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State of the art review of unvented
sloped wood- framed roofs
Jonathan Smegal, M.A.Sc., Aaron Grin MA.Sc., P.Eng.,
Graham Finch, M.A.Sc, P.Eng.
RDH Building Science Labs
John Straube, Ph.D., P.Eng.
Assoc Professor, University of Waterloo
Outline
• Driving Building Science to the Next Level
– Using Science to make Building Design decisions?
– Yes, but also need to incorporate experience
• This paper
– Literature review / meta-analysis
– Research + Field Experience
• This presentation
– Some background, some highlights
Pitched Roof Types - Ventilated
• Vented Attic
– Air, vapor and thermal control at ceiling
– Rain control at roof
• Cathedral Ceiling
– Air, vapor, thermal and rain control at roof
4
Building Science Corporation
Pitched Roof Types
• Unvented Cathedralized Attic
– More useable space as retrofit
– Space for mechanical equipment
• Unvented Cathedral
Ideal Ventilated Attic Construction
5
Ridge
ventilation
Soffit
Ventilation
6
Nice venting
Clean roofing ply
Reality of Ventilated Attics
• Venting complexity
& air leakage
through ceiling
Air leakage condensation:
decades of problems
• Air leakage
– ceiling penetrations, top plate penetrations
– Exhaust duct leaks & discharge location (roof, soffit, or wall)
• Inadequate venting provisions
• Outdoor moisture: night sky condensation on underside of
sheathing… caused by ventilating attic
• Wetting through shingles/roofing? (tipping the moisture balance)
Moisture Sources
Condensation occurs at the first solid upstream-facing
surface after “dewpoint”
“Condensation occurs
on the first solid
upstream facing
surface downstream of
the dewpoint being
exceeded”
Nice venting…
Moldy roofing ply
• Photos
Ventilation Cant solve excess air
leakage or high interior RH
Research
• Moisture in ventilated attics has long been
researched
• Jordan, C.A., E.C. Peck, F.A. Strange, and L.V.
Teesdale. 1948. Attic condensation in tightly built
houses. Housing and Home Finance Agency Technical
Bulletin No 6, pp. 29-46.
Vented Attics – Previous Work
• Rose and TenWolde (1999, 2002)
• “We conclude that while attic ventilation can be beneficial
in some circumstances and climates, it should not be
viewed as the principal strategy to eliminate moisture and
other problems in the attic and roof. Rather, attic
ventilation should be part of a broader range of control
strategies.”
• “In summary, for each of the most commonly cited claims
of benefits offered by attic ventilation (reducing moisture
problems, minimizing ice dams, ensuring shingle service
life, and reducing cooling load), other strategies have been
shown to have a stronger and more direct influence.
Consequently, the focus of regulation should be shifted
away from attic ventilation.”
14
Vented Attics – Previous Work
• Potential Issues in colder humid coastal climates
• Forest and Walker, 1993
– High attic ventilation rates resulted in higher
sheathing moisture content – measurment &
simulations in humid climates
• Roppel et al. 2013
– Characterized attics, measured, monitored.
– venting area and an airtight ceiling alone is not
enough to control moisture, to limit mold growth, in
insulated attics of wood-framed sloped roofs in
marine climates, similar to Vancouver’s climatic zone.
15
Unvented Roofs
• Can we safely building unvented roofs?
• No doubt, in either science or practise
– Not all codes have caught up (e.g., NBCC)
• However, must have
– Exceptional air tightness near inside
– Low built-in moisture
– This limits design choices
Commercial Unvented Roofs
17
Image credit: Building Science Corporation
• Unvented Hot Roof
(Sprayfoam applied
to underside)
Unvented Wood-frame solutions
• Exterior Insulated &
hybrid approaches
Air Control Layer
Water Control
Layer Air-Water
Control Layer
Sloped Unvented Wood Roofs
19
Control Layers
Exterior of Structure
- Ideal assembly
Image credit:
Building Science Corporation
Unvented Wood Frame
Spray foam insulation
Occupied or non-
occupiable space
(Cold-side Vapour Barrier)
Image credit: Building Science Corporation
21
Air permeable insulation
air impermeable cavity insulation
(ie. low or high density low or high
vapor permeance spray foam)
air impermeable cavity insulation
(ie. low or high density spray foam
with low or high vapor permeance)
Air permeable insulation
Rigid board insulation
Can we build unvented roofs?
• Canadian Part 9 doesn’t allow this
– Need to get engineers letter, etc.
• American IRC/IBC allows with specific limits
– Significant research and experience to support
this
• Canadian Part 4 (professional) = most
common roof assembly
Canadian Code : NBC Part 9
• Residential Section 9 (9.19.1)
– Requires venting of all roofs unless an engineer
signs off
– Requires a vapour control layer not greater than
60 ng/Pa·s·m2. (1 US perm)
• Unvented residential roof assemblies not
allowed by code…. Clause 9.19
23
Part 9 NBC of Canada
• “Except where it can be shown to be unnecessary,
where insulation is installed between a ceiling and
the underside of the roof sheathing, a space shall be
provided between the insulation and the sheathing,
and vents shall be installed to permit the transfer of
moisture from the space to the exterior” 9.19.1.1
• Sensible rule for pitched wood-frame roofs, without
a practical solution for airtight insulation
• Spray polyurethane foam has been successful
because it is a practical solution to airtight insulation
U.S. Code: IRC R806.5
• Unvented cathedralized attics and unvented
cathedral ceilings allowed
• No additional vapor control needed
in Zones 1-4 (just control of air leakage)
• Insulation needs to be Class II vapor control
(0.1 to 1.0 perms) or have Class II in direct
contact
–Zones 5 and higher need vapour control
–E.g., virtually all of Canada needs vapor
control
Field Research
• Numerous US and Canada studies
• Sprayfoam papers in peer-reviewed studies
from 2005 (Rudd)
• U of Waterloo Field Study
27
University of Waterloo
Building Engineering Group (BEG)
Natural Exposure
Full-Scale Wall Assemblies
Six Cathedral Roof Assemblies
28
Test Assembly Insulation Ventilation Vapor Control Air Control
Unvented Closed Cell (NCC) R30 (~5”) No ccSPF SPF
Vented Closed Cell (VCC) R30 (~5”) Yes ccSPF SPF
Vented Fiberglass (VFG) R30 (~9 ¼”) Yes Latex paint on
drywall
Drywall
Unvented Painted Open Cell
(NOCP)
R30 (~8”) No Paint on foam and
drywall
SPF
Vented Open Cell (VCC) R30 (~8”) Yes Latex paint on
drywall
SPF
Unvented Open Cell (NOC) R30 (~8”) No Latex paint on
drywall
SPF
Measured Sheathing MC
29
Vented Roofs &
Unvented ccSPFs
Unvented ocSPFs
40 % Interior RH
50 % Interior RH
Rafter MC
30
Vented
Fiberglass
Batt40 % Interior RH
50 % Interior RH
Full Scale Field Testing
• Measured data is good to demonstrate, and
assess performance in a specific region.
• Measured data has limitations including
climate zone and boundary conditions.
• It’s not practical to conduct full scale tests in
all climate zones on all assemblies
• Validate hygrothermal analysis data with
measured data following monitoring
31
Correlation of measured and
simulated data
• Correlation of monitored UW data with
simulation data – Unvented ocSPF assembly
• Modifications made to worst case scenario
simulations
– East orientation
– 4:12 slope
– 40% interior RH first winter, 50% interior RH
second winter
– Waterloo weather file data
32
33
34
Inuvik
Hygrothermal Analysis
35
Vancouver Toronto Ottawa
Depth of
Cavity
Ventilation
Type of
Vapour Control
Low RH
30/55%
M ed.
RH
40/60%
High RH
50%
Low RH
30/55%
M ed.
RH
40/60%
High RH
50%
Low RH
30/55%
M ed.
RH
40/60%
High RH
50%
5" R30
Ventilated
Continuous Baffle
ccSPF 13% 13% 13% 10% 10% 10% 10% 10% 10%
5" R30 Non-ventilated ccSPF 11% 14% 14% 10% 13% 13% 12% 14% 14%
8" R30 Non-ventilated interior poly 13% 13% 13% 13% 13% 13% 13% 14% 15%
8" R30 Ventilated latex paint 13% 13% 14% 11% 11% 11% 11% 11% 11%
8" R30 Non-ventilated
1 US perm
paint on foam
12% 17% 18% 13% 24% 28% 15% 30% 32%
8" R30 Non-ventilated latex paint 17% 30% 35% 25% 40% 50% 38% 52% 54%
9 1/4" R30
Ventilated
Continuous Baffle
interior poly
9 1/4" R30
Ventilated
Continuous Baffle
latex paint 16% 17% 17% 14% 14% 14% 13% 13% 13%
2.0pcf
ClosedCell
3
Contents of
Cavity
Fiberglass
Batt
SprayPolyurethaneFoam(SPF)
0.5pcfOpenCell
Cathedral Roof Construction HDD 3000 HDD 4000 HDD 4500
Other Applicable Locations
(Heating Degree Days below 18°C)
From Environment Canada's
Canadian Climate Normals
1971-2000
White Rock (2782)
Vancouver (2926)
Abbotsford (2981)
Victoria (3040)
Windsor (3524)
Niagara Falls (3661)
Kelowna (3869)
Oshawa (3917)
Hamilton (4012)
Halifax (4030)
London (4057)
Toronto (4065)
Kitchener-Waterloo
(4288)
Kingston (4289)
Montréal (4518)
Moncton (4585)
Ottawa (4602)
Charlottetown (4715)
In-service Inspections
• Numerous published field surveys
• In-service buildings, 3 to 10+ years old
• Usually top-side sheathing inspections
• No observed systemic issues
– Small leaks dry out
• Forensic experience: less public info. Failures
do occur due to bad workmanship, mistakes
Conclusions
• Unvented pitched wood-frame roofs
– Can and do work
– Science and Field experience
– No good reason for code to block
• ccSPF requires proper workmanship, (of course)
– Airtightness!
• We need some vapor diffusion control
– Colder climates, high interior RH require low perm
• Control interior RH
– As per NBCC for example

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State of the Art Review of Unvented Sloped Wood-Framed Roofs in Cold Climates

  • 1. State of the art review of unvented sloped wood- framed roofs Jonathan Smegal, M.A.Sc., Aaron Grin MA.Sc., P.Eng., Graham Finch, M.A.Sc, P.Eng. RDH Building Science Labs John Straube, Ph.D., P.Eng. Assoc Professor, University of Waterloo
  • 2. Outline • Driving Building Science to the Next Level – Using Science to make Building Design decisions? – Yes, but also need to incorporate experience • This paper – Literature review / meta-analysis – Research + Field Experience • This presentation – Some background, some highlights
  • 3. Pitched Roof Types - Ventilated • Vented Attic – Air, vapor and thermal control at ceiling – Rain control at roof • Cathedral Ceiling – Air, vapor, thermal and rain control at roof
  • 4. 4 Building Science Corporation Pitched Roof Types • Unvented Cathedralized Attic – More useable space as retrofit – Space for mechanical equipment • Unvented Cathedral
  • 5. Ideal Ventilated Attic Construction 5 Ridge ventilation Soffit Ventilation
  • 7. Reality of Ventilated Attics • Venting complexity & air leakage through ceiling
  • 9. • Air leakage – ceiling penetrations, top plate penetrations – Exhaust duct leaks & discharge location (roof, soffit, or wall) • Inadequate venting provisions • Outdoor moisture: night sky condensation on underside of sheathing… caused by ventilating attic • Wetting through shingles/roofing? (tipping the moisture balance) Moisture Sources
  • 10. Condensation occurs at the first solid upstream-facing surface after “dewpoint” “Condensation occurs on the first solid upstream facing surface downstream of the dewpoint being exceeded”
  • 12. • Photos Ventilation Cant solve excess air leakage or high interior RH
  • 13. Research • Moisture in ventilated attics has long been researched • Jordan, C.A., E.C. Peck, F.A. Strange, and L.V. Teesdale. 1948. Attic condensation in tightly built houses. Housing and Home Finance Agency Technical Bulletin No 6, pp. 29-46.
  • 14. Vented Attics – Previous Work • Rose and TenWolde (1999, 2002) • “We conclude that while attic ventilation can be beneficial in some circumstances and climates, it should not be viewed as the principal strategy to eliminate moisture and other problems in the attic and roof. Rather, attic ventilation should be part of a broader range of control strategies.” • “In summary, for each of the most commonly cited claims of benefits offered by attic ventilation (reducing moisture problems, minimizing ice dams, ensuring shingle service life, and reducing cooling load), other strategies have been shown to have a stronger and more direct influence. Consequently, the focus of regulation should be shifted away from attic ventilation.” 14
  • 15. Vented Attics – Previous Work • Potential Issues in colder humid coastal climates • Forest and Walker, 1993 – High attic ventilation rates resulted in higher sheathing moisture content – measurment & simulations in humid climates • Roppel et al. 2013 – Characterized attics, measured, monitored. – venting area and an airtight ceiling alone is not enough to control moisture, to limit mold growth, in insulated attics of wood-framed sloped roofs in marine climates, similar to Vancouver’s climatic zone. 15
  • 16. Unvented Roofs • Can we safely building unvented roofs? • No doubt, in either science or practise – Not all codes have caught up (e.g., NBCC) • However, must have – Exceptional air tightness near inside – Low built-in moisture – This limits design choices
  • 17. Commercial Unvented Roofs 17 Image credit: Building Science Corporation
  • 18. • Unvented Hot Roof (Sprayfoam applied to underside) Unvented Wood-frame solutions • Exterior Insulated & hybrid approaches Air Control Layer Water Control Layer Air-Water Control Layer
  • 19. Sloped Unvented Wood Roofs 19 Control Layers Exterior of Structure - Ideal assembly Image credit: Building Science Corporation
  • 20. Unvented Wood Frame Spray foam insulation Occupied or non- occupiable space (Cold-side Vapour Barrier) Image credit: Building Science Corporation
  • 21. 21 Air permeable insulation air impermeable cavity insulation (ie. low or high density low or high vapor permeance spray foam) air impermeable cavity insulation (ie. low or high density spray foam with low or high vapor permeance) Air permeable insulation Rigid board insulation
  • 22. Can we build unvented roofs? • Canadian Part 9 doesn’t allow this – Need to get engineers letter, etc. • American IRC/IBC allows with specific limits – Significant research and experience to support this • Canadian Part 4 (professional) = most common roof assembly
  • 23. Canadian Code : NBC Part 9 • Residential Section 9 (9.19.1) – Requires venting of all roofs unless an engineer signs off – Requires a vapour control layer not greater than 60 ng/Pa·s·m2. (1 US perm) • Unvented residential roof assemblies not allowed by code…. Clause 9.19 23
  • 24. Part 9 NBC of Canada • “Except where it can be shown to be unnecessary, where insulation is installed between a ceiling and the underside of the roof sheathing, a space shall be provided between the insulation and the sheathing, and vents shall be installed to permit the transfer of moisture from the space to the exterior” 9.19.1.1 • Sensible rule for pitched wood-frame roofs, without a practical solution for airtight insulation • Spray polyurethane foam has been successful because it is a practical solution to airtight insulation
  • 25. U.S. Code: IRC R806.5 • Unvented cathedralized attics and unvented cathedral ceilings allowed • No additional vapor control needed in Zones 1-4 (just control of air leakage) • Insulation needs to be Class II vapor control (0.1 to 1.0 perms) or have Class II in direct contact –Zones 5 and higher need vapour control –E.g., virtually all of Canada needs vapor control
  • 26. Field Research • Numerous US and Canada studies • Sprayfoam papers in peer-reviewed studies from 2005 (Rudd) • U of Waterloo Field Study
  • 27. 27 University of Waterloo Building Engineering Group (BEG) Natural Exposure Full-Scale Wall Assemblies Six Cathedral Roof Assemblies
  • 28. 28 Test Assembly Insulation Ventilation Vapor Control Air Control Unvented Closed Cell (NCC) R30 (~5”) No ccSPF SPF Vented Closed Cell (VCC) R30 (~5”) Yes ccSPF SPF Vented Fiberglass (VFG) R30 (~9 ¼”) Yes Latex paint on drywall Drywall Unvented Painted Open Cell (NOCP) R30 (~8”) No Paint on foam and drywall SPF Vented Open Cell (VCC) R30 (~8”) Yes Latex paint on drywall SPF Unvented Open Cell (NOC) R30 (~8”) No Latex paint on drywall SPF
  • 29. Measured Sheathing MC 29 Vented Roofs & Unvented ccSPFs Unvented ocSPFs 40 % Interior RH 50 % Interior RH
  • 30. Rafter MC 30 Vented Fiberglass Batt40 % Interior RH 50 % Interior RH
  • 31. Full Scale Field Testing • Measured data is good to demonstrate, and assess performance in a specific region. • Measured data has limitations including climate zone and boundary conditions. • It’s not practical to conduct full scale tests in all climate zones on all assemblies • Validate hygrothermal analysis data with measured data following monitoring 31
  • 32. Correlation of measured and simulated data • Correlation of monitored UW data with simulation data – Unvented ocSPF assembly • Modifications made to worst case scenario simulations – East orientation – 4:12 slope – 40% interior RH first winter, 50% interior RH second winter – Waterloo weather file data 32
  • 33. 33
  • 35. 35 Vancouver Toronto Ottawa Depth of Cavity Ventilation Type of Vapour Control Low RH 30/55% M ed. RH 40/60% High RH 50% Low RH 30/55% M ed. RH 40/60% High RH 50% Low RH 30/55% M ed. RH 40/60% High RH 50% 5" R30 Ventilated Continuous Baffle ccSPF 13% 13% 13% 10% 10% 10% 10% 10% 10% 5" R30 Non-ventilated ccSPF 11% 14% 14% 10% 13% 13% 12% 14% 14% 8" R30 Non-ventilated interior poly 13% 13% 13% 13% 13% 13% 13% 14% 15% 8" R30 Ventilated latex paint 13% 13% 14% 11% 11% 11% 11% 11% 11% 8" R30 Non-ventilated 1 US perm paint on foam 12% 17% 18% 13% 24% 28% 15% 30% 32% 8" R30 Non-ventilated latex paint 17% 30% 35% 25% 40% 50% 38% 52% 54% 9 1/4" R30 Ventilated Continuous Baffle interior poly 9 1/4" R30 Ventilated Continuous Baffle latex paint 16% 17% 17% 14% 14% 14% 13% 13% 13% 2.0pcf ClosedCell 3 Contents of Cavity Fiberglass Batt SprayPolyurethaneFoam(SPF) 0.5pcfOpenCell Cathedral Roof Construction HDD 3000 HDD 4000 HDD 4500 Other Applicable Locations (Heating Degree Days below 18°C) From Environment Canada's Canadian Climate Normals 1971-2000 White Rock (2782) Vancouver (2926) Abbotsford (2981) Victoria (3040) Windsor (3524) Niagara Falls (3661) Kelowna (3869) Oshawa (3917) Hamilton (4012) Halifax (4030) London (4057) Toronto (4065) Kitchener-Waterloo (4288) Kingston (4289) Montréal (4518) Moncton (4585) Ottawa (4602) Charlottetown (4715)
  • 36. In-service Inspections • Numerous published field surveys • In-service buildings, 3 to 10+ years old • Usually top-side sheathing inspections • No observed systemic issues – Small leaks dry out • Forensic experience: less public info. Failures do occur due to bad workmanship, mistakes
  • 37. Conclusions • Unvented pitched wood-frame roofs – Can and do work – Science and Field experience – No good reason for code to block • ccSPF requires proper workmanship, (of course) – Airtightness! • We need some vapor diffusion control – Colder climates, high interior RH require low perm • Control interior RH – As per NBCC for example