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Dry Stack
Tailings Storage Facility
Advantages of Dry Stack TSF Over Conventional
                         Slurry Tailings



§    Tailings are placed under unsaturated conditions resulting in minimal
      seepage

§    Dry Stack TSF not susceptible to breaching because there is no reclaim
      pond

§    Significant water conservation minimizes water usage and consumption
      requirements

§    Facilitates concurrent reclamation and revegetation during operation

§    Minimizes disturbance area

§    Minimizes visual impact from surrounding areas
Dry Stack TSF Design Criteria
n    Production rate = 75,000 tpd (tons per day) or 27 MT per year
n    Storage capacity estimated at 596 MT and mine life estimated at approximately
      21 years
n    Average tailings in-place dry density = 109 pcf (pounds per cubic foot)
n    Compliance with all applicable regulations including the Arizona Best Available
      Demonstrated Control Technology (BADCT) standards
n    Rockfill Buttresses are placed around the perimeter of the facility in 50-foot high
      lifts with 3H:1V side slopes and 25 foot benches
n    3.5H:1V overall side slope
n    Dry Stack TSF will be constructed in two phases (Phases I and II)
n    Implement dust control suppression measures throughout the production period
n    Concurrent reclamation and revegetation during operations
Phase I Dry Stack TSF Characteristics
n    Contains Approximately 12 years of production

n    Maximum Buttress elevation = 5250 feet

n    Maximum Tailings surface elevation = 5237.5 feet

n    Total capacity = 343 million tons (MT)

n    Total footprint of 706 Acres

n    Footprint outside of McCleary Canyon
Phase I Dry Stack TSF Characteristics
n    Evaporation ponds will be incorporated into tailings lifts to capture
      stormwater runoff from the tailings surface

n    Temporary perimeter ditches will be constructed where necessary to route
      stormwater runoff to evaporation ponds

n    A temporary diversion channel will be constructed at start-up to capture
      stormwater runoff upstream of the phase I Dry Stack TSF through production
      year 4

n    A permanent Diversion Channel sized for the PMF and armored for the 200
      year storm will be constructed at start-up and will divert stormwater
      upgradient of the plant site into McLeary canyon north of Phase I
Phase I Dry Stack TSF
Phase I Dry Stack TSF Typical Sections
Phase I Dry Stack TSF Filling Curve
Phase II Dry Stack TSF Characteristics
n    Contains approximately 8 years of production

n    Maximum Buttress elevation = 5250 feet

n    Maximum Tailings surface elevation = 5237.5 feet

n    Total capacity = 253 million tons (MT)

n    Total footprint 400 Acres
Phase II Dry Stack TSF Characteristics
n    Evaporation ponds will be incorporated into tailings lifts to capture runoff
      from the tailings surface

n    Temporary perimeter ditches will be constructed where necessary to divert
      stormwater to evaporation ponds

n    An additional permanent diversion channel will be constructed in year 12 to
      divert stormwater upstream of phase II as well as from the diversion channel
      upgradient of the Plant site

n    Dry Detention Basins will be constructed as part of Permanent Diversion
      Channel system and will greatly reduce peak runoff produced by storm
      events
Phase II Dry Stack TSF
Phase II Dry Stack TSF Typical Sections
Phase II Dry Stack TSF Filling Curve
Ultimate Dry Stack TSF
Dry Stack TSF
Production Progression
Production Year 0 to Year 1
 Tailings capacity = 30 MT
Production Year 2 to Year 5
Tailings capacity = 153 MT
Production Year 6 to Year 10
 Tailings capacity = 288 MT
Production Year 11 to Year 12
 Tailings capacity = 333 MT
End of Phase I-Start of Phase II
      Production Year 13
  Tailings capacity = 357 MT
Production Year 14 to Year 15
 Tailings capacity = 425 MT
Production Year 16 to Year 20
   Ultimate Dry Stack TSF
 Tailings capacity = 586 MT
Dry Stack TSF Site Conditions
Climate
n        Tetra Tech conducted the meteorological analysis as part of their Feb 2009 design
          process
         Month                    Precipitation            Pan Evaporation        Projected Pan Evaporation
        January                       1.10                       3.59                        4.13
        February                      0.85                       4.46                        4.28
         March                        0.90                       7.01                        7.11
          April                       0.39                       9.35                        8.50
          May                         0.22                      11.91                       10.38
          June                        0.47                      13.31                       10.75
          July                        4.34                      10.00                        4.93
         August                       4.13                       8.28                        2.89
       September                      1.55                       8.06                        4.40
        October                       1.33                       7.17                        6.15
       November                       0.66                       4.49                        4.11
       December                       1.43                       3.57                        3.89
          Total                      17.37                      91.20                       71.52

       Event             1-Hour                   3-Hour                 6-Hour               24-Hour
        2-yr              1.42                     1.60                   1.83                  2.21
        5-yr              1.85                     2.03                   2.30                  2.75
       10-yr              2.16                     2.38                   2.68                  3.18
       25-yr              2.57                     2.86                   3.22                  3.77
       50-yr              2.87                     3.24                   3.66                  4.23
      100-yr              3.17                     3.63                   4.12                  4.75
      500-yr              3.84                     4.59                   5.24                  6.00
      1000-yr             4.14                     5.03                   5.76                  6.57
Site Geology Summary
n         Project specific geology is discussed in the Tetra Tech report entitled “Geologic
           Hazards Assessment” dated June 2007

n         The geologic units underlying the Dry Stack TSF include
      •        Gila Conglomerate

      •        Mount Fagan Rhyolite

      •        Apache Canyon Formation

      •        Willow Creek Formation

      •        Alluvial materials
Seismic Hazard Analysis Summary
n         The Maximum Credible Earthquake (MCE) based on a deterministic
           analysis was used for the design of the TSF

n         The deterministic analysis included:
      •       Identifying the largest potentially active fault close to the site
      •       Determining earthquake magnitude that the fault is capable of producing
      •       Determining the Peak Ground Acceleration (PGA) that will be produced at the site from this
              event


n         The Santa Rita fault zone determined to be the controlling of 27
           contributing fault sources within a 200 kilometer radius of the project site
           with a distance from site of 11.2 kilometers and a length of
           approximately 52 kilometers.

n         The Santa Rita fault zone capable of producing a PGA of 0.33g and a
           magnitude 7.1 event
Geotechnical Investigation
n         Geotechnical field investigation were carried out in two phases by Tetra
           Tech, between November 2006 and March 2007 and between May and July
           of 2008. The objective of the investigations included the following:

      •        To define general subsurface conditions for use in evaluation of the Dry Stack TSF stability

      •        To identify suspect zones that could affect the performance of the Dry Stack TSF

      •        To quantify engineering characteristics of the materials incorporated into the Dry Stack TSF

n         A total of 10 test pits and 38 geotechnical borings in the vicinity of the Dry
           Stack TSF allowed subsurface conditions to be defined

n         A total of approximately 13,000 feet of seismic refraction survey was also
           completed near the vicinity of the Dry Stack TSF footprint
Geotechnical Investigation
Geotechnical Investigation Summary

n    Depth of Bedrock varied across the footprint from 0 to 100 feet

n    Average depth to bedrock approximately 40 feet

n    Soils included 1 to 3 feet of topsoil underlain by alluvial material

n    Groundwater elevations vary across the footprint from elevations 4,650
      to 4,850 feet
Geotechnical Investigation Summary

n    The foundation consists primarily of relatively shallow, dense to very dense
      granular soils.

n    Foundation preparation will require stripping loose surficial soils providing a
      uniformly dense founding surface for the tailings.

n    A Laboratory testing program was completed on select disturbed samples and
      bench scale tailing samples obtained from field investigations and pilot plant
      studies.

n    Two bench scale tailings samples, Colina and MSRD-1 were tested. Both samples
      were determined to be low-plastic silt (ML) with a plasticity index of 1.

n    Colina maximum dry density of 115.8 at 14.9%
n    MSRD-1 maximum dry denstiy of 118.9 at 14.8%
Geologic Hazard Summary

n    Landslides or rockfall hazard potential will be minimal within the Dry Stack
      TSF project area.

n    Collapsible soils are not considered to be an issue within the footprint.

n    Historic mining activity will require further field reconnaissance to
      determine the extent of workings for remediation purposes.

n    Earthquake induced ground failure (liquefaction) is not anticipated to
      occur within either the foundation or the Dry Stack TSF.
Tailings Testing Summary

n         Other laboratory testing performed on the bench scale tailings samples included:
      •            One-Dimensional Consolidation
      •            Triaxial Shear
      •            Flexible Wall Permeability
      •            Rigid Wall Permeability
      •            Moisture Retention Testing
      •            Geochemical Tailings Characterization (Tetra Tech)
             n         Acid-Base Accounting
             n         Net Acid Generation
             n         pH Testing
             n         Humidity Cell Testing (Kinetic)
             n         Synthetic Precipitation Leaching
             n         Meteoric Water Mobility
      •            Solids Liquid Separation
             n         Flocculant Screening and Evaluation
             n         Static Thickening
             n         Dynamic High Rate Thickening
             n         Pulp Rheology
             n         Pressure Filtration Studies
             n         Vacuum Filtration Studies
Geochemical Test Results

n    Tailings generally contain less than 0.01 percent sulfide-sulfur

n    Tailings possess high capacity for acid neutralization

n    Tailings produce very low metal concentrations in the resulting leachate

n    Total-sulfur concentrations less than 0.3 percent and a neutralization potential ratio
      greater than 3

n    Testing indicate the tailings meet ADEQ criteria as inert
Engineering Properties of Tailings

n         Laboratory gradations of the tailings indicate an average of approximately 72.6
           percent by weight passing the No. 200 sieve

n         Atterberg limit testing indicates the tailings have:
      •        PI of 1
      •        PL of 20
      •        LL of 21


n         The tailings classify as a low-plastic silt (ML), as defined by the USCS

n         Average effective shear strength approximately 36.5 degrees
Engineering Properties of Alluvium/Foundation

n     Average of approximately 26.8 percent by weight passing the No. 200 sieve

n     Atterberg limits ranging between non-plastic and 26

n     Average effective shear strengths ranging between 33 and 41 degrees with
       cohesions ranging between 1,600 and 2,500 psf
Dry Stack TSF
   Design
Dry Stack TSF Design
n    The Dry Stack TSF consists of two separate areas referred to as Phase I
      and Phase II

n    Phase I is located between the McCleary Canyon wash and the Waste
      Rock Storage Area (12 years, 343 MT)

n    Phase II is an extension of the phase I facility and will be constructed
      north of Phase I within McCleary Canyon (years 12-21, 253 MT)

n    Tailings properties were determined through testing of bench scale
      tailings samples.

n    The specified moisture range of placed tailings is 15% (by weight) plus or
      minus 3%.
Dry Stack TSF Design
n    Foundation preparation will include clearing and grubbing, tree removal,
      access road construction and topsoil salvaging and stockpiling.

n    In the TSF footprint, most of the existing natural drainages will be filled
      with inert rock and function as flow-through drains.

n    An initial starter buttress will be constructed in the lower Barrel Canyon
      drainage to accommodate three months of tailings storage.

n    Rockfill Buttresses will advance ahead of tailings in 50-foot high lifts using
      upstream construction methods.

n    Buttresses will have 150-foot top widths to accommodate two-way haul
      traffic and outer slopes of 3H:1V.
Dry Stack TSF Design
n    Dry tailings will be delivered from the filter plant by conveyor and placed
      in 25-foot lifts using a radial stacker upgradient of the Rock Buttress.

n    Tailings will be spread with a dozer and compacted with a vibratory
      smooth drum roller to provide compaction for trafficability of the
      conveyor and to minimize dust.

n    The outer perimeter of the tailings beneath the Rock Buttress will be
      placed in 5-foot lifts and compacted 90% of standard proctor density.

n    A bypass conveyor will be provided to allow temporary disposal of tailings
      during primary conveyor movement, maintenance or upset conditions.
Dry Stack TSF Design
n    Flow-through drains will be constructed of 12-inch minus rockfill and
      separated from the tailings above by a layer of 10 oz/yd2 geotextile.

n    Seepage is anticipated to peak at year 18 at a rate of 8.4 gpm.

n    Natural seepage and springs will be captured with collection drains
      consisting of shallow trenches filled with rockfill wrapped in 10 oz/yd2
      non-woven geotextile.

n    Existing water wells within the Dry Stack TSF footprint will be abandoned
      according to ADWR regulations.
Dry Stack TSF
Surface Water Management
Dry Stack TSF Surface Water Management
n      Water management will be addressed in the Water Management Plan to
        be submitted in July 2009. General water management concepts specific
        to the Dry Stack TSF are listed below:

n      Perimeter ditches and evaporation ponds will collect stormwater runoff
        from the tailings surface

n      Flow-through drains will allow stormwater that does not come into
        contact with tailings to be routed beneath the Dry Stack TSF

n      Diversion channels will be constructed in two phases concurrent with the
        Dry Stack TSF phases. They will be sized to pass the PMF and armored
        to protect against the 200 year/24 hour storm.

n      A Temporary diversion channel will be constructed upstream of the initial
        lifts of phase I and will function through year 4
Dry Stack TSF
Seepage Analysis
Dry Stack TSF Seepage Analysis
n    Seepage analysis conducted using the finite element method based
      computer program SVFlux Version 2.0.13

n    Tailings modeled at average moisture content of 18% (or less) by weight

n    One-dimensional tailings column models were incrementally evaluated
      using 50 foot lifts to the full height of 550 feet

n    Developed isopach maps representing average depths of tailings for each
      lift and phase

n    Each successive model incorporated the pore water distributions from the
      previous model
Dry Stack TSF Seepage Analysis
n    Included climatic flux comprised of environmental factors including
      precipitation, pan evaporation, relative humidity and temperature.


n    The greatest average annual precipitation of 22.2 inches was used, and
      the lowest average annual pan evaporation of 71.5 inches was used.

n    The dry stack tailings are considered to be relatively homogeneous in
      nature.

n    Laboratory testing was performed to determine hydraulic conductivity at
      various depths.

n    Hydraulic conductivity ranges between 4 x 10-3 cm/sec near the top of
      the Dry Stack TSF and 6 x 10-7 cm/sec at depths of 50 feet or greater.
Saturated Hydraulic Conductivity With Depth
Dry Stack TSF Seepage Analysis
n    A series of moisture retention laboratory tests were completed on the
      tailings samples .

n    These tests were used to develop a soil water characteristic curve
      (SWCC) for the tailings materials.

n    The SWCC defines the soil’s ability to store and release moisture.
Soil Water Characteristic Curve

INSERT SWCC Curves
Relative Hydraulic Conductivity Function
Dry Stack TSF Seepage Analysis Results
n     As the Dry Stack TSF expands over time, the estimated seepage rate
       increases to a peak value of approximately 8.4 gpm, at production year 18.

n     The upper 8 feet of the tailings performs as a storage-release unit, where
       moisture lost to evaporation is replenished by precipitation.

n     Based on the model, the seepage is due solely to drainage of pore water.

n     Meteoric influences will have a small recharging effect on the top several
       feet of tailings, but due to the large evaporation rate there will be an overall
       negative flux at the surface.

n     A two-dimensional model of the ultimate Dry Stack TSF was also developed
       to verify the results.
Seepage Over Life of Mine
Seepage After Life of Mine
Moisture Content with Depth Over Time
                                  Note:
                                  The data
                                  represents a typical
                                  100-foot column.
                                  The initial moisture
                                  content was
                                  modeled at 18% by
                                  weight
Dry Stack TSF Seepage Analysis Results
n     The estimated maximum seepage from the Dry Stack TSF is expected to
       be 0.007 gpm/acre. For comparison, the following tailings disposal
       methods and associated expected seepage rates are as follows:

         n    Slurry Tailings (no liner)     6.4 gpm/acre
         n    Slurry Tailings (with liner)   0.06 gpm/acre
         n    Paste and Thickened tailings   0.4 gpm/acre
Dry Stack TSF
Stability Analysis
Dry Stack TSF Stability Analysis
n    Establishment of stability design criteria for static and seismic loading
      conditions based upon laboratory testing, field investigation, and seismic
      hazard analysis

n    Development of representative cross sections.

n    Completion of static and seismic stability analyses utilizing limit
      equilibrium methods.

n    Slope stability was evaluated using Spencer’s method.
Dry Stack TSF Stability Analysis Methodology
n     The minimum factors of safety used in accordance with the BADCT
       Guidance Manual guidelines are 1.3 and 1.0 for static and seismic
       analyses, respectively with appropriate laboratory and field testing.

n     The stability of the Dry Stack TSF under earthquake loading was
       evaluated using the pseudostatic approach.

n     The cross sections were developed at the maximum sections of the
       facility

n     For conservatism, the tailings 1,100 feet from the crest of the buttress
       were modeled as having no strength.
Dry Stack TSF Stability Analysis Material
                       Properties
                                Effective Stress Analysis        Total Stress Analysis
                                  Strength Parameters            Strength Parameters
                   Moist                                                       Cohesion
                              Friction Angle   Cohesion     Friction Angle      (lbs/ft2)
                Unit Weight     (degrees)       (lbs/ft2)     (degrees)
Material Type     (lbs/ft³)
 Alluvium /                                                                        -
                   130             36              0              -
 Colluvium
   Tailings        110             28              0              18             1,300

 Compacted                                                                         -
                   116             32              0              -
   Tailings
 No Strength                                                                       -
                   110              0              0              -
   Tailings
   Rockfill        125             38              0              -                -
Dry Stack TSF Stability Analysis Results
n    For tailing impoundment facilities the minimum factors of safety, as required by the
      BADCT Guidance Manual, are 1.3 and 1.0 for static and seismic analyses.




                                                 Static         Pseudostatic
        Cross Section    Analysis Modeled   Factor of Safety   Factor of Safety
                             Effective            2.3                1.2
           Phase I
                               Total              1.9                1.0
                             Effective            2.3                1.2
           Phase II
                               Total              1.9                1.0
Dry Stack TSF Stability Analysis - Liquefaction
n     Liquefaction can be generally defined as the loss of shear strength in loose,
       saturated, and cohesionless soils due to the generation of excess pore pressures as
       a result of large shear strains induced by undrained cyclic loading.

n     The dry stack tailings will be unsaturated and will be under large confining pressures
       producing a uniformly dense fill, hence the propensity for liquefaction will be very
       low and is not anticipated to occur

n     The majority of native foundation soils were very dense or hard for granular and fine
       grained material and are not susceptible to liquefaction.
Phase I Stability Analysis
Phase II Stability Analysis
Dry Stack TSF
Closure Concept
Dry Stack TSF Closure Concept
n    The primary goal of closure/post-closure plan is to eliminate any
      reasonable probability of further discharge from the Dry Stack TSF.

n    Concurrent with operations, portions of the Dry Stack TSF will be
      reclaimed to reduce erosion due to wind and water.

n    The top of the Dry Stack TSF will be graded inward to create an
      evapotranspiration pond capable of containing the PMP.

n    The top of the Dry Stack TSF will be revegetated with native seed mixes
      designed to maximize evapotranspiration.

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Dry Stack TSF Overview

  • 2. Advantages of Dry Stack TSF Over Conventional Slurry Tailings §  Tailings are placed under unsaturated conditions resulting in minimal seepage §  Dry Stack TSF not susceptible to breaching because there is no reclaim pond §  Significant water conservation minimizes water usage and consumption requirements §  Facilitates concurrent reclamation and revegetation during operation §  Minimizes disturbance area §  Minimizes visual impact from surrounding areas
  • 3. Dry Stack TSF Design Criteria n  Production rate = 75,000 tpd (tons per day) or 27 MT per year n  Storage capacity estimated at 596 MT and mine life estimated at approximately 21 years n  Average tailings in-place dry density = 109 pcf (pounds per cubic foot) n  Compliance with all applicable regulations including the Arizona Best Available Demonstrated Control Technology (BADCT) standards n  Rockfill Buttresses are placed around the perimeter of the facility in 50-foot high lifts with 3H:1V side slopes and 25 foot benches n  3.5H:1V overall side slope n  Dry Stack TSF will be constructed in two phases (Phases I and II) n  Implement dust control suppression measures throughout the production period n  Concurrent reclamation and revegetation during operations
  • 4. Phase I Dry Stack TSF Characteristics n  Contains Approximately 12 years of production n  Maximum Buttress elevation = 5250 feet n  Maximum Tailings surface elevation = 5237.5 feet n  Total capacity = 343 million tons (MT) n  Total footprint of 706 Acres n  Footprint outside of McCleary Canyon
  • 5. Phase I Dry Stack TSF Characteristics n  Evaporation ponds will be incorporated into tailings lifts to capture stormwater runoff from the tailings surface n  Temporary perimeter ditches will be constructed where necessary to route stormwater runoff to evaporation ponds n  A temporary diversion channel will be constructed at start-up to capture stormwater runoff upstream of the phase I Dry Stack TSF through production year 4 n  A permanent Diversion Channel sized for the PMF and armored for the 200 year storm will be constructed at start-up and will divert stormwater upgradient of the plant site into McLeary canyon north of Phase I
  • 6. Phase I Dry Stack TSF
  • 7. Phase I Dry Stack TSF Typical Sections
  • 8. Phase I Dry Stack TSF Filling Curve
  • 9. Phase II Dry Stack TSF Characteristics n  Contains approximately 8 years of production n  Maximum Buttress elevation = 5250 feet n  Maximum Tailings surface elevation = 5237.5 feet n  Total capacity = 253 million tons (MT) n  Total footprint 400 Acres
  • 10. Phase II Dry Stack TSF Characteristics n  Evaporation ponds will be incorporated into tailings lifts to capture runoff from the tailings surface n  Temporary perimeter ditches will be constructed where necessary to divert stormwater to evaporation ponds n  An additional permanent diversion channel will be constructed in year 12 to divert stormwater upstream of phase II as well as from the diversion channel upgradient of the Plant site n  Dry Detention Basins will be constructed as part of Permanent Diversion Channel system and will greatly reduce peak runoff produced by storm events
  • 11. Phase II Dry Stack TSF
  • 12. Phase II Dry Stack TSF Typical Sections
  • 13. Phase II Dry Stack TSF Filling Curve
  • 16. Production Year 0 to Year 1 Tailings capacity = 30 MT
  • 17. Production Year 2 to Year 5 Tailings capacity = 153 MT
  • 18. Production Year 6 to Year 10 Tailings capacity = 288 MT
  • 19. Production Year 11 to Year 12 Tailings capacity = 333 MT
  • 20. End of Phase I-Start of Phase II Production Year 13 Tailings capacity = 357 MT
  • 21. Production Year 14 to Year 15 Tailings capacity = 425 MT
  • 22. Production Year 16 to Year 20 Ultimate Dry Stack TSF Tailings capacity = 586 MT
  • 23. Dry Stack TSF Site Conditions
  • 24. Climate n  Tetra Tech conducted the meteorological analysis as part of their Feb 2009 design process Month Precipitation Pan Evaporation Projected Pan Evaporation January 1.10 3.59 4.13 February 0.85 4.46 4.28 March 0.90 7.01 7.11 April 0.39 9.35 8.50 May 0.22 11.91 10.38 June 0.47 13.31 10.75 July 4.34 10.00 4.93 August 4.13 8.28 2.89 September 1.55 8.06 4.40 October 1.33 7.17 6.15 November 0.66 4.49 4.11 December 1.43 3.57 3.89 Total 17.37 91.20 71.52 Event 1-Hour 3-Hour 6-Hour 24-Hour 2-yr 1.42 1.60 1.83 2.21 5-yr 1.85 2.03 2.30 2.75 10-yr 2.16 2.38 2.68 3.18 25-yr 2.57 2.86 3.22 3.77 50-yr 2.87 3.24 3.66 4.23 100-yr 3.17 3.63 4.12 4.75 500-yr 3.84 4.59 5.24 6.00 1000-yr 4.14 5.03 5.76 6.57
  • 25. Site Geology Summary n  Project specific geology is discussed in the Tetra Tech report entitled “Geologic Hazards Assessment” dated June 2007 n  The geologic units underlying the Dry Stack TSF include •  Gila Conglomerate •  Mount Fagan Rhyolite •  Apache Canyon Formation •  Willow Creek Formation •  Alluvial materials
  • 26.
  • 27. Seismic Hazard Analysis Summary n  The Maximum Credible Earthquake (MCE) based on a deterministic analysis was used for the design of the TSF n  The deterministic analysis included: •  Identifying the largest potentially active fault close to the site •  Determining earthquake magnitude that the fault is capable of producing •  Determining the Peak Ground Acceleration (PGA) that will be produced at the site from this event n  The Santa Rita fault zone determined to be the controlling of 27 contributing fault sources within a 200 kilometer radius of the project site with a distance from site of 11.2 kilometers and a length of approximately 52 kilometers. n  The Santa Rita fault zone capable of producing a PGA of 0.33g and a magnitude 7.1 event
  • 28. Geotechnical Investigation n  Geotechnical field investigation were carried out in two phases by Tetra Tech, between November 2006 and March 2007 and between May and July of 2008. The objective of the investigations included the following: •  To define general subsurface conditions for use in evaluation of the Dry Stack TSF stability •  To identify suspect zones that could affect the performance of the Dry Stack TSF •  To quantify engineering characteristics of the materials incorporated into the Dry Stack TSF n  A total of 10 test pits and 38 geotechnical borings in the vicinity of the Dry Stack TSF allowed subsurface conditions to be defined n  A total of approximately 13,000 feet of seismic refraction survey was also completed near the vicinity of the Dry Stack TSF footprint
  • 30. Geotechnical Investigation Summary n  Depth of Bedrock varied across the footprint from 0 to 100 feet n  Average depth to bedrock approximately 40 feet n  Soils included 1 to 3 feet of topsoil underlain by alluvial material n  Groundwater elevations vary across the footprint from elevations 4,650 to 4,850 feet
  • 31. Geotechnical Investigation Summary n  The foundation consists primarily of relatively shallow, dense to very dense granular soils. n  Foundation preparation will require stripping loose surficial soils providing a uniformly dense founding surface for the tailings. n  A Laboratory testing program was completed on select disturbed samples and bench scale tailing samples obtained from field investigations and pilot plant studies. n  Two bench scale tailings samples, Colina and MSRD-1 were tested. Both samples were determined to be low-plastic silt (ML) with a plasticity index of 1. n  Colina maximum dry density of 115.8 at 14.9% n  MSRD-1 maximum dry denstiy of 118.9 at 14.8%
  • 32. Geologic Hazard Summary n  Landslides or rockfall hazard potential will be minimal within the Dry Stack TSF project area. n  Collapsible soils are not considered to be an issue within the footprint. n  Historic mining activity will require further field reconnaissance to determine the extent of workings for remediation purposes. n  Earthquake induced ground failure (liquefaction) is not anticipated to occur within either the foundation or the Dry Stack TSF.
  • 33. Tailings Testing Summary n  Other laboratory testing performed on the bench scale tailings samples included: •  One-Dimensional Consolidation •  Triaxial Shear •  Flexible Wall Permeability •  Rigid Wall Permeability •  Moisture Retention Testing •  Geochemical Tailings Characterization (Tetra Tech) n  Acid-Base Accounting n  Net Acid Generation n  pH Testing n  Humidity Cell Testing (Kinetic) n  Synthetic Precipitation Leaching n  Meteoric Water Mobility •  Solids Liquid Separation n  Flocculant Screening and Evaluation n  Static Thickening n  Dynamic High Rate Thickening n  Pulp Rheology n  Pressure Filtration Studies n  Vacuum Filtration Studies
  • 34. Geochemical Test Results n  Tailings generally contain less than 0.01 percent sulfide-sulfur n  Tailings possess high capacity for acid neutralization n  Tailings produce very low metal concentrations in the resulting leachate n  Total-sulfur concentrations less than 0.3 percent and a neutralization potential ratio greater than 3 n  Testing indicate the tailings meet ADEQ criteria as inert
  • 35. Engineering Properties of Tailings n  Laboratory gradations of the tailings indicate an average of approximately 72.6 percent by weight passing the No. 200 sieve n  Atterberg limit testing indicates the tailings have: •  PI of 1 •  PL of 20 •  LL of 21 n  The tailings classify as a low-plastic silt (ML), as defined by the USCS n  Average effective shear strength approximately 36.5 degrees
  • 36. Engineering Properties of Alluvium/Foundation n  Average of approximately 26.8 percent by weight passing the No. 200 sieve n  Atterberg limits ranging between non-plastic and 26 n  Average effective shear strengths ranging between 33 and 41 degrees with cohesions ranging between 1,600 and 2,500 psf
  • 37. Dry Stack TSF Design
  • 38. Dry Stack TSF Design n  The Dry Stack TSF consists of two separate areas referred to as Phase I and Phase II n  Phase I is located between the McCleary Canyon wash and the Waste Rock Storage Area (12 years, 343 MT) n  Phase II is an extension of the phase I facility and will be constructed north of Phase I within McCleary Canyon (years 12-21, 253 MT) n  Tailings properties were determined through testing of bench scale tailings samples. n  The specified moisture range of placed tailings is 15% (by weight) plus or minus 3%.
  • 39. Dry Stack TSF Design n  Foundation preparation will include clearing and grubbing, tree removal, access road construction and topsoil salvaging and stockpiling. n  In the TSF footprint, most of the existing natural drainages will be filled with inert rock and function as flow-through drains. n  An initial starter buttress will be constructed in the lower Barrel Canyon drainage to accommodate three months of tailings storage. n  Rockfill Buttresses will advance ahead of tailings in 50-foot high lifts using upstream construction methods. n  Buttresses will have 150-foot top widths to accommodate two-way haul traffic and outer slopes of 3H:1V.
  • 40. Dry Stack TSF Design n  Dry tailings will be delivered from the filter plant by conveyor and placed in 25-foot lifts using a radial stacker upgradient of the Rock Buttress. n  Tailings will be spread with a dozer and compacted with a vibratory smooth drum roller to provide compaction for trafficability of the conveyor and to minimize dust. n  The outer perimeter of the tailings beneath the Rock Buttress will be placed in 5-foot lifts and compacted 90% of standard proctor density. n  A bypass conveyor will be provided to allow temporary disposal of tailings during primary conveyor movement, maintenance or upset conditions.
  • 41. Dry Stack TSF Design n  Flow-through drains will be constructed of 12-inch minus rockfill and separated from the tailings above by a layer of 10 oz/yd2 geotextile. n  Seepage is anticipated to peak at year 18 at a rate of 8.4 gpm. n  Natural seepage and springs will be captured with collection drains consisting of shallow trenches filled with rockfill wrapped in 10 oz/yd2 non-woven geotextile. n  Existing water wells within the Dry Stack TSF footprint will be abandoned according to ADWR regulations.
  • 42. Dry Stack TSF Surface Water Management
  • 43. Dry Stack TSF Surface Water Management n  Water management will be addressed in the Water Management Plan to be submitted in July 2009. General water management concepts specific to the Dry Stack TSF are listed below: n  Perimeter ditches and evaporation ponds will collect stormwater runoff from the tailings surface n  Flow-through drains will allow stormwater that does not come into contact with tailings to be routed beneath the Dry Stack TSF n  Diversion channels will be constructed in two phases concurrent with the Dry Stack TSF phases. They will be sized to pass the PMF and armored to protect against the 200 year/24 hour storm. n  A Temporary diversion channel will be constructed upstream of the initial lifts of phase I and will function through year 4
  • 45. Dry Stack TSF Seepage Analysis n  Seepage analysis conducted using the finite element method based computer program SVFlux Version 2.0.13 n  Tailings modeled at average moisture content of 18% (or less) by weight n  One-dimensional tailings column models were incrementally evaluated using 50 foot lifts to the full height of 550 feet n  Developed isopach maps representing average depths of tailings for each lift and phase n  Each successive model incorporated the pore water distributions from the previous model
  • 46. Dry Stack TSF Seepage Analysis n  Included climatic flux comprised of environmental factors including precipitation, pan evaporation, relative humidity and temperature. n  The greatest average annual precipitation of 22.2 inches was used, and the lowest average annual pan evaporation of 71.5 inches was used. n  The dry stack tailings are considered to be relatively homogeneous in nature. n  Laboratory testing was performed to determine hydraulic conductivity at various depths. n  Hydraulic conductivity ranges between 4 x 10-3 cm/sec near the top of the Dry Stack TSF and 6 x 10-7 cm/sec at depths of 50 feet or greater.
  • 48. Dry Stack TSF Seepage Analysis n  A series of moisture retention laboratory tests were completed on the tailings samples . n  These tests were used to develop a soil water characteristic curve (SWCC) for the tailings materials. n  The SWCC defines the soil’s ability to store and release moisture.
  • 49. Soil Water Characteristic Curve INSERT SWCC Curves
  • 51. Dry Stack TSF Seepage Analysis Results n  As the Dry Stack TSF expands over time, the estimated seepage rate increases to a peak value of approximately 8.4 gpm, at production year 18. n  The upper 8 feet of the tailings performs as a storage-release unit, where moisture lost to evaporation is replenished by precipitation. n  Based on the model, the seepage is due solely to drainage of pore water. n  Meteoric influences will have a small recharging effect on the top several feet of tailings, but due to the large evaporation rate there will be an overall negative flux at the surface. n  A two-dimensional model of the ultimate Dry Stack TSF was also developed to verify the results.
  • 52. Seepage Over Life of Mine
  • 54. Moisture Content with Depth Over Time Note: The data represents a typical 100-foot column. The initial moisture content was modeled at 18% by weight
  • 55. Dry Stack TSF Seepage Analysis Results n  The estimated maximum seepage from the Dry Stack TSF is expected to be 0.007 gpm/acre. For comparison, the following tailings disposal methods and associated expected seepage rates are as follows: n  Slurry Tailings (no liner) 6.4 gpm/acre n  Slurry Tailings (with liner) 0.06 gpm/acre n  Paste and Thickened tailings 0.4 gpm/acre
  • 57. Dry Stack TSF Stability Analysis n  Establishment of stability design criteria for static and seismic loading conditions based upon laboratory testing, field investigation, and seismic hazard analysis n  Development of representative cross sections. n  Completion of static and seismic stability analyses utilizing limit equilibrium methods. n  Slope stability was evaluated using Spencer’s method.
  • 58. Dry Stack TSF Stability Analysis Methodology n  The minimum factors of safety used in accordance with the BADCT Guidance Manual guidelines are 1.3 and 1.0 for static and seismic analyses, respectively with appropriate laboratory and field testing. n  The stability of the Dry Stack TSF under earthquake loading was evaluated using the pseudostatic approach. n  The cross sections were developed at the maximum sections of the facility n  For conservatism, the tailings 1,100 feet from the crest of the buttress were modeled as having no strength.
  • 59. Dry Stack TSF Stability Analysis Material Properties Effective Stress Analysis Total Stress Analysis Strength Parameters Strength Parameters Moist Cohesion Friction Angle Cohesion Friction Angle (lbs/ft2) Unit Weight (degrees) (lbs/ft2) (degrees) Material Type (lbs/ft³) Alluvium / - 130 36 0 - Colluvium Tailings 110 28 0 18 1,300 Compacted - 116 32 0 - Tailings No Strength - 110 0 0 - Tailings Rockfill 125 38 0 - -
  • 60. Dry Stack TSF Stability Analysis Results n  For tailing impoundment facilities the minimum factors of safety, as required by the BADCT Guidance Manual, are 1.3 and 1.0 for static and seismic analyses. Static Pseudostatic Cross Section Analysis Modeled Factor of Safety Factor of Safety Effective 2.3 1.2 Phase I Total 1.9 1.0 Effective 2.3 1.2 Phase II Total 1.9 1.0
  • 61. Dry Stack TSF Stability Analysis - Liquefaction n  Liquefaction can be generally defined as the loss of shear strength in loose, saturated, and cohesionless soils due to the generation of excess pore pressures as a result of large shear strains induced by undrained cyclic loading. n  The dry stack tailings will be unsaturated and will be under large confining pressures producing a uniformly dense fill, hence the propensity for liquefaction will be very low and is not anticipated to occur n  The majority of native foundation soils were very dense or hard for granular and fine grained material and are not susceptible to liquefaction.
  • 62. Phase I Stability Analysis
  • 63. Phase II Stability Analysis
  • 65. Dry Stack TSF Closure Concept n  The primary goal of closure/post-closure plan is to eliminate any reasonable probability of further discharge from the Dry Stack TSF. n  Concurrent with operations, portions of the Dry Stack TSF will be reclaimed to reduce erosion due to wind and water. n  The top of the Dry Stack TSF will be graded inward to create an evapotranspiration pond capable of containing the PMP. n  The top of the Dry Stack TSF will be revegetated with native seed mixes designed to maximize evapotranspiration.