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Niobium–tantalum
                                                                                                                                                                                                          April 2011

                                                                              Definitions, mineralogy and                                                               Niobium (Nb)              Tantalum (Ta)
                 C en t re f o r su st ain ab le m in eral d evelo p m en t




                                                                              deposits                                                       Atomic number                      41                        73
                                                                                                                                             Atomic weight                  92.90638                 180.9479
                                                                              Definitions and characteristics
    MineralsUK




                                                                              Niobium (Nb) and tantalum (Ta) are transition metals with      Density at 293 K                 8.581                    16.677
                                                                              very similar physical and chemical properties, and are         (g/cm3)
                                                                              thus commonly grouped together (Table 1). Niobium was          Melting point °C                  2468                     2996
                                                                              discovered in 1801 by Charles Hatchett, and was originally     Boiling point °C                  4930                     5425
                                                                              named ‘columbium’; it was subsequently also recog-             Vickers hardness                  1320                      873
                                                                              nised by a German chemist, Heinrich Rose, who named            MPa
                                                                              it ‘niobium’. The names were used interchangeably for
                                                                                                                                             Electrical                    152 at 0°C               131 at 20°C
                                                                              some time, before ‘niobium’ was finally accepted in 1949.
                                                                                                                                             resistivity (nano
                                                                              Tantalum was discovered in 1802 by a Swedish scientist,
                                                                                                                                             ohm-metres)
                                                                              Anders Ekeberg.
                                                                                                                                             Crystal structure           Body centred              Body centred
                                                                              Niobium is a shiny, ductile metal with a white lustre. Nat-                                   cubic                     cubic
                                                                              urally-occurring niobium consists almost exclusively of the   Table 1 Selected properties of niobium and tantalum.
                                                                              isotope 93Nb; natural tantalum is mainly 181Ta, with 0.012
                                                                              per cent 180Ta. A number of other radioactive isotopes of     The columbite-tantalite mineral group (Figure 1) is the
                                                                              both elements have been synthesised.                          most common group of tantalum- and niobium-bearing
                                                                                                                                            minerals. Wodginite is also an important source of
                                                                              The overall abundances of niobium and tantalum in the         tantalum. The pyrochlore group (Figure 2) is of great
                                                                              average continental crust are relatively low, niobium         economic importance, particularly for niobium. This group
                                                                              having an abundance of eight parts per million (ppm) and      has a wide compositional range, including some species
                                                                              tantalum of 0.7 ppm (Rudnick and Gao, 2004). Compared to      rich in both niobium and tantalum. Pyrochlore is typically
Mineral profile




                                                                              other metallic elements such as the light rare earths, nio-   found as a primary mineral in alkaline igneous rocks.
                                                                              bium and tantalum are rather depleted in the continental
                                                                              crust. This can be attributed to the fact that much of the
                                                                              continental crust was formed at convergent margins above
                                                                              subduction zones, and that magmas formed in this setting
                                                                              are typically depleted in both niobium and tantalum.

                                                                              Mineralogy
                                                                              Niobium and tantalum do not occur naturally as free
                                                                              metals, but are essential components in a range of
                                                                              mineral species (Table 2). The majority of these are oxide
                                                                              minerals; silicates of niobium and tantalum do exist, but
                                                                              are relatively rare. Niobium and tantalum also substitute
                                                                              for major ions in a number of other minerals, in which they
                                                                              typically have low concentrations. The vast majority of the
                                                                              economically important species are oxides.

                                                                                                                                            Figure 1 Dark coloured tantalite with pale coloured albite1.
                                                                                   Unless otherwise stated, copyright of materials
                                                                                   contained in this report are vested in NERC.             1
                                                                                                                                               Image taken by Rob Lavinsky. Permission to use given by a creative commons
                                                                                   BGS © NERC 2011. All rights reserved.                    licence (accessed 25/03/2011 at www.commons.wikimedia.org). Attribution: Rob
                                                                                                                                            Lavinsky, iRocks.com (http://www.irocks.com/) – CC-BY-SA-3.0.
Mineral name                   Mineral group                     Formula                                                   Nb2O5 (%)             Ta2O5 (%)
                    Columbite                      Columbite-tantalite               (Fe,Mn)(Nb,Ta)2O6                                             78.72                 n.a.
                    Tantalite                      Columbite-tantalite               (Fe,Mn)(Ta,Nb)2O6                                              n.a.                86.17
                    Pyrochlore                     Pyrochlore                        (Na,Ca)2Nb2O6(O,OH,F)                                         75.12                 n.a.
                    Microlite                      Pyrochlore                        (Na,Ca)2Ta2O6(O,OH,F)                                          n.a.                83.53
                    Tapiolite                      Tapiolite                         (Fe,Mn) (Ta,Nb)2O6                                             1.33                83.96
                    Ixiolite                       Ixiolite                          (Ta,Nb,Sn,Mn,Fe)4O8                                            8.30                68.96
                    Wodginite                      Wodginite                         (Ta,Nb,Sn,Mn,Fe)O2                                             8.37                69.58
                    Loparite                       Perovskite                        (Ce,La,Na,Ca,Sr)(Ti,Nb)O3                                     16.15                 n.a.
                    Lueshite                       Perovskite                        NaNbO3                                                        81.09                 n.a.
                    Euxenite                       Euxenite                          (Y, Ca, Ce, U, Th)(Nb, Ti, Ta)2O6                             47.43                22.53
                    Struverite                     Rutile                            (Ti,Ta,Fe)O2                                                  11.32                37.65
                    Ilmenorutile                   Rutile                            Fex(Nb,Ta)2x4Ti1-xO2                                           27.9                 n.a.
                   Table 2      Selected niobium and tantalum minerals and indicative contents of Nb2O5 and Ta2O5.



                                                                                                    Deposits
                                                                                                    Niobium and tantalum mineral deposits are most com-
                                                                                                    monly associated with igneous rocks3, including granites,
                                                                                                    pegmatites4, syenites5 and carbonatites6. Some secondary
Niobium–tantalum




                                                                                                    deposits, where niobium- and tantalum-bearing minerals
                                                                                                    have been concentrated by weathering and sedimentary
                                                                                                    processes, are also known (see Table 3 and Figure 3 at the
                                                                                                    end of this section). In general, these secondary deposits
                                                                                                    occur in relatively close association with their primary
                                                                                                    sources, and so they are not considered separately in the
                                                                                                    descriptions below.

                                                                                                    Primary Niobium and Tantalum deposits can be divided
                                                                                                    into three main types, on the basis of the igneous rocks
                                                                                                    with which they are associated (Küster, 2009):

                                                                                                    1. Carbonatites and associated rocks
                   Figure 2 Pyrochlore. Source: Rob Lavinsky (iRocks.com) 2.                        2. Alkaline to peralkaline granites and syenites
                                                                                                    3. Granites and pegmatites of the LCT family (enriched
                                                                                                                                                 ˇ
                                                                                                       in lithium (Li), caesium (Cs), tantalum) (Cerný and Ercit,
                   Other, less common oxides of niobium and tantalum
                                                                                                       2005).
                   include tapiolite, ixiolite, and minerals of the perovskite
                   group. Niobium and tantalum also substitute for major
                                                                                                    Moderately high contents of niobium and tantalum may be
                   ions in some common oxide groups such as cassiterite,
                                                                                                    found in some granites and pegmatites that do not fall into
                   rutile, and ilmenite. Contents of niobium and tantalum in
                                                                                                    the categories given above, but economic examples are
                   these minerals are rarely high enough to make them of
                                                                                                    not known.
                   economic interest. Similarly, niobium and tantalum occur
                   as substitutes in a range of silicate minerals, typically
                   those found in alkaline igneous rocks such as eudialyte                          3
                                                                                                      Igneous rocks: rocks with a crystalline texture that crystallised from molten
                                                                                                    rock (magma).
                   (Na4(Ca,Ce)2(Fe++,Mn,Y)ZrSi8O22(OH,Cl)2).                                        4
                                                                                                      Pegmatites: very coarse-grained igneous rocks.
                                                                                                    5
                                                                                                      Syenites: coarse-grained igneous rocks that are composed largely of the
                   2
                      Image taken by Rob Lavinsky. Permission to use given by a creative commons    potassium- and/or sodium-rich mineral alkali feldspar.
                                                                                                    6
                   licence (accessed 25/03/2011 at www.commons.wikimedia.org). Attribution: Rob       Carbonatites: igneous rocks consisting of more than 50 per cent primary
                   Lavinsky, iRocks.com (http://www.irocks.com/) – CC-BY-SA-3.0.                    carbonate minerals.


       2                                                                                                                                      www.MineralsUK.com
Carbonatites and associated rocks                                                    these minerals in the shallow subsurface. Late-stage veins
                   Carbonatites are igneous rocks that consist of more than                             and areas of metasomatism, formed through carbohydro-
                   50 per cent primary carbonate minerals. They are almost                              thermal activity, are a third potential source of niobium
                   exclusively found in areas of continental extension and                              mineralisation.
                   rifting7, and their source magmas are thought to be derived
                   directly from the mantle with very little crustal influence.                         Much of the world’s niobium supply comes from Bra-
                   Carbonatites are most commonly found as dykes, sills and                             zil, where the main niobium deposits occur in alkaline
                   small plugs (less than one kilometre in diameter), more                              ultramafic-carbonatite complexes of the Late Cretaceous17
                   rarely occurring as large plutons or as extrusive8 volcanic                          Alto Paranaiba igneous province, intruded into Neoprotero-
                   sequences. They rarely occur in isolation, being more                                zoic18 metasedimentary rocks. The largest currently worked
                   commonly associated with alkaline9 silicate rocks, either                            niobium deposit is at Araxá, and is owned and exploited
                   nepheline syenite and other feldspathoid-bearing10 igneous                           by the Companhia Brasileira de Metalurgia e Mineraçao
                   rocks, or mafic11 to ultramafic12 alkaline rocks (Woolley                            (CBMM). A second major niobium mine, at Catalão, is
                   and Kjarsgaard, 2008). Many carbonatite bodies are sur-                              operated by Anglo American. These deposits are hosted
                   rounded by a metasomatised13 or ‘fenitised’ zone, typically                          in rather unusual intrusions consisting of carbonatite- and
                   rich in sodium (Na) and/or potassium (K), formed through                             phoscorite19-series rocks with no associated syenites. In
                   alteration of the country rocks by fluids derived from the                           both deposits, pyrochlore is the main niobium ore mineral.
                   carbonatite. Some carbonatite bodies are considered to be                            The Araxá deposit lies within the Barreiro Carbonatite
                   carbohydrothermal14 — formed from carbon dioxide-rich                                Complex, a roughly circular intrusion approximately 4.5 kil-
                   and water-rich fluids rather than magmas.                                            ometre in diameter (Nasraoui and Waerenborgh, 2001),
                                                                                                        dominated by dolomite carbonatite with subordinate cal-
                   Carbonatites are typically enriched in a range of elements,                          cite carbonatite, glimmerite20 and phoscorite. The central
                   including the rare earth elements (REE), barium (Ba),                                part of the intrusion has been weathered under tropical
                   strontium (Sr), fluorine (F), phosphorus (P), niobium (Nb),                          conditions to form a thick (>200 metres), lateritic21 cover in
Niobium–tantalum




                   zirconium (Zr), uranium (U) and thorium (Th). Niobium is                             which pyrochlore has become concentrated at a reported
                   preferentially enriched over tantalum in carbon dioxide-                             mean grade of 2.5 per cent niobium oxide, and which is
                   rich melts, and so carbonatites do not generally have                                exploited by open-pit mining. The country rocks to the
                   high tantalum contents (Möller, 1989). Common niobium-                               carbonatite have been metasomatised in an aureole22 up
                   bearing minerals found in carbonatites include members of                            to 2.5 kilometre wide (Nasraoui and Waerenborgh, 2001).
                   the perovskite and pyrochlore mineral groups, as well as                             The main worked deposit at Catalão is in the Catalão I
                   niobium-rich silicates such as titanite (Mitchell, 2005).                            alkaline-carbonatite complex, but a similar deposit occurs
                                                                                                        in the nearby Catalão II complex. Catalão I is a steep-sid-
                   In general, bulk rock niobium contents for carbonatite                               ed, zoned intrusive body with a diameter of approximately
                   bodies are moderately high (commonly 0.01–0.1 per cent,                              six kilometres at the surface. It is dominated by glimmerite
                   rarely up to 1.0 per cent), but not ore-grade. However,                              (phlogopitite) at the margins of the complex, with sheets
                   magmatic differentiation15 processes such as crystal set-                            and plugs of dolomite-carbonatite and phoscorite-series
                   tling may concentrate niobium-bearing minerals such as                               rocks that become increasingly common towards the cen-
                   pyrochlore. Weathering processes16 may also concentrate                              tre of the complex (Cordeiro et al., 2010). As at Araxá, the
                                                                                                        mined deposit is in the weathered lateritic zone above the
                   7
                      Continental rifting: the gradual break-up of a continent under extension, as is   centre of the complex.
                   occurring at the present day in East Africa.
                   8
                      Extrusive: extrusive volcanic rocks are formed by eruption of magma on to the
                   Earth’s surface.
                   9
                                                                                                        The largest active niobium mine outside Brazil is the
                      Alkaline rocks: igneous rocks that are rich in sodium and potassium, and
                   contain certain characteristic minerals.
                                                                                                        Niobec mine in Quebec, Canada, operated by the Iamgold
                   10
                       Feldspathoids: a group of light-coloured minerals that have relatively low
                   silica contents.
                   11                                                                                   17
                       Mafic rock: a rock containing abundant dark-coloured minerals that are rich in      Late Cretaceous: a unit of geological time between 99 to 65 million years ago.
                                                                                                        18
                   magnesium and/or iron.                                                                  Neoproterozoic: a unit of geological time between 1000 to 542 million years
                   12
                       Ultramafic: a rock almost entirely made up of dark-coloured minerals that are    ago.
                                                                                                        19
                   rich in magnesium and/or iron.                                                          Phoscorite: A magnetite, olivine, apatite rock, usually associated with
                   13
                       Metasomatised: having undergone metasomatism, chemical alteration of a           carbonatites.
                                                                                                        20
                   rock by the action of fluids.                                                           Glimmerite: An ultramafic rock consisting almost entirely of mica, either
                   14
                       Carbohydrothermal: formed from hot carbon dioxide-rich and water-rich fluids.    biotite or phlogopite. Can also be called biotitite or phlogopitite as appropriate.
                   15                                                                                   21
                       Magmatic differentiation: processes by which certain elements or minerals           Lateritic: relating to laterite, a residual deposit rich in iron and aluminium
                   are concentrated either in the crystalline rock or in the residual molten magma.     resulting from weathering under tropical conditions.
                   16                                                                                   22
                       Weathering processes: processes by which rocks are altered at the earth’s           Aureole: an area around a body of igneous rock in which the host rocks have
                   surface.                                                                             been altered by the effects of increased temperature, pressure or fluid flow.


       3                                                                                                                                          www.MineralsUK.com
Corporation. This mine lies in the southern part of the                           well-studied examples from Lueshe (Democratic Republic
                   Neoproterozoic-age Saint-Honoré carbonatite complex,                              of Congo), Oka (Quebec, Canada), and Sökli (Finland). The
                   which has an elliptical shape and is approximately four                           Lueshe syenite-carbonatite complex, which is Cambrian27
                   kilometres across at the surface. It consists of a series                         in age, has a central core of syenite some 800 metres in di-
                   of crescentic lenses of carbonatite, younging inwards                             ameter, bordered by a ring dyke of calcite carbonatite and
                   from calcite carbonatite through dolomite carbonatite to                          dolomite carbonatite (Nasraoui and Bilal, 2000). Intense
                   ferrocarbonatite (Belzile, 2009). The carbonatite body is                         weathering of the carbonatites has formed a laterite hori-
                   surrounded by a ring of syenites and diorites, and is almost                      zon which is enriched in pyrochlore, and has been mined
                   entirely covered by Palaeozoic23 limestones. Pyrochlore                           for niobium. The Cretaceous28 Oka carbonatite complex is
                   is the main niobium mineral in the Saint-Honoré com-                              an elongate pluton, about seven kilometres long, compris-
                   plex. It is disseminated throughout the carbonatite, but                          ing carbonatites and feldspathoid-bearing silicate rocks.
                   is particularly abundant in mineralised lenses that are                           It includes three separate niobium-mineralised deposits
                   50–150 metres wide and up to approximately 750 metres                             containing minerals of the perovskite and pyrochlore
                   long, with grades of 0.44–0.51 per cent niobium oxide                             groups (Zurevinski and Mitchell, 2004). The Sökli carbon-
                   (Belzile, 2009). These mineralised zones occur at depths of                       atite-phoscorite complex is Devonian29 in age, with an area
                   over 100 metres beneath the surface, and the Niobec mine                          of about 20 square kilometres, and comprises metasoma-
                   is the only underground niobium mine in the world. On the                         tised ultramafic rocks, carbonatites and phoscorites, with
                   same structural lineament, the nearby Crevier syenite-                            abundant pyrochlore in the younger units of the complex
                   carbonatite complex contains a niobium-tantalum deposit                           (Lee et al., 2006). The major Bayan Obo rare earth element
                   which is currently being evaluated.                                               deposit in China, which is also enriched in niobium, is as-
                                                                                                     sociated with carbonatite magmatism and may have been
                   Numerous other carbonatite-hosted niobium deposits                                formed by the interaction of carbonatite-derived fluids and
                   are known across the world, but are not currently being                           sedimentary host rocks (Yang et al., 2009).
                   exploited. The most significant of these are the Tomtor
Niobium–tantalum




                   deposit in Siberia, Russia and the Morro dos Seis Lagos                           Alkaline to peralkaline granites and syenites
                   deposit in Brazil (Pollard, 1995). The Neoproterozoic-                            The alkaline igneous rocks are classified, on the basis of
                   age Tomtor alkaline complex comprises an outer ring of                            mineralogy, as those rocks containing certain sodium- or
                   nepheline-syenites, with a central stock24 of carbonatite,                        potassium-rich minerals (feldspathoids, alkali amphi-
                   having a surface area of approximately 12 square kilome-                          boles, or alkali pyroxenes). Peralkaline rocks are a subset
                   tres (Kravchenko and Pokrovsky, 1995). Pyrochlore is dis-                         in which the molecular amount of Na2O + K2O exceeds
                   seminated throughout the carbonatite, but is particularly                         Al2O330. Alkaline rocks are most commonly found in intra-
                   concentrated in two ore horizons. The lower ore horizon,                          plate settings such as zones of continental rifting, but they
                   which is up to 300 metres thick, represents the weath-                            may also be formed in post-collisional31 to post-orogenic32
                   ered and altered top to the carbonatite body, whilst the                          environments. The most evolved alkaline igneous rocks,
                   upper ore horizon is a buried placer deposit25 formed in an                       such as alkali granites and syenites, are characterised
                   ancient lake, associated with Permian26 sedimentary rocks.                        by high contents of iron (Fe), fluorine, niobium, zirconium,
                   The upper ore horizon contains more than 12 per cent                              rubidium (Rb), uranium, thorium and rare earth elements
                   niobium (Kravchenko and Pokrovsky, 1995). The Morro dos                           but low niobium and tantalum (Pollard, 1989, Küster, 2009).
                   Seis Lagos deposit is poorly known, to the extent that even                       Mineral deposits in alkaline igneous rocks typically contain
                   its age is uncertain (Berger et al., 2009), but it is thought to                  high contents of zirconium, yttrium (Y), niobium and the
                   represent the largest single niobium deposit in the world                         rare earth elements, but are less commonly enriched in
                   with 2897 million tonnes niobium (Pollard, 1995).                                 tantalum.

                   A total of 58 carbonatite bodies containing niobium and                           Several factors contribute to the enrichment of High Field
                   rare earth element mineral deposits have been recorded in                         Strength Elements33 (HFSE), such as niobium and zirco-
                   published work (Berger et al., 2009) and other such depos-
                   its may remain to be found. The smaller deposits include                          27

                                                                                                     28
                                                                                                        Cambrian: a unit of geological time between 542 and 488 million years ago.
                                                                                                        Cretaceous: a unit of geological time between 145 and 65 million years ago.
                                                                                                     29
                                                                                                        Devonian: a unit of geological time between 416 and 359 million years ago.
                   23                                                                                30
                      Palaeozoic: a unit of geological time between 542 and 251 million years ago.      Na2O, K2O and Al2O3: sodium oxide, potassium oxide and aluminium oxide.
                   24                                                                                31
                      Stock: a small body of igneous rock, emplaced beneath the Earth’s surface,        Post-collisional: post-dating the peak of continental collision.
                                                                                                     32
                   usually cylindrical with steep margins.                                              Post-orogenic: post-dating all tectonic processes associated with a continen-
                   25
                      Placer deposit: a concentration of heavy minerals transported and deposited    tal collision event (orogeny).
                                                                                                     33
                   by rivers and/or coastal processes.                                                  High field strength elements: Elements of high valency (able to combine with
                   26
                      Permian: a unit of geological time between 299 and 251 million years ago.      many other elements to form compounds) that are incompatible (see footnote 34).


       4                                                                                                                                      www.MineralsUK.com
nium, in alkaline igneous rocks such as alkaline granites                            In Russia’s Kola Peninsula, the Devonian-age Lovozero
                   and syenites. Alkaline magmas are most commonly                                      syenite massif contains layered syenites with layers that
                   considered to be derived from the enriched sub-continental                           are rich in eudialyte, loparite and apatite. Loparite has
                   lithospheric34 mantle, and are enriched in the HFSE from                             been mined on and off for many years, and the loparite
                   their formation. The HFSE are incompatible35 and thus                                concentrates have average grades of eight weight per
                   they become enriched in the most evolved, granitic and                               cent niobium oxide and 0.7 weight per cent tantalum oxide
                   syenitic magmas; in some localities, ore minerals are                                (Salvi and Williams-Jones, 2005). The Mesoproterozoic-
                   found disseminated throughout highly evolved granites                                age Pilanesberg Complex of South Africa is another large
                   and syenites. Further concentration can occur because the                            (> 500 square kilometres) alkaline complex with eudialyte-
                   HFSE typically form relatively dense minerals, which may                             rich syenites that are enriched in zirconium, niobium and
                   be accumulated through crystal settling into layers. The                             the REE.
                   most famous example of a niobium deposit formed in this
                   way is in the Ilímaussaq Complex of south-west Green-                                In eastern Canada, the Strange Lake peralkaline granite
                   land. However, many mineralised deposits within alkaline                             pluton, which is Mesoproterozoic in age, outcrops over an
                   rocks, such as the Motzfeldt deposit in Greenland, have                              area of about 36 square kilometres. It has a central ore
                   undergone further concentration of elements such as the                              zone where the granite has undergone extensive haema-
                   HFSE and REE through hydrothermal36 processes (Salvi and                             tisation38 and calcium metasomatism, producing a range
                   Williams-Jones, 2005). The HFSE and REE appear to be                                 of secondary HFSE-bearing minerals, including gittinsite39
                   highly mobile in fluids associated with peralkaline magmas                           and pyrochlore. Ore from this zone has an average grade
                   that are enriched in fluorine, chlorine (Cl) and/or carbon                           of 0.56 weight per cent niobium oxide (Salvi and Williams-
                   dioxide (Goodenough et al., 2000, Salvi and Williams-                                Jones, 2005, Salvi and Williams-Jones, 2006). In Canada’s
                   Jones, 2005).                                                                        Northwest Territories, the Palaeoproterozoic Blatchford
                                                                                                        Lake igneous complex comprises syenites and peralkaline
                   At the time of writing, there are few niobium or tantalum                            granites with a number of hydrothermally altered miner-
Niobium–tantalum




                   mines operating in alkaline granite and syenite complexes,                           alised zones, known as the Thor Lake deposits. These de-
                   although exploration is under way in some areas. One                                 posits are enriched in beryllium (Be), yttrium, REE, niobium,
                   major area of interest lies in the Mesoproterozoic37 Gardar                          tantalum and zirconium, with columbite-tantalite minerals
                   Igneous Province in south-west Greenland, including the                              hosting the majority of the niobium and tantalum, and
                   Ilímaussaq and Motzfeldt complexes. The Ilímaussaq                                   average grades up to 0.4 weight per cent niobium (Salvi
                   Complex is elliptical, 8 x 17 kilometres at the surface, and                         and Williams-Jones, 2005). The Thor Lake deposits are
                   comprises a range of mineralogically unique syenites and                             currently owned by Avalon Rare Metals Inc, which intends
                   alkaline granites which are spectacularly layered in places                          to develop them for REE, niobium and tantalum.
                   (Larsen and Sorensen, 1987). The main mineral deposits
                   occur in a unit of layered syenites known as kakortokites,                           In Mongolia, the Devonian-age Khaldzan-Buregtey
                   which contains twenty-nine separate layers that are rich                             zirconium-niobium-REE deposit is formed by the hydrother-
                   in eudialyte, with high contents of zirconium, yttrium,                              mally altered late phase intrusions of a peralkaline granite
                   niobium and the REE. The average grade of niobium in                                 massif (Kovalenko et al., 1995). Pyrochlore is the main
                   these layers is 0.1 weight per cent niobium oxide (Salvi                             niobium ore mineral. In Malawi, exploration is ongoing at
                   and Williams-Jones, 2005). In the Kvanefjeld area of the                             the Kanyika niobium-tantalum deposit, which comprises
                   Ilímaussaq Complex, hydrothermal veins in the syenites                               an elongate body of nepheline syenite over 3.5 kilome-
                   and their country rocks contain significant uranium-niobium                          tres long with numerous mineralised, pyrochlore-bearing
                   mineralisation. Zones of hydrothermally altered syenite                              veins (BGS, 2009). In Saudi Arabia, the Ghurayyah alkaline
                   also host the niobium-tantalum-REE pyrochlore mineralisa-                            granite stock is about 800 metres in surface diameter and
                   tion in the Motzfeldt intrusion (Steenfelt, 1991) which is                           contains disseminated tantalum and niobium ore minerals,
                   the subject of an ongoing exploration programme.                                     chiefly columbite-tantalite and pyrochlore. The distribu-
                                                                                                        tion of these ore minerals appears to be remarkably
                                                                                                        consistent throughout the granite (Küster, 2009). In Brazil,
                   34
                      Lithospheric: the lithosphere is the outer, rigid layer of the Earth, including
                                                                                                        niobium and tantalum are extracted along with tin from
                   both the Earth’s crust and the uppermost part of the mantle.                         a Palaeoproterozoic-age albite-rich peralkaline granite at
                   35
                      Incompatible elements: are those that are concentrated into molten magmas,
                   rather than into early-forming crystals of solid minerals.
                   36                                                                                   38
                      Hydrothermal: formed from hot water-rich fluids.                                     Haematisation: alteration associated with the formation of the iron oxide
                   37
                      Mesoproterozoic: a unit of geological time between 1600 and 1000 million          mineral, haematite.
                                                                                                        39
                   years ago.                                                                              Gittinsite: A calcium-zirconium-bearing silicate mineral.


       5                                                                                                                                         www.MineralsUK.com
the Pitinga mine (Bastos-Neto et al., 2009). Alkaline to                              between 2008 and 2011. Both mines are owned by Global
                   peralkaline intrusions with the potential for niobium and/or                          Advanced Metals (previously Talison). The Greenbushes
                   tantalum deposits occur in many other countries, including                            mine in south-western Australia is hosted in a giant
                   Morocco, Nigeria, and Namibia.                                                        (greater than three kilometre long) syn-tectonic44, zoned,
                                                                                                         complex-type pegmatite body of Archaean45 age, which
                   Granites and pegmatites of the LCT family (enriched                                   contains large resources of both tantalum and lithium, as-
                   in lithium, caesium, tantalum)                                                        sociated with tin mineralisation. This pegmatite does not
                   Granites and pegmatites of the LCT family are typically                               appear to be genetically associated with a larger granitic
                   peraluminous40 and enriched in lithium, rubidium, caesium,                            body (Partington et al., 1995). Three phases of tantalum
                   beryllium, tin (Sn), tantalum and niobium (tantalum greater                           mineralisation are recorded within this pegmatite: early-
                                    ˇ
                   than niobium) (Cerný and Ercit, 2005). These magmas are                               formed minerals such as wodginite and ixiolite, which
                   formed by melting of pre-existing crustal rocks, and were                             form inclusions in cassiterite and tourmaline; tantalites
                   most commonly emplaced as post-orogenic plutons in                                    and tapiolites in fractures within early silicate phases;
                   zones of continental collision. Granites and pegmatites of                            and later hydrothermal mineralisation, where microlite is
                   this type are the main hosts for tantalum deposits across                             the main tantalum mineral (Partington et al., 1995). The
                   the world. These intrusions typically take the form of a                              Greenbushes pegmatite has been exploited by both open
                   large peraluminous leucogranitic41 pluton surrounded by a                             pit and underground mining. In north-western Australia,
                   halo of pegmatites, with the most mineralised pegmatites                              a large number of pegmatite swarms occur within the
                                                               ˇ
                   at the greatest distance from the granite (Cerný, 1989),                              Archaean rocks of the Pilbara Craton, and many of these
                   although in some areas swarms of pegmatites are not as-                               include some tantalum-mineralised examples. The most
                   sociated with exposed granitic plutons.                                               important area here is the Wodgina pegmatite district,
                                                                                                         which includes the Wodgina Main Lode and Mount Cassit-
                   The granite bodies contain minerals such as biotite,                                  erite tantalum-mineralised pegmatites. The Wodgina Main
                   muscovite, topaz and tourmaline, and are typically rather                             Lode is a dyke-like pegmatite about one kilometre long,
Niobium–tantalum




                   heterogeneous, showing extensive albitisation42 and                                   of albite-type, with manganese-rich tantalite as the main
                   alteration by late-stage fluids. These granites may contain                           tantalum mineral, together with some manganese-rich
                   disseminated tantalum ore minerals, particularly concen-                              columbite and wodginite. At Mount Cassiterite the deposit
                   trated in the uppermost parts of the granitic body (Linnen                            is formed by a series of pegmatite sheets of albite-spo-
                   and Cuney, 2005).                                                                     dumene type, and wodginite is the main tantalum mineral
                                                                                                         (Sweetapple and Collins, 2002). Tantalum from these
                   Many of the largest tantalum deposits occur in pegmatite                              pegmatites is extracted by open pit mining.
                   swarms. LCT pegmatites can be divided into five types: the
                   beryl type; the complex (spodumene-petalite-amblygonite)                              An Archaean pegmatite body also forms the host for the
                   type; the complex lepidolite type; the albite-spodumene                               tantalum mineralisation at Tanco, in Manitoba, Canada,
                                               ˇ
                   type; and the albite type (Cerný, 1989). Many of the                                  owned by Cabot Corporation. It is part of the rare-metal
                   pegmatites falling into the first three types are zoned. All                          bearing Bernic Lake pegmatite group, which intrudes
                   types can contain a range of tantalum minerals, of which                              metavolcanic46 Archaean rocks. The Tanco pegmatite
                   the most important are generally columbite-tantalite,                                 forms a shallowly dipping sheet, up to about 100 metres
                   microlite, ixiolite and wodginite. Tantalum-rich cassiterite                          thick and 1600 metres along strike, which is exploited in
                   (tin oxide) is also an important ore mineral in some bodies.                          a room-and-pillar underground mine. It is of the complex
                   Many of the pegmatites have been highly affected by late-                             pegmatite type, and is strongly zoned; tantalum ore miner-
                   stage alteration, such as kaolinisation43.                                            als are found throughout, though concentrated at higher
                                                                                                         grade in certain zones. A wide range of tantalum minerals
                   In recent years, much of the world’s production of tantalum                           occur (14 in all) and they are generally fine-grained, mean-
                   has come from the Greenbushes and Wodgina mines in                                                                                          ˇ
                                                                                                         ing that processing of Tanco ore is rather difficult (Cerný,
                   Australia, although production from these mines ceased                                1989). Caesium and lithium are also produced from the
                                                                                                         Tanco pegmatite. In addition, numerous other tantalum-
                   40
                      Peraluminous: a chemical term used for rocks in which the total molecu-            mineralised pegmatites are known from the Superior
                   lar (calcium oxide + sodium oxide + potassium oxide) is less than molecular
                   aluminium oxide.
                   41                                                                                    44
                      Leucogranitic: a light-coloured, silica-rich type of granite.                         Syn-tectonic: formed during an episode of tectonic activity and deformation of
                   42
                      Albitisation: alteration by fluids to produce the sodium-rich mineral, albite, a   the Earth’s crust, usually an episode of continental collision.
                                                                                                         45
                   type of feldspar.                                                                        Archaean: a unit of geological time between 3800 and 2500 million years ago.
                   43                                                                                    46
                      Kaolinisation: alteration of rocks to produce kaolin, also known as china clay.       Metavolcanic: metamorphosed volcanic rocks.



       6                                                                                                                                          www.MineralsUK.com
Province of Ontario and Manitoba (Selway et al., 2005). In                            North Africa, intruded into the Neoproterozoic rocks of
                   Brazil, a large (about one kilometre long), zoned, Protero-                           the Arabian-Nubian Shield (Küster, 2009). These include
                   zoic47 pegmatite body of albite-spodumene type is mined                               the Kenticha pegmatite field in Ethiopia, the Majahayan
                   for tantalum, niobium and lithium at the Volta Grande mine                            pegmatites of Somalia, and the Abu Dabbab and Nuweibi
                   at Nazareno, in the Minas Gerais district (Lagache and                                granites in Egypt. At Kenticha, the pegmatite field as a
                   Quemeneur, 1997).                                                                     whole has an area of approximately 2500 square kilome-
                                                                                                         tres, but tantalum mining is focused on the Main Kenticha
                   In Mozambique, the Alto Ligonha Pegmatite Province                                    Pegmatite, a Cambrian-age dyke-like zoned pegmatite of
                   contains numerous mineralised pegmatites which have                                   complex-spodumene type which is mined for columbite-
                   been mined since 1926, with tantalum mining and explora-                              tantalite minerals (Küster, 2009). In Egypt, the Abu Dabbab
                   tion currently focused in the zoned Marropino and Morrua                              and Nuweibi prospects are currently being developed
                   pegmatites, owned by Noventa Ltd. These pegmatites are                                towards production. These deposits are unusual in that
                   intruded into the Proterozoic rocks of the Nampula Sub-                               the mineralisation is found in stock-like granite intrusions,
                   province, and they are considered to be Ordovician48 in age                           rather than in pegmatites. Columbite-tantalite minerals are
                   (Graupner et al., 2010). Numerous examples of tantalum-                               disseminated throughout these intrusions, and although
                   mineralised granites and pegmatites are also found in                                 the granites show significant evidence of later metaso-
                                                                                                         matic alteration, the tantalum minerals are considered to
                   47
                        Proterozoic: a unit of geological time between 2500 and 542 million years ago.   be magmatic in origin (Küster, 2009).
                   48
                        Ordovician: a unit of geological time between 488 and 443 million years ago.




                    Deposit type                           Brief description                        Typical grades and tonnage Major examples
                    Carbonatite-hosted                    Niobium deposits found                    Niobec, proven & probable          Niobec, Canada; Oka,
                    primary deposits                      within carbonatitic igneous               reserves: 23.5 million tonnes      Canada
Niobium–tantalum




                                                          rocks in alkaline igneous                 at 0.59% Nb2O5
                                                          provinces
                    Carbonatite-sourced                    Zones of intense weather-                < 1000 million tonnes at up to     Araxá and Catala Brazil;
                                                                                                                                                        ˘o,
                    secondary deposits                     ing or sedimentary succes-               3% Nb2O5 in lateritic deposits.    Tomtor, Russia; Lueshe,
                                                           sions above carbonatite                  Up to 12% Nb2O5 in placer          Democratic Republic of
                                                           intrusions in which niobium              deposit at Tomtor, tonnage not     Congo
                                                           ore minerals are concen-                 known
                                                           trated
                    Alkaline granite and                  Niobium and lesser tanta-     Generally < 100 million tonnes,                Motzfeldt and Ilímaussaq,
                    syenite                               lum deposits associated       at grades of 0.1 to 1% Nb2O5                   Greenland; Lovozero, Rus-
                                                          with silicic alkaline igneous and < 0.1% Ta2O5                               sia; Thor Lake and Strange
                                                          rocks. Ore minerals may be                                                   Lake, Canada; Pitinga,
                                                          concentrated by magmatic                                                     Brazil; Ghurayyah, Saudi
                                                          or hydrothermal processes                                                    Arabia; Kanyika, Malawi
                    LCT-type granite                       Tantalum and lesser          Generally < 100 million tonnes, Abu Dabbab and Nuweibi,
                                                           niobium deposits associ-     at grades of < 0.05% Ta2O5      Egypt; Yichun, China
                                                           ated with peraluminous
                                                           leucogranitic plutons, which
                                                           are often hydrothermally
                                                           altered
                    LCT-type pegmatite                     Tantalum and lesser nio-                 Generally < 100 million tonnes, Greenbushes and Wodgina,
                                                           bium deposits associated                 at grades of < 0.05% Ta2O5      Australia; Tanco, Canada;
                                                           with pegmatites of LCT                                                   Volta Grande, Brazil; Ken-
                                                           (Li-Cs-Ta-enriched) type                                                 ticha, Ethiopia; Morrua &
                                                                                                                                    Marropino, Mozambique

                   Table 3 Key characteristics and examples of the major types of niobium and tantalum deposits (grades and tonnages
                   are very variable between deposits and figures given are indicative only).


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8
                     Niobium–tantalum




                     Figure 3   Map showing the global distribution of niobium and tantalum mines, deposits and major occurrences.




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In Central Africa, a zone of Neoproterozoic-age tantalum-        blasting where materials have become cemented. For
                   mineralised pegmatites cuts the Mesoproterozoic Kibaran          example, tin-tantalum placers in Malaysia are mined using
                   belt which extends through Burundi, Rwanda, Uganda and           simple stripping methods, whilst hard-rock surface opera-
                   the Democratic Republic of Congo (Romer and Lehmann,             tions, such as Wodgina Mine, are mined using drilling and
                   1995). Columbite-tantalite minerals are mined both from          blasting techniques.
                   deeply weathered pegmatites and from secondary placer
                   deposits derived from the pegmatites.                            Capital and operating costs for open-pit techniques are far
                                                                                    less than those for underground operations.
                   Several regions of China have tantalum-mineralised gran-
                   ites and pegmatites. The most well known is the Yichun           Underground mining
                   deposit, which is hosted in a small (less than 10 square         Underground mining methods are usually employed when
                   kilometres) granitic batholith of Jurassic age. The upper-       surface methods are, or become prohibitively expensive, for
                   most part of this batholith is a highly fractionated topaz-      example if the deposit becomes too deep. Another major
                   lepidolite granite, which contains tantalum mineralisation       factor in the decision to use underground methods is the
                   in the form of disseminated columbite-tantalite, tantalum-       waste to ore ratio, or strip ratio. Once the ratio becomes
                   rich cassiterite, and minor microlite (Yin et al., 1995).        large, open-pit mining methods become uneconomic.
                   Elsewhere in China, the Altai pegmatites (north-western
                   China) and the Nanping pegmatites (south-eastern China)          Underground operations commonly require extensive mine
                   have been mined for columbite-tantalite in the past. In          development including shaft sinking, de-watering, ventila-
                   Malaysia and south-western Thailand, tin is produced from        tion, geo-technical support and ore handling. Room and
                   weathered tin-mineralised granites and pegmatites, and           pillar is an underground mining technique where mining
                   from secondary placer deposits. The tin slags are being          progresses in a horizontal direction by developing numer-
                   reprocessed to produce tantalum.                                 ous stopes49, or rooms, leaving pillars of material for
                                                                                    roof support. Ore is blasted and then transported by rail,
Niobium–tantalum




                   Extraction methods and processing                                conveyor or dump truck to the processing plant. Room and
                                                                                    pillar mining methods were used at the Tanco pegmatite in
                   Extraction                                                       Manitoba, Canada. The mine is located under Bernic Lake
                   The mining methods employed to extract niobium and               and is accessed via a 60-metre shaft and via a 20-degree
                   tantalum are similar to other metals of comparable occur-        decline50 from the surface (Cabot, 2001).
                   rence. Factors that dictate the selection of mining methods
                   include: the physical and chemical properties of the ore         By-product production
                   mineral; the tonnage and grade; and the shape, geometry          Niobium and tantalum can also be extracted as a by-product
                   and depth of the orebody. The most common methods of             of tin smelter waste. Niobium produced in this way accounts
                   extraction are surface (or open-pit) and sub-surface (or         for less than two per cent of total global niobium production.
                   underground) mining, or a combination of both. Significant       However, the percentage is much higher for tantalum at
                   amounts of niobium and tantalum are also extracted by            around 14 per cent. Tantalum is extracted from cassiterite51
                   artisanal and small scale mining (ASM).                          placer middlings52 using shaking tables, and magnetic53
                                                                                    and electrostatic54 separation methods. Tin smelter waste
                   Surface mining                                                   typically contains eight to 10 per cent tantalum oxide,
                   Massive, or steeply-dipping, low-grade near-surface              although exceptionally this may rise to 30 per cent. Low-
                   ore bodies are amenable to open-pit mining techniques.           grade smelter wastes can be upgraded by electrothermic
                   Open-pit methods commonly involve removing overburden,           reduction55 yielding a synthetic concentrate with up to 50
                   digging or blasting the ore, followed by removal of the ore      per cent tantalum and niobium oxides (Roethe, 1989).
                   by truck or conveyor belt for stockpiling prior to processing.
                   Open-pit mining may reach depths of several hundred me-
                                                                                    49
                                                                                        Stope: the void created by extracting the ore.
                   tres but seldom exceeds 100 metres. Heavily weathered            50
                                                                                        Decline: a mine entrance which is neither horizontal nor vertical; often it takes
                   ore bodies, such as the Araxá carbonatite deposit in Brazil,     the form of a spiral ramp.
                                                                                    51
                   are also mined using open-pit methods.                               Cassiterite: tin oxide ore mineral, SnO2.
                                                                                    52
                                                                                        Middlings: particles of intermediate grade and size.
                                                                                    53
                                                                                        Magnetic separation: the selective sorting of magnetically susceptible ore
                   Land-based placer deposits are amenable to strip mining          minerals using magnetic force.
                                                                                    54
                                                                                        Electrostatic separation: the selective sorting of ore minerals using an electric
                   involving scrapers, bulldozers and loaders. Placer deposits      field.
                   can be poorly consolidated, and only require drilling and        55
                                                                                        Electrothermic reduction: a reduction reaction performed in an electric arc
                                                                                    furnace, utilising calcium oxide, iron oxide and carbon as reducing agents.


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10
                     Niobium–tantalum
                                                                                                    ORE TYPE
                                                           Pyrochlore                                                                  Tantalite
                                                        e.g. Niobec Mine                                                       e.g. Greenbushes Mine
                                                                                                    Crushing, milling and                                   Undersize material
                                                                                                      screening stages                                         to tailings
                                          Coarse desliming             Fine desliming                                           Coarse and fine gravity
                                                                                                                               separation using shaking
                                          Coarse carbonate             Fine carbonate                                           tables, jigs and spirals
                                              flotation                    flotation
                                                                                                                              Concentrate de-watering
                                                                                                                             using cyclones and filter bed
                                                           Desliming                     Slimes

                                                                                                                                 Concentrate drying
                                                        Low intensity                   Magnetite
                                                      magnetic separation
                                                                                                                              Concentrate (4-6% Ta2O5)

                        Diamine collector             Pyrochlore flotation                Tailings
                                                                                                                               High intensity magnetic        Non-magnetic
                                                                                                                                      separation            fraction to tailings
                            Xanthates                  Sulphide flotation                Sulphides

                                                                                                                              Magnetic fraction roasted       Antimony and
                           Hydrochloric               Concentrate leaching                                                                                  minor sulphides to
                              Acid                                                                                                                               tailings
                                                   Concentrate (54% Nb2O5)                                                   Concentrate (20-30% Ta2O5)


                     Figure 4   Generalised beneficiation flow diagrams, based upon the Niobec and Greenbushes operations.




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Processing                                                                           At the Greenbushes mine in Australia tin-tantalum ores
                   After mining the ores are processed to increase their                                are processed using a circuit of shaking tables, spirals
                   niobium and tantalum contents. Initial concentration is nor-                         and jigs63. The rough concentrate is de-watered and dried
                   mally undertaken at, or close to, the mine site and involves                         producing a tantalum concentrate containing about four
                   crushing the ore followed by separation of niobium and                               to six per cent tantalum oxide. High intensity magnetic
                   tantalum ore from gangue56 material, using a combination                             separation is used to separate the paramagnetic64 tanta-
                   of physical and chemical methods. Although niobium and                               lum grains from the non-magnetic tin-tantalum grains; the
                   tantalum are geochemically similar each requires a differ-                           paramagnetic fraction is further concentrated to around
                   ent processing route.                                                                30 per cent tantalum oxide by roasting. The non-magnetic
                                                                                                        fraction is further processed using a combination of froth
                   Ore beneficiation                                                                    flotation and roasting to remove sulphides, and smelting to
                   Niobium ore is first crushed in jaw, cone or impact crushers                         separate tantalum from tin (Figure 4) (Fetherston, 2004).
                   and milled in rod or ball mills operating in closed circuits with
                   vibrating screens and screw classifiers57 to liberate niobium                        Conversion to metal
                   mineral particles. The slurry containing niobium and waste                           Tantalum and niobium metal can be produced from three
                   rock is further concentrated to around 54 per cent niobium                           different compounds — fluorides, oxides and chlorides
                   oxide using a number of methods in multiple stages: grav-                            (Albrecht, 1989). The tantalum and niobium compounds are
                   ity separation58, froth flotation59, magnetic and electrostatic                      reduced to form pure metals and metal powders by two
                   separation, and acid leaching60 may be used, depending on                            main methods.
                   the physical and chemical characteristics of the ore.
                                                                                                        A mixed niobium-tantalum concentrate is digested using a
                   At the Niobec operation in Canada niobium ore is screened                            mixture of hydrofluoric and sulphuric acids. The niobium-
                   and classified, after which the resultant slurry is sent for                         tantalum-bearing acid solution is then treated using liquid-
                   desliming61. Carbonate material is removed by two stages                             liquid separation methods, involving solvent extraction or
Niobium–tantalum




                   of froth flotation, followed by an additional desliming                              ion exchange, to separate niobium from tantalum. Niobium
                   stage. Magnetite is removed from the slurry, by low                                  and tantalum can be extracted from the hydrofluoric-
                   intensity magnetic separation, and sent to waste. The                                sulphuric acid mixture by using organic solvents, such as
                   sought-after pyrochlore is collected from the slurry by                              cyclohexanone, tributyl phosphate (TBP) or methyl isobutyl
                   froth flotation using diamine collectors62. A final stage of                         ketone (MIBK), whilst leaving behind impurities such as
                   froth flotation is used to remove sulphides, such as pyrite.                         iron, manganese, tin and titanium (Figure 5). Ion exchange
                   Residual impurities are leached by hydrochloric acid, leav-                          is used to produce high-purity solutions of niobium and
                   ing a final concentrate that contains around 54 per cent                             tantalum and is usually performed using an amine extract-
                   niobium oxide (Figure 4) (Iamgold, 2009).                                            ant in kerosene.

                   Tantalum ores are initially treated in a similar manner to                           Niobium and tantalum are precipitated as hydroxides from
                   niobium ores; they are crushed, milled and screened to                               the mixed organic solvent solution by the addition of am-
                   liberate tantalum mineral particles. The slurry containing                           monia (NH3). The resultant hydroxides are calcined65 in a
                   tantalum and waste material is concentrated to around                                furnace to form niobium and tantalum oxides. The process
                   30 per cent tantalum oxide using predominantly gravity                               of sintering66 the oxide products, with carbon, at high
                   and magnetic separation techniques, again depending                                  temperature is used to produce niobium and tantalum car-
                   upon the characteristics of the ore.                                                 bides. Niobium oxide is also the starting point for niobium
                                                                                                        metal production. The addition of potassium fluoride to the
                   56
                      Gangue: waste material associated with ore minerals.                              mixed organic solvent solution results in the crystallisation
                   57
                      Screw classifiers: a wet gravity separation method in which dense particles       of potassium tantalum fluoride (K2TaF7), the pre-requisite
                   are removed from a slurry by a series of rotating rakes (similar to an Archimedes
                                                                                                        for tantalum metal production (Figure 5).
                   Screw)
                   58
                      Gravity separation: the selective sorting of ore minerals by exploiting natural
                   variations in mineral density.
                   59                                                                                   63
                      Froth flotation: the selective separation of hydrophobic (water-repelling) ore       Shaking tables, spirals and jigs: water and gravity based separation devices.
                                                                                                        64
                   minerals from hydrophilic (water-attracting) ore minerals.                              Paramagnetic: a form of magnetism that only occurs in the presence of an
                   60
                      Acid leaching: the process of extracting metal from a concentrate using           externally applied magnetic field.
                                                                                                        65
                   mineral acids.                                                                          Calcined: a thermal process applied to ores in order to bring about decomposi-
                   61
                      Desliming: the removal of particles in the micron size range prior to process-    tion, phase transitions or the removal of volatile matter (e.g. carbon dioxide and
                   ing.                                                                                 water).
                   62                                                                                   66
                      Diamine collectors: a positively charged cationic collector used to float rare-      Sintering: a process of forming a coherent bonded mass by heating metal
                   metal oxides.                                                                        powders without melting.



      11                                                                                                                                          www.MineralsUK.com
Mixed Nb-Ta concentrate



                                                               Chemical decomposition
                                                            with hydrofluoric and sulphuric
                                                                        acid


                                                                       Filtration                  Residue to waste or recycle


                      Methyl Isobutyl Ketone
                                                             Nb and Ta are extracted from               Iron and titanium-bearing
                    (MIBK) or Tributyl Phosphate
                                                             the acid solution using solvent                raffinate to waste
                       (TBP) organic solvents
                                                                       extraction
                               added




                     Ammonia (NH3) is added to                                                     Ammonia (NH3) is added to
                       precipitate niobium as                    Nb-Ta mixed solution               precipitate tantalum as
                           Nb-hydroxide                                                                  Ta-hydroxide



                                                                Sintering oxide powders              Tantalum hydroxide is
                         Niobium hydroxide is                                                                                               Potassium-tantalum-fluoride
                                                                   with carbon at high             calcined to form tantalum
                           calcined to form                                                                                               (K2TaF7) is directly crystallised by
                                                                 temperature produces                    oxide (Ta2O5)
                        niobium oxide (Nb2O5)                                                                                             adding potassium fluoride to the
                                                                  Nb-and Ta-carbides
                                                                                                                                                   extract solution


                          Nb2O5 is reduced by
                       aluminothermic reaction                                                                                               Ta2O5 is reduced by reaction
                       to form niobium metal                                                                                                 with molten sodium to form
                                                                                                                                                  tantalum metal
Niobium–tantalum




                   Figure 5 Chemical processing of niobium and tantalum concentrates.



                   Two slightly different production routes are available for the                  Artisanal mining of coltan
                   production of niobium metal: one is used to produce pure
                   niobium metal and the other is used to produce ferro-niobi-
                   um. High-purity niobium metal is produced by aluminother-
                   mic reduction67 of high-purity niobium oxide with aluminium,
                   lime and fluorspar. Electron beam melting is commonly used
                   to increase the purity of niobium. To produce ferro-niobium,
                   containing about 60 per cent niobium, iron oxide powder is
                   added to the mixture prior to reduction (Albrecht, 1989).

                   The reduction of potassium tantalum fluoride by reaction
                   with sodium is the most common method of producing tan-
                   talum metal. Potassium tantalum fluoride is blended with
                   liquid sodium and inert salts to form a paste. The paste is                     Figure 6 Coltan (columbite-tantalite). Source: Sasha
                   then roasted in a continuous furnace to produce tantalum                        Lezhnev (© Enough Project) 69.
                   metal powder, potassium fluoride and sodium fluoride. To
                   ensure a high degree of purity, as required by the electron-
                   ics industry, the conversion process is performed using                         Although niobium and tantalum are extracted and pro-
                   tantalum vessels under low-oxygen conditions. Further                           cessed conventionally, significant amounts are also
                   purification is achieved by vacuum arc furnace or electron                      extracted by artisanal and small scale mining (ASM).
                   beam melting68 of tantalum powder (Albrecht, 1989).
                                                                                                   Artisanal and small scale mining (ASM) is believed to
                   67
                      Aluminothermic reduction: an exothermic reaction involving aluminium oxide   provide a livelihood for over 100 million people worldwide
                   and iron oxide as reducing agents.
                   68
                      Electron beam melting: a high-temperature (700-1000°C) vacuum furnace,
                                                                                                   69
                   utilising high-energy electron beams as a heat source.                                Image taken by Sasha Lezhnev. © Enough Project. Used with Permission.



     12                                                                                                                                      www.MineralsUK.com
and is defined as mining activities that are labour-intensive
                   but capital-, mechanisation- and technology-poor. ASM is                Small scale mining of
                                                                                           coltan in Democratic
                   characterised by:
                                                                                            Republic of Congo
                   ▪   Poor occupational safety
                                                                                                         ore
                   ▪   Poorly qualified and trained personnel
                   ▪   Inefficiency in extraction and processing
                                                                                            Ore is transported
                   ▪   Low salaries
                                                                                             to neighbouring
                   ▪   Insufficient consideration of environmental issues
                                                                                            Rwanda, Uganda or
                                                                                                 Burundi
                   Additionally, ASM is often unregulated with many activi-
                   ties falling outside the host countries’ legal framework                             ore
                   (Hentschel et al., 2003).

                   Certain minerals, such as gold, tin, tungsten and colum-                   Ore shipped to
                   bite-tantalite (coltan) (Figure 6), which are produced in               Asia for smelting and
                   significant quantities by ASM, can sometimes be mined in                conversion to metal
                   conditions of armed conflict and human rights violations.
                   The mining of these minerals under such conditions has                                processed material
                   given rise to the term ‘conflict minerals’. Their illicit mining
                   is often organised by armed groups who use the profits                    Processed material
                   from the sale of the conflict minerals to further their own            shipped to the western
                   ends and to finance further fighting.                                      world to produce
                                                                                           electrical components
Niobium–tantalum




                   Coltan is found in significant quantities in parts of central             such as capacitors
                   Africa, in particular the Democratic Republic of Congo
                   (DRC). It is estimated that in 2009 over 50 per cent of                              electrical components
                   global tantalum production was from Africa. In the DRC
                   small scale mining of coltan, from either alluvial or
                                                                                           Components shipped
                   pegmatite sources, is labour intensive and unregulated.
                                                                                          to Asia to manufacture
                   Consequently it is difficult to accurately calculate the                  circuit boards and
                   quantity of coltan mined and exported. It is believed that              consumer electronics
                   the majority of coltan mined in the DRC ends up in neigh-
                   bouring countries such as Rwanda, Burundi and Uganda.
                                                                                                        consumer goods
                   It is estimated that rebel groups in the DRC made in
                   excess of $1 billion in 2009 through conflict mineral trad-
                   ing (Bunting, 2010).                                                     Mobile phones, MP3
                                                                                            players, laptops and
                                                                                             cameras are sold in
                   Illegally traded coltan ore may end up in consumer elec-
                                                                                            Europe and the USA
                   tronic products throughout the world. Ore from Rwanda,
                   Burundi or Uganda may be shipped to Asia for processing
                   and smelting. Once processed it is impossible to determine         Figure 7 An example of a conflict mineral supply
                   the source of the original ore. The processed material may         chain. Source: (Enough Project, 2011).
                   then be shipped to the western world for use in electrical
                   components such as capacitors. Finally these components
                   may be exported to Asia for inclusion in consumer elec-            refusing to use conflict mineral-bearing components in
                   tronic goods such as mobile phones (Figure 7).                     their products. However, it is likely to prove difficult to
                                                                                      completely avoid the use of these components for the
                   Many non-governmental organisations (NGOs) and                     reasons explained above. The success of these schemes
                   charities have initiated schemes aimed at alleviating              also relies on the ability of countries like the DRC to
                   the problems of ASM and conflict mineral trading. In               monitor exports, control its army and combat rebel forces
                   addition some large electronics companies are now                  (Bunting, 2010).


     13                                                                                                             www.MineralsUK.com
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Niobium-Tantalum: IM-Mining.com

  • 1. Niobium–tantalum April 2011 Definitions, mineralogy and Niobium (Nb) Tantalum (Ta) C en t re f o r su st ain ab le m in eral d evelo p m en t deposits Atomic number 41 73 Atomic weight 92.90638 180.9479 Definitions and characteristics MineralsUK Niobium (Nb) and tantalum (Ta) are transition metals with Density at 293 K 8.581 16.677 very similar physical and chemical properties, and are (g/cm3) thus commonly grouped together (Table 1). Niobium was Melting point °C 2468 2996 discovered in 1801 by Charles Hatchett, and was originally Boiling point °C 4930 5425 named ‘columbium’; it was subsequently also recog- Vickers hardness 1320 873 nised by a German chemist, Heinrich Rose, who named MPa it ‘niobium’. The names were used interchangeably for Electrical 152 at 0°C 131 at 20°C some time, before ‘niobium’ was finally accepted in 1949. resistivity (nano Tantalum was discovered in 1802 by a Swedish scientist, ohm-metres) Anders Ekeberg. Crystal structure Body centred Body centred Niobium is a shiny, ductile metal with a white lustre. Nat- cubic cubic urally-occurring niobium consists almost exclusively of the Table 1 Selected properties of niobium and tantalum. isotope 93Nb; natural tantalum is mainly 181Ta, with 0.012 per cent 180Ta. A number of other radioactive isotopes of The columbite-tantalite mineral group (Figure 1) is the both elements have been synthesised. most common group of tantalum- and niobium-bearing minerals. Wodginite is also an important source of The overall abundances of niobium and tantalum in the tantalum. The pyrochlore group (Figure 2) is of great average continental crust are relatively low, niobium economic importance, particularly for niobium. This group having an abundance of eight parts per million (ppm) and has a wide compositional range, including some species tantalum of 0.7 ppm (Rudnick and Gao, 2004). Compared to rich in both niobium and tantalum. Pyrochlore is typically Mineral profile other metallic elements such as the light rare earths, nio- found as a primary mineral in alkaline igneous rocks. bium and tantalum are rather depleted in the continental crust. This can be attributed to the fact that much of the continental crust was formed at convergent margins above subduction zones, and that magmas formed in this setting are typically depleted in both niobium and tantalum. Mineralogy Niobium and tantalum do not occur naturally as free metals, but are essential components in a range of mineral species (Table 2). The majority of these are oxide minerals; silicates of niobium and tantalum do exist, but are relatively rare. Niobium and tantalum also substitute for major ions in a number of other minerals, in which they typically have low concentrations. The vast majority of the economically important species are oxides. Figure 1 Dark coloured tantalite with pale coloured albite1. Unless otherwise stated, copyright of materials contained in this report are vested in NERC. 1 Image taken by Rob Lavinsky. Permission to use given by a creative commons BGS © NERC 2011. All rights reserved. licence (accessed 25/03/2011 at www.commons.wikimedia.org). Attribution: Rob Lavinsky, iRocks.com (http://www.irocks.com/) – CC-BY-SA-3.0.
  • 2. Mineral name Mineral group Formula Nb2O5 (%) Ta2O5 (%) Columbite Columbite-tantalite (Fe,Mn)(Nb,Ta)2O6 78.72 n.a. Tantalite Columbite-tantalite (Fe,Mn)(Ta,Nb)2O6 n.a. 86.17 Pyrochlore Pyrochlore (Na,Ca)2Nb2O6(O,OH,F) 75.12 n.a. Microlite Pyrochlore (Na,Ca)2Ta2O6(O,OH,F) n.a. 83.53 Tapiolite Tapiolite (Fe,Mn) (Ta,Nb)2O6 1.33 83.96 Ixiolite Ixiolite (Ta,Nb,Sn,Mn,Fe)4O8 8.30 68.96 Wodginite Wodginite (Ta,Nb,Sn,Mn,Fe)O2 8.37 69.58 Loparite Perovskite (Ce,La,Na,Ca,Sr)(Ti,Nb)O3 16.15 n.a. Lueshite Perovskite NaNbO3 81.09 n.a. Euxenite Euxenite (Y, Ca, Ce, U, Th)(Nb, Ti, Ta)2O6 47.43 22.53 Struverite Rutile (Ti,Ta,Fe)O2 11.32 37.65 Ilmenorutile Rutile Fex(Nb,Ta)2x4Ti1-xO2 27.9 n.a. Table 2 Selected niobium and tantalum minerals and indicative contents of Nb2O5 and Ta2O5. Deposits Niobium and tantalum mineral deposits are most com- monly associated with igneous rocks3, including granites, pegmatites4, syenites5 and carbonatites6. Some secondary Niobium–tantalum deposits, where niobium- and tantalum-bearing minerals have been concentrated by weathering and sedimentary processes, are also known (see Table 3 and Figure 3 at the end of this section). In general, these secondary deposits occur in relatively close association with their primary sources, and so they are not considered separately in the descriptions below. Primary Niobium and Tantalum deposits can be divided into three main types, on the basis of the igneous rocks with which they are associated (Küster, 2009): 1. Carbonatites and associated rocks Figure 2 Pyrochlore. Source: Rob Lavinsky (iRocks.com) 2. 2. Alkaline to peralkaline granites and syenites 3. Granites and pegmatites of the LCT family (enriched ˇ in lithium (Li), caesium (Cs), tantalum) (Cerný and Ercit, Other, less common oxides of niobium and tantalum 2005). include tapiolite, ixiolite, and minerals of the perovskite group. Niobium and tantalum also substitute for major Moderately high contents of niobium and tantalum may be ions in some common oxide groups such as cassiterite, found in some granites and pegmatites that do not fall into rutile, and ilmenite. Contents of niobium and tantalum in the categories given above, but economic examples are these minerals are rarely high enough to make them of not known. economic interest. Similarly, niobium and tantalum occur as substitutes in a range of silicate minerals, typically those found in alkaline igneous rocks such as eudialyte 3 Igneous rocks: rocks with a crystalline texture that crystallised from molten rock (magma). (Na4(Ca,Ce)2(Fe++,Mn,Y)ZrSi8O22(OH,Cl)2). 4 Pegmatites: very coarse-grained igneous rocks. 5 Syenites: coarse-grained igneous rocks that are composed largely of the 2 Image taken by Rob Lavinsky. Permission to use given by a creative commons potassium- and/or sodium-rich mineral alkali feldspar. 6 licence (accessed 25/03/2011 at www.commons.wikimedia.org). Attribution: Rob Carbonatites: igneous rocks consisting of more than 50 per cent primary Lavinsky, iRocks.com (http://www.irocks.com/) – CC-BY-SA-3.0. carbonate minerals. 2 www.MineralsUK.com
  • 3. Carbonatites and associated rocks these minerals in the shallow subsurface. Late-stage veins Carbonatites are igneous rocks that consist of more than and areas of metasomatism, formed through carbohydro- 50 per cent primary carbonate minerals. They are almost thermal activity, are a third potential source of niobium exclusively found in areas of continental extension and mineralisation. rifting7, and their source magmas are thought to be derived directly from the mantle with very little crustal influence. Much of the world’s niobium supply comes from Bra- Carbonatites are most commonly found as dykes, sills and zil, where the main niobium deposits occur in alkaline small plugs (less than one kilometre in diameter), more ultramafic-carbonatite complexes of the Late Cretaceous17 rarely occurring as large plutons or as extrusive8 volcanic Alto Paranaiba igneous province, intruded into Neoprotero- sequences. They rarely occur in isolation, being more zoic18 metasedimentary rocks. The largest currently worked commonly associated with alkaline9 silicate rocks, either niobium deposit is at Araxá, and is owned and exploited nepheline syenite and other feldspathoid-bearing10 igneous by the Companhia Brasileira de Metalurgia e Mineraçao rocks, or mafic11 to ultramafic12 alkaline rocks (Woolley (CBMM). A second major niobium mine, at Catalão, is and Kjarsgaard, 2008). Many carbonatite bodies are sur- operated by Anglo American. These deposits are hosted rounded by a metasomatised13 or ‘fenitised’ zone, typically in rather unusual intrusions consisting of carbonatite- and rich in sodium (Na) and/or potassium (K), formed through phoscorite19-series rocks with no associated syenites. In alteration of the country rocks by fluids derived from the both deposits, pyrochlore is the main niobium ore mineral. carbonatite. Some carbonatite bodies are considered to be The Araxá deposit lies within the Barreiro Carbonatite carbohydrothermal14 — formed from carbon dioxide-rich Complex, a roughly circular intrusion approximately 4.5 kil- and water-rich fluids rather than magmas. ometre in diameter (Nasraoui and Waerenborgh, 2001), dominated by dolomite carbonatite with subordinate cal- Carbonatites are typically enriched in a range of elements, cite carbonatite, glimmerite20 and phoscorite. The central including the rare earth elements (REE), barium (Ba), part of the intrusion has been weathered under tropical strontium (Sr), fluorine (F), phosphorus (P), niobium (Nb), conditions to form a thick (>200 metres), lateritic21 cover in Niobium–tantalum zirconium (Zr), uranium (U) and thorium (Th). Niobium is which pyrochlore has become concentrated at a reported preferentially enriched over tantalum in carbon dioxide- mean grade of 2.5 per cent niobium oxide, and which is rich melts, and so carbonatites do not generally have exploited by open-pit mining. The country rocks to the high tantalum contents (Möller, 1989). Common niobium- carbonatite have been metasomatised in an aureole22 up bearing minerals found in carbonatites include members of to 2.5 kilometre wide (Nasraoui and Waerenborgh, 2001). the perovskite and pyrochlore mineral groups, as well as The main worked deposit at Catalão is in the Catalão I niobium-rich silicates such as titanite (Mitchell, 2005). alkaline-carbonatite complex, but a similar deposit occurs in the nearby Catalão II complex. Catalão I is a steep-sid- In general, bulk rock niobium contents for carbonatite ed, zoned intrusive body with a diameter of approximately bodies are moderately high (commonly 0.01–0.1 per cent, six kilometres at the surface. It is dominated by glimmerite rarely up to 1.0 per cent), but not ore-grade. However, (phlogopitite) at the margins of the complex, with sheets magmatic differentiation15 processes such as crystal set- and plugs of dolomite-carbonatite and phoscorite-series tling may concentrate niobium-bearing minerals such as rocks that become increasingly common towards the cen- pyrochlore. Weathering processes16 may also concentrate tre of the complex (Cordeiro et al., 2010). As at Araxá, the mined deposit is in the weathered lateritic zone above the 7 Continental rifting: the gradual break-up of a continent under extension, as is centre of the complex. occurring at the present day in East Africa. 8 Extrusive: extrusive volcanic rocks are formed by eruption of magma on to the Earth’s surface. 9 The largest active niobium mine outside Brazil is the Alkaline rocks: igneous rocks that are rich in sodium and potassium, and contain certain characteristic minerals. Niobec mine in Quebec, Canada, operated by the Iamgold 10 Feldspathoids: a group of light-coloured minerals that have relatively low silica contents. 11 17 Mafic rock: a rock containing abundant dark-coloured minerals that are rich in Late Cretaceous: a unit of geological time between 99 to 65 million years ago. 18 magnesium and/or iron. Neoproterozoic: a unit of geological time between 1000 to 542 million years 12 Ultramafic: a rock almost entirely made up of dark-coloured minerals that are ago. 19 rich in magnesium and/or iron. Phoscorite: A magnetite, olivine, apatite rock, usually associated with 13 Metasomatised: having undergone metasomatism, chemical alteration of a carbonatites. 20 rock by the action of fluids. Glimmerite: An ultramafic rock consisting almost entirely of mica, either 14 Carbohydrothermal: formed from hot carbon dioxide-rich and water-rich fluids. biotite or phlogopite. Can also be called biotitite or phlogopitite as appropriate. 15 21 Magmatic differentiation: processes by which certain elements or minerals Lateritic: relating to laterite, a residual deposit rich in iron and aluminium are concentrated either in the crystalline rock or in the residual molten magma. resulting from weathering under tropical conditions. 16 22 Weathering processes: processes by which rocks are altered at the earth’s Aureole: an area around a body of igneous rock in which the host rocks have surface. been altered by the effects of increased temperature, pressure or fluid flow. 3 www.MineralsUK.com
  • 4. Corporation. This mine lies in the southern part of the well-studied examples from Lueshe (Democratic Republic Neoproterozoic-age Saint-Honoré carbonatite complex, of Congo), Oka (Quebec, Canada), and Sökli (Finland). The which has an elliptical shape and is approximately four Lueshe syenite-carbonatite complex, which is Cambrian27 kilometres across at the surface. It consists of a series in age, has a central core of syenite some 800 metres in di- of crescentic lenses of carbonatite, younging inwards ameter, bordered by a ring dyke of calcite carbonatite and from calcite carbonatite through dolomite carbonatite to dolomite carbonatite (Nasraoui and Bilal, 2000). Intense ferrocarbonatite (Belzile, 2009). The carbonatite body is weathering of the carbonatites has formed a laterite hori- surrounded by a ring of syenites and diorites, and is almost zon which is enriched in pyrochlore, and has been mined entirely covered by Palaeozoic23 limestones. Pyrochlore for niobium. The Cretaceous28 Oka carbonatite complex is is the main niobium mineral in the Saint-Honoré com- an elongate pluton, about seven kilometres long, compris- plex. It is disseminated throughout the carbonatite, but ing carbonatites and feldspathoid-bearing silicate rocks. is particularly abundant in mineralised lenses that are It includes three separate niobium-mineralised deposits 50–150 metres wide and up to approximately 750 metres containing minerals of the perovskite and pyrochlore long, with grades of 0.44–0.51 per cent niobium oxide groups (Zurevinski and Mitchell, 2004). The Sökli carbon- (Belzile, 2009). These mineralised zones occur at depths of atite-phoscorite complex is Devonian29 in age, with an area over 100 metres beneath the surface, and the Niobec mine of about 20 square kilometres, and comprises metasoma- is the only underground niobium mine in the world. On the tised ultramafic rocks, carbonatites and phoscorites, with same structural lineament, the nearby Crevier syenite- abundant pyrochlore in the younger units of the complex carbonatite complex contains a niobium-tantalum deposit (Lee et al., 2006). The major Bayan Obo rare earth element which is currently being evaluated. deposit in China, which is also enriched in niobium, is as- sociated with carbonatite magmatism and may have been Numerous other carbonatite-hosted niobium deposits formed by the interaction of carbonatite-derived fluids and are known across the world, but are not currently being sedimentary host rocks (Yang et al., 2009). exploited. The most significant of these are the Tomtor Niobium–tantalum deposit in Siberia, Russia and the Morro dos Seis Lagos Alkaline to peralkaline granites and syenites deposit in Brazil (Pollard, 1995). The Neoproterozoic- The alkaline igneous rocks are classified, on the basis of age Tomtor alkaline complex comprises an outer ring of mineralogy, as those rocks containing certain sodium- or nepheline-syenites, with a central stock24 of carbonatite, potassium-rich minerals (feldspathoids, alkali amphi- having a surface area of approximately 12 square kilome- boles, or alkali pyroxenes). Peralkaline rocks are a subset tres (Kravchenko and Pokrovsky, 1995). Pyrochlore is dis- in which the molecular amount of Na2O + K2O exceeds seminated throughout the carbonatite, but is particularly Al2O330. Alkaline rocks are most commonly found in intra- concentrated in two ore horizons. The lower ore horizon, plate settings such as zones of continental rifting, but they which is up to 300 metres thick, represents the weath- may also be formed in post-collisional31 to post-orogenic32 ered and altered top to the carbonatite body, whilst the environments. The most evolved alkaline igneous rocks, upper ore horizon is a buried placer deposit25 formed in an such as alkali granites and syenites, are characterised ancient lake, associated with Permian26 sedimentary rocks. by high contents of iron (Fe), fluorine, niobium, zirconium, The upper ore horizon contains more than 12 per cent rubidium (Rb), uranium, thorium and rare earth elements niobium (Kravchenko and Pokrovsky, 1995). The Morro dos but low niobium and tantalum (Pollard, 1989, Küster, 2009). Seis Lagos deposit is poorly known, to the extent that even Mineral deposits in alkaline igneous rocks typically contain its age is uncertain (Berger et al., 2009), but it is thought to high contents of zirconium, yttrium (Y), niobium and the represent the largest single niobium deposit in the world rare earth elements, but are less commonly enriched in with 2897 million tonnes niobium (Pollard, 1995). tantalum. A total of 58 carbonatite bodies containing niobium and Several factors contribute to the enrichment of High Field rare earth element mineral deposits have been recorded in Strength Elements33 (HFSE), such as niobium and zirco- published work (Berger et al., 2009) and other such depos- its may remain to be found. The smaller deposits include 27 28 Cambrian: a unit of geological time between 542 and 488 million years ago. Cretaceous: a unit of geological time between 145 and 65 million years ago. 29 Devonian: a unit of geological time between 416 and 359 million years ago. 23 30 Palaeozoic: a unit of geological time between 542 and 251 million years ago. Na2O, K2O and Al2O3: sodium oxide, potassium oxide and aluminium oxide. 24 31 Stock: a small body of igneous rock, emplaced beneath the Earth’s surface, Post-collisional: post-dating the peak of continental collision. 32 usually cylindrical with steep margins. Post-orogenic: post-dating all tectonic processes associated with a continen- 25 Placer deposit: a concentration of heavy minerals transported and deposited tal collision event (orogeny). 33 by rivers and/or coastal processes. High field strength elements: Elements of high valency (able to combine with 26 Permian: a unit of geological time between 299 and 251 million years ago. many other elements to form compounds) that are incompatible (see footnote 34). 4 www.MineralsUK.com
  • 5. nium, in alkaline igneous rocks such as alkaline granites In Russia’s Kola Peninsula, the Devonian-age Lovozero and syenites. Alkaline magmas are most commonly syenite massif contains layered syenites with layers that considered to be derived from the enriched sub-continental are rich in eudialyte, loparite and apatite. Loparite has lithospheric34 mantle, and are enriched in the HFSE from been mined on and off for many years, and the loparite their formation. The HFSE are incompatible35 and thus concentrates have average grades of eight weight per they become enriched in the most evolved, granitic and cent niobium oxide and 0.7 weight per cent tantalum oxide syenitic magmas; in some localities, ore minerals are (Salvi and Williams-Jones, 2005). The Mesoproterozoic- found disseminated throughout highly evolved granites age Pilanesberg Complex of South Africa is another large and syenites. Further concentration can occur because the (> 500 square kilometres) alkaline complex with eudialyte- HFSE typically form relatively dense minerals, which may rich syenites that are enriched in zirconium, niobium and be accumulated through crystal settling into layers. The the REE. most famous example of a niobium deposit formed in this way is in the Ilímaussaq Complex of south-west Green- In eastern Canada, the Strange Lake peralkaline granite land. However, many mineralised deposits within alkaline pluton, which is Mesoproterozoic in age, outcrops over an rocks, such as the Motzfeldt deposit in Greenland, have area of about 36 square kilometres. It has a central ore undergone further concentration of elements such as the zone where the granite has undergone extensive haema- HFSE and REE through hydrothermal36 processes (Salvi and tisation38 and calcium metasomatism, producing a range Williams-Jones, 2005). The HFSE and REE appear to be of secondary HFSE-bearing minerals, including gittinsite39 highly mobile in fluids associated with peralkaline magmas and pyrochlore. Ore from this zone has an average grade that are enriched in fluorine, chlorine (Cl) and/or carbon of 0.56 weight per cent niobium oxide (Salvi and Williams- dioxide (Goodenough et al., 2000, Salvi and Williams- Jones, 2005, Salvi and Williams-Jones, 2006). In Canada’s Jones, 2005). Northwest Territories, the Palaeoproterozoic Blatchford Lake igneous complex comprises syenites and peralkaline At the time of writing, there are few niobium or tantalum granites with a number of hydrothermally altered miner- Niobium–tantalum mines operating in alkaline granite and syenite complexes, alised zones, known as the Thor Lake deposits. These de- although exploration is under way in some areas. One posits are enriched in beryllium (Be), yttrium, REE, niobium, major area of interest lies in the Mesoproterozoic37 Gardar tantalum and zirconium, with columbite-tantalite minerals Igneous Province in south-west Greenland, including the hosting the majority of the niobium and tantalum, and Ilímaussaq and Motzfeldt complexes. The Ilímaussaq average grades up to 0.4 weight per cent niobium (Salvi Complex is elliptical, 8 x 17 kilometres at the surface, and and Williams-Jones, 2005). The Thor Lake deposits are comprises a range of mineralogically unique syenites and currently owned by Avalon Rare Metals Inc, which intends alkaline granites which are spectacularly layered in places to develop them for REE, niobium and tantalum. (Larsen and Sorensen, 1987). The main mineral deposits occur in a unit of layered syenites known as kakortokites, In Mongolia, the Devonian-age Khaldzan-Buregtey which contains twenty-nine separate layers that are rich zirconium-niobium-REE deposit is formed by the hydrother- in eudialyte, with high contents of zirconium, yttrium, mally altered late phase intrusions of a peralkaline granite niobium and the REE. The average grade of niobium in massif (Kovalenko et al., 1995). Pyrochlore is the main these layers is 0.1 weight per cent niobium oxide (Salvi niobium ore mineral. In Malawi, exploration is ongoing at and Williams-Jones, 2005). In the Kvanefjeld area of the the Kanyika niobium-tantalum deposit, which comprises Ilímaussaq Complex, hydrothermal veins in the syenites an elongate body of nepheline syenite over 3.5 kilome- and their country rocks contain significant uranium-niobium tres long with numerous mineralised, pyrochlore-bearing mineralisation. Zones of hydrothermally altered syenite veins (BGS, 2009). In Saudi Arabia, the Ghurayyah alkaline also host the niobium-tantalum-REE pyrochlore mineralisa- granite stock is about 800 metres in surface diameter and tion in the Motzfeldt intrusion (Steenfelt, 1991) which is contains disseminated tantalum and niobium ore minerals, the subject of an ongoing exploration programme. chiefly columbite-tantalite and pyrochlore. The distribu- tion of these ore minerals appears to be remarkably consistent throughout the granite (Küster, 2009). In Brazil, 34 Lithospheric: the lithosphere is the outer, rigid layer of the Earth, including niobium and tantalum are extracted along with tin from both the Earth’s crust and the uppermost part of the mantle. a Palaeoproterozoic-age albite-rich peralkaline granite at 35 Incompatible elements: are those that are concentrated into molten magmas, rather than into early-forming crystals of solid minerals. 36 38 Hydrothermal: formed from hot water-rich fluids. Haematisation: alteration associated with the formation of the iron oxide 37 Mesoproterozoic: a unit of geological time between 1600 and 1000 million mineral, haematite. 39 years ago. Gittinsite: A calcium-zirconium-bearing silicate mineral. 5 www.MineralsUK.com
  • 6. the Pitinga mine (Bastos-Neto et al., 2009). Alkaline to between 2008 and 2011. Both mines are owned by Global peralkaline intrusions with the potential for niobium and/or Advanced Metals (previously Talison). The Greenbushes tantalum deposits occur in many other countries, including mine in south-western Australia is hosted in a giant Morocco, Nigeria, and Namibia. (greater than three kilometre long) syn-tectonic44, zoned, complex-type pegmatite body of Archaean45 age, which Granites and pegmatites of the LCT family (enriched contains large resources of both tantalum and lithium, as- in lithium, caesium, tantalum) sociated with tin mineralisation. This pegmatite does not Granites and pegmatites of the LCT family are typically appear to be genetically associated with a larger granitic peraluminous40 and enriched in lithium, rubidium, caesium, body (Partington et al., 1995). Three phases of tantalum beryllium, tin (Sn), tantalum and niobium (tantalum greater mineralisation are recorded within this pegmatite: early- ˇ than niobium) (Cerný and Ercit, 2005). These magmas are formed minerals such as wodginite and ixiolite, which formed by melting of pre-existing crustal rocks, and were form inclusions in cassiterite and tourmaline; tantalites most commonly emplaced as post-orogenic plutons in and tapiolites in fractures within early silicate phases; zones of continental collision. Granites and pegmatites of and later hydrothermal mineralisation, where microlite is this type are the main hosts for tantalum deposits across the main tantalum mineral (Partington et al., 1995). The the world. These intrusions typically take the form of a Greenbushes pegmatite has been exploited by both open large peraluminous leucogranitic41 pluton surrounded by a pit and underground mining. In north-western Australia, halo of pegmatites, with the most mineralised pegmatites a large number of pegmatite swarms occur within the ˇ at the greatest distance from the granite (Cerný, 1989), Archaean rocks of the Pilbara Craton, and many of these although in some areas swarms of pegmatites are not as- include some tantalum-mineralised examples. The most sociated with exposed granitic plutons. important area here is the Wodgina pegmatite district, which includes the Wodgina Main Lode and Mount Cassit- The granite bodies contain minerals such as biotite, erite tantalum-mineralised pegmatites. The Wodgina Main muscovite, topaz and tourmaline, and are typically rather Lode is a dyke-like pegmatite about one kilometre long, Niobium–tantalum heterogeneous, showing extensive albitisation42 and of albite-type, with manganese-rich tantalite as the main alteration by late-stage fluids. These granites may contain tantalum mineral, together with some manganese-rich disseminated tantalum ore minerals, particularly concen- columbite and wodginite. At Mount Cassiterite the deposit trated in the uppermost parts of the granitic body (Linnen is formed by a series of pegmatite sheets of albite-spo- and Cuney, 2005). dumene type, and wodginite is the main tantalum mineral (Sweetapple and Collins, 2002). Tantalum from these Many of the largest tantalum deposits occur in pegmatite pegmatites is extracted by open pit mining. swarms. LCT pegmatites can be divided into five types: the beryl type; the complex (spodumene-petalite-amblygonite) An Archaean pegmatite body also forms the host for the type; the complex lepidolite type; the albite-spodumene tantalum mineralisation at Tanco, in Manitoba, Canada, ˇ type; and the albite type (Cerný, 1989). Many of the owned by Cabot Corporation. It is part of the rare-metal pegmatites falling into the first three types are zoned. All bearing Bernic Lake pegmatite group, which intrudes types can contain a range of tantalum minerals, of which metavolcanic46 Archaean rocks. The Tanco pegmatite the most important are generally columbite-tantalite, forms a shallowly dipping sheet, up to about 100 metres microlite, ixiolite and wodginite. Tantalum-rich cassiterite thick and 1600 metres along strike, which is exploited in (tin oxide) is also an important ore mineral in some bodies. a room-and-pillar underground mine. It is of the complex Many of the pegmatites have been highly affected by late- pegmatite type, and is strongly zoned; tantalum ore miner- stage alteration, such as kaolinisation43. als are found throughout, though concentrated at higher grade in certain zones. A wide range of tantalum minerals In recent years, much of the world’s production of tantalum occur (14 in all) and they are generally fine-grained, mean- has come from the Greenbushes and Wodgina mines in ˇ ing that processing of Tanco ore is rather difficult (Cerný, Australia, although production from these mines ceased 1989). Caesium and lithium are also produced from the Tanco pegmatite. In addition, numerous other tantalum- 40 Peraluminous: a chemical term used for rocks in which the total molecu- mineralised pegmatites are known from the Superior lar (calcium oxide + sodium oxide + potassium oxide) is less than molecular aluminium oxide. 41 44 Leucogranitic: a light-coloured, silica-rich type of granite. Syn-tectonic: formed during an episode of tectonic activity and deformation of 42 Albitisation: alteration by fluids to produce the sodium-rich mineral, albite, a the Earth’s crust, usually an episode of continental collision. 45 type of feldspar. Archaean: a unit of geological time between 3800 and 2500 million years ago. 43 46 Kaolinisation: alteration of rocks to produce kaolin, also known as china clay. Metavolcanic: metamorphosed volcanic rocks. 6 www.MineralsUK.com
  • 7. Province of Ontario and Manitoba (Selway et al., 2005). In North Africa, intruded into the Neoproterozoic rocks of Brazil, a large (about one kilometre long), zoned, Protero- the Arabian-Nubian Shield (Küster, 2009). These include zoic47 pegmatite body of albite-spodumene type is mined the Kenticha pegmatite field in Ethiopia, the Majahayan for tantalum, niobium and lithium at the Volta Grande mine pegmatites of Somalia, and the Abu Dabbab and Nuweibi at Nazareno, in the Minas Gerais district (Lagache and granites in Egypt. At Kenticha, the pegmatite field as a Quemeneur, 1997). whole has an area of approximately 2500 square kilome- tres, but tantalum mining is focused on the Main Kenticha In Mozambique, the Alto Ligonha Pegmatite Province Pegmatite, a Cambrian-age dyke-like zoned pegmatite of contains numerous mineralised pegmatites which have complex-spodumene type which is mined for columbite- been mined since 1926, with tantalum mining and explora- tantalite minerals (Küster, 2009). In Egypt, the Abu Dabbab tion currently focused in the zoned Marropino and Morrua and Nuweibi prospects are currently being developed pegmatites, owned by Noventa Ltd. These pegmatites are towards production. These deposits are unusual in that intruded into the Proterozoic rocks of the Nampula Sub- the mineralisation is found in stock-like granite intrusions, province, and they are considered to be Ordovician48 in age rather than in pegmatites. Columbite-tantalite minerals are (Graupner et al., 2010). Numerous examples of tantalum- disseminated throughout these intrusions, and although mineralised granites and pegmatites are also found in the granites show significant evidence of later metaso- matic alteration, the tantalum minerals are considered to 47 Proterozoic: a unit of geological time between 2500 and 542 million years ago. be magmatic in origin (Küster, 2009). 48 Ordovician: a unit of geological time between 488 and 443 million years ago. Deposit type Brief description Typical grades and tonnage Major examples Carbonatite-hosted Niobium deposits found Niobec, proven & probable Niobec, Canada; Oka, primary deposits within carbonatitic igneous reserves: 23.5 million tonnes Canada Niobium–tantalum rocks in alkaline igneous at 0.59% Nb2O5 provinces Carbonatite-sourced Zones of intense weather- < 1000 million tonnes at up to Araxá and Catala Brazil; ˘o, secondary deposits ing or sedimentary succes- 3% Nb2O5 in lateritic deposits. Tomtor, Russia; Lueshe, sions above carbonatite Up to 12% Nb2O5 in placer Democratic Republic of intrusions in which niobium deposit at Tomtor, tonnage not Congo ore minerals are concen- known trated Alkaline granite and Niobium and lesser tanta- Generally < 100 million tonnes, Motzfeldt and Ilímaussaq, syenite lum deposits associated at grades of 0.1 to 1% Nb2O5 Greenland; Lovozero, Rus- with silicic alkaline igneous and < 0.1% Ta2O5 sia; Thor Lake and Strange rocks. Ore minerals may be Lake, Canada; Pitinga, concentrated by magmatic Brazil; Ghurayyah, Saudi or hydrothermal processes Arabia; Kanyika, Malawi LCT-type granite Tantalum and lesser Generally < 100 million tonnes, Abu Dabbab and Nuweibi, niobium deposits associ- at grades of < 0.05% Ta2O5 Egypt; Yichun, China ated with peraluminous leucogranitic plutons, which are often hydrothermally altered LCT-type pegmatite Tantalum and lesser nio- Generally < 100 million tonnes, Greenbushes and Wodgina, bium deposits associated at grades of < 0.05% Ta2O5 Australia; Tanco, Canada; with pegmatites of LCT Volta Grande, Brazil; Ken- (Li-Cs-Ta-enriched) type ticha, Ethiopia; Morrua & Marropino, Mozambique Table 3 Key characteristics and examples of the major types of niobium and tantalum deposits (grades and tonnages are very variable between deposits and figures given are indicative only). 7 www.MineralsUK.com
  • 8. 8 Niobium–tantalum Figure 3 Map showing the global distribution of niobium and tantalum mines, deposits and major occurrences. www.MineralsUK.com
  • 9. In Central Africa, a zone of Neoproterozoic-age tantalum- blasting where materials have become cemented. For mineralised pegmatites cuts the Mesoproterozoic Kibaran example, tin-tantalum placers in Malaysia are mined using belt which extends through Burundi, Rwanda, Uganda and simple stripping methods, whilst hard-rock surface opera- the Democratic Republic of Congo (Romer and Lehmann, tions, such as Wodgina Mine, are mined using drilling and 1995). Columbite-tantalite minerals are mined both from blasting techniques. deeply weathered pegmatites and from secondary placer deposits derived from the pegmatites. Capital and operating costs for open-pit techniques are far less than those for underground operations. Several regions of China have tantalum-mineralised gran- ites and pegmatites. The most well known is the Yichun Underground mining deposit, which is hosted in a small (less than 10 square Underground mining methods are usually employed when kilometres) granitic batholith of Jurassic age. The upper- surface methods are, or become prohibitively expensive, for most part of this batholith is a highly fractionated topaz- example if the deposit becomes too deep. Another major lepidolite granite, which contains tantalum mineralisation factor in the decision to use underground methods is the in the form of disseminated columbite-tantalite, tantalum- waste to ore ratio, or strip ratio. Once the ratio becomes rich cassiterite, and minor microlite (Yin et al., 1995). large, open-pit mining methods become uneconomic. Elsewhere in China, the Altai pegmatites (north-western China) and the Nanping pegmatites (south-eastern China) Underground operations commonly require extensive mine have been mined for columbite-tantalite in the past. In development including shaft sinking, de-watering, ventila- Malaysia and south-western Thailand, tin is produced from tion, geo-technical support and ore handling. Room and weathered tin-mineralised granites and pegmatites, and pillar is an underground mining technique where mining from secondary placer deposits. The tin slags are being progresses in a horizontal direction by developing numer- reprocessed to produce tantalum. ous stopes49, or rooms, leaving pillars of material for roof support. Ore is blasted and then transported by rail, Niobium–tantalum Extraction methods and processing conveyor or dump truck to the processing plant. Room and pillar mining methods were used at the Tanco pegmatite in Extraction Manitoba, Canada. The mine is located under Bernic Lake The mining methods employed to extract niobium and and is accessed via a 60-metre shaft and via a 20-degree tantalum are similar to other metals of comparable occur- decline50 from the surface (Cabot, 2001). rence. Factors that dictate the selection of mining methods include: the physical and chemical properties of the ore By-product production mineral; the tonnage and grade; and the shape, geometry Niobium and tantalum can also be extracted as a by-product and depth of the orebody. The most common methods of of tin smelter waste. Niobium produced in this way accounts extraction are surface (or open-pit) and sub-surface (or for less than two per cent of total global niobium production. underground) mining, or a combination of both. Significant However, the percentage is much higher for tantalum at amounts of niobium and tantalum are also extracted by around 14 per cent. Tantalum is extracted from cassiterite51 artisanal and small scale mining (ASM). placer middlings52 using shaking tables, and magnetic53 and electrostatic54 separation methods. Tin smelter waste Surface mining typically contains eight to 10 per cent tantalum oxide, Massive, or steeply-dipping, low-grade near-surface although exceptionally this may rise to 30 per cent. Low- ore bodies are amenable to open-pit mining techniques. grade smelter wastes can be upgraded by electrothermic Open-pit methods commonly involve removing overburden, reduction55 yielding a synthetic concentrate with up to 50 digging or blasting the ore, followed by removal of the ore per cent tantalum and niobium oxides (Roethe, 1989). by truck or conveyor belt for stockpiling prior to processing. Open-pit mining may reach depths of several hundred me- 49 Stope: the void created by extracting the ore. tres but seldom exceeds 100 metres. Heavily weathered 50 Decline: a mine entrance which is neither horizontal nor vertical; often it takes ore bodies, such as the Araxá carbonatite deposit in Brazil, the form of a spiral ramp. 51 are also mined using open-pit methods. Cassiterite: tin oxide ore mineral, SnO2. 52 Middlings: particles of intermediate grade and size. 53 Magnetic separation: the selective sorting of magnetically susceptible ore Land-based placer deposits are amenable to strip mining minerals using magnetic force. 54 Electrostatic separation: the selective sorting of ore minerals using an electric involving scrapers, bulldozers and loaders. Placer deposits field. can be poorly consolidated, and only require drilling and 55 Electrothermic reduction: a reduction reaction performed in an electric arc furnace, utilising calcium oxide, iron oxide and carbon as reducing agents. 9 www.MineralsUK.com
  • 10. 10 Niobium–tantalum ORE TYPE Pyrochlore Tantalite e.g. Niobec Mine e.g. Greenbushes Mine Crushing, milling and Undersize material screening stages to tailings Coarse desliming Fine desliming Coarse and fine gravity separation using shaking Coarse carbonate Fine carbonate tables, jigs and spirals flotation flotation Concentrate de-watering using cyclones and filter bed Desliming Slimes Concentrate drying Low intensity Magnetite magnetic separation Concentrate (4-6% Ta2O5) Diamine collector Pyrochlore flotation Tailings High intensity magnetic Non-magnetic separation fraction to tailings Xanthates Sulphide flotation Sulphides Magnetic fraction roasted Antimony and Hydrochloric Concentrate leaching minor sulphides to Acid tailings Concentrate (54% Nb2O5) Concentrate (20-30% Ta2O5) Figure 4 Generalised beneficiation flow diagrams, based upon the Niobec and Greenbushes operations. www.MineralsUK.com
  • 11. Processing At the Greenbushes mine in Australia tin-tantalum ores After mining the ores are processed to increase their are processed using a circuit of shaking tables, spirals niobium and tantalum contents. Initial concentration is nor- and jigs63. The rough concentrate is de-watered and dried mally undertaken at, or close to, the mine site and involves producing a tantalum concentrate containing about four crushing the ore followed by separation of niobium and to six per cent tantalum oxide. High intensity magnetic tantalum ore from gangue56 material, using a combination separation is used to separate the paramagnetic64 tanta- of physical and chemical methods. Although niobium and lum grains from the non-magnetic tin-tantalum grains; the tantalum are geochemically similar each requires a differ- paramagnetic fraction is further concentrated to around ent processing route. 30 per cent tantalum oxide by roasting. The non-magnetic fraction is further processed using a combination of froth Ore beneficiation flotation and roasting to remove sulphides, and smelting to Niobium ore is first crushed in jaw, cone or impact crushers separate tantalum from tin (Figure 4) (Fetherston, 2004). and milled in rod or ball mills operating in closed circuits with vibrating screens and screw classifiers57 to liberate niobium Conversion to metal mineral particles. The slurry containing niobium and waste Tantalum and niobium metal can be produced from three rock is further concentrated to around 54 per cent niobium different compounds — fluorides, oxides and chlorides oxide using a number of methods in multiple stages: grav- (Albrecht, 1989). The tantalum and niobium compounds are ity separation58, froth flotation59, magnetic and electrostatic reduced to form pure metals and metal powders by two separation, and acid leaching60 may be used, depending on main methods. the physical and chemical characteristics of the ore. A mixed niobium-tantalum concentrate is digested using a At the Niobec operation in Canada niobium ore is screened mixture of hydrofluoric and sulphuric acids. The niobium- and classified, after which the resultant slurry is sent for tantalum-bearing acid solution is then treated using liquid- desliming61. Carbonate material is removed by two stages liquid separation methods, involving solvent extraction or Niobium–tantalum of froth flotation, followed by an additional desliming ion exchange, to separate niobium from tantalum. Niobium stage. Magnetite is removed from the slurry, by low and tantalum can be extracted from the hydrofluoric- intensity magnetic separation, and sent to waste. The sulphuric acid mixture by using organic solvents, such as sought-after pyrochlore is collected from the slurry by cyclohexanone, tributyl phosphate (TBP) or methyl isobutyl froth flotation using diamine collectors62. A final stage of ketone (MIBK), whilst leaving behind impurities such as froth flotation is used to remove sulphides, such as pyrite. iron, manganese, tin and titanium (Figure 5). Ion exchange Residual impurities are leached by hydrochloric acid, leav- is used to produce high-purity solutions of niobium and ing a final concentrate that contains around 54 per cent tantalum and is usually performed using an amine extract- niobium oxide (Figure 4) (Iamgold, 2009). ant in kerosene. Tantalum ores are initially treated in a similar manner to Niobium and tantalum are precipitated as hydroxides from niobium ores; they are crushed, milled and screened to the mixed organic solvent solution by the addition of am- liberate tantalum mineral particles. The slurry containing monia (NH3). The resultant hydroxides are calcined65 in a tantalum and waste material is concentrated to around furnace to form niobium and tantalum oxides. The process 30 per cent tantalum oxide using predominantly gravity of sintering66 the oxide products, with carbon, at high and magnetic separation techniques, again depending temperature is used to produce niobium and tantalum car- upon the characteristics of the ore. bides. Niobium oxide is also the starting point for niobium metal production. The addition of potassium fluoride to the 56 Gangue: waste material associated with ore minerals. mixed organic solvent solution results in the crystallisation 57 Screw classifiers: a wet gravity separation method in which dense particles of potassium tantalum fluoride (K2TaF7), the pre-requisite are removed from a slurry by a series of rotating rakes (similar to an Archimedes for tantalum metal production (Figure 5). Screw) 58 Gravity separation: the selective sorting of ore minerals by exploiting natural variations in mineral density. 59 63 Froth flotation: the selective separation of hydrophobic (water-repelling) ore Shaking tables, spirals and jigs: water and gravity based separation devices. 64 minerals from hydrophilic (water-attracting) ore minerals. Paramagnetic: a form of magnetism that only occurs in the presence of an 60 Acid leaching: the process of extracting metal from a concentrate using externally applied magnetic field. 65 mineral acids. Calcined: a thermal process applied to ores in order to bring about decomposi- 61 Desliming: the removal of particles in the micron size range prior to process- tion, phase transitions or the removal of volatile matter (e.g. carbon dioxide and ing. water). 62 66 Diamine collectors: a positively charged cationic collector used to float rare- Sintering: a process of forming a coherent bonded mass by heating metal metal oxides. powders without melting. 11 www.MineralsUK.com
  • 12. Mixed Nb-Ta concentrate Chemical decomposition with hydrofluoric and sulphuric acid Filtration Residue to waste or recycle Methyl Isobutyl Ketone Nb and Ta are extracted from Iron and titanium-bearing (MIBK) or Tributyl Phosphate the acid solution using solvent raffinate to waste (TBP) organic solvents extraction added Ammonia (NH3) is added to Ammonia (NH3) is added to precipitate niobium as Nb-Ta mixed solution precipitate tantalum as Nb-hydroxide Ta-hydroxide Sintering oxide powders Tantalum hydroxide is Niobium hydroxide is Potassium-tantalum-fluoride with carbon at high calcined to form tantalum calcined to form (K2TaF7) is directly crystallised by temperature produces oxide (Ta2O5) niobium oxide (Nb2O5) adding potassium fluoride to the Nb-and Ta-carbides extract solution Nb2O5 is reduced by aluminothermic reaction Ta2O5 is reduced by reaction to form niobium metal with molten sodium to form tantalum metal Niobium–tantalum Figure 5 Chemical processing of niobium and tantalum concentrates. Two slightly different production routes are available for the Artisanal mining of coltan production of niobium metal: one is used to produce pure niobium metal and the other is used to produce ferro-niobi- um. High-purity niobium metal is produced by aluminother- mic reduction67 of high-purity niobium oxide with aluminium, lime and fluorspar. Electron beam melting is commonly used to increase the purity of niobium. To produce ferro-niobium, containing about 60 per cent niobium, iron oxide powder is added to the mixture prior to reduction (Albrecht, 1989). The reduction of potassium tantalum fluoride by reaction with sodium is the most common method of producing tan- talum metal. Potassium tantalum fluoride is blended with liquid sodium and inert salts to form a paste. The paste is Figure 6 Coltan (columbite-tantalite). Source: Sasha then roasted in a continuous furnace to produce tantalum Lezhnev (© Enough Project) 69. metal powder, potassium fluoride and sodium fluoride. To ensure a high degree of purity, as required by the electron- ics industry, the conversion process is performed using Although niobium and tantalum are extracted and pro- tantalum vessels under low-oxygen conditions. Further cessed conventionally, significant amounts are also purification is achieved by vacuum arc furnace or electron extracted by artisanal and small scale mining (ASM). beam melting68 of tantalum powder (Albrecht, 1989). Artisanal and small scale mining (ASM) is believed to 67 Aluminothermic reduction: an exothermic reaction involving aluminium oxide provide a livelihood for over 100 million people worldwide and iron oxide as reducing agents. 68 Electron beam melting: a high-temperature (700-1000°C) vacuum furnace, 69 utilising high-energy electron beams as a heat source. Image taken by Sasha Lezhnev. © Enough Project. Used with Permission. 12 www.MineralsUK.com
  • 13. and is defined as mining activities that are labour-intensive but capital-, mechanisation- and technology-poor. ASM is Small scale mining of coltan in Democratic characterised by: Republic of Congo ▪ Poor occupational safety ore ▪ Poorly qualified and trained personnel ▪ Inefficiency in extraction and processing Ore is transported ▪ Low salaries to neighbouring ▪ Insufficient consideration of environmental issues Rwanda, Uganda or Burundi Additionally, ASM is often unregulated with many activi- ties falling outside the host countries’ legal framework ore (Hentschel et al., 2003). Certain minerals, such as gold, tin, tungsten and colum- Ore shipped to bite-tantalite (coltan) (Figure 6), which are produced in Asia for smelting and significant quantities by ASM, can sometimes be mined in conversion to metal conditions of armed conflict and human rights violations. The mining of these minerals under such conditions has processed material given rise to the term ‘conflict minerals’. Their illicit mining is often organised by armed groups who use the profits Processed material from the sale of the conflict minerals to further their own shipped to the western ends and to finance further fighting. world to produce electrical components Niobium–tantalum Coltan is found in significant quantities in parts of central such as capacitors Africa, in particular the Democratic Republic of Congo (DRC). It is estimated that in 2009 over 50 per cent of electrical components global tantalum production was from Africa. In the DRC small scale mining of coltan, from either alluvial or Components shipped pegmatite sources, is labour intensive and unregulated. to Asia to manufacture Consequently it is difficult to accurately calculate the circuit boards and quantity of coltan mined and exported. It is believed that consumer electronics the majority of coltan mined in the DRC ends up in neigh- bouring countries such as Rwanda, Burundi and Uganda. consumer goods It is estimated that rebel groups in the DRC made in excess of $1 billion in 2009 through conflict mineral trad- ing (Bunting, 2010). Mobile phones, MP3 players, laptops and cameras are sold in Illegally traded coltan ore may end up in consumer elec- Europe and the USA tronic products throughout the world. Ore from Rwanda, Burundi or Uganda may be shipped to Asia for processing and smelting. Once processed it is impossible to determine Figure 7 An example of a conflict mineral supply the source of the original ore. The processed material may chain. Source: (Enough Project, 2011). then be shipped to the western world for use in electrical components such as capacitors. Finally these components may be exported to Asia for inclusion in consumer elec- refusing to use conflict mineral-bearing components in tronic goods such as mobile phones (Figure 7). their products. However, it is likely to prove difficult to completely avoid the use of these components for the Many non-governmental organisations (NGOs) and reasons explained above. The success of these schemes charities have initiated schemes aimed at alleviating also relies on the ability of countries like the DRC to the problems of ASM and conflict mineral trading. In monitor exports, control its army and combat rebel forces addition some large electronics companies are now (Bunting, 2010). 13 www.MineralsUK.com