More Related Content Similar to Waterjet Cutting Product Brochure by Semyx, LLC (20) Waterjet Cutting Product Brochure by Semyx, LLC4. 03
CompanyProfile
Semyxcontinuesitssuccessbyofferingcustomersacompleteturnkeycuttingsystemwiththelatest
innovativetechnologyandadvancedoptions.Oursystemshavebecomewidelyknowninthemarketfor
reliability,durability,andflexibilitybyusinghighqualitypartsandcomponents.AlongwithSemyx’sworld
renownedcuttingtables,Semyxalsoofferstopofthelineadditionsofplasmaandroutersystemstoour
waterjetcuttingtables.Allofoursystemsofferchoicesrangingfromeconomicaltohighendandfrom
standardtocustommadewhileoverseeingeveryaspectofourcustomer’sneedsrangingfromsales,
parts,service,installation,training,andcustomersupport.Semyxofferstailoredsolutionsforallofyourparts,service,installation,training,andcustomersupport.Semyxofferstailoredsolutionsforallofyour
cuttingneeds.
Asexpertsinmachinery,Semyxisabletodeliver,install,andtrainonaglobalscale.Semyxevaluatesand
arrangestailoredsolutionsforourcustomersbasedontheinformationthecustomerprovidesusfortheir
application.Semyxtakesprideinfirstclasscustomerservicealongwithourproductsandourabilityto
createandrespondhascontributedtooursuccess.
WhatisWaterjetTechnology?
Abrasivewaterjetcuttingismorepopularthan
purewaterjetcutting.Abrasivewaterjetcutting
usesabrasivestoerodethematerial.Thewaterjet
cuttingheadneedstobeclosetothematerial
beingcut.Abrasivewaterjetcuttingisbestfor
increasedproductionformanytypesof
applications.Theseapplicationsinclude:glass
cutting(kitchen,showerscreens,bulletproofcutting(kitchen,showerscreens,bulletproof
glass,inlays,stainedglass,etc.)exoticmetals
(steel,titanium,aluminium,copper,stainless
steel,bronze,toolsteel,nickel,alloysetc.)stone
andtilecutting(floorinlays,wallinlays,custom
tiles,customflooring,countertops,etc.).
Diagramofhowwaterjetworks
Waterjettechnologyisbasicallytheflowofwatertothepump,whichthenreachespressuresupto
100,000psi.Itthentravelsthroughhighpressuretubingandouttothecuttinghead.Therearetwo
typesofwaterjetcutting:1)purewaterjetand2)abrasivewaterjet.
Purewaterjetcuttingisusedforapplicationsthattakeinconsiderationthespeedofthewaterjetcutting,Purewaterjetcuttingisusedforapplicationsthattakeinconsiderationthespeedofthewaterjetcutting,
reliability,andminimalresidualmoisture.Theresidualmoistureresidueisverylowbecauseofthevery
smallstream(verysmallorificestreams)andveryhighspeeds.Forthatreasonalone,purewaterjet
cuttingisverypopularinthepaperindustry.Purewaterjetcuttingisverycommonlyusedforthe
followingindustries:slitting,paper,foam,fabric,installation,diapers,plastics,leathers,andalsousedin
foodcuttingsuchascakesandproduce.
7. 06
SpecialFeatures
TheINFINITYwaterjetcuttingseriescanbecustomizedinsizetofityourneeds.
ThenewandimprovedINFINITYwaterjetcuttingseriesisourbuilttolastflagshipseriesthatis
suitableforlargeareas.TheINFINITYwaterjetcuttingsystemoffersprecisecuttingofextra-large
sheetsrangingfrom10ft.to13ft.widebyaslongasneeded,whichallowsformassproduction
andcuttingoflargematerials.TheINFINITYwaterjetcuttingseriesallowsyoutoaddmultiple
gantriesandadditionalZ-axistoenabledoubleproductiononthesamemachineandhigherrunning
speeds.LikeallSemyxmodels,theINFINITYseriesfeaturesacentralcontrollerforallmodulesand
CAM softwareenhancements.
LinearMotors(optional)
SemyxSemyx’shighendcuttingsystemsaredrivenbyYaskawalinearmotors
whichimprovereliability,speed,andaccuracy.Theycanreachspeedsof
5m/s(196in/s)andupto206sofacceleration.Thelinearservomotors
areextremelyenergyefficient,minimizingthemotor’sheattransferto
otherareasofthemachine.Themainadvantageofthistechnologyin
theWaterjetIndustryistohavezerobacklashwithnomechanical
engagementandzerofrictionfromtheenergytransaction.
RackandPinionX-Axis
Allowsforlargeandcustomizedcuttingarea.
MultipleGantriesandCustomizedSolutions(optional)
TheINFINITYseriesallowsyoutoaddmultiplegantriesanddual
Z-axistomultiplyproduction(optional).TheX-axis,whichuses
therackandpinionmechanism,allowsforextendedand
customizedlengthsandawidthof10ftor13ft.TheINFINITY
seriesisgreatformassproductionandcuttingoflargematerial.
HeavyDutyTank
Theimprovedtankdesigndistributesweightevenlyacrossthetank.
Theimprovedslatshave3xlongerlifetime,allowbettergrippingof
material,givemuchbettersupport,andreducetheriskofparts
fallingtothetankbottom.
11. 10
HigherSpeedandAcceleration
TheCOBRAwaterjetcuttingserieshasahighcuttingspeed
0-60m/minwithhighaccelerationtoincreaseproduction.
EnclosedCableTrack
Highpressuretubingenclosedincabletrack
CuttingwithPureWater
Withpurewatercutting,itisespeciallyeasytocutsoftWithpurewatercutting,itisespeciallyeasytocutsoft
materialswiththisprocedure,includingpaperproducts,
sealingmaterials,plastics,foams,textiles,carpets,turf,and
food.Purewatercuttingisextremelyprecise:thewaterjet
canbefinerthan0.2millimeteranditallowsthecuttingof
finecontours,sharpangles,andtightradii.
SpecialLinearDriveBeltinAllAxes
•ATLtimingbeltisdesignedforthehighestaccuracy
•Predictablynegativebeltlengthtolerancetoallownear
perfectlengthtoleranceafterproperpre-tensioning
•Largertensionmembersforthehighesttensilestrength&
springrateforbetterrepeatabilityandreducedsettlingtime
••UsedwithstandardAT-Seriespulleys(zerobacklashpulleys
availableforhighestaccuracy)
TheCOBRAwaterjetcuttingseriescanbecustomizedinsizetofityourneeds.
TheCOBRAwaterjetcuttingseriesisbestsuitedforlargeareas.TheCOBRAwaterjetcuttingsystemoffers(precise)
cuttingofextralargesheetsupto16feetwidewhichallowsformassproductionandcuttingoflargematerials.The
COBRAwaterjetcuttingseriesallowsyoutoaddadditionalcuttingheadstoenabledoubleproductiononthesame
machineandhigherrunningspeeds.LikeallSemyxmodels,theCOBRASeriesfeaturesacentralcontrollerforall
modulesandCAMsoftwareenhancements.
TheCOBRAisspeciallydesignedfortextileapplicationsandhasbeenusedonfieldsfortheMLS,NCAA,andNFL.TheCOBRAisspeciallydesignedfortextileapplicationsandhasbeenusedonfieldsfortheMLS,NCAA,andNFL.
SpecialFeatures
19. 18
CuttingEdgeController
SemyxbringstoourcustomerstheperformanceofcuttingedgeCNCmachineswithyearsofexperience
inthemotioncontrolandcuttingindustries.Ourshapecuttingcontrollerisdesignedformultipleaxis
cuttingmachinesandfeaturesthelatestadvancesinCNCtechnologyonaprovenplatformengineered
toincreaseproductivity,reducecosts,andenhanceyourprofitability.Oursoftwareprovidesyouwith
flexibility,easeofuseandtechnologiesthatputsourexperienceandexpertiseintheoperator’shands,
resultinginextremelygoodcuttingqualityandhighproductivity.
StandardFeatures
Large,BrightTouchScreenLarge,BrightTouchScreen
Anindustrial-gradetouchscreenprovidesanextremelyuserfriendlymachineinterface.Itexhibitshigh
resolutiongraphicsthatgenerateabrightdisplay.Thisallowsoperatorstoeasilyandeffectivelymove
throughthemenusandguidethecuttingmachine.
TouchScreenInteractiveDisplay
Eliminatedryrunsandconfirmthepartprogrambeforecutting.Usethezoomtoolstoverifypartspacing
andeliminatewastedorunusableproduct.
AdvancedNestNavigationAdvancedNestNavigation
Interruptthecurrentcuttingroutinetocutanewpart,moveaheadmultiplepiercepoints,recoverfrom
cutloss,recoverfrompowerloss,interruptalongnest,jumptotheendofapartornestorreversethe
cuttingpath–allquicklydoneatthetouchofabuttonwithoutlosingmachinepositionandwithout
scrappingvaluablematerial.Upto18programmablehomepositionscanbeusedformultiplecutting
tables,partstartlocations,consumablechangeareas,orremoteparkpositions.
FastDXF/DWGFileConversion
AcceptsdirectdownloadsofCADfiles,whichreducestheexpenseofthird-AcceptsdirectdownloadsofCADfiles,whichreducestheexpenseofthird-
partypostprocessingsoftware.
TrueMultitaskingEnvironment
Increaseoperatorproductivitybyperformingmanydifferenttaskswithinthe
Windows®XPEmbeddedenvironment.Loadanewpartprogram,createor
editapartprogramfromtheshapelibrary,createoreditaprogramnest.
OtherAdvancedFeatures
1.NetworkingviaWirelessorFiber
2.RemoteDiagnostics
3.AutomaticDWG/DXFCADfileconversion
4.10minuteQuickSystemRecovery
5.JobInterruptandPowerLossCutRecovery
6.6.StandardShapesLibrary
7.ProgrammableLaserOffsetforFastPartAlignment
8.Loadother3rdpartyprogram/applicationsoftware
9.EasytoConfigurewithMappableI/O
22. 21
SemyxLaserEdgeFinder
Semyxlaseredgefinder,slidesoverthefocusingtube,
allowingthemachineoperatortorapidlyestablishexact
locationpoints,edges,centresofmaterial,andthecentres
ofholesofpiecesbeingcutontheirSemyxtable.
PneumaticLifitingArm
Theplatformcanflip,ensuringthesafeandconvenient
loadingandunloadingoffragilemateriallikeglass,marble,
etc.ontoandoffofthecuttingtable,greatlyreducingthe
incidenceofaccidentalmaterialdamageandlabor,thus
increasingtheworkingefficiency.Thearmslatsandmachine
tableslatsareprovidedwithrubbertoabsorbshockand
cuttingforcewhichmaycausedamagetobrittlematerials.
*ThisoptioncanbeeasilymountedontheOptima®Series.*ThisoptioncanbeeasilymountedontheOptima®Series.
TheSemyxpneumaticdrillheadisperfectforpre-drilling
materialspronetodelamination.Itquicklyandaccurately
piercessmallholesinthickmaterialspriortoabrasive
waterjetcutting.Itiseasilymountedandadjustable,
requiringnoexternalpowersource.Noneedfor
customizedregistrationtemplatesorpainfullytedious
handdrilling.Forreliabilityandspeed,theSemyx
pneumaticdrillheadisamust.pneumaticdrillheadisamust.
Drill
Theautoheightandanti-collisionsystemautomatically
adjuststhecuttingheadattheproperheighttocutata
fixeddistance.Atthesametime,italsopreventsdamage
tothetipofthecuttingheadbypreventingcollision.This
systemhelpsreducewearandtearandresultsinless
monitoringtime.
AutoHeightandAnti-Collision
OptionsandAccessories
24. 23
OptionsandAccessories
AdvancedSoftware
Semyxhaschosenthe#1softwareforwaterjetnestingsoftwaretobe
embeddedwithourmachineswhichincludesamazingfeaturesdedicated
towaterjetcutting.
CADFeatures:
•BasicCADfunctionalityincludingdrawing,measuring,snapping,layers,
blocks,plotting,dimensioning,etc.
•UserinterfacesimilartoAutoCAD
•AdvancedCADtoolsspeciallydesignedforthecuttingindustry
•SupportforDWG,DXF,IGES,WMF,CNC,TTF,GEO,ORD,andCBFfiles
•Clean-upandoptimizationtoolsforrepairingbadgeometry
•Sign-andtilemakingforconvertingoffontsandimagestoCADvectors
•SupportsTTF,CFX,SHXfontsandJPG,BMPforimages
•Standardparametricpartslibrary
•Parametric3Dpipelibraryforunfoldingofpipes
NESTFeatures:
•AdvancedAutomatictrueshapenestingofirregularshapes
•Dynamic,Single,andRectangularnesting
•Quicknestwithadvancedbumptechnology
•Supportforgroupnesting
•Supportforirregularshapedsheetsevenwithinteriorcutouts
•Nestonrestsheets
•Supportformultiplecuttingheadswithvariabledistance
CAM Features:
•SupportsAWJ-,Water-,Laser-,Oxyfuel-andPlasmacuttingmachines
•Machineandmaterialdatabase
•Leadin/outlibrarywithfullcollisioncontrol
•Differentpiercingmethodstosuitvariousmaterialandcuttingtechnologies
•Advancedpartgenerationwithautomaticdetectionofcontoursandholes
•Automatictoolpathgenerationwithleadins/outsfullycollisioncontrolled
•Manual-,Semiautomaticandpartialcutfunctionality
•Marking,TextMarkingandPointmarkingtechnology
•Differentcuttingsequencealgorithmsforoptimizationoftoolpaths
•AdvancedAWJfeedrampingtechnologybasedonmaterialsandquality
settings
•TheAWJfeedrampingtechnologyisfullyassociatedbetweenmaterialand
machinedatabaseandwillensureoptimalfeedrateatalltimes.
•CommonCutlinecommandwithdifferentstrategies
•Bridgecuttingwithdynamicplacementofbridgesbetweenparts
•Sheetgeneratorwithstandardsheets,irregularsheetsandrestsheets
•Supportformultipletoolheads
•SupportforautomaticchangeoftoolsetupwithinthesameNC-preparation
•Costcalculationforaccuratecostandtimeestimation
•Powerfulandopenpostprocessortechnologyallowssupportforvirtuallyall
typesofcuttingmachines.
•ReportgeneratorinHTMLformat
•5-axisBevelcutting
•5-axisTaperAngleControl