Laboratories have traditionally collected liquid chemical waste in glass containers without much regard to the potential risks. Unfortunately, this often results in broken collection containers and the release of hazardous, non-compliant vapors into the air. As a way to provide an increased level of safety, compliance, and efficiency, Triumvirate has found a new solution to these traditional methods in the VOCLok.
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4. Speaker Profile
Ian Lanza
Regional Director of Life Sciences
He works to add value to companies by improving sustainability,
environmental, and safety performance, while driving costs down. He
works closely with the world's premiere biotech and pharmaceutical
companies and executive leadership to identify sustainability and
environmental opportunities that can have short-term and long-term
impacts. Ian has been employed by Triumvirate Environmental for ten
years.
5. Agenda
HPLC and Other Laboratory Scale Process & Analytical Machines
Existing Waste Systems
Overview & Benefits of the VOCLok
Implementation and Maintenance
Case Studies
Wrap Up/Q&A
6. HPLC and Other Laboratory Scale
Process & Analytical Machines
• Many research, development, and process laboratories use benchtop process machines
• HPLC is the most common process with many applications
• These processes use various types of volatile and hazardous chemicals to purify or analyze
• After using volatile or hazardous chemicals, the materials are discharged as a waste
8. Agenda
HPLC and Other Laboratory Scale Process & Analytical Machines
Existing Waste Systems
Overview & Benefits of the VOCLok
Implementation and Maintenance
Case Studies
Wrap Up/Q&A
10. Existing Waste
Collection Systems
• Process machines do not come with a waste
collection system – the waste is often an after
thought
• When EHS gets involved, more sophisticated
systems can be employed which vary
drastically in design, regulatory compliance,
ease of use, safety for lab staff, and cost
11. Common Results
1. Do nothing because compliant systems are too costly or too complicated to install
• Problems: Dangerous, non-compliant, VOC exposure
2. MacGyver a solution (i.e. drill holes in lids for lines)
• Problems: Non-compliant, VOC exposure
3. Purchase a less expensive, but non-compliant or burdensome system to manage
• Problems: Limited options, varying levels of compliance, VOC exposure
4. Buy a highly technical and expensive waste collection system
• Problems: Cost, complicated, limited options
13. Agenda
HPLC and Other Laboratory Scale Process & Analytical Machines
Existing Waste Systems
Overview & Benefits of the VOCLok
Implementation and Maintenance
Case Studies
Wrap Up/Q&A
15. The Design Process
Designed by EHS professionals with compliance, safety, and flexibility in mind. This
resulted in a customizable set up to fit each process machine and facility’s needs.
The system was designed to be:
• RCRA compliant
• Safe
• Customizable
• Cost competitive
• Elegant
17. • There are currently 12 different containers
• The containers range in size and functionality, from 1 gallon to 55
gallons, from shippable DOT containers to reusable durable containers
• All containers are designed to easily and safely transfer waste into
larger containers
Containers
18. Caps
• Versa Cap System is designed to easily change
waste containers. The threaded collar allows
users to change containers without tangling
waste lines.
• We utilize many different puck configurations to
match unique machine waste lines.
• Plugs, hose barbs, tubes, and grommets come
with the cap to ensure a compliantly and closed
container.
19. Carbon Filters
• Carbon filters grab fugitive and displaced evaporated solvents and
odors from waste container as waste enters the container
• Filters are outfitted with breakthrough indicators
20. Benefits of the New
System: Safety
1. Ergonomics
2. The correct container for
the job
3. Capture of rogue emissions
21. Benefits of the New
System: Compliance
• Closed waste collection system results in
full RCRA container closure compliance
• Container sizing can help reduce
hazardous material volumes in the
laboratories
22. Benefits of the New
System: Ease of Use
• The right container for the job:
• Shippable containers
• Easy to pour containers
• Right sizing the container
• The Versa Cap technology makes it easy to
change out full containers
• Filter system is easy to change and the
breakthrough indicators ensure filters are
changed when needed
23. Benefits of the New
System: Cost Savings
• The system was designed and manufactured to be
up to half the cost of similar setups
• The flexibility in these systems allows facilities to
set up the correct container for the downstream
management of the waste
• This results in additional cost savings
24. Agenda
HPLC and Other Laboratory Scale Process & Analytical Machines
Existing Waste Systems
Overview & Benefits of the VOCLok
Implementation and Maintenance
Case Studies
Wrap Up/Q&A
25. Pre- Project Planning
• Identify project goal (RCRA compliance,
worker safety, hazardous material
volumes, hazardous material management)
• Identify/inventory all laboratory process
machines
• Map out hazardous material management
• Select containers and caps
26. Scope and Installation
• Triumvirate staff will scope the caps
and containers needed for the project.
• Triumvirate will supply all of the caps,
containers, and additional hosing and
connections needed to install the units
• Certified Triumvirate staff will install
each unit
27. Program Maintenance
• Maintenance is minimal and can be rolled into
the hazardous waste SAA compliance program
• Inspect caps and containers for leaks (SAA
RCRA compliance)
• Change filters when they become loaded
• Utilize the breakthrough indicator to know
when filters need to be changed
28. Agenda
HPLC and Other Laboratory Scale Process & Analytical Machines
Existing Waste Systems
Overview & Benefits of the VOCLok
Implementation and Maintenance
Case Studies
Wrap Up/Q&A
29. Case Study #1: Managing Flammable Volumes at a
Pharmaceutical Company
• A growing pharmaceutical company in Cambridge, MA was faced with increasing workers and
haz mat levels, while having to reduce flammable volumes in the laboratories
• EHS was tasked with reducing the flammable volumes stored throughout the labs
• Through an audit, it was found that there were close to 400 gallons of flammable waste stored in
SAAs throughout the labs
• Triumvirate was asked to design a solution to this problem
30. Case Study #1: Managing Flammable Volumes at a
Pharmaceutical Company
Project Goals:
• Reduce flammable levels in SAAs by 50%
• Update waste collection system to ensure RCRA
compliance
• Improve safety in the labs
Project Outcomes:
• Installed 75 new waste collection units
throughout the facility
• Reduced flammable levels by 70% (or 300
gallons)
• The versa cap and filters resulted in a safer
waste collection process for the waste handlers
and lab workers
31. Case Study #2: Out of Compliance University
• A large New England university received a notice of non-compliance from the
state environmental regulatory agency for open containers at the point of
generation
• The university was collecting waste from lab scale HPLC units in various
types of waste containers
• The waste lines were fed into open containers
• The University reached out to Triumvirate to provide a systematic waste
collection system for all HPLC machines
32. Project Goals:
• Install a compliant waste collection system for
the collection of waste from HPLC
• Complete this project within a 5 week time frame
• Complete the project using an existing waste
budget
Project Outcomes:
• Triumvirate installed 34 waste collection units
throughout the campus in 3 weeks
• The Triumvirate project proposal was the least
expensive and fastest turnaround
• The University sited the Triumvirate VOC Lok
system in the response letter to the notice of
non-compliance
Case Study #2: Out of Compliance University
33. Agenda
HPLC and Other Laboratory Scale Process & Analytical Machines
Existing Waste Systems
Overview & Benefits of the VOCLok
Implementation and Maintenance
Case Studies
Wrap Up/Q&A
34. Wrap Up
Existing waste collection systems are flawed
The VOCLok addresses limitations and allows for maximum
compliance and cost savings
Implementation is customized to fit user requirements
Maintenance is minimal and managed by Triumvirate
Benefits have already been realized
37. Thank You For
Attending!
Ensure that your solvent waste collection
process is compliant:
http://info.triumvirate.com/free-consultation-voclok
Call Us!
1-888-834-9697
www.triumvirate.com
Contact Ian:
ilanza@triumvirate.com
617-715-9002