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GOOD afternoon
GROUP MEMBERS  Name                                   ROLL.NO. ,[object Object]
SIDDHESH PAWAR               47
CHITRANGI POWALE           48
SONAL RAJPUT                       49
MONA RAUT                              50,[object Object]
INTRODUCTION WHAT IS SIX SIGMA?        Six Sigma at many organizations simply means a measure of quality that strives for near perfection.
Historical overview ,[object Object]
Designed to improve manufacturing processes & eliminating defects.
In Six Sigma, a defect is defined as anything that could lead to customer dissatisfaction.
Six Sigma is a registered service mark and trademark of Motorola.
Identify & remove defects and error in manufacturing processes,[object Object]
Six Sigma at Motorola ,[object Object]
Product design
Manufacturing
Customer service
Transactional processes
Supply chain management ,[object Object]
Cut invoice defects and disputes by 98 percent, speeding payment, and creating better productivity.
Streamlined contract review process, leading to faster completion of deals and annual savings of $1 million. ,[object Object]
Reduced time from design to certification of new projects like aircraft engines from 42 to 33 months.
Increased market value by a compounded 27% per year through fiscal year 1998.,[object Object]
SIX SIGMA LEVELS Levels of six sigma performance
NEAR PERFECTION
CASE STUDY Mr. Ramakrishna implementing six sigma in his day to day life. And the result was…… “NEAR TO PERFECTION”
SIX SIGMA METHOD There are two Key method for six sigma DMAIC                                2) DMADV i) Define                                      i) Define ii) Measure                                 ii) Measure iii) Analyze                                 iii) Analyze iv) Improve                                 iv) Design v) Control                                    v) Verify 6s
SIX SIGMA METHODOLOGY (DMAIC) Define Measure Control Analyse Improve
1. Define 2. Measure 3. Analyze 4. Improve 5. Control DMAIC Steps 1. Define Identify projects that are measurable Define projects including the demands of the customer and the content of the internal process.  Develop team charter Define process map
2. Measure 3. Analyze 4. Improve 5. Control 1. Define DMAIC Steps 2. Measure Define performance standards Measure current level of quality into Sigma. It precisely pinpoints the area causing problems. Identify all potential causes for such problems.
3. Analyze 4. Improve 5. Control 1. Define 2. Measure DMAIC Steps 3. Analyze Establish process capability            Define performance objectives Identify variation sources Types for tool analysis 1)  Process mapping 2) Failure mode & effect      analysis 3) Statistical test 4) Design of experiment 5) Control charts 6)  Quality function Deployment (QFD)
4. Improve 5. Control 1. Define 2. Measure 3. Analyze DMAIC Steps 4. Improve Discover variable relationships among causes and effects Establish operating tolerances Pursue a method to resolve and ultimately eliminate problems.
5. Control 1. Define 2. Measure 3. Analyze 4. Improve DMAIC Steps 5. Control ,[object Object]
set up control mechanisms and continuously monitor the process. 	,[object Object]
4. Design 5. Verify 1. Define 2. Measure 3. Analyze DMADV Steps 4. Design Design the new product It optimize the design. Make plan for design verification.
5. Verify 1. Define 2. Measure 3. Analyze 4. Design DMADV Steps 5. Verify Verify the product design. Implement the production process. Hand it over to the process owners.

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Final Six Sigma

  • 2.
  • 6.
  • 7. INTRODUCTION WHAT IS SIX SIGMA? Six Sigma at many organizations simply means a measure of quality that strives for near perfection.
  • 8.
  • 9. Designed to improve manufacturing processes & eliminating defects.
  • 10. In Six Sigma, a defect is defined as anything that could lead to customer dissatisfaction.
  • 11. Six Sigma is a registered service mark and trademark of Motorola.
  • 12.
  • 13.
  • 18.
  • 19. Cut invoice defects and disputes by 98 percent, speeding payment, and creating better productivity.
  • 20.
  • 21. Reduced time from design to certification of new projects like aircraft engines from 42 to 33 months.
  • 22.
  • 23. SIX SIGMA LEVELS Levels of six sigma performance
  • 25. CASE STUDY Mr. Ramakrishna implementing six sigma in his day to day life. And the result was…… “NEAR TO PERFECTION”
  • 26. SIX SIGMA METHOD There are two Key method for six sigma DMAIC 2) DMADV i) Define i) Define ii) Measure ii) Measure iii) Analyze iii) Analyze iv) Improve iv) Design v) Control v) Verify 6s
  • 27. SIX SIGMA METHODOLOGY (DMAIC) Define Measure Control Analyse Improve
  • 28. 1. Define 2. Measure 3. Analyze 4. Improve 5. Control DMAIC Steps 1. Define Identify projects that are measurable Define projects including the demands of the customer and the content of the internal process. Develop team charter Define process map
  • 29. 2. Measure 3. Analyze 4. Improve 5. Control 1. Define DMAIC Steps 2. Measure Define performance standards Measure current level of quality into Sigma. It precisely pinpoints the area causing problems. Identify all potential causes for such problems.
  • 30. 3. Analyze 4. Improve 5. Control 1. Define 2. Measure DMAIC Steps 3. Analyze Establish process capability Define performance objectives Identify variation sources Types for tool analysis 1) Process mapping 2) Failure mode & effect analysis 3) Statistical test 4) Design of experiment 5) Control charts 6) Quality function Deployment (QFD)
  • 31. 4. Improve 5. Control 1. Define 2. Measure 3. Analyze DMAIC Steps 4. Improve Discover variable relationships among causes and effects Establish operating tolerances Pursue a method to resolve and ultimately eliminate problems.
  • 32.
  • 33.
  • 34. 4. Design 5. Verify 1. Define 2. Measure 3. Analyze DMADV Steps 4. Design Design the new product It optimize the design. Make plan for design verification.
  • 35. 5. Verify 1. Define 2. Measure 3. Analyze 4. Design DMADV Steps 5. Verify Verify the product design. Implement the production process. Hand it over to the process owners.
  • 36. SIX SIGMA CERTIFICATION & TRAINING Six sigma certification is a designation owned by a person to ensure that he/she is capable and qualified for the performance of the job.
  • 37.
  • 39. Master black belt certification
  • 40.
  • 41. The person is trained to analyze and solve quality problems.
  • 42. This results in the quality improvement projects.
  • 43.
  • 44. This develops team leadership, understanding team dynamics
  • 45. assigning teams members roles & responsibilities.
  • 46.
  • 47. They responsible for strategic implementation within Organization.
  • 48.
  • 49. Helps trainees to receive an idea about process management and the basic tools of six sigma.
  • 50.
  • 51.
  • 52. HOW TO IMPLEMENT SIX SIGMA? By following steps: Commit to the project. Define the project scope and goals. Measure the defect & performance. Analyze systems defect & problems. Finding ways to do things faster, cheaper & better. Control the new process by modifying systems
  • 53. SIX SIGMA METRICS Six sigma metrics are the different types of measurements used in six sigma methodology, in order to measure the success of the company's product quality. There are two types of Metrics: Classical Six sigma metrics. Typical six sigma metrics.