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CNC PLASMA CUTTING SYSTEM 
CNC PLASMA CUTTING SYSTEM 
CNC PLASMA CUTTING SYSTEM 
CNC PLASMA CUTTING SYSTEM 
Publicidad
CNC PLASMA CUTTING SYSTEM 
CNC PLASMA CUTTING SYSTEM 
CNC PLASMA CUTTING SYSTEM 
CNC PLASMA CUTTING SYSTEM 
CNC PLASMA CUTTING SYSTEM 
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CNC PLASMA CUTTING SYSTEM 
CNC PLASMA CUTTING SYSTEM 
CNC PLASMA CUTTING SYSTEM 
CNC PLASMA CUTTING SYSTEM 
CNC PLASMA CUTTING SYSTEM 
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CNC PLASMA CUTTING SYSTEM 
CNC PLASMA CUTTING SYSTEM 
CNC PLASMA CUTTING SYSTEM 
CNC PLASMA CUTTING SYSTEM 
CNC PLASMA CUTTING SYSTEM 
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CNC PLASMA CUTTING SYSTEM 
CNC PLASMA CUTTING SYSTEM 
CNC PLASMA CUTTING SYSTEM 
CNC PLASMA CUTTING SYSTEM 
CNC PLASMA CUTTING SYSTEM 
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CNC PLASMA CUTTING SYSTEM 
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CNC PLASMA CUTTING SYSTEM 

  1.   A. CNC  Gantry  Plasma  Cutting  System,  Model  Phoenix  2mtr  X  6mtr  -­‐  Axsis  –  USA     Air  Plasma  Power  Source  PMX105,  Maximum  Cutting  38mm,  Hypertherm  –  USA       OPTIONS:     1. Rotary  Pipe  Cutting  Equipment,  Axsis  –  USA   2. Fume  Extraction  –  Filtration  System  for  the  CNC  Plasma  System,  Donaldson  –  USA                       1. CNC  PLASMA  CUTTING  SYSTEM  ,  Model  Phoenix    
  2.   ITEM # 1 CNC Gantry   Plasma Cutting System, 2mtr X 6mtr , Phoenix- Axsis – USA                  
  3.           1-­‐  Description  of  the  machine       The  base  consists  of  heavy  duty  welded  side  frames    over  the  entire  length.  The  gantry  of  the  machine  rests  on   oversized  linear  guides,  mounted  on  these  side  frames,  and  is  driven  by  brushless  AC  Servo  motors  with  rack-­‐and-­‐ pinion  system  on  both  sides  (Dual  synchronized  drives  in  the  X-­‐axis).     ! rack  and  pinion  drives  and  top  quality  linear  guides  provide  unparalleled  acceleration,  motion  smoothness   and  accuracy     ! Ultra  low  backlash  and  the  highest  dynamic  positioning  accuracy  is  accomplished  by  in-­‐line  coupled  servo   motor,  precision  planetary  gearbox  and  pinion  gear  with  direct  loading  to  gear  rack     The  correct  positioning  is  assured  by  high-­‐resolution  encoders,  directly  mounted  on  the  motors.  The  synchronized   system  of  two  motors  assures  a  perfect  parallel  movement  of  the  gantry  over  the  linear  guides.     The  machine  base  is  about  2  meter  longer  than  the  length  of  the  cutting  table,  as  to  provide  a  free  space  at  the   back  of  the  table  to  ‘park’  the  gantry  to  avoid  damage  to  the  cutting  head  while  loading  and  unloading  material   sheets.    
  4.       On  the  gantry,  two  heavy  duty  linear  guides  are  mounted  as  well  as  a  rack-­‐and-­‐pinion  system.       A  first,  standard  brushless  AC  servo  motor  moves  the  main  carrier  in  the  width  of  the  machine  (  Y1  axis   movement).  Different  optional  working  stations  such  as  Plasma  torch,  oxy-­‐fuel  head,  Robot  arm,  Drilling  unit  can   be  mounted  on  this  carrier.       A  second  optional  brushless  AC  servo  motor  (  Y2  axis)  can  also  move  a  second  working  station  (such  as  an  optional   Robot  arm,  automatic  drilling  head,  or  oxy-­‐fuel  head  ).     There  can  be  maximum  CNC  3  controlled  Y  axes.         One  or  more  optional  supplementary  carriers  with  oxy-­‐fuel  torches  are  mechanically  fixed  to  the  main  carrier  by   means  of  a  metal  wire  system,  and  can  be  manually  set  at  any  desired  distance  from  each  other.     The  different  carriers  can  be  'parked'  on  the  side  of  the  gantry,  to  create  free  movement  for  the  other  working   stations.     One  optional  pneumatic  sheet  marking  unit  can  be  mounted  on  the  side  of  the  main  carrier.       The  machine  can  be  also  equipped  with  a  optional  tube  rotation  unit,  placed  at  the  outside  of  the  machine  side   frame.  (  in  combination  with  extended  portal  to  cut  next  to  the  machine  table)       The  cutting  table  is  separated  from  the  gantry  and  the  side  frames.                    
  5.   Axsis  Plasma  Cutting  System  Phoenix  2mtr  X  6mtr     THE  SYSTEM  INCLUDES  ALL  OF  THE  FOLLOWING:   1. 2mtr  X  6mtr  Cutting  Area   2. Air  Plasma  Power  Source,  Hypertherm  USA,  PMX105  (  Maximum  Cutting  38mm  ) 3. I-­‐GEMS  Nesting  Software   4. Automatic  Gas  Console   5. Automatic  Torch  Height  Control  (  Plasma)   6. Initial  Height  Control   7. Automatic  Plasma  Control  System   8. Automatic  Material  Feed  rate   9. T5,  19  Inch  Industrial  Touch  Screen  Controller   10. Pneumatic  Anti  –  Collision  Head   11. Rack  &  Pinion  Drives  for  future  expansion   12. Ball  Screw  Z  Drive   13. Torch  Lead  Package   14. Plasma  Cutting  Torch   15. Software  &  Machine  Training   16. Sufficient  piping  &  hoses  for  installation  of  the  Plasma  System   17. Nesting  Software   18. Linear  Guides  for  Speed  &  Rigidity   19. Training  Unlimited  operators  during  the  Installation                                                                            
  6.   Cutting  Envelope   X-­‐Y  Travel   2  X  6  mtr  actual  cutting  area     Software   Advanced  CAD/Cam   Software  (optional)   Rows  and  column  nesting     Power  Requirements   Controller:  single  phase  110v  or  220v     3  phase  to  be  determined  by  customer   Air  Requirements   Minimum  7  bar  -­‐100  psi  (for  proportional  valves)   Amp  Requirements   Per  customers  voltage     Number  of  Z-­‐ Carriages     Drive  Mechanism   Precision  guides  &  rails   Tolerances   Linear  positional  accuracy:  0.07  –  0.1mm     (Tighter  tolerances  generally  achieved)     Speed   Up  to  0-­‐24,000  mm/min          
  7.   Controller Features:   Our  Revolutionary  AXSIS  T5  control  system  is  based  on  more  than  25  years  of  experience  in  flame   cutting  and  on  the  latest  technologies  from  the  fields  of  electronics  and  software.  It’s  much  more  than  a   controller,  and  truly  reduces  operator  error.  The  system  is  able  to  control  several  cutting  heads  and   different  process.  The  AXSIS  T5  logs  maintenance  schedules  and  operator  errors.  This  touch  screen  and   software  interface  make  the  system  not  only  very  simple  and  practical,  but  also  very  user  friendly  in  its   operation.  The  open  platform  of  the  program  makes  it  possible  and  simple  to  add  new  upgrades  and   features.   The  controller  also  features  automatic  kerf  compensation  to  ensure  correct  cutting  sizes.            
  8.     1. Standard  shapes     The  T5  contains  over  40  standard  shapes,  these  shapes  are  of  the  most  commonly  used  shapes  in  the  cutting  industry,  these   shapes  are  completely  open  to  manipulation  of  size  and  dimensions.  This  library  saves  engineering  time  and  includes  different   shapes  as  lift  lugs,  flanges,  and  many  more.  .       2. “Go  to  the  position”  function     Monitoring  of  the  cutting  path  and  its  movement  at  the  real  time  enables     the  T5  to  return  the  machine  to  any  place  of  the  program,  especially  in  an     unexpected  situation  such  as  power  loss.    The  “Go  To”  function  is  able  to  return  to:        •   The  cut  path  once  jogged  of  path        •   Start  of  program        •   End  of  program        •   Selected  pierce  point        •   Next  Pierce  point      •   And  more       3. “Reverse”  function:     one  of  the  T5’s  best  functions,  this  allows  the  operator  to  simple  reverse  the  torch   in  case  of  any  error  in  cutting  i.e.:  arc  loss.     4. Arrows:   Jogging  of  the  CNC  in  any  desired  direction     5. Speeds:   This  speed  if  for  the  jogging  and  rapid  speed  of  the  gantry,  this  serves  as  a       Safety  feature  as  well  as  reduces  cutting  times.     6. Logging  in  the  system     Every  operator  can  log  in  the  system  separately,  which  prevents     any  unauthorized  use  of  the  machine.       7. Multi-­‐task  processing     The  control  system  makes  it  possible  to  process  more  requirements     at  the  same  time  i.e.  the  operator  while  cutting,  can  prepare     and  modify  the  following  program.  This  reduces  idle  machine  time.       8. Graphic  screen  RTX   This  is  real  time  cutting;  this  shows  the  operator  the  exact  cut  path.  The  operator  is  able  to  zoom  in/out  to  see  exactly  what   the  torch  is  doing  from  a  safe  distant.         9. Economic  solution     The  new  concept  of  the  control  T5  system,  its  designed  for  only  one  objective.to  be  a  cost  effective,  simple,  and  user  friendly   controller,  this  in  turn,  creates  a  very  small  learning  curve  for  any  new  operators.   Our  T5  simply  know….“how  to  save  time  and  money”.      
  9.     Intuitive Control     The  touch  panel  effectively  reduces  the  number  of  keyboard-­‐  and  button  actions  to  an  absolute  minimum,   allowing  the  user  a  straightforward,  intuitive  control  of  the  entire  production  cycle.       Some Features   ! 19"  colour  TFT  display  (touch  panel)  1024  x  768  pixels   ! High-­‐performance  PC-­‐based  hardware   ! Windows®-­‐type  user  interface   ! Virtual  unlimited  number  of  programs   ! Graphical  simulation  of  the  production   ! Mm  or  Inch   ! Network  support     ! USB  interface     ! Language  support   ! Macro  Library   ! Graphical  snap  mode  to  continue  the  cutting  process.   ! Jog  function   ! Graphical  plate  function   ! Making  of  customer  defined  cutting  tables   ! Front  panel  protection  cover   ! Power  activation  and  emergency  stop  integrated  on  the  control  panel   ! Integrated  plasma  source  control  and  safety  control   ! Possibility  to  interface  with  manual  and  automatic  plasma  sources   ! Programmable  air  evacuation  selective  zone  control  for  fume  extraction   ! Multi-­‐axis  X1/X2/Y1/Y2/Y3/Z  contour  control                
  10.   I  -­‐  GEMS  Software     NEST SAVE MONEY & MATERIAL (optional) This is a real money saver. Our Nest modules lets you squeeze parts closer together on the sheet. All you have to do is input the part distance and our advanced algorithms will take care of the rest. The nest modules works like a puzzle, trying to place as many of your parts as it possibly can onto the sheet. We have made you different commands for different situations, making sure you will get the most out of your sheet every time. The nest modules help you to arrange the layout of parts on a sheet in order to get as little waste material as possible. Nest includes several semi automatic nest strategies                                                                    
  11.         2D CAM This module adds the CAM capacity for creating CNC files for 2D-cutting with IGEMS. IGEMS is also designed to support Plasma and Oxy fuel cutting if requested. If you have a waterjet machine designed for abrasive cutting, you will also need the AWJ-module.       Plasma Technology When cutting with Plasma Technology in some corners in order to achieve the requested finishing. This module is an advanced dynamic speed ramping calculation that enables automatic acceleration and deceleration based on the shape of geometry.                            
  12.   Automatic  Gas  Console:     The automatic gas console controls the pressures of the preheat gas, preheat oxy, and oxy cut. This controlled through the CNC with proportional valve controls. This reduces operator error, and also ensure correct preheat and cutting times.                              
  13.   Linear Rails: Perfect  for  high-­‐speed  transfer  and  handling  applications,  these  new  linear  guides  offer  both  high  rigidity  and   accuracy.  Equipped  with  improved  features  such  as  stainless  steel  reinforced  end  plates,  internal  eco-­‐lubrication   system  and  overall  dust  proof  design,  these  new  ball-­‐type  linear  guides  offer  high  speed  and  repeatable  linear   motion  at  extended  life  performance.  High-­‐speed  motion  is  possible  with  a  low  driving  force  because  linear  guide   ways  have  little  friction  resistance;  only  a  small  driving  force  is  needed  to  move  a  load.  This  results  in  greater   power  savings,  especially  in  the  moving  parts  of  a  system.  This  is  especially  true  for  the  reciprocating  parts.                      
  14.                                                                                                         Overview The Powermax105 delivers superior cut capabilities on 1-1/4" (32 mm) thick metals. It has the duty cycle and industrial performance necessary for tough cutting and gouging jobs. Seven Duramax torch styles provide versatility for hand cutting, portable automation, x-y table cutting, and robotic cutting and gouging. • Smart Sense™ technology automatically adjusts the gas pressure according to cutting mode and torch lead length. It also detects electrode end-of-life,  AIR  PLASMA  POWER  SOURCE  :       Hypertherm  PMX105  -­‐  USA     Maximum  Cutting  :  38mm,       High  Current  Density  –  Plasma  Cutting  System
  15.   automatically turning off power to the torch to prevent potential damage to other parts or to the workpiece.                
  16.   Production  cut  chart     Material   Thickness   Current   Production  cut  speed*   inches   mm   amps   ipm   mm/min   Mild  steel   1/4   6   105   192   5090   3/8   8   105   116   3870   1/2   12   105   76   2060   3/4   20   105   40   940   Stainless  steel   1/4   6   105   224   6000   3/8   8   105   112   4210   1/2   12   105   68   1860   3/4   20   105   34   810   Aluminum   1/4   6   105   265   7090   1/2   12   105   91   2450   3/4   20   105   50   1190                
  17.     Specifications Input  voltages   CSA   200-­‐600  V,  3-­‐PH,  50/60  Hz   CE   400  V,  3-­‐PH,  50/60  Hz     200-­‐400  V,  3-­‐PH,  50/60  Hz   CCC   380  V,  3-­‐PH,  50/60  Hz   Input  current  @   21.9  kW   200/208/240/380/400/480/600  V,  58/56/49/28/25/22  A   Output  current   30  -­‐  105  A   Rated  output   voltage   160  VDC   Duty  cycle  @  40°C   (104°F)   80%  @  105  A   Open  circuit  voltage   (OCV)   • 200-­‐600  CSA   • 380  V  CCC   • 230-­‐400  V  CE   • 400  V  CE   • 300  VDC   • 288  VDC   • 288  VDC   • 292  VDC   Dimensions  with   handles   592  mm  D;  274  mm  W;  508  mm  H  (23.3"  D;  10.8"  W;  20.0"  H)   Weight  with  7.6  m   (25')  torch   • 200-­‐600  V  CSA   • 380  V  CCC/400  V  CE   • 230-­‐400  V  CE   • 45  kg  (100  lbs)   • 41  kg  (90.4  lbs)   • 45  kg  (100  lbs)   Gas  Supply   Clean,  dry,  oil-­‐free  air  or  nitrogen   Recommended  gas   inlet     flow  rate  /  pressure   Cutting:  217  l/min  (460  scfh)  @5.9  bar  (85  psi)     Gouging:  227  l/min  (480  scfh)  @4.8  bar  (70  psi)   Input  power  cable   length   3  m  (10')*   Power  supply  type   Inverter  -­‐  IGBT   Engine  drive   requirement   30  kW  for  full  105  A  output  
  18.       OPTIONS:   1.  Rotator  Pipe  Cutting  Equipment,  Axsis  -­‐  USA      
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  21.   2.  Fume  Extraction  –  Filtration  System  for  the     CNC  Plasma  System,  Donaldson  –  USA     FINISH  COAT  :  STANDARD  FINISH   HOPPER  :  STANDARD   LEGS  :  STANDARD   ELEMENTS  :    ULTRA-­‐WEB  FR  (Qty  12)   SOLENOID  ENCLOSURE  :  NEMA  4   HOPPER  OUTLET  PACK  :  DR   TBI-­‐10  -­‐  10  HP  FAN  -­‐  3600  CFM  @  11"  w.g.UM  COVER  W/GATE  W/  LATCHES   OUTLET  DAMPER   10  HP  460  V  Quick  Ship  Panel  with  Delta  P  Plus  Control  and  Motor  Starter    
  22.   Note:  Picture  does  not  represent  exact  product.     Sizes  &  Operations   DFO  Models  1-­‐1,  2-­‐2  and  3-­‐3   •  Incorporate  several  exclusive  and  unique  features   •  Completely  self-­‐contained,  “plug-­‐and-­‐play”  type  units   •  Packaged  with  power  pack,  controls,  silencer,  damper,   dust  container  and  more   •  Remarkably  quiet  operation   •  Exceptionally  compact  design   •  Easily  movable  through  standard  aisles  and  doorways              
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