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Chlor-Alkali:

Shale Gas as a Cost
Driver

Joel Lindahl, Director Chlor-Alkali, Vinyls
Joel.Lindahl@ihs.com
SE TAWWA
December 2012
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World Chlorine Demand Growth
    Vs. GDP Growth
     Percent, %
     10
                                                                                                                        Forecast
         8

         6

         4

         2

         0

       -2

       -4
                  2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
                                        Chlor-Alkali Demand Growth                                                          GDP Growth

© 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.   4
Economy & Energy
Global economy enters another difficult period



    • Eurozone real GDP to decrease                                                               Real GDP % 2010                               2011    2012       2013
      in 2012 and 2013                                                                                   U.S.                     3.0             1.8     2.2        1.8

    • GDP Forecast for all regions                                                                 Eurozone                       1.8             1.5    -0.2       -0.0
      revised downwards                                                                                Japan                      4.5            -0.7     2.4        1.3

    • Weakened global economy                                                                          China                    10.4              9.3     7.7        7.9
      exerts downward pressure on                                                                       Brazil                    7.5             2.7     1.9        3.8
      many commodity prices- but
      makes caustic short                                                                                India                    9.6             6.9     5.8        6.7
                                                                                                      Russia                      4.3             4.3     3.6        3.5
    • Most GDP risks are on the
      downside                                                                                         World                      4.3             3.0     2.6        2.7
                                                                                                                                                        Updated September 2012



    © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

5
Issues Shaping Chlor-Alkali

• North America
   −Shale Gas Changing the Industry


• Asia
   −Overcapacity Makes the Market


• Europe
   −Challenges of Technology Conversion


© 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.   6
Stranded Natural Gas vs. Global Oil
 North America Energy Price Trends

Dollars Per MMBtu                                                                                                     Gas as a % of Crude, BTU Basis
18                                                                                                                                                     70%
16
                                                                                                                                                       60%
14
                                                                                                                                                       50%
12
10                                                                                                                                                     40%

 8                                                                                                                                                     30%
 6
                                                                                                                                                       20%
 4
                                                                                                                                                       10%
 2
 0                                                                                                                                                     0%
              06             07           08    09                          10          11     12                          13        14    15     16
                                         Crude (WTI)                                  Natural Gas                                  Gas as % of Crude

 © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
Importance of Energy in Chlor-Alkali
                                                                 Most of the World
   Oil  Naphtha  Ethylene
                                                                                                                  EDC  VCM  PVC 
   Oil  Electricity  Chlor-Alkali




                                                                                                                                                  Fabricated Products
                                                                                                                                                  Pipe/Siding & Other
                                              North America & Middle East
   Natural Gas  Ethane  Ethylene
                                                                                                                  EDC  VCM  PVC 
   Natural Gas  Electricity  Chlor-Alkali




                                                                                     China
   Coal  Carbide  Acetylene
                                                                                                                  VCM  PVC 
   Coal  Electricity  Chlor-Alkali



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U.S. Shale Gas Changes Dynamics




© 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
Stranded Liquids from Wet Shale Gas
   Flow Into Gulf Coast Chemicals




                                                                                                                                             Steam Crackers




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 © 2012, IHS EIA                                                                                                                                10
U.S. ECU Cash Costs – 2012 Membrane
  Importance of Electricity
                                                                             Salt/Chemicals
                                                                                   $27                                        • The key cash cost driver for
                                                                                  13%                                             chlor-alkali is electricity
Electricity $80
     38%
                                                                                                                              • Large scale producers in
                                                                                                                                  North America derive
                                         2011 Electricity Costs                                                                   electricity from natural gas,
                                             (Cents/kWh)                                                                          through co-generation, the
                                            North America = 3.0                                                                   structure of which forms the
                                               Europe = 8.4                                                                       basis of our forecasts
                                                Brazil = 7.3

                                                                                                                              • Chlorine isn’t directly
                                                                                                                                  exportable, and needs to be
                                                                                                                                  transformed into a derivative
                                                                                                      Fixed $93                   to become a global
    Variable $9
                                                                                                         45%
        4%                                                                                                                        commodity- but caustic is a
                                                                                                                                  classic global commodity
      2012 Total ECU Cash Cost = $209/ECU MT

  © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.               11
ECU Cash Costs: Shale Gas Improves U.S.
Cash Costs, Dollars Per Metric Ton
600
550
500
450
400
350
300
250
200
150                                                                                                                          Middle East
100
      2006 2007 2008 2009 2010                                                                  2011             2012             2013             2014   2015   2016
                                      USGC ECU Cash Costs                                              WEP ECU Cash Costs
                                      NEA ECU Cash Costs                                               CHI ECU Cash Costs

 © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.                 12
Shale Gas Double Benefit to Vinyls…
Ethylene-Based Vinyls Flow
                                                                                                 Oxygen
                  Electricity



                                                                                               OxyChlor
                                                                                                                                                  HCL
                                                                                                 EDC

 Caustic                  +           Chlorine

                                                                    Ethylene



                                                                                                Direct
                                                                                                                                              VCM       PVC
                                                                                              Chlor EDC




© 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
How to Use Low Cash Costs-
 Chlorine End-Use Applications
                                  Others                                                                                                           Vinyls
                                   31%                                                                                                              33%


                                                                                                               50+% Durable
                                                                                                                   Goods
                                                                                                             (Infrastructure &
                                                                                                                 Housing)

   Water
 Treatment
    6%

Pulp & Paper                                                                                                                     Organics
     3%                                                     Chlorinated
            Inorganics                                     Intermediates                                                           20%
                2%                                              5%

                                  2011 World Demand = 60.6 Million Metric Tons
 © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.            14
North America
  Chlorine Net Equivalent Trade

Million Metric Tons
5.5
        Net Exports                                               Forecast
5.0                                                                                                                                        • Vinyl chain exports
4.5                                                                                                                                            are the derivative
4.0                                                                                                                                            of choice to move
3.5                                                                                                                                            low cost chlorine
3.0                                                                                                                                            and ethylene from
2.5                                                                                                                                            the region
2.0
1.5                                                                                                                                        • Cash costs of the
1.0                                                                                                                                            region bring the
0.5                                                                                                                                            opportunity to
0.0                                                                                                                                            compete globally


 Chloroform                   EPI          Methylene Chloride                             EDC            VCM            PVC

  © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.             15
Implication for Capacity: Shale Gas Advantage
Leads to Investment in Chlor-Alkali
                                                                                                                                                   Capacity
                                               Producer                                                                Timing
                                                                                                                                              (-000- MT Chlorine)
                 2010                                                                                                                               12,480

                                               Shintech                                                               Q4-2010                        162
                                               FPC                                                                   Mid-2011                        175
                   Shintech                                                                                          Mid-2011                        482
    Added Capacity
      2010-2014    Dow/Mitsui                                                                                         2H-2013                        800
                                               Westlake                                                               2H-2013                        350
                                               OxyChem                                                                2H-2013                        183
                                               Others                                                                 Various                         18
                                               Total Announced Additions                                                                            2,170

                 2014                                                                                                                              14,650

© 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.              16
Shale Gas – Broad Implications
• The Shale Gas Shift in the USGC is changing dynamics
   − USGC cash costs of ECU production are lower relative to other regions
   − Cash costs of EDC, VCM, PVC are lower


• New investments are based on exports of chlorine (as derivatives)
   − Generating excess caustic soda production for this region
   − Creating a trade shift for caustic soda - more net exports


• Creating a two-tier US industry
         − Large multi-nationals integrate chains for exports
         − Small, close -to -merchant producers serve more of the domestic
            market, answering transportation concerns for chlorine




© 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.   17
Issues Shaping Chlor-Alkali

• North America
   −Shale Gas Changing the Industry


• Asia
   −Overcapacity Makes the Market


• Europe
   −Challenges of Technology Conversion


© 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.   18
Too Much Capacity-
     China Drives for Self-Sufficiency
Capacity Additions, Million Dry Metric Tons
5
                   China’s Cumulative Capacity
4                   Change = 27 Million DMT

3

2

1

0

-1
         2000                   2002                    2004                    2006                   2008                    2010                    2012   2014
                                                                               NAM                WEP                CHI

     © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.                 19
2012 World Chlorine Demand by Region
                     Africa/Middle                         Indian Subc.
                          East                                  4%
                           4%

           CIS & Baltics                                                                                                                          NE Asia
                2%                                                                                                                                 49%

                          Europe
                           16%




               S. America
                   3%
                                                            N. America                                                           SE Asia
                                                                19%                                                                3%

                          2012 World Demand = 62.2 Million Metric Tons
© 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
2012 World Caustic Soda Demand

                                25%
                                                                    12%
       5%
                                                                                                                                                             Africa/
 12%                                                                             14%                                                                       Middle East
                                                                                                                                                 CIS &         3%
                                                                                                                                                 Baltics
                                                                                                          S. America
                  15%                                                                                                                     Europe  2%
                                                             17%                                              6%                                                Indian
                                                                                                                                           15%                  Subc.
                                                                                                                                                                  5%
                                                                                     N. America
                                                                                         18%

Product Segments
     Pulp
     Alumina
     Organics                                                                                              SE Asia                                            NE Asia
     Soaps/Detergents/Textiles                                                                               7%                                                44%
     Inorganics
     Water Treatment
     Others
                                                                          Global Demand = 66.4 Million Dry Metric Tons

© 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
Chlorine Operating Rates
Excluding Hypothetical Capacity

Operating Rates
100
                                                                                                                                      • Recession and
 95                                                                                                                                     massive overbuild in
                                                                                                                                        China drove
 90
                                                                                                                                        unhealthy operating
 85                                                                                                                                     rates
                                                                                                                                      • Recovery in North
 80
                    Global
                                                                                                                                        America precedes
 75                 North America                                                                                                       other regions
                    West Europe                                                                                                       • Low capacity
 70                 Northeast Asia                                                                                                      utilization in Asia
                    China                                                                                                               has global
 65
                                                                                                                                        implications – high
 60                                                                                                                                     cost region


© 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.         22
Arbitrage Yields a ‘Global Caustic Price’




                                                   $450 FOB
                                                                                                                                      $410 FOB
                                              Northeast Asia
                                                                                                                                        USGC

 $430 FOB
                                                                                                  $94
Middle East




                                                            CFR Australia
                                                                                                                                    February 2012 Spot Caustic Prices

 © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.              23
Energy and Caustic: Price Support
Caustic, U.S. Dollars per DMT                                                                                            Crude, U.S. Dollars per Barrel
600                                                                                                                                                130

500                                                                                                                                                               120

                                                                                                                                                                  110
400
                                                                                                                                                                  100
                                                                                                              2011 Avg = $106 per Barrel
300
                                                                                                                                                                  90
200
                                                                                                                                           Tosoh Explosion        80
               2010 Avg = $78 per Barrel                                                             Japan Tsunami
100                                                                                                                                                               70

     0                                                                                                                                                            60
      Jan-10                     May-10                    Sep-10                    Jan-11                   May-11                     Sep-11     Jan-12
                                FOB NEA Spot                                    CFR SEA Spot                                   Dubai Crude Oil

© 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.              24
Regional Caustic Netbacks
Constant U.S. Dollars

U.S. Dollars                                                                                                                  • Caustic soda global
900
                                 NAM                WEP                NEA xChina
                                                                                                                                 price equilibrium will
800                                                                                                                              occur in a bounded
700
                                                                                                                                 range based on energy
                                                                                                                                 costs in marginal
600                                                                                                                              producing regions
500

400                                                                                                                           • Chlorine contributes
                                                                                                                                 little to revenue until
300
                                                                                                                                 operating rates improve
200

100                                                                                                                           • A cycle peak is forecast
                                                                                                                                 in 2016/2018 once
     0
                                                                                                                                 operating rates improve


© 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.        25
ECU Margins Differ Widely
U.S. Dollars Per ECU                                                         Asset Share Methodology
500
                                                          North America ECU Margin                                                 • Combining the caustic
                                                          West Europe ECU Margin                                                       prices set in high cost
400
                                                          Asia ECU Margin
                                                                                                                                       regions with North
                                                                                                                                       American cost position
300
                                                                                                                                       generates good ECU
                                                                                                                                       margins there
200

                                                                                                                                   • Europe high cost
100                                                                                                                                    inhibits investment for
                                                                                                                                       technology upgrades
    0

                                                                                                                                   • Asia overcapacity
-100                                                                                                                                   persists


  © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.         26
Issues Shaping Chlor-Alkali

• North America
   −Shale Gas Changing the Industry


• Asia
   −Overcapacity Makes the Market


• Europe
   −Challenges of Technology Conversion


© 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.   27
Europe’s Compounding Issues

• Europe has structural differences from other developed
   regions
         − More fragmented Industry
         − Many smaller units, resistance to closures
         − Significant installed mercury capacity
• Regulatory Pressures
         − Mercury conversion target date
         − REACH complexity, cost
         − CO2 abatement, cost
• Weak Margin environment
         − High cost of energy
         − Middle East Producers on one side, USA on the other

© 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.   28
West Europe Needs Investment
Chlorine Capacity, Million Metric Tons
12

10

 8

 6

 4

 2

 0
            05               06               07               08               09                10               11               12             13   14   15
                                                     Mercury                       Diaphragm                           Membrane

 © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
Given Shale, China, Europe…
Caustic Soda Regional Roles Defined
                                                         Weak cost
                                                                                                         Growth region
                                                          position,
                                                                                                          but extreme
                                                      Needs investment,
                                                                                                         overcapacity
                                                         Price setter
     New low-cost
                                                                                                                                                  Higher cash costs,
       position,
                                                                                                                                                     Price setter,
    Growing reliance
                                                                                                                                                      Marginal
      on exports,
                                                                                                                                                     production
       Investing



                                                                                                                                                   Largest volume
                                                                                                                                                   import demand,
          Price taker
                                                                                                                                                  Price equilibrator
                                                                                                                                                  between regions




      Large import                                                                                                                                   Price Taker
        demand,                                                                                                                                     Fabulous cost
    Higher cash cost                                                                                                                                  structure


© 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.                 30
Outlook for Caustic Trade
Global Caustic Soda Net Trade, Thousand Dry Metric Tons




                                                                                                                                                                   3759
                                                                                                                                                           2948
                                                                                                                                                   2799
                                           2467




                                                                                                     295
                                                                                                                 289
                                 1586




                                                                                            145
                       1109




                                                                                        West Europe




                                                                                                                             1132
                    United States                                                                                                             Northeast Asia




                                                                                                                       569
                                                                                                           528
                                                                                                                                                  Southeast Asia
                                                                                                       Middle East
                                        South America
Net Trade Flows
      2007




                                                                                                                                                    2173

                                                                                                                                                            2588
      2012




                                                                                                                                                                     3297
                                            1633

                                                    1848




      2017
                                                             2482




© 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
U.S. Caustic Soda Net Trade
Million Metric Tons                                                                                       Percentage
                                                                                                                     •                    Net exports must
4                                                                                                               25%
                                                                                                                                          increase to handle
                                                                                                                                          the additional
                                                                                                                         20%              caustic generated
3
                                                                                                                                          by chlorine chain
                                                                                                                         15%              exports
2
                                                                                                                         10%
                                                                                                                                      • Imports on our
                                                                                                                                          East/West coast will
1                                                                                                                                         decline
                                                                                                                         5%

                                                                                                                                      • Exports will become
0                                                                                                                        0%               a significant
         07                  09                  11                  13                  15                  17
                                                                                                                                          percentage
       Imports                  Exports                   Net Exports as % of Total Demand

© 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.           32
Closer to Home… U.S. Market Transforms

• Chlorine transportation costs are changing the industry


         • Liability and cost structure of rail transport is changing
             economics of the industry

                   • Merchant supply moving near merchant demand
                             • Rising influence of regional production


                   • Shipping acid, bleach preferred over chlorine
                             • Chlorine burners abound
                             • ‘High strength’ bleach travels farther

© 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.   33
Closer to Home… U.S. Market Transforms

• Consider these new names in the industry in recent
   years…. there is a reason
     • Bleach Tech, Trinity, Odyssey, Kuehne, K2 Pure,
       Colorado Salt, Allied Universal
     • All service a specific regional market


• Consider these statistics in recent years…there is a reason
         • 1995    ~24 producers Top 10 = 92% of capacity
               • 38 % of chlorine internally consumed
         • Today ~16 producers       Top 10 = 95% of capacity
               • 52 % of chlorine internally consumed

© 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.   34
Closer to Home… U.S. Market Transforms

• Industry morphing into two tiers
         • Integrated players do not sell chlorine
         • Merchant producers smaller, local
         • Consolidation continuing- now occurring in the
             distribution sector

• Rise of the acid market
         • Demand into shale gas is new parameter
         • Value of acid to market is higher
         • More ‘on purpose’ acid in the market


© 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.   35
U.S. HCL Prices- Shale gas ‘Pull’
  Delivered Midwest

Dollars Per Solution Short Ton, Delivered
325
300      HCL 20 Be                                                                                                                                        Forecast
275      HCL 22 Be
250
225
200
175
150
125
100
 75
 50
 25
  0
      07 Q3 08 Q3 09 Q3 10 Q3                                                                          11         Q3          12         Q3         13   Q3   14   Q3

  © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.                  36
Conclusions…Where to Now?

• We see 2013 as similar to 2012

         • Economies sluggish, energy unchanged….
         • Some variation around prices, but no major shift
         • Chlorine, caustic prices remain ‘bounded’
                   • Incidents and temporary events drive
         • New capacity arrives, but does new production-NET?


• Input costs to water treatment….
         • Don’t expect major price relief or escalation


© 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.   37
Thank you!

 Available now- Vinyls and
Chlor-Alkali World Analyses

  Available Soon- Global
  Chlor-alkali Cash Cost
          Curves

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Setawwa presentation shale as a cost driver

  • 1. Chlor-Alkali: Shale Gas as a Cost Driver Joel Lindahl, Director Chlor-Alkali, Vinyls Joel.Lindahl@ihs.com SE TAWWA December 2012
  • 2. IHS & IHS Chemical Who We Are & What We Do 5,500 + people, in 30 countries, speaking 50 languages, serving businesses and governments worldwide. Most notable: CERA & Global Insights We provide comprehensive content, insight, expert analysis, forecasts and software solutions in key areas that are shaping today’s global business landscape. The combination of CMAI, SRIC, ChemicalWeek and Harriman as IHS Chemical provide the industries we serve with the best that each entity has to offer. Advancing Decisions that Advance the World © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 2 2
  • 3. Connecting To The IHS Family Energy Oil & Gas Healthcare Transportation Aerospace Government & Defense Military & Power & Security Utilities IHS Chemical IHS Chemical Consumer Electronics & & Retail Telecom Construction Financial Agriculture Metals & Automotive Mining Shipping © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 3
  • 4. World Chlorine Demand Growth Vs. GDP Growth Percent, % 10 Forecast 8 6 4 2 0 -2 -4 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 Chlor-Alkali Demand Growth GDP Growth © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 4
  • 5. Economy & Energy Global economy enters another difficult period • Eurozone real GDP to decrease Real GDP % 2010 2011 2012 2013 in 2012 and 2013 U.S. 3.0 1.8 2.2 1.8 • GDP Forecast for all regions Eurozone 1.8 1.5 -0.2 -0.0 revised downwards Japan 4.5 -0.7 2.4 1.3 • Weakened global economy China 10.4 9.3 7.7 7.9 exerts downward pressure on Brazil 7.5 2.7 1.9 3.8 many commodity prices- but makes caustic short India 9.6 6.9 5.8 6.7 Russia 4.3 4.3 3.6 3.5 • Most GDP risks are on the downside World 4.3 3.0 2.6 2.7 Updated September 2012 © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 5
  • 6. Issues Shaping Chlor-Alkali • North America −Shale Gas Changing the Industry • Asia −Overcapacity Makes the Market • Europe −Challenges of Technology Conversion © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 6
  • 7. Stranded Natural Gas vs. Global Oil North America Energy Price Trends Dollars Per MMBtu Gas as a % of Crude, BTU Basis 18 70% 16 60% 14 50% 12 10 40% 8 30% 6 20% 4 10% 2 0 0% 06 07 08 09 10 11 12 13 14 15 16 Crude (WTI) Natural Gas Gas as % of Crude © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
  • 8. Importance of Energy in Chlor-Alkali Most of the World Oil  Naphtha  Ethylene EDC  VCM  PVC  Oil  Electricity  Chlor-Alkali Fabricated Products Pipe/Siding & Other North America & Middle East Natural Gas  Ethane  Ethylene EDC  VCM  PVC  Natural Gas  Electricity  Chlor-Alkali China Coal  Carbide  Acetylene VCM  PVC  Coal  Electricity  Chlor-Alkali © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 8
  • 9. U.S. Shale Gas Changes Dynamics © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
  • 10. Stranded Liquids from Wet Shale Gas Flow Into Gulf Coast Chemicals Steam Crackers Source:Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. © 2012, IHS EIA 10
  • 11. U.S. ECU Cash Costs – 2012 Membrane Importance of Electricity Salt/Chemicals $27 • The key cash cost driver for 13% chlor-alkali is electricity Electricity $80 38% • Large scale producers in North America derive 2011 Electricity Costs electricity from natural gas, (Cents/kWh) through co-generation, the North America = 3.0 structure of which forms the Europe = 8.4 basis of our forecasts Brazil = 7.3 • Chlorine isn’t directly exportable, and needs to be transformed into a derivative Fixed $93 to become a global Variable $9 45% 4% commodity- but caustic is a classic global commodity 2012 Total ECU Cash Cost = $209/ECU MT © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 11
  • 12. ECU Cash Costs: Shale Gas Improves U.S. Cash Costs, Dollars Per Metric Ton 600 550 500 450 400 350 300 250 200 150 Middle East 100 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 USGC ECU Cash Costs WEP ECU Cash Costs NEA ECU Cash Costs CHI ECU Cash Costs © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 12
  • 13. Shale Gas Double Benefit to Vinyls… Ethylene-Based Vinyls Flow Oxygen Electricity OxyChlor HCL EDC Caustic + Chlorine Ethylene Direct VCM PVC Chlor EDC © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
  • 14. How to Use Low Cash Costs- Chlorine End-Use Applications Others Vinyls 31% 33% 50+% Durable Goods (Infrastructure & Housing) Water Treatment 6% Pulp & Paper Organics 3% Chlorinated Inorganics Intermediates 20% 2% 5% 2011 World Demand = 60.6 Million Metric Tons © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 14
  • 15. North America Chlorine Net Equivalent Trade Million Metric Tons 5.5 Net Exports Forecast 5.0 • Vinyl chain exports 4.5 are the derivative 4.0 of choice to move 3.5 low cost chlorine 3.0 and ethylene from 2.5 the region 2.0 1.5 • Cash costs of the 1.0 region bring the 0.5 opportunity to 0.0 compete globally Chloroform EPI Methylene Chloride EDC VCM PVC © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 15
  • 16. Implication for Capacity: Shale Gas Advantage Leads to Investment in Chlor-Alkali Capacity Producer Timing (-000- MT Chlorine) 2010 12,480 Shintech Q4-2010 162 FPC Mid-2011 175 Shintech Mid-2011 482 Added Capacity 2010-2014 Dow/Mitsui 2H-2013 800 Westlake 2H-2013 350 OxyChem 2H-2013 183 Others Various 18 Total Announced Additions 2,170 2014 14,650 © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 16
  • 17. Shale Gas – Broad Implications • The Shale Gas Shift in the USGC is changing dynamics − USGC cash costs of ECU production are lower relative to other regions − Cash costs of EDC, VCM, PVC are lower • New investments are based on exports of chlorine (as derivatives) − Generating excess caustic soda production for this region − Creating a trade shift for caustic soda - more net exports • Creating a two-tier US industry − Large multi-nationals integrate chains for exports − Small, close -to -merchant producers serve more of the domestic market, answering transportation concerns for chlorine © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 17
  • 18. Issues Shaping Chlor-Alkali • North America −Shale Gas Changing the Industry • Asia −Overcapacity Makes the Market • Europe −Challenges of Technology Conversion © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 18
  • 19. Too Much Capacity- China Drives for Self-Sufficiency Capacity Additions, Million Dry Metric Tons 5 China’s Cumulative Capacity 4 Change = 27 Million DMT 3 2 1 0 -1 2000 2002 2004 2006 2008 2010 2012 2014 NAM WEP CHI © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 19
  • 20. 2012 World Chlorine Demand by Region Africa/Middle Indian Subc. East 4% 4% CIS & Baltics NE Asia 2% 49% Europe 16% S. America 3% N. America SE Asia 19% 3% 2012 World Demand = 62.2 Million Metric Tons © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
  • 21. 2012 World Caustic Soda Demand 25% 12% 5% Africa/ 12% 14% Middle East CIS & 3% Baltics S. America 15% Europe 2% 17% 6% Indian 15% Subc. 5% N. America 18% Product Segments Pulp Alumina Organics SE Asia NE Asia Soaps/Detergents/Textiles 7% 44% Inorganics Water Treatment Others Global Demand = 66.4 Million Dry Metric Tons © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
  • 22. Chlorine Operating Rates Excluding Hypothetical Capacity Operating Rates 100 • Recession and 95 massive overbuild in China drove 90 unhealthy operating 85 rates • Recovery in North 80 Global America precedes 75 North America other regions West Europe • Low capacity 70 Northeast Asia utilization in Asia China has global 65 implications – high 60 cost region © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 22
  • 23. Arbitrage Yields a ‘Global Caustic Price’ $450 FOB $410 FOB Northeast Asia USGC $430 FOB $94 Middle East CFR Australia February 2012 Spot Caustic Prices © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 23
  • 24. Energy and Caustic: Price Support Caustic, U.S. Dollars per DMT Crude, U.S. Dollars per Barrel 600 130 500 120 110 400 100 2011 Avg = $106 per Barrel 300 90 200 Tosoh Explosion 80 2010 Avg = $78 per Barrel Japan Tsunami 100 70 0 60 Jan-10 May-10 Sep-10 Jan-11 May-11 Sep-11 Jan-12 FOB NEA Spot CFR SEA Spot Dubai Crude Oil © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 24
  • 25. Regional Caustic Netbacks Constant U.S. Dollars U.S. Dollars • Caustic soda global 900 NAM WEP NEA xChina price equilibrium will 800 occur in a bounded 700 range based on energy costs in marginal 600 producing regions 500 400 • Chlorine contributes little to revenue until 300 operating rates improve 200 100 • A cycle peak is forecast in 2016/2018 once 0 operating rates improve © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 25
  • 26. ECU Margins Differ Widely U.S. Dollars Per ECU Asset Share Methodology 500 North America ECU Margin • Combining the caustic West Europe ECU Margin prices set in high cost 400 Asia ECU Margin regions with North American cost position 300 generates good ECU margins there 200 • Europe high cost 100 inhibits investment for technology upgrades 0 • Asia overcapacity -100 persists © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 26
  • 27. Issues Shaping Chlor-Alkali • North America −Shale Gas Changing the Industry • Asia −Overcapacity Makes the Market • Europe −Challenges of Technology Conversion © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 27
  • 28. Europe’s Compounding Issues • Europe has structural differences from other developed regions − More fragmented Industry − Many smaller units, resistance to closures − Significant installed mercury capacity • Regulatory Pressures − Mercury conversion target date − REACH complexity, cost − CO2 abatement, cost • Weak Margin environment − High cost of energy − Middle East Producers on one side, USA on the other © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 28
  • 29. West Europe Needs Investment Chlorine Capacity, Million Metric Tons 12 10 8 6 4 2 0 05 06 07 08 09 10 11 12 13 14 15 Mercury Diaphragm Membrane © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
  • 30. Given Shale, China, Europe… Caustic Soda Regional Roles Defined Weak cost Growth region position, but extreme Needs investment, overcapacity Price setter New low-cost Higher cash costs, position, Price setter, Growing reliance Marginal on exports, production Investing Largest volume import demand, Price taker Price equilibrator between regions Large import Price Taker demand, Fabulous cost Higher cash cost structure © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 30
  • 31. Outlook for Caustic Trade Global Caustic Soda Net Trade, Thousand Dry Metric Tons 3759 2948 2799 2467 295 289 1586 145 1109 West Europe 1132 United States Northeast Asia 569 528 Southeast Asia Middle East South America Net Trade Flows 2007 2173 2588 2012 3297 1633 1848 2017 2482 © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
  • 32. U.S. Caustic Soda Net Trade Million Metric Tons Percentage • Net exports must 4 25% increase to handle the additional 20% caustic generated 3 by chlorine chain 15% exports 2 10% • Imports on our East/West coast will 1 decline 5% • Exports will become 0 0% a significant 07 09 11 13 15 17 percentage Imports Exports Net Exports as % of Total Demand © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 32
  • 33. Closer to Home… U.S. Market Transforms • Chlorine transportation costs are changing the industry • Liability and cost structure of rail transport is changing economics of the industry • Merchant supply moving near merchant demand • Rising influence of regional production • Shipping acid, bleach preferred over chlorine • Chlorine burners abound • ‘High strength’ bleach travels farther © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 33
  • 34. Closer to Home… U.S. Market Transforms • Consider these new names in the industry in recent years…. there is a reason • Bleach Tech, Trinity, Odyssey, Kuehne, K2 Pure, Colorado Salt, Allied Universal • All service a specific regional market • Consider these statistics in recent years…there is a reason • 1995 ~24 producers Top 10 = 92% of capacity • 38 % of chlorine internally consumed • Today ~16 producers Top 10 = 95% of capacity • 52 % of chlorine internally consumed © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 34
  • 35. Closer to Home… U.S. Market Transforms • Industry morphing into two tiers • Integrated players do not sell chlorine • Merchant producers smaller, local • Consolidation continuing- now occurring in the distribution sector • Rise of the acid market • Demand into shale gas is new parameter • Value of acid to market is higher • More ‘on purpose’ acid in the market © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 35
  • 36. U.S. HCL Prices- Shale gas ‘Pull’ Delivered Midwest Dollars Per Solution Short Ton, Delivered 325 300 HCL 20 Be Forecast 275 HCL 22 Be 250 225 200 175 150 125 100 75 50 25 0 07 Q3 08 Q3 09 Q3 10 Q3 11 Q3 12 Q3 13 Q3 14 Q3 © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 36
  • 37. Conclusions…Where to Now? • We see 2013 as similar to 2012 • Economies sluggish, energy unchanged…. • Some variation around prices, but no major shift • Chlorine, caustic prices remain ‘bounded’ • Incidents and temporary events drive • New capacity arrives, but does new production-NET? • Input costs to water treatment…. • Don’t expect major price relief or escalation © 2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 37
  • 38. Thank you! Available now- Vinyls and Chlor-Alkali World Analyses Available Soon- Global Chlor-alkali Cash Cost Curves