A. CNC
Gantry
Plasma
Cutting
System,
Model
Phoenix
2mtr
X
6mtr
-‐
Axsis
–
USA
Air
Plasma
Power
Source
PMX105,
Maximum
Cutting
38mm,
Hypertherm
–
USA
OPTIONS:
1. Rotary
Pipe
Cutting
Equipment,
Axsis
–
USA
2. Fume
Extraction
–
Filtration
System
for
the
CNC
Plasma
System,
Donaldson
–
USA
1. CNC
PLASMA
CUTTING
SYSTEM
,
Model
Phoenix
ITEM # 1 CNC Gantry
Plasma Cutting System,
2mtr X 6mtr , Phoenix- Axsis – USA
1-‐
Description
of
the
machine
The
base
consists
of
heavy
duty
welded
side
frames
over
the
entire
length.
The
gantry
of
the
machine
rests
on
oversized
linear
guides,
mounted
on
these
side
frames,
and
is
driven
by
brushless
AC
Servo
motors
with
rack-‐and-‐
pinion
system
on
both
sides
(Dual
synchronized
drives
in
the
X-‐axis).
! rack
and
pinion
drives
and
top
quality
linear
guides
provide
unparalleled
acceleration,
motion
smoothness
and
accuracy
! Ultra
low
backlash
and
the
highest
dynamic
positioning
accuracy
is
accomplished
by
in-‐line
coupled
servo
motor,
precision
planetary
gearbox
and
pinion
gear
with
direct
loading
to
gear
rack
The
correct
positioning
is
assured
by
high-‐resolution
encoders,
directly
mounted
on
the
motors.
The
synchronized
system
of
two
motors
assures
a
perfect
parallel
movement
of
the
gantry
over
the
linear
guides.
The
machine
base
is
about
2
meter
longer
than
the
length
of
the
cutting
table,
as
to
provide
a
free
space
at
the
back
of
the
table
to
‘park’
the
gantry
to
avoid
damage
to
the
cutting
head
while
loading
and
unloading
material
sheets.
On
the
gantry,
two
heavy
duty
linear
guides
are
mounted
as
well
as
a
rack-‐and-‐pinion
system.
A
first,
standard
brushless
AC
servo
motor
moves
the
main
carrier
in
the
width
of
the
machine
(
Y1
axis
movement).
Different
optional
working
stations
such
as
Plasma
torch,
oxy-‐fuel
head,
Robot
arm,
Drilling
unit
can
be
mounted
on
this
carrier.
A
second
optional
brushless
AC
servo
motor
(
Y2
axis)
can
also
move
a
second
working
station
(such
as
an
optional
Robot
arm,
automatic
drilling
head,
or
oxy-‐fuel
head
).
There
can
be
maximum
CNC
3
controlled
Y
axes.
One
or
more
optional
supplementary
carriers
with
oxy-‐fuel
torches
are
mechanically
fixed
to
the
main
carrier
by
means
of
a
metal
wire
system,
and
can
be
manually
set
at
any
desired
distance
from
each
other.
The
different
carriers
can
be
'parked'
on
the
side
of
the
gantry,
to
create
free
movement
for
the
other
working
stations.
One
optional
pneumatic
sheet
marking
unit
can
be
mounted
on
the
side
of
the
main
carrier.
The
machine
can
be
also
equipped
with
a
optional
tube
rotation
unit,
placed
at
the
outside
of
the
machine
side
frame.
(
in
combination
with
extended
portal
to
cut
next
to
the
machine
table)
The
cutting
table
is
separated
from
the
gantry
and
the
side
frames.
Axsis
Plasma
Cutting
System
Phoenix
2mtr
X
6mtr
THE
SYSTEM
INCLUDES
ALL
OF
THE
FOLLOWING:
1. 2mtr
X
6mtr
Cutting
Area
2. Air
Plasma
Power
Source,
Hypertherm
USA,
PMX105
(
Maximum
Cutting
38mm
)
3. I-‐GEMS
Nesting
Software
4. Automatic
Gas
Console
5. Automatic
Torch
Height
Control
(
Plasma)
6. Initial
Height
Control
7. Automatic
Plasma
Control
System
8. Automatic
Material
Feed
rate
9. T5,
19
Inch
Industrial
Touch
Screen
Controller
10. Pneumatic
Anti
–
Collision
Head
11. Rack
&
Pinion
Drives
for
future
expansion
12. Ball
Screw
Z
Drive
13. Torch
Lead
Package
14. Plasma
Cutting
Torch
15. Software
&
Machine
Training
16. Sufficient
piping
&
hoses
for
installation
of
the
Plasma
System
17. Nesting
Software
18. Linear
Guides
for
Speed
&
Rigidity
19. Training
Unlimited
operators
during
the
Installation
Cutting
Envelope
X-‐Y
Travel
2
X
6
mtr
actual
cutting
area
Software
Advanced
CAD/Cam
Software
(optional)
Rows
and
column
nesting
Power
Requirements
Controller:
single
phase
110v
or
220v
3
phase
to
be
determined
by
customer
Air
Requirements
Minimum
7
bar
-‐100
psi
(for
proportional
valves)
Amp
Requirements
Per
customers
voltage
Number
of
Z-‐
Carriages
Drive
Mechanism
Precision
guides
&
rails
Tolerances
Linear
positional
accuracy:
0.07
–
0.1mm
(Tighter
tolerances
generally
achieved)
Speed
Up
to
0-‐24,000
mm/min
Controller Features:
Our
Revolutionary
AXSIS
T5
control
system
is
based
on
more
than
25
years
of
experience
in
flame
cutting
and
on
the
latest
technologies
from
the
fields
of
electronics
and
software.
It’s
much
more
than
a
controller,
and
truly
reduces
operator
error.
The
system
is
able
to
control
several
cutting
heads
and
different
process.
The
AXSIS
T5
logs
maintenance
schedules
and
operator
errors.
This
touch
screen
and
software
interface
make
the
system
not
only
very
simple
and
practical,
but
also
very
user
friendly
in
its
operation.
The
open
platform
of
the
program
makes
it
possible
and
simple
to
add
new
upgrades
and
features.
The
controller
also
features
automatic
kerf
compensation
to
ensure
correct
cutting
sizes.
1. Standard
shapes
The
T5
contains
over
40
standard
shapes,
these
shapes
are
of
the
most
commonly
used
shapes
in
the
cutting
industry,
these
shapes
are
completely
open
to
manipulation
of
size
and
dimensions.
This
library
saves
engineering
time
and
includes
different
shapes
as
lift
lugs,
flanges,
and
many
more.
.
2. “Go
to
the
position”
function
Monitoring
of
the
cutting
path
and
its
movement
at
the
real
time
enables
the
T5
to
return
the
machine
to
any
place
of
the
program,
especially
in
an
unexpected
situation
such
as
power
loss.
The
“Go
To”
function
is
able
to
return
to:
•
The
cut
path
once
jogged
of
path
•
Start
of
program
•
End
of
program
•
Selected
pierce
point
•
Next
Pierce
point
•
And
more
3. “Reverse”
function:
one
of
the
T5’s
best
functions,
this
allows
the
operator
to
simple
reverse
the
torch
in
case
of
any
error
in
cutting
i.e.:
arc
loss.
4. Arrows:
Jogging
of
the
CNC
in
any
desired
direction
5. Speeds:
This
speed
if
for
the
jogging
and
rapid
speed
of
the
gantry,
this
serves
as
a
Safety
feature
as
well
as
reduces
cutting
times.
6. Logging
in
the
system
Every
operator
can
log
in
the
system
separately,
which
prevents
any
unauthorized
use
of
the
machine.
7. Multi-‐task
processing
The
control
system
makes
it
possible
to
process
more
requirements
at
the
same
time
i.e.
the
operator
while
cutting,
can
prepare
and
modify
the
following
program.
This
reduces
idle
machine
time.
8. Graphic
screen
RTX
This
is
real
time
cutting;
this
shows
the
operator
the
exact
cut
path.
The
operator
is
able
to
zoom
in/out
to
see
exactly
what
the
torch
is
doing
from
a
safe
distant.
9. Economic
solution
The
new
concept
of
the
control
T5
system,
its
designed
for
only
one
objective.to
be
a
cost
effective,
simple,
and
user
friendly
controller,
this
in
turn,
creates
a
very
small
learning
curve
for
any
new
operators.
Our
T5
simply
know….“how
to
save
time
and
money”.
Intuitive Control
The
touch
panel
effectively
reduces
the
number
of
keyboard-‐
and
button
actions
to
an
absolute
minimum,
allowing
the
user
a
straightforward,
intuitive
control
of
the
entire
production
cycle.
Some Features
! 19"
colour
TFT
display
(touch
panel)
1024
x
768
pixels
! High-‐performance
PC-‐based
hardware
! Windows®-‐type
user
interface
! Virtual
unlimited
number
of
programs
! Graphical
simulation
of
the
production
! Mm
or
Inch
! Network
support
! USB
interface
! Language
support
! Macro
Library
! Graphical
snap
mode
to
continue
the
cutting
process.
! Jog
function
! Graphical
plate
function
! Making
of
customer
defined
cutting
tables
! Front
panel
protection
cover
! Power
activation
and
emergency
stop
integrated
on
the
control
panel
! Integrated
plasma
source
control
and
safety
control
! Possibility
to
interface
with
manual
and
automatic
plasma
sources
! Programmable
air
evacuation
selective
zone
control
for
fume
extraction
! Multi-‐axis
X1/X2/Y1/Y2/Y3/Z
contour
control
I
-‐
GEMS
Software
NEST SAVE MONEY & MATERIAL (optional)
This is a real money saver. Our Nest modules lets you squeeze parts closer together on the sheet. All you
have to do is input the part distance and our advanced algorithms will take care of the rest.
The nest modules works like a puzzle, trying to place as many of your parts as it possibly can onto the sheet.
We have made you different commands for different situations, making sure you will get the most out of your
sheet every time.
The nest modules help you to arrange the layout of parts on a sheet in order to get as little waste material as
possible. Nest includes several semi automatic nest strategies
2D CAM
This module adds the CAM capacity for creating CNC files for 2D-cutting with IGEMS. IGEMS is also designed
to support Plasma and Oxy fuel cutting if requested. If you have a waterjet machine designed for abrasive
cutting, you will also need the AWJ-module.
Plasma Technology
When cutting with Plasma Technology in some corners in order to achieve the requested finishing. This
module is an advanced dynamic speed ramping calculation that enables automatic acceleration and
deceleration based on the shape of geometry.
Automatic
Gas
Console:
The automatic gas console controls the pressures of the preheat gas, preheat oxy, and oxy cut.
This controlled through the CNC with proportional valve controls.
This reduces operator error, and also ensure correct preheat and cutting times.
Linear Rails:
Perfect
for
high-‐speed
transfer
and
handling
applications,
these
new
linear
guides
offer
both
high
rigidity
and
accuracy.
Equipped
with
improved
features
such
as
stainless
steel
reinforced
end
plates,
internal
eco-‐lubrication
system
and
overall
dust
proof
design,
these
new
ball-‐type
linear
guides
offer
high
speed
and
repeatable
linear
motion
at
extended
life
performance.
High-‐speed
motion
is
possible
with
a
low
driving
force
because
linear
guide
ways
have
little
friction
resistance;
only
a
small
driving
force
is
needed
to
move
a
load.
This
results
in
greater
power
savings,
especially
in
the
moving
parts
of
a
system.
This
is
especially
true
for
the
reciprocating
parts.
Overview
The Powermax105 delivers superior cut capabilities on 1-1/4" (32 mm) thick metals. It
has the duty cycle and industrial performance necessary for tough cutting and gouging
jobs.
Seven Duramax torch styles provide versatility for hand cutting, portable automation, x-y
table cutting, and robotic cutting and gouging.
• Smart Sense™ technology automatically adjusts the gas pressure according to
cutting mode and torch lead length. It also detects electrode end-of-life,
AIR
PLASMA
POWER
SOURCE
:
Hypertherm
PMX105
-‐
USA
Maximum
Cutting
:
38mm,
High
Current
Density
–
Plasma
Cutting
System
automatically turning off power to the torch to prevent potential damage to other
parts or to the workpiece.
Specifications
Input
voltages
CSA
200-‐600
V,
3-‐PH,
50/60
Hz
CE
400
V,
3-‐PH,
50/60
Hz
200-‐400
V,
3-‐PH,
50/60
Hz
CCC
380
V,
3-‐PH,
50/60
Hz
Input
current
@
21.9
kW
200/208/240/380/400/480/600
V,
58/56/49/28/25/22
A
Output
current
30
-‐
105
A
Rated
output
voltage
160
VDC
Duty
cycle
@
40°C
(104°F)
80%
@
105
A
Open
circuit
voltage
(OCV)
• 200-‐600
CSA
• 380
V
CCC
• 230-‐400
V
CE
• 400
V
CE
• 300
VDC
• 288
VDC
• 288
VDC
• 292
VDC
Dimensions
with
handles
592
mm
D;
274
mm
W;
508
mm
H
(23.3"
D;
10.8"
W;
20.0"
H)
Weight
with
7.6
m
(25')
torch
• 200-‐600
V
CSA
• 380
V
CCC/400
V
CE
• 230-‐400
V
CE
• 45
kg
(100
lbs)
• 41
kg
(90.4
lbs)
• 45
kg
(100
lbs)
Gas
Supply
Clean,
dry,
oil-‐free
air
or
nitrogen
Recommended
gas
inlet
flow
rate
/
pressure
Cutting:
217
l/min
(460
scfh)
@5.9
bar
(85
psi)
Gouging:
227
l/min
(480
scfh)
@4.8
bar
(70
psi)
Input
power
cable
length
3
m
(10')*
Power
supply
type
Inverter
-‐
IGBT
Engine
drive
requirement
30
kW
for
full
105
A
output
OPTIONS:
1.
Rotator
Pipe
Cutting
Equipment,
Axsis
-‐
USA
2.
Fume
Extraction
–
Filtration
System
for
the
CNC
Plasma
System,
Donaldson
–
USA
FINISH
COAT
:
STANDARD
FINISH
HOPPER
:
STANDARD
LEGS
:
STANDARD
ELEMENTS
:
ULTRA-‐WEB
FR
(Qty
12)
SOLENOID
ENCLOSURE
:
NEMA
4
HOPPER
OUTLET
PACK
:
DR
TBI-‐10
-‐
10
HP
FAN
-‐
3600
CFM
@
11"
w.g.UM
COVER
W/GATE
W/
LATCHES
OUTLET
DAMPER
10
HP
460
V
Quick
Ship
Panel
with
Delta
P
Plus
Control
and
Motor
Starter
Note:
Picture
does
not
represent
exact
product.
Sizes
&
Operations
DFO
Models
1-‐1,
2-‐2
and
3-‐3
•
Incorporate
several
exclusive
and
unique
features
•
Completely
self-‐contained,
“plug-‐and-‐play”
type
units
•
Packaged
with
power
pack,
controls,
silencer,
damper,
dust
container
and
more
•
Remarkably
quiet
operation
•
Exceptionally
compact
design
•
Easily
movable
through
standard
aisles
and
doorways