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Heat InsulationHigh Performance | Low Cost | Long Lasting
Vermiculite
Calcium
Silicate
Ceramic
Fibre
RIM Boards
Gasket
Seals
FSMPMB
Refractory
Cement
Boards
Rockwool
Millboard
Vaccum
Insulation
FSMP
Performance
Temperature
Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India
info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848
Wedge Heat Insulation Materials & Systems
Improved solutions to heat problems are constantly required in most
applications and processes starting from (-) 60 °C to 1750 °C to improve
operational performance and durability of equipments, reduce heat loss,
save energy, save space, and protect environment.
Finding heat insulation system with highest insulation performance
(lowest thermal conductivity), high mechanical strength, high service
temperature, easiest application, long lasting, and lowest cost is almost
impossible. However, thanks to the modern insulation technologies and
latest developments in combining wide range of technical properties
making it available a wide range of insulation materials & systems to
achieve optimized high performance at low cost and long lasting
insulation systems at extremely low maintenance cost.
Heat insulating materials usually have a total porosity of at least 45%, in
practice mostly from 60 to 90%, and in extreme cases up to 99%.
Besides low thermal conductivity, high porosity causes reduced
mechanical strength, high gas permeability and low corrosion resistance.
The thermal conductivity not only depends on the total porosity of the
material, but also on the pore size and shape, the structure composition
and the mineralogical composition.
Depending on temperature, the factors responsible for the flow of heat –
solid state conduction, convection and radiation – vary in influence.
Maximum pore diameters of < 1 mm are necessary. Micro -porous
insulating materials with pores < 0.1 μm have the lowest thermal
conductivity.
Wedge SSPL manufactures and offers wide range of Insulation materials
& systems designed in-house, manufactured with high quality raw
materials, and fabricated to highest precision. Our insulation materials
are most suitable for all types of surfaces straight and cylindrical.
Wedge Insulation systems satisfy the demand for optimum planning,
thermal profiles, ready to use shapes, lower thickness, easy
installation, high insulation performance, long life, and lower
maintenance cost.
Our wide range of insulation products include: Microsilica, Fumed
Silica, Nano-porous, Microporous, Millboards, Magnesium Silicate,
Calcium Silicate, Perlite, Vermiculite, Refractory Fibre Cement,
Ceramic Fibre, Glass Wool, Slag Wool, Foam Glass, Aerogel, Vacuum
Insulation.
Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India
info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848
RIMB | Refractory Insulation Millboards & Gaskets Seals
Wedge RIMB are Refractory Insulation Millboards sheet,
gaskets, and seals are made of high quality refractory mineral
fibres such as wollastonite, calcium silicate, rockwool bonded
with high temperature clays. These insulation boards possess
unique combination of properties for various industrial
applications in furnace backup insulation, high temperature
gasketing & seals.
• Very Strong Boards with high compressive strength.
• High temperature resistance from 1000 to 1200°C.
• Very low Thermal Conductivity at high temperatures.
• High Electrical Resistance at high temperature.
• High fire resistance and heat shield properties.
• Easy	to	cut	and	punch.
• Adaptable	by	wet	moulding	for	pipe	insulation.
Applications:
• Ladle & Tundish Insulation.
• Lime Kiln and Cement Kiln Insulation.
• High temperature insulation Gaskets.
• Boiler & Furnace Insulation.
• Oil & Gas Burners Insulation.
• Furnace, Dryer, and Oven Insulation.
• High temperature Pipe Insulation.
• Refractory insulation expansion joints.
• Metal clad Gaskets fillers.
• Gaskets for centrifugal casting.
• Glass rollers as washers on mandrel.
• Stainless Steel Plant Rollers Insulation.
• Electrical & home appliances insulation gaskets.
• Fire Resistant Doors, Lifts, Safes, Cupboards.
Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India
info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848
RIMB-A | Technical Datasheet
Properties RIMB 1000 A RIMB 1100 A RIMB 1260 A
Colour Brown Buff White
Classification Temperature, °C 1000 1100 1260
Density, Kg/M3 1000 1000 1000
Thermal conductivity, W/m.K
400 °C 0.11 0.12 0.11
600 °C 0.12 0.13 0.12
800 °C 0.14 0.14 0.13
Electrcial Resistance, ΩXx109 /cm2 7.9 4.2 2.4
Tensile Strenght, Mpa 5 5 5
Flexural Strength, Mpa 7 6 6
Shrinkage % @ 1000 °C 2 1.8 1.6
Compression % @ 21 Mpa 36 34 30
Loss on Ignition % 11 8 7
RIMB-B | Technical Datasheet
Properties RIMB 850 B RIMB 1000 B RIMB 1100 B RIMB 1200 B
Colour White Beige White Brown
Classification Temperature, °C 850 1000 1100 1250
Density, Kg/M3 900 1000 950 950
Thermal conductivity, W/m.K
400 °C 0.11 0.12 0.12 0.12
600 °C 0.12 0.13 0.13 0.13
800 °C 0.13 0.16 0.15 0.16
Tensile Strenght, Mpa 3.5 4 3.2 3.5
Shrinkage % @ 1000 °C 2 1 2 1
Compression @ 70 Kg/cm2 15 11 8
Loss at 800 °C, % 15 12 11 15
Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India
info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848
High Density Calcium Silicate Boards & Designs
Wedge high density Calcium Silicate Boards are manufactured with Filter Press Technology to achieve very high strength, high
temperature insulation, high machinability, and non-wettability to molten metals. These boards and machined ready to use designs
are most suitable as thermal insulation for processes in direct contact with molten aluminium such as transfer ladle, casting, holding,
metal bath furnace in launders, spouts, floats, hot top ring headers, and holding furnaces for die-casting.
Advantages
• Low thermal conductivity, Low heat capacity Molten
aluminium can be transferred with minimal reduction in
temperature.
• Used for the lining of the holding furnace, energy savings
can be achieved by raising temperature in a shorter time
than conventional castable.
• Excellent machinability for variety of shapes such as
floats, spouts, hot top ring headers, etc.
• It is non-wettable with molten aluminium, so it is easy to
remove solidified metal.
Applications
• Molten aluminium launders.
• Molten aluminium baths for holding furnaces
• Floats, spouts, stopper pins.
• Hot top ring headers, Floats, Spouts, etc.
• Distribution boxes, dams, baffles, filter boxes,
• Troughs, head boxes,
• Working lining in low energy aluminium die cast holding
Quality W-HD900 W-HD1000 LM-14Z LM-100 M-M1A
Colour White White White White White
Classification temperature ºC 1000 1000 1000 1000 1000
Bulk density kg/m3 860 1000 840 800 1000
Open Porosity % 68 63
Cold compressive strength MPa 19 30 1% @2.3 1% @2.7 > 30
Bending strength MPa 7 15 8.8 9.3 > 8
Hardness Shore D 55 65 64 64
Shrinkage
at 750 ºC after 12h Linear % 0.2 0.1 @ 24hr 0.4 @ 24hr 0.4 0.1
at 750 ºC after 12h Thickness % 0.6 0.6 @ 24hr 1.1 @ 24hr 1.1
at 1000 ºC after 12h Linear % 0.3 0.15 @ 24hr 0.9 @ 24hr 0.6
at 1000 ºC after 12h Thickness % 1.1 1.8 @ 24hr 4.6 @ 24hr 2.0
Thermal conductivity
200 ºC W/(m K) 0.24 0.25 0.2 0.19 0.25
400 ºC W/(m K) 0.25 0.26 0.2 0.2 0.26
600 ºC W/(m K) 0.25 0.28 0.2 0.2 0.27
800 ºC W/(m K) 0.27 0.29 0.2 0.2 0.27
Specific heat capacity kJ/kg K 0.96 0.97 0.97
Reversible thermal expansion
(20–750 °C) K-1 x 10-6 7 4.5 6-7x10-6
Chemical analysis
CaO % 38–52 38–52 38–52
SiO2 % 45–55 45–55 45–55
Al2O3 % 1.4 1.4 1.4
Fe2O3 % < 1.1 < 1 < 1
LOI % < 5 < 5 < 5
Standard Sizes
Length mm 100 - 3000
Width mm 100 - 1500
Thickness mm 12.7 - 101.6
Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India
info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848
Graphite Reinforced Calcium Silicate Boards
Wedge graphite reinforced boards and designs combines the mechanical and physical properties of graphite and calcium silicate
that provides very high load carrying capacity. With these boards and designs you can achieve very low shrinkage, less oil absorption,
less out gassing when in metal contact, high non-wetting with molten metal, excellent machinability due to improved toughness and
strength. After contact with the aluminium metal almost zero sticking of metal to the surface of boards and design parts. This can
also also reduce the transport of oxides into the casted part as well as the overall consumption of metal alloy.
Advantages
• Very low shrinkage
• Less oil absorption
• Less out gassing when in metal contact
• High non-wetting with molten metal
• Excellent machinability
Applications
• Transfer & transport launders, ladles
• Bushings, hot top rings
• transition plates, tips, snouts, filter boxes
• head boxes, headers, floats and spouts
Quality W-CMA W-CN17 W-CCG4 WL-101
Classification temperature ºC 1000 850 1000 1000
Bulk density kg/m3 1040 816 - 818 1100 - 1150 800
Cold compressive strength MPa 17 16 22 - 24 1% @2.7
Bending strength MPa 9.5 8 10 - 11 9.3
Hardness Shore D 60 65 - 70 64
Shrinkage
at 750 ºC after 12h Linear % 0.1 0.1 0.25 - 0.3 @ 24hr 0.4
at 750 ºC after 12h Thickness % 0.8 0.6 0.8 @ 24hr 1.1
Thermal conductivity
200 ºC W/(m K) 0.2 0.2 0.19
400 ºC W/(m K) 0.2 0.2 0.64 - 1.2 0.2
600 ºC W/(m K) 0.21 0.21 0.52 - 0.92 0.2
800 ºC W/(m K) 0.22 0.22 0.37 - 0.62 0.2
(20–750 °C) K-1 x 10-6 7 6.2 - 6.7
Chemical analysis
Calcium Silicate % 82-85 90 - 95
Graphite % 4 - 8
Standard Sizes
Length mm 100 - 3000
Width mm 100 - 1500
Thickness mm 12.7 - 101.6
Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India
info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848
Low Density Calcium Silicate Boards & Designs
Wedge lightweight low density & medium density Calcium Silicate Boards are manufactured with Filter Press & Gel Tank Technology
to achieve low density, high strength, high temperature insulation, machinability. These boards and machined ready to use designs
are most suitable as thermal insulation for processes in various industrial applications.
Advantages
• Low thermal conductivity,
• Resistant to H2, CO, CH4, NH3, N2.
• Low density & lightweight
• High thermal resistance
• High mechanical strength
• Vibration resistant
• Resistant to moisture and chemicals
• Low heat storage
Applications
• High temperature insulation and heat protection
• Steel industry: smelting, heat distortion and heat treatment
plants
• Ceramic industry: chamber and tunnel furnaces
• Glass industry: melting furnaces and cooling channels
• Cement industry: heat exchangers and cyclone separators
• Chemical and petrochemical industry: thermal cracking
reactors and processing plants
Quality W-LD900 W-LD1000 W-LD1100 W-MD500
Colour White White White White
Service temperature °C 900 1000 1100 500
Bulk density kg/m3 245 255 255 440 - 450
Open Porosity % 90 90 90
Reversible thermal expansion m/m K 5.4x10-6 5.4x10-6 5.5x10-6 6.0x10-6
Cold compressive strength MPa 1.5 1.6 1.6 2.4-2.8
Flexural strength MPa 0.5 0.5 0.5 1.2-2
Linear shrinkage @ Service Temperature % 0.9 1 1
Thermal conductivity
200 °C W/m K 0.075 0.075 0.075 0.09
400 °C W/m K 0.105 0.105 0.105 0.105
600 °C W/m K 0.145 0.145 0.145 0.13
800 °C W/m K 0.175 0.175 0.185 0.19
Specific heat capacity at 400 °C kJ/kg K 1.03 1.03 1.05 0.95
Protective gas-resistance CO, NH3, H2, CH4, N2 atmosphere
Standard Sizes
Length mm 1000 1000 1000 2500
Width mm 500 500 500 1200
Thickness mm 25 - 100 25 - 100 25 - 100 20 - 50
Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India
info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848
Microporous Insulation Boards
Microporous insulation boards are manufactured by mixing high quality agglomerates of pyrogenic silica and selective grade
opacifiers along with filaments and pressed at a very specific pressure range to achieve a very narrow range of optimum highest
possible porosity and unique range of densities to deliver a product with lowest possible heat loss through conduction, convection,
radiations, and gaseous conduction. The thermal conductivity of Microporous insulation is lower than the still air at high temperatures.
Advantages
• Very high insulation, extremely low thermal
conductivity.
• Very thin insulation to save space.
• Reduce insulation thickness by 4 times.
• Reduce heat loss and shell temperatures.
• Reduce energy cost and increase productivity.
• Non combustible A1 classification.
• Environmentally friendly, free of organic
binders
Applications
• Furnace back-up insulation
• Steel, and Aluminium industry.
• Glass, cement, and ceramics industry
• Petrochemical industry
• Fuel cells & Thermal Batteries insulation
Quality FSMP 1200 FSMP 1000S FSMP 1000T FSMP 900 FSMP 1200HD
Strength High Medium High Low Very High
Cost Low Medium Medium Very Low High
Colour Grey Grey Brown Grey Grey
Density kg/m3 280 - 320 300 - 320 320 240 - 280 360 - 480
Classification Temperature ºC 1200 1000 1000 900 1200
Non combustibility test
Classification
A1 A1 A1 A1 A1
Compressive strength at 10%
(ASTM C 165)
MPa 0.33 0.32 0.34 0.32 0.55
Thermal conductivity (ISO
8302, ASTM C177)
200°C W/m.K 0.023 0.024 0.021 0.022 0.032
400°C W/m.K 0.024 0.025 0.022 0.025 0.038
600°C W/m.K 0.026 0.028 0.028 0.032 0.045
800°C W/m.K 0.029 0.032 0.031 0.038 0.062
Specific Heat Capacity
200°C kJ/kg.K 0.89 0.92 0.92 0.92 0.88
400°C kJ/kg.K 1.01 1.01 1.01 1.01 0.98
600°C kJ/kg.K 1.04 1.04 1.03 1.03 1.03
800°C kJ/kg.K 1.07 1.08 1.08 1.08 1.06
Shrinkage (ISO2477) one side
12h @1000°C Full soak
% <0.5 <0.5 <0.5 <0.5 <0.5
Coverings Aluminium Foil, E-Glass Cloth, Ceramic Paper, Mica, Millboard, Steel
Lengths mm 250, 300, 500, 610, 1000, 1100, 1200
Widths mm 250, 300, 500, 610, 750
Thickness mm 5, 6, 10, 12, 15, 20, 25, 30, 40, 50, 55, 60
Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India
info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848
Microporous Insulation Flexible Matress
Microporous insulation boards are manufactured by mixing high quality agglomerates of pyrogenic silica and selective grade
opacifiers along with filaments and pressed at a very specific pressure range to achieve a very narrow range of optimum highest
possible porosity and unique range of densities to deliver a product with lowest possible heat loss through conduction, convection,
radiations, and gaseous conduction. The thermal conductivity of Microporous insulation is lower than the still air at high temperatures.
Advantages
• Very high insulation, extremely low thermal
conductivity.
• Very thin insulation to save space.
• Reduce insulation thickness by 4 times.
• Reduce heat loss and shell temperatures.
• Reduce energy cost and increase productivity.
• Non combustible A1 classification.
• Environmentally friendly, free of organic
binders
Applications
• Pipe insulation external & internal.
• Turbine Insulation.
• Solar thermal power plant
• Oil & Gas plants
• Petrochemical industry
• Fuel cells & Thermal Batteries insulation
Quality FSMP 1200 FSMP 1000S FSMP 1000T FSMP 900 FSMP 1200HD
Strength High Medium High Low Very High
Cost Low Medium Medium Very Low High
Color Grey Grey Brown Grey Grey
Density kg/m3 280 - 320 300 - 320 320 240 - 280 360 - 480
Classification Temperature ºC 1200 1000 1000 900 1200
Non combustibility test
Classification
A1 A1 A1 A1 A1
Compressive strength
at 10% (ASTM C 165)
MPa 0.33 0.32 0.34 0.32 0.55
Thermal conductivity
(ISO 8302, ASTM C177)
200°C W/m.K 0.023 0.024 0.021 0.022 0.032
400°C W/m.K 0.024 0.025 0.022 0.025 0.038
600°C W/m.K 0.026 0.028 0.028 0.032 0.045
800°C W/m.K 0.029 0.032 0.031 0.038 0.062
Specific Heat Capacity
200°C kJ/kg.K 0.89 0.92 0.92 0.92 0.88
400°C kJ/kg.K 1.01 1.01 1.01 1.01 0.98
600°C kJ/kg.K 1.04 1.04 1.03 1.03 1.03
800°C kJ/kg.K 1.07 1.08 1.08 1.08 1.06
Shrinkage (ISO2477) one
side 12h @1000°C Full soak
% <0.5 <0.5 <0.5 <0.5 <0.5
Coverings Aluminium Foil, E-Glass Cloth, Ceramic Paper, Mica, Millboard, Steel
Types Flexible, Quilted, Slated, Overstitched, Pipe Section
Lengths mm 250, 300, 500, 610, 1000, 1100, 1200
Widths mm 250, 300, 500, 610, 750
Thickness mm 5, 6, 10, 12, 15, 20, 25, 30, 40, 50, 55, 60
Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India
info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848
Thermal Conductivity Graph
800
Temperature
Thermal
Conductivity
Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India
info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848
Vermiculite Boards & Designs
Wedge W-VCL high temperature insulating boards are manufactured with base material exfoliated vermiculite and inorganic binders.
The material is free of asbestos and organic substances. Vermiculite is an aluminium-magnesium layer silicate, which bloats to ultra-
lightweight granulates through heating and is processed to boards, bricks and shaped parts through a compression mould procedure.
Advantages
• High thermal shock resistance.
• Can be applied in the furnace at fire side.
• Fireproof, Non-combustible A1, excellent fire protection.
• No smoke nuisance during heating-up.
• Low thermal conductivity.
• High electrical resistance.
• Easy handling and installation.
• High thermal resistance.
• Good chemical resistance to acids, alkalis and exhaust
gases.
Applications
• Industrial furnace construction for thermal insulation.
• Hot face directly in the furnace and backup insulation.
• Widely used in Aluminium Melting furnace, Steel ladle,
tundish, torpedo ladle, glass melting as backup insulation.
• Household appliances: Night storage heaters, Boilers,
Hearths, Vessels and tanks.
• Fireplace linings, hot stove.
• Resistant to CO and CH4 atmosphere;
• Non wetted by fluid aluminium, kryolite and flouride.
Quality W-VC450 W-VC600 W-VC700 W-VC900
Colour Brown Brown Brown Brown
Service temperature °C 1100 1100 1100 1150
Bulk density kg/m3 450 - 475 600 700 900
Porosity % 81 76 74 57
Cold compressive strength MPa 2.5 4.2 4.5 6.3
Flexural strength MPa 0.6 - 0.8 1.6 2 2.1
Linear shrinkage at Service Temperature % 1 1 1 1.2
Thermal conductivity
200 °C W/m K 0.14 0.16 0.19 0.18
400 °C W/m K 0.17 0.18 0.2 0.19
600 °C W/m K 0.19 0.2 0.21 0.2
800 °C W/m K 0.21 0.22 0.22 0.23
Specific heat capacity @ 400 °C kJ/kg K 0.94 0.94 0.94 1.14
Chemical Properties
SiO2 % 46 46 46 44
MgO % 19 19 19 25.9
Al2O3 % 7 7 7 6.3
Fe2O3 % 5.5 5.5 5.5 7.1
CaO % 3.5 3.5 3.5 3
K2O % 10 10 10 6.9
LOI % 7 7 7 4
Standard Sizes
Length mm 1000 - 1260
Width mm 330, 610, 1000
Thickness mm 25 - 100
Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India
info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848
Perlite Insulation Boards & Pipe Sections
Wedge Perlite insulation board, also known as waterproof perlite insulation board, is made of expanded perlite bulk material as
aggregate, adding waterproofing agent and binder for preparation, screening, pressure forming, drying processes. Expanded perlite
is a white, ultra-lightweight aggregate ranging from a very fine powder to an aggregate with a particle size up to 6mm in size. It is
inorganic, inert, neutral in pH, biologically stable and has no asbestos content. It has excellent thermal insulation properties over
an extremely wide temperature range from cryogenics at minus 273°C (absolute zero) up to refractory applications at over 1000°C.
It also has a highly adsorbent surface and a very low bulk density which makes it an ideal carrier or low cost filler for many compound
formulations.
Perlite Insulation products have the benefit of containing a rust inhibitor which is activated if the insulation comes into contact with
moisture. The inhibitor neutralises any chlorides present, thereby greatly reducing, if not totally eliminating, corrossion under
insulation (CUI).
Advantages
• Light weight with very low bulk density.
• Waterproof with extremely high hydrophobicity.
• Low thermal conductivity.
• Most suitable for cryogenic applications -190°C.
• High temperature insulation up to 650 °C.
• Fireproof, rot proof, damp proof, sound proof.
• Construction safety is simple and easy, roof and wall.
• Environmentally friendly.
• Water repellent, non-flammable, loose-pour insulant improves the
thermal performance on masonry walls and floors.
• Corrossion under insulation (CUI) resistant.
Applications
• High temperature insulation and heat protection
• Cryogenic application: Non-combustible ultra-lightweight mineral
aggregate with excellent insulation & adsorption properties.
• Fire proofing and sound proofing.
• Swimming pools, cold storage, boilers and some insulation projects
with special requirements for waterproofing.
• Perlite insulation is used in high temperature applications in the steel
and foundry industries such as ladle topping, hot topping and riser.
• Expanded Perlite is suitable for a range of landscaping applications such
as green roof construction, golf green renovation and construction,
planters, drainage.
• Expanded perlite powder and board is a hydrophobic insulating aggregate.
Quality W-Pearl220 W-Pearl250 W-Pearl350
Colour White White White
Maximum Service temperature °C 650 650 650
Minimum Service temperature °C - 190 - 190 - 190
Bulk density kg/m3 220 250 350
Water Repelency / Hydrophobicity % 99 - 100 99 - 100 99 - 100
Cold compressive strength MPa 0.45 0.55 0.55
Flexural strength MPa 0.25 0.3 0.3
Linear shrinkage @ Service Temperature % 0.5 - 1.5 0.4 - 1.2 0.4 - 1.2
Thermal conductivity
50 °C W/m K 0.059 0.06 0.062
100 °C W/m K 0.062 0.065 0.067
150 °C W/m K 0.068 0.072 0.078
200 °C W/m K 0.078 0.081 0.084
Specific heat capacity @ 400 °C kJ/kg K 1.03
Chlorine Content ASTM C795 ASTM C795 ASTM C795
Standard Sizes
Length mm 600, 1050, 2100
Width mm 300, 900, 950
Thickness mm 25 to 100
Dimensional Tolerance mm Length: +3 to -2 | Thickness: +/-2
Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India
info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848
Vacuum Insulation Boards (VIB)
VIBs are very high insulation boards manufactured with high quality microporous core encapsulated and vacuum sealed
in impermeable high gas barrier film under vacuum. The core material is fire resistant fire class A1 noncombustible
Fumed Silica board and an opacifier to block the infrared radiation. These boards are available in ready to use sizes
only.
Applications
• Vacuum Flask, Cool Devices, Refrigerators and freezers
• Temperature controlled packaging or Thermal packaging
(Medicine transport boxes, etc.)
• Appliance (Water boiler, etc.)
• Automotive (train, ship, airplanes, etc.)
• Building Insulation: Facades, Walls, Floor & Roof, Doors,
Windows Insulation, Cold storages, and cold rooms.
Advantage
• Highest insulation material thermal conductivity < 0.005 W/mK.
• Lowest heat loss and highest barrier to heat penetration into
cold environment.
• Lowest insulation thickness achieved resulting in increasing
and saving space.
• High R-value (4.8 m2K/W per 20mm)
• Lightweight & thinnest insulation available
• Environmentally safe, contains no respirable fibres
• Very high service life upto 60 years.
Quality Wedge PSV Wedge VQV Wedge SLV
Main Application Cold Devices Buildings Industrial
Vaccum Insulation Very High Very High Light
Surface Colour Silver Silver Silver
Core Materials Microporous Microporous Microporous
Density kg/m3 160 - 180 175 - 335 300 - 500
Application Temperature Range °C -50 to 80 -70 to 70 1100
Thermal conductivity
(ASTM C518 & ISO 8301 at 10°C)
W/m.K 0.0042 0.0045 0.022
Internal gas pressure mbar < 5 < 5 0
Service Life Years 60 60 20
Compressive strength MPa 0.2 0.2 1.1
R-value for 20 mm thickness m2K/W 4.8 4.8
U-value for 20 mm thickness m2K/W 0.21 0.22
Core Chemical Composition
SiO2 % 50 - 90 50 - 90 50 - 90
SiC % 8 - 49 8 - 49 8 - 49
Others % 1 - 6 1 - 6 1 - 6
Standard Sizes
Length mm 275 - 1100 500 - 1000 500
Width mm 350 - 700 600 300
Thickness mm 6 - 30 10 - 50 5 - 10
Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India
info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848

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High Temperature Thermal Insulation

  • 1. Heat InsulationHigh Performance | Low Cost | Long Lasting Vermiculite Calcium Silicate Ceramic Fibre RIM Boards Gasket Seals FSMPMB Refractory Cement Boards Rockwool Millboard Vaccum Insulation FSMP Performance Temperature
  • 2. Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848 Wedge Heat Insulation Materials & Systems Improved solutions to heat problems are constantly required in most applications and processes starting from (-) 60 °C to 1750 °C to improve operational performance and durability of equipments, reduce heat loss, save energy, save space, and protect environment. Finding heat insulation system with highest insulation performance (lowest thermal conductivity), high mechanical strength, high service temperature, easiest application, long lasting, and lowest cost is almost impossible. However, thanks to the modern insulation technologies and latest developments in combining wide range of technical properties making it available a wide range of insulation materials & systems to achieve optimized high performance at low cost and long lasting insulation systems at extremely low maintenance cost. Heat insulating materials usually have a total porosity of at least 45%, in practice mostly from 60 to 90%, and in extreme cases up to 99%. Besides low thermal conductivity, high porosity causes reduced mechanical strength, high gas permeability and low corrosion resistance. The thermal conductivity not only depends on the total porosity of the material, but also on the pore size and shape, the structure composition and the mineralogical composition. Depending on temperature, the factors responsible for the flow of heat – solid state conduction, convection and radiation – vary in influence. Maximum pore diameters of < 1 mm are necessary. Micro -porous insulating materials with pores < 0.1 μm have the lowest thermal conductivity. Wedge SSPL manufactures and offers wide range of Insulation materials & systems designed in-house, manufactured with high quality raw materials, and fabricated to highest precision. Our insulation materials are most suitable for all types of surfaces straight and cylindrical. Wedge Insulation systems satisfy the demand for optimum planning, thermal profiles, ready to use shapes, lower thickness, easy installation, high insulation performance, long life, and lower maintenance cost. Our wide range of insulation products include: Microsilica, Fumed Silica, Nano-porous, Microporous, Millboards, Magnesium Silicate, Calcium Silicate, Perlite, Vermiculite, Refractory Fibre Cement, Ceramic Fibre, Glass Wool, Slag Wool, Foam Glass, Aerogel, Vacuum Insulation.
  • 3. Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848 RIMB | Refractory Insulation Millboards & Gaskets Seals Wedge RIMB are Refractory Insulation Millboards sheet, gaskets, and seals are made of high quality refractory mineral fibres such as wollastonite, calcium silicate, rockwool bonded with high temperature clays. These insulation boards possess unique combination of properties for various industrial applications in furnace backup insulation, high temperature gasketing & seals. • Very Strong Boards with high compressive strength. • High temperature resistance from 1000 to 1200°C. • Very low Thermal Conductivity at high temperatures. • High Electrical Resistance at high temperature. • High fire resistance and heat shield properties. • Easy to cut and punch. • Adaptable by wet moulding for pipe insulation. Applications: • Ladle & Tundish Insulation. • Lime Kiln and Cement Kiln Insulation. • High temperature insulation Gaskets. • Boiler & Furnace Insulation. • Oil & Gas Burners Insulation. • Furnace, Dryer, and Oven Insulation. • High temperature Pipe Insulation. • Refractory insulation expansion joints. • Metal clad Gaskets fillers. • Gaskets for centrifugal casting. • Glass rollers as washers on mandrel. • Stainless Steel Plant Rollers Insulation. • Electrical & home appliances insulation gaskets. • Fire Resistant Doors, Lifts, Safes, Cupboards.
  • 4. Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848 RIMB-A | Technical Datasheet Properties RIMB 1000 A RIMB 1100 A RIMB 1260 A Colour Brown Buff White Classification Temperature, °C 1000 1100 1260 Density, Kg/M3 1000 1000 1000 Thermal conductivity, W/m.K 400 °C 0.11 0.12 0.11 600 °C 0.12 0.13 0.12 800 °C 0.14 0.14 0.13 Electrcial Resistance, ΩXx109 /cm2 7.9 4.2 2.4 Tensile Strenght, Mpa 5 5 5 Flexural Strength, Mpa 7 6 6 Shrinkage % @ 1000 °C 2 1.8 1.6 Compression % @ 21 Mpa 36 34 30 Loss on Ignition % 11 8 7 RIMB-B | Technical Datasheet Properties RIMB 850 B RIMB 1000 B RIMB 1100 B RIMB 1200 B Colour White Beige White Brown Classification Temperature, °C 850 1000 1100 1250 Density, Kg/M3 900 1000 950 950 Thermal conductivity, W/m.K 400 °C 0.11 0.12 0.12 0.12 600 °C 0.12 0.13 0.13 0.13 800 °C 0.13 0.16 0.15 0.16 Tensile Strenght, Mpa 3.5 4 3.2 3.5 Shrinkage % @ 1000 °C 2 1 2 1 Compression @ 70 Kg/cm2 15 11 8 Loss at 800 °C, % 15 12 11 15
  • 5. Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848 High Density Calcium Silicate Boards & Designs Wedge high density Calcium Silicate Boards are manufactured with Filter Press Technology to achieve very high strength, high temperature insulation, high machinability, and non-wettability to molten metals. These boards and machined ready to use designs are most suitable as thermal insulation for processes in direct contact with molten aluminium such as transfer ladle, casting, holding, metal bath furnace in launders, spouts, floats, hot top ring headers, and holding furnaces for die-casting. Advantages • Low thermal conductivity, Low heat capacity Molten aluminium can be transferred with minimal reduction in temperature. • Used for the lining of the holding furnace, energy savings can be achieved by raising temperature in a shorter time than conventional castable. • Excellent machinability for variety of shapes such as floats, spouts, hot top ring headers, etc. • It is non-wettable with molten aluminium, so it is easy to remove solidified metal. Applications • Molten aluminium launders. • Molten aluminium baths for holding furnaces • Floats, spouts, stopper pins. • Hot top ring headers, Floats, Spouts, etc. • Distribution boxes, dams, baffles, filter boxes, • Troughs, head boxes, • Working lining in low energy aluminium die cast holding Quality W-HD900 W-HD1000 LM-14Z LM-100 M-M1A Colour White White White White White Classification temperature ºC 1000 1000 1000 1000 1000 Bulk density kg/m3 860 1000 840 800 1000 Open Porosity % 68 63 Cold compressive strength MPa 19 30 1% @2.3 1% @2.7 > 30 Bending strength MPa 7 15 8.8 9.3 > 8 Hardness Shore D 55 65 64 64 Shrinkage at 750 ºC after 12h Linear % 0.2 0.1 @ 24hr 0.4 @ 24hr 0.4 0.1 at 750 ºC after 12h Thickness % 0.6 0.6 @ 24hr 1.1 @ 24hr 1.1 at 1000 ºC after 12h Linear % 0.3 0.15 @ 24hr 0.9 @ 24hr 0.6 at 1000 ºC after 12h Thickness % 1.1 1.8 @ 24hr 4.6 @ 24hr 2.0 Thermal conductivity 200 ºC W/(m K) 0.24 0.25 0.2 0.19 0.25 400 ºC W/(m K) 0.25 0.26 0.2 0.2 0.26 600 ºC W/(m K) 0.25 0.28 0.2 0.2 0.27 800 ºC W/(m K) 0.27 0.29 0.2 0.2 0.27 Specific heat capacity kJ/kg K 0.96 0.97 0.97 Reversible thermal expansion (20–750 °C) K-1 x 10-6 7 4.5 6-7x10-6 Chemical analysis CaO % 38–52 38–52 38–52 SiO2 % 45–55 45–55 45–55 Al2O3 % 1.4 1.4 1.4 Fe2O3 % < 1.1 < 1 < 1 LOI % < 5 < 5 < 5 Standard Sizes Length mm 100 - 3000 Width mm 100 - 1500 Thickness mm 12.7 - 101.6
  • 6. Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848 Graphite Reinforced Calcium Silicate Boards Wedge graphite reinforced boards and designs combines the mechanical and physical properties of graphite and calcium silicate that provides very high load carrying capacity. With these boards and designs you can achieve very low shrinkage, less oil absorption, less out gassing when in metal contact, high non-wetting with molten metal, excellent machinability due to improved toughness and strength. After contact with the aluminium metal almost zero sticking of metal to the surface of boards and design parts. This can also also reduce the transport of oxides into the casted part as well as the overall consumption of metal alloy. Advantages • Very low shrinkage • Less oil absorption • Less out gassing when in metal contact • High non-wetting with molten metal • Excellent machinability Applications • Transfer & transport launders, ladles • Bushings, hot top rings • transition plates, tips, snouts, filter boxes • head boxes, headers, floats and spouts Quality W-CMA W-CN17 W-CCG4 WL-101 Classification temperature ºC 1000 850 1000 1000 Bulk density kg/m3 1040 816 - 818 1100 - 1150 800 Cold compressive strength MPa 17 16 22 - 24 1% @2.7 Bending strength MPa 9.5 8 10 - 11 9.3 Hardness Shore D 60 65 - 70 64 Shrinkage at 750 ºC after 12h Linear % 0.1 0.1 0.25 - 0.3 @ 24hr 0.4 at 750 ºC after 12h Thickness % 0.8 0.6 0.8 @ 24hr 1.1 Thermal conductivity 200 ºC W/(m K) 0.2 0.2 0.19 400 ºC W/(m K) 0.2 0.2 0.64 - 1.2 0.2 600 ºC W/(m K) 0.21 0.21 0.52 - 0.92 0.2 800 ºC W/(m K) 0.22 0.22 0.37 - 0.62 0.2 (20–750 °C) K-1 x 10-6 7 6.2 - 6.7 Chemical analysis Calcium Silicate % 82-85 90 - 95 Graphite % 4 - 8 Standard Sizes Length mm 100 - 3000 Width mm 100 - 1500 Thickness mm 12.7 - 101.6
  • 7. Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848 Low Density Calcium Silicate Boards & Designs Wedge lightweight low density & medium density Calcium Silicate Boards are manufactured with Filter Press & Gel Tank Technology to achieve low density, high strength, high temperature insulation, machinability. These boards and machined ready to use designs are most suitable as thermal insulation for processes in various industrial applications. Advantages • Low thermal conductivity, • Resistant to H2, CO, CH4, NH3, N2. • Low density & lightweight • High thermal resistance • High mechanical strength • Vibration resistant • Resistant to moisture and chemicals • Low heat storage Applications • High temperature insulation and heat protection • Steel industry: smelting, heat distortion and heat treatment plants • Ceramic industry: chamber and tunnel furnaces • Glass industry: melting furnaces and cooling channels • Cement industry: heat exchangers and cyclone separators • Chemical and petrochemical industry: thermal cracking reactors and processing plants Quality W-LD900 W-LD1000 W-LD1100 W-MD500 Colour White White White White Service temperature °C 900 1000 1100 500 Bulk density kg/m3 245 255 255 440 - 450 Open Porosity % 90 90 90 Reversible thermal expansion m/m K 5.4x10-6 5.4x10-6 5.5x10-6 6.0x10-6 Cold compressive strength MPa 1.5 1.6 1.6 2.4-2.8 Flexural strength MPa 0.5 0.5 0.5 1.2-2 Linear shrinkage @ Service Temperature % 0.9 1 1 Thermal conductivity 200 °C W/m K 0.075 0.075 0.075 0.09 400 °C W/m K 0.105 0.105 0.105 0.105 600 °C W/m K 0.145 0.145 0.145 0.13 800 °C W/m K 0.175 0.175 0.185 0.19 Specific heat capacity at 400 °C kJ/kg K 1.03 1.03 1.05 0.95 Protective gas-resistance CO, NH3, H2, CH4, N2 atmosphere Standard Sizes Length mm 1000 1000 1000 2500 Width mm 500 500 500 1200 Thickness mm 25 - 100 25 - 100 25 - 100 20 - 50
  • 8. Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848 Microporous Insulation Boards Microporous insulation boards are manufactured by mixing high quality agglomerates of pyrogenic silica and selective grade opacifiers along with filaments and pressed at a very specific pressure range to achieve a very narrow range of optimum highest possible porosity and unique range of densities to deliver a product with lowest possible heat loss through conduction, convection, radiations, and gaseous conduction. The thermal conductivity of Microporous insulation is lower than the still air at high temperatures. Advantages • Very high insulation, extremely low thermal conductivity. • Very thin insulation to save space. • Reduce insulation thickness by 4 times. • Reduce heat loss and shell temperatures. • Reduce energy cost and increase productivity. • Non combustible A1 classification. • Environmentally friendly, free of organic binders Applications • Furnace back-up insulation • Steel, and Aluminium industry. • Glass, cement, and ceramics industry • Petrochemical industry • Fuel cells & Thermal Batteries insulation Quality FSMP 1200 FSMP 1000S FSMP 1000T FSMP 900 FSMP 1200HD Strength High Medium High Low Very High Cost Low Medium Medium Very Low High Colour Grey Grey Brown Grey Grey Density kg/m3 280 - 320 300 - 320 320 240 - 280 360 - 480 Classification Temperature ºC 1200 1000 1000 900 1200 Non combustibility test Classification A1 A1 A1 A1 A1 Compressive strength at 10% (ASTM C 165) MPa 0.33 0.32 0.34 0.32 0.55 Thermal conductivity (ISO 8302, ASTM C177) 200°C W/m.K 0.023 0.024 0.021 0.022 0.032 400°C W/m.K 0.024 0.025 0.022 0.025 0.038 600°C W/m.K 0.026 0.028 0.028 0.032 0.045 800°C W/m.K 0.029 0.032 0.031 0.038 0.062 Specific Heat Capacity 200°C kJ/kg.K 0.89 0.92 0.92 0.92 0.88 400°C kJ/kg.K 1.01 1.01 1.01 1.01 0.98 600°C kJ/kg.K 1.04 1.04 1.03 1.03 1.03 800°C kJ/kg.K 1.07 1.08 1.08 1.08 1.06 Shrinkage (ISO2477) one side 12h @1000°C Full soak % <0.5 <0.5 <0.5 <0.5 <0.5 Coverings Aluminium Foil, E-Glass Cloth, Ceramic Paper, Mica, Millboard, Steel Lengths mm 250, 300, 500, 610, 1000, 1100, 1200 Widths mm 250, 300, 500, 610, 750 Thickness mm 5, 6, 10, 12, 15, 20, 25, 30, 40, 50, 55, 60
  • 9. Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848 Microporous Insulation Flexible Matress Microporous insulation boards are manufactured by mixing high quality agglomerates of pyrogenic silica and selective grade opacifiers along with filaments and pressed at a very specific pressure range to achieve a very narrow range of optimum highest possible porosity and unique range of densities to deliver a product with lowest possible heat loss through conduction, convection, radiations, and gaseous conduction. The thermal conductivity of Microporous insulation is lower than the still air at high temperatures. Advantages • Very high insulation, extremely low thermal conductivity. • Very thin insulation to save space. • Reduce insulation thickness by 4 times. • Reduce heat loss and shell temperatures. • Reduce energy cost and increase productivity. • Non combustible A1 classification. • Environmentally friendly, free of organic binders Applications • Pipe insulation external & internal. • Turbine Insulation. • Solar thermal power plant • Oil & Gas plants • Petrochemical industry • Fuel cells & Thermal Batteries insulation Quality FSMP 1200 FSMP 1000S FSMP 1000T FSMP 900 FSMP 1200HD Strength High Medium High Low Very High Cost Low Medium Medium Very Low High Color Grey Grey Brown Grey Grey Density kg/m3 280 - 320 300 - 320 320 240 - 280 360 - 480 Classification Temperature ºC 1200 1000 1000 900 1200 Non combustibility test Classification A1 A1 A1 A1 A1 Compressive strength at 10% (ASTM C 165) MPa 0.33 0.32 0.34 0.32 0.55 Thermal conductivity (ISO 8302, ASTM C177) 200°C W/m.K 0.023 0.024 0.021 0.022 0.032 400°C W/m.K 0.024 0.025 0.022 0.025 0.038 600°C W/m.K 0.026 0.028 0.028 0.032 0.045 800°C W/m.K 0.029 0.032 0.031 0.038 0.062 Specific Heat Capacity 200°C kJ/kg.K 0.89 0.92 0.92 0.92 0.88 400°C kJ/kg.K 1.01 1.01 1.01 1.01 0.98 600°C kJ/kg.K 1.04 1.04 1.03 1.03 1.03 800°C kJ/kg.K 1.07 1.08 1.08 1.08 1.06 Shrinkage (ISO2477) one side 12h @1000°C Full soak % <0.5 <0.5 <0.5 <0.5 <0.5 Coverings Aluminium Foil, E-Glass Cloth, Ceramic Paper, Mica, Millboard, Steel Types Flexible, Quilted, Slated, Overstitched, Pipe Section Lengths mm 250, 300, 500, 610, 1000, 1100, 1200 Widths mm 250, 300, 500, 610, 750 Thickness mm 5, 6, 10, 12, 15, 20, 25, 30, 40, 50, 55, 60
  • 10. Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848 Thermal Conductivity Graph 800 Temperature Thermal Conductivity
  • 11. Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848 Vermiculite Boards & Designs Wedge W-VCL high temperature insulating boards are manufactured with base material exfoliated vermiculite and inorganic binders. The material is free of asbestos and organic substances. Vermiculite is an aluminium-magnesium layer silicate, which bloats to ultra- lightweight granulates through heating and is processed to boards, bricks and shaped parts through a compression mould procedure. Advantages • High thermal shock resistance. • Can be applied in the furnace at fire side. • Fireproof, Non-combustible A1, excellent fire protection. • No smoke nuisance during heating-up. • Low thermal conductivity. • High electrical resistance. • Easy handling and installation. • High thermal resistance. • Good chemical resistance to acids, alkalis and exhaust gases. Applications • Industrial furnace construction for thermal insulation. • Hot face directly in the furnace and backup insulation. • Widely used in Aluminium Melting furnace, Steel ladle, tundish, torpedo ladle, glass melting as backup insulation. • Household appliances: Night storage heaters, Boilers, Hearths, Vessels and tanks. • Fireplace linings, hot stove. • Resistant to CO and CH4 atmosphere; • Non wetted by fluid aluminium, kryolite and flouride. Quality W-VC450 W-VC600 W-VC700 W-VC900 Colour Brown Brown Brown Brown Service temperature °C 1100 1100 1100 1150 Bulk density kg/m3 450 - 475 600 700 900 Porosity % 81 76 74 57 Cold compressive strength MPa 2.5 4.2 4.5 6.3 Flexural strength MPa 0.6 - 0.8 1.6 2 2.1 Linear shrinkage at Service Temperature % 1 1 1 1.2 Thermal conductivity 200 °C W/m K 0.14 0.16 0.19 0.18 400 °C W/m K 0.17 0.18 0.2 0.19 600 °C W/m K 0.19 0.2 0.21 0.2 800 °C W/m K 0.21 0.22 0.22 0.23 Specific heat capacity @ 400 °C kJ/kg K 0.94 0.94 0.94 1.14 Chemical Properties SiO2 % 46 46 46 44 MgO % 19 19 19 25.9 Al2O3 % 7 7 7 6.3 Fe2O3 % 5.5 5.5 5.5 7.1 CaO % 3.5 3.5 3.5 3 K2O % 10 10 10 6.9 LOI % 7 7 7 4 Standard Sizes Length mm 1000 - 1260 Width mm 330, 610, 1000 Thickness mm 25 - 100
  • 12. Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848 Perlite Insulation Boards & Pipe Sections Wedge Perlite insulation board, also known as waterproof perlite insulation board, is made of expanded perlite bulk material as aggregate, adding waterproofing agent and binder for preparation, screening, pressure forming, drying processes. Expanded perlite is a white, ultra-lightweight aggregate ranging from a very fine powder to an aggregate with a particle size up to 6mm in size. It is inorganic, inert, neutral in pH, biologically stable and has no asbestos content. It has excellent thermal insulation properties over an extremely wide temperature range from cryogenics at minus 273°C (absolute zero) up to refractory applications at over 1000°C. It also has a highly adsorbent surface and a very low bulk density which makes it an ideal carrier or low cost filler for many compound formulations. Perlite Insulation products have the benefit of containing a rust inhibitor which is activated if the insulation comes into contact with moisture. The inhibitor neutralises any chlorides present, thereby greatly reducing, if not totally eliminating, corrossion under insulation (CUI). Advantages • Light weight with very low bulk density. • Waterproof with extremely high hydrophobicity. • Low thermal conductivity. • Most suitable for cryogenic applications -190°C. • High temperature insulation up to 650 °C. • Fireproof, rot proof, damp proof, sound proof. • Construction safety is simple and easy, roof and wall. • Environmentally friendly. • Water repellent, non-flammable, loose-pour insulant improves the thermal performance on masonry walls and floors. • Corrossion under insulation (CUI) resistant. Applications • High temperature insulation and heat protection • Cryogenic application: Non-combustible ultra-lightweight mineral aggregate with excellent insulation & adsorption properties. • Fire proofing and sound proofing. • Swimming pools, cold storage, boilers and some insulation projects with special requirements for waterproofing. • Perlite insulation is used in high temperature applications in the steel and foundry industries such as ladle topping, hot topping and riser. • Expanded Perlite is suitable for a range of landscaping applications such as green roof construction, golf green renovation and construction, planters, drainage. • Expanded perlite powder and board is a hydrophobic insulating aggregate. Quality W-Pearl220 W-Pearl250 W-Pearl350 Colour White White White Maximum Service temperature °C 650 650 650 Minimum Service temperature °C - 190 - 190 - 190 Bulk density kg/m3 220 250 350 Water Repelency / Hydrophobicity % 99 - 100 99 - 100 99 - 100 Cold compressive strength MPa 0.45 0.55 0.55 Flexural strength MPa 0.25 0.3 0.3 Linear shrinkage @ Service Temperature % 0.5 - 1.5 0.4 - 1.2 0.4 - 1.2 Thermal conductivity 50 °C W/m K 0.059 0.06 0.062 100 °C W/m K 0.062 0.065 0.067 150 °C W/m K 0.068 0.072 0.078 200 °C W/m K 0.078 0.081 0.084 Specific heat capacity @ 400 °C kJ/kg K 1.03 Chlorine Content ASTM C795 ASTM C795 ASTM C795 Standard Sizes Length mm 600, 1050, 2100 Width mm 300, 900, 950 Thickness mm 25 to 100 Dimensional Tolerance mm Length: +3 to -2 | Thickness: +/-2
  • 13. Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848 Vacuum Insulation Boards (VIB) VIBs are very high insulation boards manufactured with high quality microporous core encapsulated and vacuum sealed in impermeable high gas barrier film under vacuum. The core material is fire resistant fire class A1 noncombustible Fumed Silica board and an opacifier to block the infrared radiation. These boards are available in ready to use sizes only. Applications • Vacuum Flask, Cool Devices, Refrigerators and freezers • Temperature controlled packaging or Thermal packaging (Medicine transport boxes, etc.) • Appliance (Water boiler, etc.) • Automotive (train, ship, airplanes, etc.) • Building Insulation: Facades, Walls, Floor & Roof, Doors, Windows Insulation, Cold storages, and cold rooms. Advantage • Highest insulation material thermal conductivity < 0.005 W/mK. • Lowest heat loss and highest barrier to heat penetration into cold environment. • Lowest insulation thickness achieved resulting in increasing and saving space. • High R-value (4.8 m2K/W per 20mm) • Lightweight & thinnest insulation available • Environmentally safe, contains no respirable fibres • Very high service life upto 60 years. Quality Wedge PSV Wedge VQV Wedge SLV Main Application Cold Devices Buildings Industrial Vaccum Insulation Very High Very High Light Surface Colour Silver Silver Silver Core Materials Microporous Microporous Microporous Density kg/m3 160 - 180 175 - 335 300 - 500 Application Temperature Range °C -50 to 80 -70 to 70 1100 Thermal conductivity (ASTM C518 & ISO 8301 at 10°C) W/m.K 0.0042 0.0045 0.022 Internal gas pressure mbar < 5 < 5 0 Service Life Years 60 60 20 Compressive strength MPa 0.2 0.2 1.1 R-value for 20 mm thickness m2K/W 4.8 4.8 U-value for 20 mm thickness m2K/W 0.21 0.22 Core Chemical Composition SiO2 % 50 - 90 50 - 90 50 - 90 SiC % 8 - 49 8 - 49 8 - 49 Others % 1 - 6 1 - 6 1 - 6 Standard Sizes Length mm 275 - 1100 500 - 1000 500 Width mm 350 - 700 600 300 Thickness mm 6 - 30 10 - 50 5 - 10
  • 14. Wedge SSPL 14th Floor 143 Tower 120 SilverOaks DLF City Phase 1 Gurugram 122002 India info@wedge-india.com | www.wedge-india.com | Tel: +91 97175 06848