solve small problems inde- Elisabeth Kübler-Ross, the pendently to keep the project author of On Death and on schedule. This approach can Dying, describes the five cause a seemingly successful stages of grief that people pro-ject to go off track and experience when dealing with create safety, risk, and quality such major losses as a death or issues for a long time to come. fatal illness (denial, anger, bar- gaining, depression, and Red Flag Phrases acceptance). Based on my experience, below are the “red flag” phras- This model also relates to es that indicate whether or not change management and the a project will likely develop emotions employees go problems in the future. though when affected by Whether it’s rework, subcon- change. The lure of the status tractor default, payment dis- quo is extremely powerful, putes, delays, safety violations, or accidents, hearing any one and companies em-barking on a safety initiative must rec- of these statements spells trouble: ognize that they are beginning a difficult journey. • We’re just a bunch of babysitters out here. Even though the rewards will be well worth it (and at the end • Low-bid subcontractors save us money. of the process, your employees will all benefit from it), people in general don’t like to change and will go through all of the • We need to finish and get out. stages of loss before they get to acceptance. • We’ll catch it on the punch list. • We need to get this project behind us. MORE ON JORDAN’S APPROACH TO SAFETY • Just this one time. • I’ve been doing it this way for 20 years. Since 2002, Jordan has implemented an occupational health management system called SHARP (Safety and Health Ac- • I’m going to have to drag this subcontractor across cident Reduction Plan) to ensure that we manage safety with the finish line. the same conviction and commitment as every other aspect of • I don’t have time to prequalify/check plans/walk the our business. job/perform safety audits/report incidents/check a subcontractor’s work. The plan was created by our Safety Steering Committee (comprised of representatives from the risk/safety team, PMs, Each and every one of these phrases can propel a project out of superintendents, and foremen across all divisions), and ap- balance. And when a project is out of balance, it can quickly proved and signed off by the full executive management team spiral out of control and result in major losses. (which was responsible for the overall change process within An Education in Change Management Theory Jordan). Over the last eight years, I’ve realized that implementing a We also made sure that the project team members (who were safety process was really about change management, which is expected to act as the “change management zealots”) and officially defined as a “set of processes, tools, and techniques the superintendents and foremen (who were to act as the for managing the people side of change in order to move a per- change coaches to their employees and subcontractors) had son or group from a current state to a desired future state to the necessary skills to be successful. achieve the specific objectives of an identified change.” 1 The risk/safety team now works throughout the year with our When embarking on a change management initiative, a com- jobsite personnel to assign responsibility and implement all of pany must take into account not only its employees’ reactions Jordan’s safety objectives. These cover: expectations and in- to change, but also the effects that change can produce within volvement, action planning, standards implementation, plan- the organization itself. Many change initiatives fail because ning for safe conditions, and performance tracking. company leaders do not understand the change process and its potential impact. Charged with the responsibility of building both safety compe- CFMA BP January-February 2010
  • 7. A real life adventure tency and structure, the safety/risk management department Jordan employees, subcontractors, and management on brought in Branta Worldwide, a safety leadership consultant, to important risk management and safety topics. provide a two-day leadership symposium for my staff and all of our supervisory personnel, management, and executive man- Jordan’s commitment to safety has evolved over the years to a agement team. With more than 150 participants throughout commitment to overall risk performance as encompassed in Texas, the training covered: our business model. We now focus on safety, quality, and pro- ductivity (SQP) to increase profitability and solidify our stand- • How to create collaboration to get better results ing as a key player in the construction industry, both now and • Resolving conflict one-on-one in the future. • Coaching to increase discretionary effort and In fact, Jordan’s commitment is so strong that the safety/risk improve performance management department has been tasked with creating a • Effective communication skills Jordan University that will streamline training for SQP and • High-impact feedback and how to use it leadership, create career goals for all of our employees, attract and retain the best talent in the industry, and minimize vari- This safety leadership and communication skills training solid- ation and embrace consistency throughout all of our divisions ified our commitment to safety and gave us the tools we needed and jobsites. BP to be successful. PATRICIA KAGERER, CSP, ARM, CRIS, is Vice President of WE’ VE HAD MANY SUCCESSES, BUT NOT PERFECTION Risk/Safety Management for Jordan Construction in Dallas, TX, where she directs the company’s risk and safety man- I wish I could tell you that all of our efforts over the last eight agement functions and specializes in management system implementations that affect corporate culture, insurance pro- years have earned us perfection related to safety. I wish I curement, and overall safety and quality performance. could say that we are injury-free and have zero losses. Un- fortunately, I can’t. Just like human beings, our company is A frequent speaker and writer, Patricia has received numer- not perfect and we still experience loss from time to time. ous professional awards, including being named one of the “Top 25 Women to Watch” by Dallas Business Journal, I can say that we are committed to a continuous improve- and “2007 Safety Director of the Year” by QUOIN/AGC. ment process for safety and that safety is thoroughly and Patricia holds a BS in Business Administration from Regis solidly integrated as part of our core business model. We are University, Denver, CO, and a Masters of Education and far better off than we were eight years ago because safety is Human Development from Southern Methodist University, now a core value. When we experience loss, we evaluate it, Dallas, TX. learn from it, and move on as quickly as possible. We are, in Phone: 214-349-7900 fact, resilient. E-Mail: pkagerer@cfjordan.com Website: www.cfjordan.com Jordan’s 2009 Safety Stats • Total Incident Rate is 70% below the national average. Endnote: • Total Loss Time Incident Rate is 80% below the national average. 1. Hiatt, Jeff. “Change Management – An Introduction: Managing the People Side of Change.” http://knol.google.com/k/jeff-hiatt/change- • Approximately 2,000 education and training hours for management-an-introduction/3pxltcluu0sst/2 January-February 2010 CFMA BP
  • 8. Copyright © 2010 by the Construction Financial Management Association. All rights reserved. This article first appeared in CFMA Building Profits. Reprinted with permission.