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RSP POWERRSP POWER
SYSTEMSYSTEM
RSP Power SystemRSP Power System
• At present RSP Power System is 132kV grade
• It is maintained by Power Distribution Department
• PD has elaborate Power Network to cater to Plant
• RSP has two Captive Power Plants – CPP1, CPP2
• Power contract with GRIDCO at 132kV for 100 MVA
• High redundancy of Power equipment for s/d, Mtc
• GRID as well as Plant system is more robust now
• After Modernization, System will go to 220kV with
increased Demand & consumption
POWER SYSTEMPOWER SYSTEM
Power DistributionPower Distribution
ResponsibilityResponsibility
• To supply continuous and adequate power to all
consumers within acceptable voltage & frequency
• V => -10 to +6 % & Freq => -3 to +3%
• To operate & maintain all the involved
infrastructure & equipment (with P.D.)
• To co-ordinate with our suppliers & consumers
• Envisage improvements in System
• Procure Power related equipment as per needs
• Maintain SCADA System
• Maintain Power Plant Islanding System
• Maintain Street & Building lighting
RSP POWER SUPPLIERSRSP POWER SUPPLIERS
INTERNAL:
a) CPP-I
b) CPP-II (NSPCL)
EXTERNAL:
GRIDCO (OPTCL formerly called
OSEB)
INTERNAL POWER SUPPLIERSINTERNAL POWER SUPPLIERS
CPP-I:
• Capacity – 4 TA X 25 MW = 100 MW
• TA # 2, 3, 4 & 6 (All in operation)
• Generating at 6.6kV & Stepping up to 33kV before
use
• Mostly supplying to critical loads in I & S zone
• Supplying to Power Distribution at 33kV as well as
at 6.6kV
• Acts as Air Blowing Station for Blast Furnaces also
• Generation ~ 40 – 50 MW
• Internal consumption ~14 MW
• Commissioned with Steel Plant
• All feeders from CPP-I (33kV & 6.6kV) are cables
INTERNAL POWER SUPPLIERS…INTERNAL POWER SUPPLIERS…
CPP-II:
• Capacity – 2 Units X 60 MW = 120 MW
• Units-1 & 2 (Both in operation)
• Generating at 11 kV & Stepping up to 132 kV
before use
• Supplies all Power to Power Distribution at
132kV – 2 lines to MSDS-III switchyard
• Not having dedicated loads with CPP-II
• Generation ~ 115-120 MW
• Internal consumption ~12 MW
• Commissioned in 1987-88
• All 132kV feeders are overhead lines
EXTERNAL POWER SUPPLIEREXTERNAL POWER SUPPLIER
GRIDCO/WESCO:
• Supplying Power to RSP thru 2 Nos. 132kV lines
at MSDS-II & 1 No. 132kV line at MSDS-III
• RSP Contract is for 100 MVA (At 132kV)
• Normal drawl of Power is 15 – 30 MVA
• Unit Charge per Unit is – Rs. 2.90
• RSP pays for 80 MVA as Demand Charge @ Rs.
2 Lac i.e. Rs. 1.6 Cr.
• Max Demand w.r.to Peak/Off Peak period has
Rs. 2/4 Lac rate - Peak (6:00 to 22:00) & Off
Peak (22:00 to 6:00)
• Drawl Power Factor below 0.9 attracts PF penalty
• Drawl PF above 0.97 gives PF incentive
• All 132kV feeders are overhead lines
Our ConsumersOur Consumers
• All the Departments & Shops of RSP
• Steel Township
• Fertilizer Department (Now only Township - 2
MW)
Typical Power ConsumptionTypical Power Consumption
• RSP – 180 MW (Avg) Peak – 220 MW
• Township – 22 MW (Avg) Peak – 32 MW
• Fertilizer – 2 MW (Avg)
• Fluctuating Loads – HSM, LHF-1, LHF-2,
VAR, PM, TM
PD Equipment BasePD Equipment Base
• 132kV Switchyards – 2 Nos.
• 33kV Switchyard – 3 Nos.
• 33kV Indoor Substns – 7 Nos.
• 11kV Substns – 3 Nos.
• 6.6kV Substns – 90 Nos.
• LT Substations – 150 Nos.
• HT Breakers – 1500 Nos.
• Transformers – 650 Nos.
• Compressors – 25 Nos.
• Battery & Charger Sets – 60 Nos.
PD Equipment Base…PD Equipment Base…
• Capacitor Banks – 15 Nos.
• High Mast Towers – 42 Nos.
• Street Lights – 1045 Nos.
• Buildings – 80 Nos.
• 132 kV Overhead Lines – 12 Kms
• 11kV Overhead Lines – 18 Kms
• Cable Tunnels – 12 Kms
• Cables (33kV) – 300 Kms
• Cables (6.6kV) – 2000 Kms
• HT Motors (TPH) – 15 Nos.
• 6.6kV DG Sets (TPH) – 4 Nos.
Power Distribution SectionsPower Distribution Sections
• Operation - Round the Clock (Substn & Sw. Yards)
• Switchyard - MSDS-2, MSDS-3, Pipe Plants, DWP
• Rolling Mill - RM1, RM2, HSM, PM, TM, SSM, WS, CRM
• Iron & Steel - BF, GCP, SMS1, CCM1, LHF1, CCD, SINT, CO
• Modernization - TOP2, SP2, CCM2, OBBP, BOF2, CP2, TPH
• Cable & Tunnel
• SCADA - SCADA, SAS, Energy Acctg., Controls
• Lighting - Street, Building, High Mast, Semi HM
• Planning
What is SCADAWhat is SCADA ?
Supervisory
Control
And
Data
Acquisition
SCADA ComponentsSCADA Components
• Master Station
• RTU (Remote Telemetry Unit)
• Communication
• Transducer (For field data) &
• Equipment wiring for Status sensing
Typical Power DATATypical Power DATA
• Analogue – MW, MVar, KV, Amp, Freq, PF,
MVA, MWH , DC Voltage etc.
• DIGITAL – CB, Isolator, Switch, Relay,
Earth Switch, Alarm etc.
(Bi-State)
SCADA SCREENSSCADA SCREENS
SCADA SYSTEMSCADA SYSTEM
• Depiction of real time Data with Mimic Diagram
• Better utilization of human resources
• Avoiding of Mal-operation
• Faster restoration of normalcy
• Quick analysis of disturbance
• Avoidance of recurrence
• Systematic recording of event
• Optimized information sharing
• Better planning of maintenance jobs
• Auto Decision
A Substation SLDA Substation SLD
Facilities from PD SCADAFacilities from PD SCADA
• Display of Single Line diagram of s/s with
analogue/digital information
• Instantaneous Power consumption of all
important consumers
• Hour/Shift/Day/Month/Year consumption report
• Hour/Day Maximum/Minimum Data
• Current Trend @ 5 Sec for 10 Hours
• Historic Trend @ 1 Min (Max/Min/Avg) for 1
Month
All Consumers Power DisplayAll Consumers Power Display
Important Substation SLDImportant Substation SLD
Facilities from SCADA contd.Facilities from SCADA contd.
• Alarm recording
• Alarm sorting- RTU/Point wise
• Maximum Demand Recording/Alarm
• Data Freeze
• Dual Server with smooth Auto-changeover
• Remote Terminals
• Communication to C-DAC/Sun System
• User friendly
Rolling Mills MW TrendRolling Mills MW Trend
Facilities from SCADA contd.Facilities from SCADA contd.
• Alarm priorities
• Audible Alarm/Voice messages
• Digital Output i.e. Control
• Mimic Display
• Programmer/Engineer/User levels
• Flexible System – Future expansions
• Retrieval of old reports
Daily Morning ReportDaily Morning Report
RSP Power SCADA factsRSP Power SCADA facts
• Covers 60 HT Substations
• Has nearly 3100 Digital Points
• Covers 1250 Analogue Points
• Has nearly 230 Dynamic Pictures
• Energy Reports
• Maximum Demand
• Trends
• User friendly
User FriendlyUser Friendly
IslandingIslanding
Deliberate isolation of a running Unit along with
its compatible loads in event of disturbance in
GRID in order to save the Unit & Loads from
Tripping & subsequently synchronizing the Unit
when GRID conditions are normal. For isolation
from GRID, certain Breakers/Bus-couplers need
to be tripped once abnormal GRID conditions
are sensed by Islanding Relay
Islanding benefitsIslanding benefits
• Units tripping is avoided
• Disturbance to Plant/ Shops is avoided
• Loss of production/ Damage to sensitive loads
avoided
• Purchase of costlier power is avoided
• Overshooting of Maximum Demand is controlled
• GRID dictate in case of Crisis is not required
• Subjecting Loads to Grid disturbances is
avoided
• Unit Re-starting cost is avoided
Thus a Successful Islanding is WIN-WIN situation
Islanding System at CPP-IIslanding System at CPP-I
• CPP-I is having Islanding Scheme since inception as
given by Siemens AEG
• An Uv/Uf Electro-Mechanical relay senses Islanding
• This type of Uv/Uf Relay provided at all 3 Sections
Bus-Couplers
• Load compatibility is reviewed by CPP-I & as per
system adjusted
• There is one point Isolation i.e. thru Sec-2 B/C
• The CPP-I Islanding is always successful
• The settings are: U/V – 82.5%, U/f- 47.6 Hz, O/f –
52.5 Hz
• If CPP-II is Islanding, then CPP-I Islanding is must
• During Synchronizing, first CPP-II synchronizes With
GRID & then CPP-I synchronizes with this combined
system
Islanding System at CPP-IIIslanding System at CPP-II
• CPP-II Islanding System conceived in 1989-90 after
Grid disturbances increased in those days
• Islanding system modified many times
• Single Unit Islanding is more successful
• Double Unit Islanding has mixed success rate
• Load monitored jointly by CPP-II & Power Distribution
• Isolation is at multiple points as RSP network is mesh
network
• With Islanding, fluctuating loads have to be tripped
• There are elaborate Islanding scheme panels at
CPP-2, CPP-1 ,RM-1, RM-2, MSDS-2, LBSS-1,
MSDS-3
• At present SU & DU Islanding is sensed at MSDS-2
Thank You!

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RSP Power System Upgrade

  • 2. RSP Power SystemRSP Power System • At present RSP Power System is 132kV grade • It is maintained by Power Distribution Department • PD has elaborate Power Network to cater to Plant • RSP has two Captive Power Plants – CPP1, CPP2 • Power contract with GRIDCO at 132kV for 100 MVA • High redundancy of Power equipment for s/d, Mtc • GRID as well as Plant system is more robust now • After Modernization, System will go to 220kV with increased Demand & consumption
  • 4. Power DistributionPower Distribution ResponsibilityResponsibility • To supply continuous and adequate power to all consumers within acceptable voltage & frequency • V => -10 to +6 % & Freq => -3 to +3% • To operate & maintain all the involved infrastructure & equipment (with P.D.) • To co-ordinate with our suppliers & consumers • Envisage improvements in System • Procure Power related equipment as per needs • Maintain SCADA System • Maintain Power Plant Islanding System • Maintain Street & Building lighting
  • 5. RSP POWER SUPPLIERSRSP POWER SUPPLIERS INTERNAL: a) CPP-I b) CPP-II (NSPCL) EXTERNAL: GRIDCO (OPTCL formerly called OSEB)
  • 6. INTERNAL POWER SUPPLIERSINTERNAL POWER SUPPLIERS CPP-I: • Capacity – 4 TA X 25 MW = 100 MW • TA # 2, 3, 4 & 6 (All in operation) • Generating at 6.6kV & Stepping up to 33kV before use • Mostly supplying to critical loads in I & S zone • Supplying to Power Distribution at 33kV as well as at 6.6kV • Acts as Air Blowing Station for Blast Furnaces also • Generation ~ 40 – 50 MW • Internal consumption ~14 MW • Commissioned with Steel Plant • All feeders from CPP-I (33kV & 6.6kV) are cables
  • 7. INTERNAL POWER SUPPLIERS…INTERNAL POWER SUPPLIERS… CPP-II: • Capacity – 2 Units X 60 MW = 120 MW • Units-1 & 2 (Both in operation) • Generating at 11 kV & Stepping up to 132 kV before use • Supplies all Power to Power Distribution at 132kV – 2 lines to MSDS-III switchyard • Not having dedicated loads with CPP-II • Generation ~ 115-120 MW • Internal consumption ~12 MW • Commissioned in 1987-88 • All 132kV feeders are overhead lines
  • 8. EXTERNAL POWER SUPPLIEREXTERNAL POWER SUPPLIER GRIDCO/WESCO: • Supplying Power to RSP thru 2 Nos. 132kV lines at MSDS-II & 1 No. 132kV line at MSDS-III • RSP Contract is for 100 MVA (At 132kV) • Normal drawl of Power is 15 – 30 MVA • Unit Charge per Unit is – Rs. 2.90 • RSP pays for 80 MVA as Demand Charge @ Rs. 2 Lac i.e. Rs. 1.6 Cr. • Max Demand w.r.to Peak/Off Peak period has Rs. 2/4 Lac rate - Peak (6:00 to 22:00) & Off Peak (22:00 to 6:00) • Drawl Power Factor below 0.9 attracts PF penalty • Drawl PF above 0.97 gives PF incentive • All 132kV feeders are overhead lines
  • 9. Our ConsumersOur Consumers • All the Departments & Shops of RSP • Steel Township • Fertilizer Department (Now only Township - 2 MW)
  • 10. Typical Power ConsumptionTypical Power Consumption • RSP – 180 MW (Avg) Peak – 220 MW • Township – 22 MW (Avg) Peak – 32 MW • Fertilizer – 2 MW (Avg) • Fluctuating Loads – HSM, LHF-1, LHF-2, VAR, PM, TM
  • 11. PD Equipment BasePD Equipment Base • 132kV Switchyards – 2 Nos. • 33kV Switchyard – 3 Nos. • 33kV Indoor Substns – 7 Nos. • 11kV Substns – 3 Nos. • 6.6kV Substns – 90 Nos. • LT Substations – 150 Nos. • HT Breakers – 1500 Nos. • Transformers – 650 Nos. • Compressors – 25 Nos. • Battery & Charger Sets – 60 Nos.
  • 12. PD Equipment Base…PD Equipment Base… • Capacitor Banks – 15 Nos. • High Mast Towers – 42 Nos. • Street Lights – 1045 Nos. • Buildings – 80 Nos. • 132 kV Overhead Lines – 12 Kms • 11kV Overhead Lines – 18 Kms • Cable Tunnels – 12 Kms • Cables (33kV) – 300 Kms • Cables (6.6kV) – 2000 Kms • HT Motors (TPH) – 15 Nos. • 6.6kV DG Sets (TPH) – 4 Nos.
  • 13. Power Distribution SectionsPower Distribution Sections • Operation - Round the Clock (Substn & Sw. Yards) • Switchyard - MSDS-2, MSDS-3, Pipe Plants, DWP • Rolling Mill - RM1, RM2, HSM, PM, TM, SSM, WS, CRM • Iron & Steel - BF, GCP, SMS1, CCM1, LHF1, CCD, SINT, CO • Modernization - TOP2, SP2, CCM2, OBBP, BOF2, CP2, TPH • Cable & Tunnel • SCADA - SCADA, SAS, Energy Acctg., Controls • Lighting - Street, Building, High Mast, Semi HM • Planning
  • 14. What is SCADAWhat is SCADA ? Supervisory Control And Data Acquisition
  • 15. SCADA ComponentsSCADA Components • Master Station • RTU (Remote Telemetry Unit) • Communication • Transducer (For field data) & • Equipment wiring for Status sensing
  • 16. Typical Power DATATypical Power DATA • Analogue – MW, MVar, KV, Amp, Freq, PF, MVA, MWH , DC Voltage etc. • DIGITAL – CB, Isolator, Switch, Relay, Earth Switch, Alarm etc. (Bi-State)
  • 18. SCADA SYSTEMSCADA SYSTEM • Depiction of real time Data with Mimic Diagram • Better utilization of human resources • Avoiding of Mal-operation • Faster restoration of normalcy • Quick analysis of disturbance • Avoidance of recurrence • Systematic recording of event • Optimized information sharing • Better planning of maintenance jobs • Auto Decision
  • 19. A Substation SLDA Substation SLD
  • 20. Facilities from PD SCADAFacilities from PD SCADA • Display of Single Line diagram of s/s with analogue/digital information • Instantaneous Power consumption of all important consumers • Hour/Shift/Day/Month/Year consumption report • Hour/Day Maximum/Minimum Data • Current Trend @ 5 Sec for 10 Hours • Historic Trend @ 1 Min (Max/Min/Avg) for 1 Month
  • 21. All Consumers Power DisplayAll Consumers Power Display
  • 23. Facilities from SCADA contd.Facilities from SCADA contd. • Alarm recording • Alarm sorting- RTU/Point wise • Maximum Demand Recording/Alarm • Data Freeze • Dual Server with smooth Auto-changeover • Remote Terminals • Communication to C-DAC/Sun System • User friendly
  • 24. Rolling Mills MW TrendRolling Mills MW Trend
  • 25. Facilities from SCADA contd.Facilities from SCADA contd. • Alarm priorities • Audible Alarm/Voice messages • Digital Output i.e. Control • Mimic Display • Programmer/Engineer/User levels • Flexible System – Future expansions • Retrieval of old reports
  • 26. Daily Morning ReportDaily Morning Report
  • 27. RSP Power SCADA factsRSP Power SCADA facts • Covers 60 HT Substations • Has nearly 3100 Digital Points • Covers 1250 Analogue Points • Has nearly 230 Dynamic Pictures • Energy Reports • Maximum Demand • Trends • User friendly
  • 29. IslandingIslanding Deliberate isolation of a running Unit along with its compatible loads in event of disturbance in GRID in order to save the Unit & Loads from Tripping & subsequently synchronizing the Unit when GRID conditions are normal. For isolation from GRID, certain Breakers/Bus-couplers need to be tripped once abnormal GRID conditions are sensed by Islanding Relay
  • 30. Islanding benefitsIslanding benefits • Units tripping is avoided • Disturbance to Plant/ Shops is avoided • Loss of production/ Damage to sensitive loads avoided • Purchase of costlier power is avoided • Overshooting of Maximum Demand is controlled • GRID dictate in case of Crisis is not required • Subjecting Loads to Grid disturbances is avoided • Unit Re-starting cost is avoided Thus a Successful Islanding is WIN-WIN situation
  • 31. Islanding System at CPP-IIslanding System at CPP-I • CPP-I is having Islanding Scheme since inception as given by Siemens AEG • An Uv/Uf Electro-Mechanical relay senses Islanding • This type of Uv/Uf Relay provided at all 3 Sections Bus-Couplers • Load compatibility is reviewed by CPP-I & as per system adjusted • There is one point Isolation i.e. thru Sec-2 B/C • The CPP-I Islanding is always successful • The settings are: U/V – 82.5%, U/f- 47.6 Hz, O/f – 52.5 Hz • If CPP-II is Islanding, then CPP-I Islanding is must • During Synchronizing, first CPP-II synchronizes With GRID & then CPP-I synchronizes with this combined system
  • 32. Islanding System at CPP-IIIslanding System at CPP-II • CPP-II Islanding System conceived in 1989-90 after Grid disturbances increased in those days • Islanding system modified many times • Single Unit Islanding is more successful • Double Unit Islanding has mixed success rate • Load monitored jointly by CPP-II & Power Distribution • Isolation is at multiple points as RSP network is mesh network • With Islanding, fluctuating loads have to be tripped • There are elaborate Islanding scheme panels at CPP-2, CPP-1 ,RM-1, RM-2, MSDS-2, LBSS-1, MSDS-3 • At present SU & DU Islanding is sensed at MSDS-2