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FUSING By: Ashutosh Kumar Ashutosh vatsa Kr. Pramendra Sinha S.k. Pegu
What is  Fusing? It is a process of attaching an interlining, especially to the part of a garment that requires stiffness. Some of the application area of Fusing in a garment are placket, collar, cuff, waistband, men's jacket forefront, etc.
Requirements for Fusing Base Cloth Resins Coating System Interlining
Base Clothes (Substrate) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Non-woven Knitted Woven Types:
Types of Interlining Woven ,[object Object],[object Object],[object Object],Knitted ,[object Object],[object Object],[object Object],Non-woven ,[object Object],[object Object],[object Object]
Woven Interlining Knitted Interlining Non-Woven Interlining
Non woven Interlining ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Resins The material applied to base cloth and when subjected to heat and pressure, they become the sole bonding agent between Top cloth and Interlining. Thermoplasticity, change with heat, is the basis of fusible interlinings. In cold state, it is not adhesive, when subjected to heat and pressure, melts and creates a bond.
Factors affecting suitability of Resins: ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Types of Resins ,[object Object],[object Object],[object Object],[object Object],[object Object]
Distribution of Resin Inadequate bonding (incorrect) Strike through and strike Back (incorrect) Correct bonding with good Penetration of Adhesive (correct)
Components of Fusing ,[object Object],[object Object],Temperature ,[object Object],[object Object],Time ,[object Object],[object Object],Cooling ,[object Object],[object Object],Pressure
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Fusing Methods
Coating System The process in which thermoplastic resin is deposited or secured onto the substrate material. It involves the application of carefully selected Particle size fraction of Particular resin being used.
Coating Methods: ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Coating Methods (Contd): ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Coating Methods (Contd): ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Defects in fusing Process:
Fusing Equipments Flat Bed Press Continuous Fusing Machine Hand Iron Steam Press High Frequency Fusing
Flat Bed Press ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Flat Bed Press
Continuous Fusing Press ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Continuous Fusing Press
High Frequency Fusing ,[object Object],[object Object],[object Object],[object Object],[object Object]
High Frequency Fusing ,[object Object],[object Object],[object Object],[object Object],[object Object]
High Frequency Fusing
Manufacturers: ,[object Object],[object Object],[object Object]
Quality Control ,[object Object],[object Object],[object Object],[object Object],[object Object]
Control System
Thank you ,[object Object],[object Object],[object Object],[object Object],[object Object]

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Fusing Process Explained: Key Steps and Components

  • 1. FUSING By: Ashutosh Kumar Ashutosh vatsa Kr. Pramendra Sinha S.k. Pegu
  • 2. What is Fusing? It is a process of attaching an interlining, especially to the part of a garment that requires stiffness. Some of the application area of Fusing in a garment are placket, collar, cuff, waistband, men's jacket forefront, etc.
  • 3. Requirements for Fusing Base Cloth Resins Coating System Interlining
  • 4.
  • 5.
  • 6. Woven Interlining Knitted Interlining Non-Woven Interlining
  • 7.
  • 8. Resins The material applied to base cloth and when subjected to heat and pressure, they become the sole bonding agent between Top cloth and Interlining. Thermoplasticity, change with heat, is the basis of fusible interlinings. In cold state, it is not adhesive, when subjected to heat and pressure, melts and creates a bond.
  • 9.
  • 10.
  • 11. Distribution of Resin Inadequate bonding (incorrect) Strike through and strike Back (incorrect) Correct bonding with good Penetration of Adhesive (correct)
  • 12.
  • 13.
  • 14. Coating System The process in which thermoplastic resin is deposited or secured onto the substrate material. It involves the application of carefully selected Particle size fraction of Particular resin being used.
  • 15.
  • 16.
  • 17.
  • 18. Defects in fusing Process:
  • 19. Fusing Equipments Flat Bed Press Continuous Fusing Machine Hand Iron Steam Press High Frequency Fusing
  • 20.
  • 22.
  • 24.
  • 25.
  • 27.
  • 28.
  • 30.