Jindal Steel & Power Ltd. Revolutionising Construction in India using Green Building Systems Speedfloor, Light Gauge buildings, Pre-fab structures, cut r& bent TMT bars, welded wire mesh Faster, Easier & Lighter Contact - Mr. Abhinav Garg Manager - Sales & Marketing Eastern Region (Andhra Pradesh, Karnataka) Structural Steel Division (SSD) Jindal Steel & Power Limited, #102, 1st Floor, Cyber Heights (Behind NTR Trust Bhavan) Road No. 2, Banjara Hills, Hyderabad – 500 034 T +91 (0)40 4002 4878, 4015 8608 Ext -19 M +91 99 4926 5577 E abhinav.garg@jspl.com abhinav.jspl@gmail.com W www.jindalsteelpower.com

1. JSPL
Structural Steel Division (SSD)
Facilities, Capabilities & Products

2. SSD Key Strengths
 One of the largest installed capacities in the country.
 State-of-the-art manufacturing facilities.
 Easy availability of steel.
 Proximity to the market.
 Good quality & on-time supplies.
 Lowest cost producer & total solution provider.

3. Plant Details:
Installed Plant Covered
Plants Manpower
Capacity area area* (Nos.)
(MT/Anm.) (Acr.) (Sq. Mts)
Punjipatra 120,000 180 60,000 1,800
(Raigarh)
Angul 60,000 50 32,000 1,000
(Odisa)
Total 180,000 92,000 2,800

4. PLANT FACILITIES
Punjipatra (Raigarh)
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5. FACILITIES

6. Shot blasting & Painting Line:
MAKE : VOORTMAN , Netherland
Plate Width: 2500 mm, H-Beam 1000mmX300mm

7. CNC Plasma Plate Cutting M/C:
Make: Messer, Germany
Plate Width: 6500 mm, Thk: 80 mm

8. Plate butt welding Line
Make: Corimpex, Italy
Thk.: 63 mm Width:3000mm
* Under Installation

9. Beam Welding Lines:
Make: Corimpex, Italy
Beam Ht.: 3000 mm, Flange Thk: 63 mm
Star Beam

10. Drilling & Sawing Line
Make: Ficep, Italy
Beam Size: 2000X600mm Wt.: 500 Kg/Mtr

11. Drilled Beam

12. Drilling & Oxy-fuel cutting & coping Line
Make: Ficep, Italy
Beam Size: 2500X800mm Wt.: 700 Kg/Mtr

13. Heavy Duty Plate Processing Lines
Make: Ficep, Italy
Plate Size: 3000 mm Thk.: 125 mm
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14. Shot blasting line-1
Make: Wheelabrator, Germany
* Under Installation
Entrance Dim.: Width 3100 mm height: 1700 mm

15. Process Support equipments
Beam Straightening Machine Plate Straightener
Face Milling M/c. Edge Milling M/c.

16. Fabrication in progress

17. Painted Finished Products

18. Speed Floor Machine
 At the heart of the system is a
roll-formed, galvanised (Z275)
high tensile (350MPa) steel joist.
 The joist is manufactured in a roll-
former in a single integrated
operation.
 Punched, pressed, pre-cambered
and cut to length at a fast
production rate.
Joist Roll Forming Line
LIGHTER | FASTER | EASIER

19. JSPL facilities – automatic shaping
centre
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20. JSPL Facilities
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21. JSPL facilities
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22. JSPL facilities
22

23. JSPL facilities
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24. Weld mesh plant
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25. Weld mesh plant
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26. Weld mesh plant
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27. Welded mesh machine
Machine specifications
Speed of production Up to 120 strokes/ min
Width 1200-3200 mm
Length 2000-6000 mm
Long. Step 50-200 mm
Cross step 50-250 mm
Long. overhang 50-200 mm
Cross overhang 25-150 mm
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28. Quality Systems

29. Quality Inspection Flow
Raw Material & Consumables
START • Visual Inspection
• Review of T.C. & Co-relation of Heat Number
• Dimension Inspection
Raw Material
Inspection
Cutting: Flange, Web, Stiffeners & Gussets
• Punching of ID-number
Cutting • Review of Cutting Log Book
inspection • Punching of Heat No. & Co-relation with MTC
• Dimension inspection at Messers, Tipo & Pug
Not OK Cutting
OK
In process/Fit-up I-Beam Welding, Fit-up & Drilling
Inspection • Corimpex Saw
• Ficept Drilling & Sawing
Not OK • Edge Preparation
OK • Fitment of Child part
• Orientation
A • Beam Dimension

30. Quality Inspection Flow
A Welding: SMAW, GMAW & FCAW
• Review of Electrode heating Log Book
Welding • Pre-Heating
• WPS
Inspection
• Welder Qualification
Not OK • Welding size & Continuity
• NDT
OK • PWHT
Final
inspection Final Inspection: Dimension, Blasting & Painting
• Final Dimension as per drawing
Not OK • Reviewing of Blasting & painting Log Book
• Surface profile at Shot Blasting line
OK • Stencilling
SAP • Review of Paint batch number & Co-relation with
Clearance MTC
• Painting quality, Adhesion Test & DFT
Not OK
OK
END

31. Quality Control Systems
Quality Team Quality System Facilities
 TWI, UK - CSWIP Certified Engineers.  NABL approved lab for Mechanical &
Chemical Testing.
 CWI certified Engineers by BHEL - WRI,
Trichy.  Post Weld Heat Treatment for Stress
relieving.
 IIW certified for surface Preparation &
Painting.  In-house facility for all NDT i.e.
Radiography, ultrasonic, Magnetic
 ASNT NDT level-II Engineers Particle test & Penetrant tests
 Dedicated team for…  Post surface preparation method for
- Welding Inspection to confirming the controlling of dust & soluble salt
codel requirements as well customer contamination
needs.
- Non Destructive Examination.  Mini whether station to control Painting
- Trial assembly inspection. systems
- Surface Preparation & Paintings
- Documentations

32. JSPL SSD’s Products
• Rail/road Over Bridge ROB Girders
• Heavy & Complex Structures
• Light building structures
• Pre-Engineered Steel Buildings (PEBs)
• Light Gauge Structures (LGS) Buildings
• Speedfloor system (slab casting alternate)
• RBCT (ready build customized TMT bars)
• Welded Wire Mesh (5mm, 6mm, 8mm etc.)

33. Railway Bridge Girders

34. JSPl-Patratu Plant,
Railway Siding Bridge Girder (18.3 Mtr)

35. Girders ready for shipment

39. Road Over Bridge (ROB) by JSPL-SSD:
The R.O.B. girder launching was done successfully on 29-04-12 in
Record Time of 1:20 Hrs. in Indian Railways History

40. ROB at Raigarh:

41. Kelo River Bridge Girders at Raigarh
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42. HEAVY & COMPLEX
STRUCTURES

43. Linear Assembly of Columns

44. 3 & 4 Mtr Beams for Power Plants

45. Heavy Columns

46. Jindal Power - Tamnar
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47. LIGHT BUILDING
STRUCTURES

48. Hostel Buildings - Raigarh
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49. Residential Building
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50. Auditorium
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51. JPL-Tamnar Office Building
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52. Office Buildings
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Under construction

53. OP-Jindal Institute of Technology RAIGARH
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54. Pre-Engineered Steel
Buildings (PEBs)

55. JSPL- Plate Mill RAIGARH
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56. Structures Fabrication Plant RAIGARH
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57. LGS Plant RAIGARH
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58. Beam Welding Plant RAIGARH
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59. Light Gauge Structures (LGS)
Buildings

60. G+3 Residential Building RAIGARH
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61. Hostel Building Expansion with LGSRAIGARH
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62. Jindal Speed flooring System
(JSFS)

63. About Speed Floor
 A unique and innovative
suspended concrete flooring
system.
 Composite Roll-formed steel
joist with an in-situ concrete
topping.
Joist
 Material efficient and cost
effective concrete flooring.
Shoe
LIGHTER | FASTER | EASIER

64. Shoes & Lock-bars:
Shoes
Lock bars
LIGHTER | FASTER | EASIER 64

65. Concrete Slab Casting:
LIGHTER | FASTER | EASIER 65

66. Finished Slab :
NO PROPS
LIGHTER | FASTER | EASIER 66

67. Speed Floor Applications
The Speed floor composite flooring system is suitable
for use in all types of construction including :
 Steel frames structures
 RCC frame buildings
 Poured insitu or precast concrete frames
 Light gauge steel frames
 Conventional Structural brick wall constructions etc
LIGHTER | FASTER | EASIER

68. Multi level Car parks
 The lightweight Speed floor
joists and structural steel
resulted in minimal foundations
in the 10 storey car park
 Completed in 16 weeks
 This 220,000 ft2 car park with
lightweight steel structure also
accommodates three helicopter
pads on the top floor.
LIGHTER | FASTER | EASIER

69. Commercial Buildings
 7 storey building constructed
using structural steel frame with
Speed-floor suspended concrete
flooring system.
 The ground floor retail complex
exposing Speed floor joists
 The store’s services, such as
electrical cabling, have been
accommodated through the
exposed joists.
LIGHTER | FASTER | EASIER

70. Ready build customized
Thermo Mechanically Treated
bars ( cut & bent TMT bars) -
RBCT

71. EMERGING TRENDS IN CONSTRUCTION
PRACTICES IN INDIA
• Non-availability of cheap manual
labor employed at site for cutting,
bending, tying and Fixing of Re-
Ready to use cut
bars. & bent Rebars
• Lack of Space at project sites. take lead in
shaping the
• Increased awareness about speed, Indian
Construction
quality & safety of Construction. market
• Cost pressures on Construction
Co.’s : Find ways & means to
reduce pilferage and wastage at site
Faster, Easier, Lighter

72. REBAR PROCESSING SOLUTIONS
TMT
COILS STRAIGHT LENGTH
Cutting to
Straightening
required length
Bending to
required Shapes
Mesh Assembly Coupler

73. PRODUCTS
Shear line
Poly Bender Single Bender Radial Bender Manual Bender
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74. FINISHED GOOD RANGE
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75. This Solution will bring a cascading improvement in
the way project is executed
1. Reliability of Steel supplies
2. Improvement in Quality
Customer
3. Timeliness : Compress project schedules
4. Improvement in Quality of construction
Customers to focus on their core job – CONSTRUCTION
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76. Advantages of Processed Rebar solutions
Project design Materials Construction Construction Company's margins
procurement Manager
Minimize waste Get Steel price Insure qualified High level quality Uncertain
Assess steel quotation. bar benders. control consumption
consumption Cut and Bend Plan adequate is necessary. and yields until
(5 a 7%), Service equipment Production completion
yields (40 a 60 price quotation. plan space for capacity is of work.
Traditional hh/t). Purchase planning storage limited by labor
System at least and processing and
5 weeks ahead of (120 m2). equipment
requirement. availability.
Ensure yields and
waste within
budget.
Prepare Cut and Price quotation of Program Possibility to Knowledge of
Bend steel deliveries accelerate processed
JSPL Processed
Blueprints. and service. according to or slow down the steel real cost
Rebar solution
concreting pace of from the
Bar forming
program. construction by very first day.
Shape making
simply
Stirrup making
reprogramming
deliveries.
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77. Advantages of Processed Rebar solutions
• Lower production costs: The Cut and Bend process,
traditionally performed at the construction site, requires
between 40 - 60 man hour/t, around 60 % of steel value.
By using processed Rebars, the cost of processing
decreases by approximately 30 % of steel value,
depending on the type of construction and diameters mix.
Moreover, lower indirect costs are obtained through
shorter construction time.
• Zero waste: There is usually a certain amount of waste
generated, which varies around 5 to10 % (a mean value of
7% can be estimated). With the processed Rebars,
customer pays for the theoretical blueprint weight only,
and saves on waste, processing or freight.
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78. Advantages of Processed Rebar solutions
• Lower financial cost: Normally the bars are kept in storage
for three weeks before using them. Add to this one week
for procurement and one additional week for processing
at the construction site, Total lead time is 5 weeks. On the
other hand, when buying processed Rebars, lead time is
considerably shorter as the time required for the delivery
of material at construction site is lesser, (5 weeks later
than when buying the bars at the plant and bending at
construction site.)
• Elimination of storage: Material is ordered when needed
and partial deliveries are programmed according to the
concreting schedule. This results in lower financial cost,
since the material gets to construction site ready to be
assembled. Lesser space is also needed at the site, since
no storage space is required for bars (60 m2), nor for the
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cut and bend process (120m2).

79. Advantages of Processed Rebar solutions
• Simple, safe and operational: Since the whole cut and bend
process is limited to ordering the material according to
blueprints, handling of 12 m bars is eliminated, and neatness is
improved, thus decreasing the risk of accidents as well as the
eternal problem of bar thefts.
• Greater response capacity and delivery flexibility:
You can speed-up the pace of your construction to comply with
certification deadlines, or slow it down -e.g. in case of rain-
simply by programming delivery dates with our Rebar
processing plants at Patratu/ Nalwa. You can also decrease the
construction time of the Reinforced Concrete structure.
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80. Jindals Welded Wire Mesh
(JWWM)

81. Welded mesh -
• The longitudinal and transverse reinforcement bars are welded into concrete
wire mesh. The concrete meshes have a more dense spacing of the steel bar.
Concrete wire mesh is also named welded steel fabric.
• Application: concrete wire mesh is used for coal mine tunnel network
protection or reinforcement, concrete pavement, bridge deck pavement,
airport runway, tunnel lining, housing floor, roof, wall, floor, concrete pipes
and so on.
• Advantages: concrete wire mesh for a new, efficient and high-quality steel
reinforced concrete structures can be reinforced to reduce the installation of
a large number of working hours, less than banding employment nearly
approached net 50% - 70%. Concrete wire mesh can help to prevent the
emergence of concrete cracks and development, roads, floors, Floor welding
network configuration can reduce the surface of concrete about 75 percent
split.
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82. JSPL Facilities – welded wire mesh
Practical Advantage of Weld Mesh:
Greater ability to work to achieve
increased output with exact steel areas
and spacing. Simplified drawings with
easy checking without errors.
For Site Supervisors:
Simple design enables the placement and
checking of steel.
Avoid wastage and scrap.
For Contractors:
Faster work and finish the task within
deadline.
Reduced steel scrap generation.
Easy to read drawings and cross
checking.
Achieve greater accuracy with less
manpower.
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83. Welded mesh - advantages
– Concrete Reinforcement Advantages of Welded Wire Fabric Higher characteristic
Design Strength WWF with Fe500 grade results in savings in steel area or steel weight
required to the tune of 13.55% vis-a-vis HYSD bars of Fe415 grade
– Vastly Superior Bonding Behavior As against the peripheral surface area which is
responsible for bonding to concrete in the case of individual bars, the right mechanical
interconnections by means of welds to cross wires are primarily responsible for stress
transfer from concrete to steel and vice-versa in the case of WWF. Each of the rigid
welds capable of resisting up to 210 N/mm2 ensure quick and complete stress transfer
within 2 welded joints from the critical section.
– Better and Economic Crack Resistance with Thinner Wires and Closer Spacing WWF
usage affords the possibility of using thinner wires at closer spacing. This serves most
effectively in countering the non-load phenomena or strain induced stresses due to
Shrinkage and Temperature changes. The close spacing of thinner wires and the two
way behavior of WWF minimizes the crack widths and preserves structural integrity of
the slab.
– Savings of Labor, Time and Binding Wire The most obvious and clinching advantage in
the use of WWF is the immediate and positive savings in labor and time. It is complete
freedom from all the mundane filter's jobs. There is no cutting of bars, no marking and
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spacing them out, and above all no laborious tying of binding wires

84. Welded mesh - advantages
– The only feasible and Essential Reinforcement for ground slabs WWF usage provides the only
practical and easy solution for reinforcing slabs on ground. A plain concrete slab under
construction of sub-soil erosion or movements or due to temperature changes coupled with
heavy traffic loading will develop cracks which collapse concrete of the surface. The tendency to
use extra high strength concrete or extra thickness of concrete to minimize cracking does not
solve any problems since the strains induced by the drying shrinkage or temperature contraction
do not appreciably change with thickness. Cost of a WWF reinforced slab is also more or less
similar to that of a slightly thicker unreinforced slab. Usage of WWF serves to control cracking and
crack width in both directions. It ensures that even if a crack develops the cracked faces are held
together and the aggregate interlock is maintained.
– Flexibility of Handling and Placing The usage of thinner wire lends the fabric as extremely flexible
in handling. Coupled with the availability in long lengths in roll form, WWF provides the ideal and
convenient solution for all kinds of repair work by Re-plastering or Guniting.
The same aspect makes WWF indispensable in thin elements such as Precast partitions, shelves,
fins, ferro-cements or ferrocate products such as ferrocate water tanks etc. WWF is the only
solution for the thin and tough spine of thin and efficient structural elements such as folded plate
roofs, folded plate precast roof girders or hyperbolic paraboloid shells
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85. Welded mesh - advantages
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86. Few Key Customers
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87. JSPL Structural Steel Division:
Can Offer to Customers:
 Steel Bridge Girders.
 Platform & foot-over bridges
 Workshops
 Commercial Buildings
 Cut & bent TMT bars
 Welded wire mesh
 Committed to serve all customer needs.

88. Contact Us
In this presentation we have endeavored to show you the many benefits
of the Speedfloor suspended concrete flooring system.
For additional information please contact Jindal Steel & Power Ltd. at
below address: -
Contact Person: - Abhinav Garg
Designation: - Dy. Manager , Marketing & Sales
Email: abhinav.garg@jspl.com
Ph: +91 99 4926 5577
#102, 1st Floor, Cyber Heights (behind NTR Trust Bhavan)
Road No. 2, Banjara Hills, Hyderabad – 500 034
Faster, Easier, Lighter

89. Thank You