1. Department of Mechanical Engineering, PIEMR Page 1
Prestige Institute of Engineering Management & Research, Indore
DEPARTMENT OF MECHANICAL ENGINEERING
Standing Operating Procedure (SOP)
Technical Training theory (6th semester)
Subject: TechnicalTraining (measuring instruments) (Diploma)
Subject code: 604
Papercode: 6262
Concern faculty Mob: 9179447005
Mr. Karan Khatke Email:kkhatke@piemr.edu.in
Assistantprofessor

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Standing operating procedure index:
 Introduction of Mechanical Measurement tools
 Objective& Outcome of technical training
 Lecture plan of technical training
 Timetableof class room
 Syllabusof the subject
 Academiccalendar
 Assignmentquestion
 Subject notes
 AttendanceRecord
 Companypreviouspapers
 Scope
 References Book
Mr. Karan Khatke HOD
Assistantprofessor Diplomamechanical

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 Introduction of machine design
Machine Design is the innovation of new and effective machines and improving the existing ones. A new
or effective machine is one which is more economical in the overall cost of production and operation. The
design is to formulate a plan for the satisfaction of a human need. In designing a machine component, it is
necessary to have a good knowledge of many subjects such as Mathematics, Engineering Mechanics,
Strength of Materials, and Theory of Machines, Workshop Processes and Engineering Drawing.
Classifications of Machine Design The machine design may be classified as follows:
1. Adaptive design: In this the designer’s work is concerned with adaptation of existing designs. The
designer only makes minor alternation or modification in the existing designs of the product.
2. Development design:This type of design needs scientific training and design ability in order to
modify the existing designs into a new idea by adopting a new material or different method of
manufacture.
3. Newdesign:This type of design needs lot of research,technical ability and creative thinking. Only
those designers who have personal qualities of a sufficiently high order can take up the work of a new
design.
4. Rational design:This type of design depends upon mathematical formulae of principle of mechanics.
5. Empirical design:This type of design depends upon empirical formulae based on the practice and past
experience.
6. Industrial design:This type of design depends upon the production aspects to manufacture any
machine component in the industry.
7. Optimum design:It is the best design for the given objective function under the specified constraints.
It may be achieved by minimizing the undesirable effects.
8. System design:It is the design of any complex mechanical system like a motor car.
9. Element design:It is the design of any element of the mechanical system like piston, crankshaft,
connecting rod, etc.
10. Computer aided design:This type of design depends upon the use of computer systems to assist in
the creation, modification, analysis and optimization of a design.
Machine design is defined as the use of imagination, scientific principles and engineering techniques to
create a machine or structure economically, in order to satisfy the requirements of a customer. Machine
design is the first step involved in creation of a machine. It gives the basic idea of how a machine will
look and function.

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 Course Objectives of the Design of Machine Members
 To educate students on different measurement systems and on common types of errors.
 To introduce different types of sensors,transducers and strain gauges used for
measurement.
 To give knowledge about thermocouples, thermometers and flow meters used for
measurements
 To introduce measuring equipments used for linear and angular measurements.
 To familiarize students with surface roughness measurements on machine components
 Students will demonstrate the ability to take technical, safety, legislative and other issues
such as environmental into account when selecting and/or designing mechanical systems, in
particular with respect to those components and systems defined in the topical areas and
performance criteria
 The breadth and depth of the issues taken into account by students are measurable
indicators of their performance
 Students will demonstrate their ability to use existing as well as develop new computer-
based techniques and algorithms for the analysis

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 Outcomeof design of machineelement
 Students will be able to work in Quality control and quality assurances divisions in industries
 Students will be able to design a sensors and transducers used for stress analysis.
 Students will be able to design measuring equipments for the measurement of temperature and
flow.
 Students will be able to maintain quality in engineering products. Graduates will demonstrate
knowledge of mathematics, science and engineering applications. Graduates will demonstrate
ability to identify, formulate and solve engineering problems
 Graduates will demonstrate an ability to analyses, design, develop and execute the programs
efficiently and effectively
 Graduates will demonstrate an ability to design a system, software products and components as
per requirements and specifications
 Graduates will demonstrate an ability to visualize and work on laboratories in multi-disciplinary
tasks like microprocessors and interfacing, electronic devices and circuits etc.
 Graduates will demonstrate working in groups and possess project management skills to develop
software projects.
 Graduates will demonstrate knowledge of professional and ethical responsibilities. Graduates will
be able to communicate effectively in both verbal and written
 Graduates will show the understanding of impact of engineering solutions on society and also be
aware of contemporary issues like global waste management, global warming technologies etc.
 Graduates will develop confidence for self education and ability for lifelong learning.
 Graduates can participate and succeed in all competitive examinations and interviews.

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 Lecture plan of design of machineelement
Department : Mechanical Engineering Session: Jan – June 2017
Name ofFaculty: Karan Khatke Semester 6th
Subject: Technical Training Subject Code: 604
Total Expected Periods:
Day Monday Tuesday Wednesday Thursday Friday Saturday
Period No.
Total Lecture/Tutorial Allotted Per Week :
Lecture No. Content
References
(Including
Page No.)
Remarks (Include Use of Special
Teaching Methodology, Video
Contents, Visit, Relation with
practical experiment etc.)
Unit1
Unit2
Unit3
1. Subject Objective, Applications,
Emerging Technologies, Content
Extra to Syllabus, Lesson Plan,
Teaching Methodology and
Training aids will be discussed in
first lecture
2.
LINEAR MEASURMENT AND
ANGULAR MEASURMENT:
Vernier calliper , meter gauge
Screw gauge , vernier height gauge,
3. Slip gauge , comparators , sine bar
Unit2
Unit2
8
FORCE ,TORQUE AND SPEED
MEASUREMENT:
Tachometer
9 Prony brake Dynamometer
10 Rope brake dynamometer
Unit3
Unit3
Unit8
Unit5
PRESSURE MEASUREMENT:
Introduction of different pressure
Bourdon pressure gauge
Manometer
Unit4
TEMPERTUR MEASUREMENT:
Thermometer
Thermocouple
Resistance thermometer (RTD)
UNIT
5
PREVIOUS YEAR QUESTION
PAPER OF PSU

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Timetableof class room
 Time table as per RGPV Scheme.
Mr. Vikram Gupta HOD
Assistantprofessor Diplomamechanical
TIME
DAY
9:10-10:00 10:00-10:50 10:50-11:40 11:40-12:30 12:30-1:10 1:10-2.00 2:00-2:50 2:50-3:40
MON
L
DME-601
(VG)
Major Project
(KP/AP)
L
U
N
C
H
L
PP-604
(PT)
Major Project
(KP/AP)
TUE
L
DME-601
(VG)
Major Project
(KP/AP)
L
Auto-602
(KP)
P
PP -( P1) (PT)
Automobile -(P2) (KP)
WED
L
Auto-602
(KP)
L
PP-604
(PT)
Major Project
(KP/AP)
Major Project
(KP/AP)
THU
DME-601
(VG)
P
PP -( P1) (PT)
APTITUDE
(RK)
P
PP -( P2) (PT)
Automobile - (P2) (KP) Automobile - (P1) (KP)
FRI
L
PP-604
(PT)
P
PP -( P2) (PT) L
Auto-602
(KP)
APTITUDE
(RK)
Major Project
(KP/AP)
Automobile - (P1) (KP)
SAT
L
Auto-602
(KP)
PP-604
(PT) Major Project
(KP/AP)

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AS PER PIEMR CURRICULAM UNDER ADROIT TRAINING CELL
 Syllabusof the subject
Unit I Linear and Angular measurement:introductionof measuringinstrumentslikeverniercalliper,
micrometer,screwgauge,height gauge, slipgauge andangularmeasurementsinebarandcomparators
etc.
Unit II Force, Torque and Speed Measurement:Introductionof force,torque, speedandtheir
measuringdeviceslike tachometeranddynamometerandtheirworkingprinciple.
Unit III Pressure Measurement:introductionof pressure anditstypesandtheirmeasuring
instrumentslikebourdonpressure gauge andmanometers.
Unit IV Temperature Measurement:introductionof temperature andtheirscale andtheirmeasuring
deviceslike thermometer,thermocouple,andresistancethermometerRTDdevices
Unit V Previous year PSU question paper:toconductclasstest andpractice of previousyear
questionpapersaskedindifferentpublicsectorandprivate sectorcompanieslikeNTPC,BHEL,ONGC,
RAILWAY,TATA,EICHER etc.

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 Assignmentquestion
Mr. Vikram Gupta HOD
Assistant professor Diploma mechanical
Assignment No. 1
Department : Mechanical Engineering Session: Jan – Jun 2017
Name ofFaculty: Vikram Gupta Semester 6th
Subject: Design ofmachine element Subject Code: 601
Date ofIssue: 23 February , 2017 Date ofSubmission:
Q.1. Explain design and its various aspects?
Q.2. Write different between drawing and design process?
Q.3. Explain theories of failure of design machine element?
Q.4. Explain different stress occurred in machine element?
Q.5. Explain various factors influencing design of machine element?

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Mr. Vikram Gupta HOD
Assistant professor Diploma mechanical
Assignment No. 2
Department : Mechanical Engineering Session: Jan – Jun 2017
Name ofFaculty: Vikram Gupta Semester 6th
Subject: Design ofmachine element Subject Code: 601
Date ofIssue: 15 march 2017 Date ofSubmission:
Q.1. Explain cotter joint and knuckle joint and its application?
Q.2. Explain design process cotter joint and knuckle joint?
Q.3. Explain the function of shaft key and coupling?
Q.4. Explain the design process of shaft and key?
Q.5. Write the different types of key and its application?

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Mr. Vikram Gupta HOD
Assistant professor Diploma mechanical
Assignment No. 3
Department : Mechanical Engineering Session: Jan – Jun 2017
Name ofFaculty: Vikram Gupta Semester 6th
Subject: Design ofmachine element Subject Code: 601
Date ofIssue: 10 April 2017 Date ofSubmission:
Q.1. Explain clutches and its different theories?
Q.2. Explain riveted jointed and its design process?
Q.3. Explain welding joint and its design process?
Q.4. Explain threaded joint and its design process?
Q.5. Explain bearing and its types and its design process?

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 Multiplechoices Question

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 Recent and emergingtrendsin machinedesign
 Machine Design Optimization
 Improve performance, reduce mass,stress and cost
 Missile design
 Optimization theory
 Customized Knee Implant:
 Hinge joint
 Design to even out stress,remove areas of stress concentration
 Finite element analysis
 Manufacturing
 References Book
TEXT BOOK:
1. Machine Design, V.BandariTMH Publishers
2. Machine Design, S MD Jalaludin, Anuradha Publishers
3. Machine Design, Kannaiah/ Scietech.
REFERENCES:
1. Design Data hand Book, S MD Jalaludin, and Anuradha Publishers
2. Machine Design / R.N. Norton
3. Data Books: (I) P.S.G. College of Technology (ii) Mahadevan
4. Mech. Engg. Design / JE Shingly
5. http://www.gmrit.org/resources/syllabus_me.pdf
6. NPTEL Resources

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 Evaluation of students in subject
 Feedback
COMMENT
Fair Good
Very
good
Excellen
t
Out-
standing
Motivation and inspiration to learn
Stimulation of your curiosity
Support for the development of your skills of analysis
and critical thinking
Provision of engaging and relevant subject materials and
resources
Clarity of expectations of students
 Statistics and quality improvement
Exam N of pass N of Fail Mean OF
RESULT
Std deviation
OF RESULT
N of
STUDENT
present
MST 1
MST2
SEMESTER
EXAM
Mr. Vikram Gupta HOD
Assistantprofessor Diplomamechanical

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