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Innovation Code
More with Less in Product Design & Development
INTRODUCTION
              to
Innovation Code
Introduction to Innovation Code



            Bologna




                                          BANGKOK




      Concept Design, Engineering Expertise, 3D & 2D Design,
         3D Animation, and Best-in-Class Manufacturing.
 Precision Part & Assembly, Automation Machine, Injection Mold & Injection
                     Part, Stamping Die & Stamping Part
Introduction to Innovation Code


                                   Vision
                  Thanks to a strong focus in competitive cost
                  make innovation and research of excellence
                  in product design & development
                  affordable, smooth and easy .


                                  Mission
                    “Above & Beyond Customer Expectation”
                  Pursuit Excellence with a Win-Win Approach
                  in Product Design & Development .
                  Flexibility, Adaptability, Competitive Cost,
                  Time to Market and last but not least
                  Integrity.
Introduction to Innovation Code
                                                              One-Stop Service


                                   Idea Management
                                        Process


                     Product Design                   Innovation
                           &                         Manufacturing
                      Development                      Network

                                       Logistics
                                            &
                                      Distribution


From concept design to the delivery of the final product, we provide a flexible integrated
network working in concurrent engineering, manufacturing and logistics, with our customers
and suppliers.
Introduction to Innovation Code
                                                                                            One-Stop Service




                      Design &                                Manufacturing                                 Logistics &
Concept Design                                                  Service
                     Engineering                                                                            Distribution

     Idea             3D Modeling &          Mold & Die Design                                                    Thailand
  Management             Analysis            to Manufacturing                   Automation Machine and            Suppliers
    Process                                       Service                       Precision part & Assembly
                      Finite Element                                             Design to Manufacturing
                         Analysis                                                         Service            Innovation Code
 Industrial Design                     Injection Mold     Stamping Die                                         Management
                       2D Drawing
                                         Two and Three                               Automation Machine
   Product Design                                             Progressive Die                                   Customers
                       Simulation         Plate Mold
  & Development
                                          Hot Runner                                 Precision Part &
                                                                 Transfer Die
                     Rapid Prototype        Mold                                        Assembly
                                           Double Injection
                                               Mold
Introduction to Innovation Code
                       One-Stop Service
Introduction to Innovation Code
                        One-Stop Service




         Optimization
Innovation Code
Introduction to Innovation Code




From Caps to Precision Component in Packaging Automation & Automotive
Innovation Code
                                  Product Design & Development
                                       Our Design Process
                                            Design as Innovation
                                  •   Main objective is economic success.
                                  •   Consider design as key strategic element
                                  •   NOT just a decorative service




Sinclair C5
commercially disastrous product
Innovation Code
                                       Product Design & Development




                                                                Product Launch
                                                                Logistics
                                                                Distribution
                                                                Marketing
                                                                Sale
                                                Manufacturing
                                 Engineering Design

                     Concept Design

        Product Design Specification

Market Research
Innovation Code
                                          Product Design & Development
                                               Our Design Process
                                      This phase aims to understand consumer and study the
                                      feasibility of the project.
                                      Design Brief or design requirements document will be a
                                      scope for us in developing a Product Design Specification
                                      in the next phase.

Design Brief contents:                Investigate:
–   Project scope and objective            –   Market trend
–   Time line                              –   Consumer insight
–   Budget                                 –   Problems needed to be solved
–   Product Category Review                –   Feasibility of the project
–   Consumer insight statement
    (e.g. consumer needs and wants)   Methods:
–   Marketing Strategy statement           –   Survey
–   Problem Definition                     –   Observation
–   Requirements                           –   Analysis of purchased research data
–   Constraints                            –   Analysis of competitors’ products
Innovation Code
                                                     Product Design & Development
                                                         Our Design Process
        This phase aims to establish a Product Design Specification that will be a boundary in the
        development of the product.
        It contains precise limits for the full set of:
        – Requirements
        – Constraints
        – What & how a product is intended to do

        QFD (Quality Function Deployment) is used in transforming the Voice of the Customer into
        precise design characteristics.


                                               Transforming
                        Identifying              Consumer             Developing
 Set Goal and
                       Requirements               Insights              Design
Clarifying Task
                       & Constraints            into Design          Specification
                                              Characteristics
Innovation Code
                                                          Product Design & Development
                                                              Our Design Process

 Concept                          Concept                         Concept                          Concept
Generation                       Evaluation                       Selection                       Refinement

                                                                      Thinking Tools:
                                                                      Industrial Design Principles
Sinclair C5                                                           Brainstorming
commercially disastrous product
                                                                      Mind-Mapping
                                                                      Challenge the Assumptions
                                                                      Think in Reverse
                                                                      Shift Perspective

  Paolo
  Santoro
  Architecture degree with design specialization from car design to product electronics design.
Innovation Code
                                             Product Design & Development
                                               Our Design Process
•   Concept Generation                  •   Concept Refinement
     –   Industrial Design principles
     –   Marketing Strategy             •   Concept Evaluation and Concept Selection
     –   Job-to-be-done Approach             – Decision-matrix method
     –   Many other design principles        – Weighted-Objective Method
                                               Ranked-Objective Method
•   Virtual Prototyping                        Cost-Objective Method
     – Hand Sketches                         – Consensus in meeting
     – 3D rendering images
     – 3D rendering videos

•   Rapid Prototyping
     –   Physical model
     –   Aesthetics confirmation
     –   Ergonomic test
     –   Functionality test
Innovation Code
                                     Product Design & Development
                                        Our Design Process
                                                       •   Design Management principles
                 Business Model                            are embedded across the
                                                           design activities.
                                                       •   Design Management creates a
                                                           relationship between the
                                                           design and corporate strategy
                                                           so that the design in in
                 Concept                                   strategic level. It improves
                                                           differentiation and strengthen
                  Design                                   competitive advantage of the
                                                           company.

                                                       •   Focusing on design provides
Product Design                    Marketing Strategy       improvements in product’s
                                                           marketability and
                                                           manufacturability as well as
            Design Management                              company’s performance and
                                                           operation.
Innovation Code
                                  Product Design & Development
                                      Our Design Process
                                  •   Embodiment Design
                                       –   Parametric Size
                                       –   Geometric Configuration
                                       –   System Architecture
                                       –   Selection and Design Specification of Sub-
                                           Systems
                                       –   Costing
                                  •   Detailed Design
                                       –   3D modeling
Sinclair C5                            –   Assembly
commercially disastrous product        –   Finite Element Analysis
                                       –   Simulation
                                       –   Technical 2D drawing
                                  •   Rapid Prototyping
                                       –   Strength Analysis
                                       –   Aesthetics confirmation
                                       –   Assembly test
                                       –   Functionality test
                                       –   Pre-Production Batch
Innovation Code
                  Product Design & Development
                        Real-Life Works
Innovation Code
                         Product Design & Development
                               Real-Life Works




STEP 1 - hand sketches
Innovation Code
                   Product Design & Development
                         Real-Life Works




                  STEP 2 - more detailed sketch
Innovation Code
                            Product Design & Development
                                   Real-Life Works




STEP 3 - 3D Modeling and Dimensioning
Innovation Code
                                   Product Design & Development
                                         Real-Life Works




 Sinclair C5
 commercially disastrous product




STEP 4 - Realistic Rendering
Innovation Code
                             Product Design & Development
                                    Real-Life Works




STEP 5 - Making real model for ergonomics test
Innovation Code
                       Product Design & Development
                             Real-Life Works




STEP 6 - Engineering
Innovation Code
                                       Product Design & Development
                                             Real-Life Works




Sinclair C5                       Sketches
commercially disastrous product
Innovation Code
                                           Product Design & Development
                                                      Real-Life Works




Sinclair C5                  Biomedical Instruments
commercially disastrous product
Innovation Code
                        Product Design & Development
                                          Real-Life Works




           Citycar concept for Centro Stile Fiat




                    Citycar 3 posti elettrica
                     con apertura porte a
                        basso ingombro
Innovation Code
                                  Product Design & Development
                                        Real-Life Works




Sinclair C5
commercially disastrous product




            Scooter 3 wheels
Innovation Code
                  Product Design & Development
                            Real-Life Works

              GPS sea navigators for Geonav - Navionics
Innovation Code
Innovation Code
                                                                      Advances in Engineering
                                                                                       Our Tools
   Pro/Engineer & Creo
       Parametric                               SolidWorks                            MathCAD

Creo Parametric is the standard       SolidWorks 3D CAD                   MathCAD is an engineering calculation
in 3D product design, featuring       Mechanical software is              software that drives innovation and
state-of-the-art productivity tools   intuitive and enables your design   offers significant personal and process
that promote best practices in        team to work smarter and faster.    productivity advantages for product
design while ensuring compliance                                          development and engineering design
with your industry and company                                            projects.
standards. Best-practice and fast
designing, maximizing innovation
and quality products.
Innovation Code
                                                             Advances in Engineering
                                                                                  Our Tools
               MOLDFLOW                                                    ANSYS

Moldflow Plastics Advisers® (MPA®) is                 ANSYS supports engineering simulation used to
easy to use plastic injection molding software that   predict how products & processes will behave in
allows part and mold designers to optimize their      manufacturing and real-world environments in a wide
designs during the earliest stages of new product     rages of industries, promoting state-of-the-art
development.                                          advanced engineering optimization.
Innovation Code
                                                                      Advances in Engineering
                                                                                             Our Tools
                        MAYA

          Award-winning Autodesk® Maya® software is the best tool for those in the film,
          television, game development, and industrial design industries. Professional artists and designers
          choose Maya for its wide range of supported platforms, and the ease which can be incorporated
          into any existing or new production pipeline.




Sinclair C5
commercially disastrous product
Innovation Code
                  Advances in Engineering
                                  Our Tools
                         DMG 5-axis Universal Milling Machines
                       OKUMA 5-Axis Vertical Machining Machines
                          GFAC High Speed Machining Centers
                         OKUMA High Speed Machining Centers
                            HAAS Vertical Machining Centers
                               MORI SEIKI CNC Lathes

                                   HAAS CNC Lathes
                             SODICK High-Speed WEDMs
                                 MITSUBISHI WEDMs
                           WAIDA CNC 6-axis Profile Grinders
                              OKAMOTO Surface Grinders

                                Brown & Sharpe CMM

                                BATY Profile Projector
                           MITUTOYO Measuring Microscopes

                             OGP Measuring Microscopes
                                AFFRI Hardness Tester
Innovation Code
                   Advances in Engineering
                    Production Line
ERMETIKA




Leakage Test
Innovation Code
                        Advances in Engineering
                           Production Line
ERMETIKA




                      “Manual Leak Tester”


                   cycle time ~ 250 closures/hour
                   double push button
                   closure container
Innovation Code
                          Advances in Engineering
                             Production Line
ERMETIKA


                       “Semi-Automatic Leak Tester”

                  cycle time ~ 450 closures/hour
                   indexing table
                   2 divisible unload stations
                        • accepted/rejected closure
                   infrared barrier
                   double push button
                   closure container
Innovation Code
                         Advances in Engineering
                            Production Line
ERMETIKA


                      “Automatic Leak Tester”

                  cycle time ~ 1,000 closures/hour
                   vibratory bowl feeder
                   automatic loading (pusher)
                   indexing table
                   2 divisible unload stations
                        • accepted/rejected closure
                   integrated production line
Innovation Code
                                                       Advances in Engineering


   GO-NOGO




GO-NOGO: An inspection tool used to check a work piece against its allowed tolerances
Innovation Code
                                                 Advances in Engineering


  Lid Holder & Torque Wrench




                                                      Torque Wrench




Lid holder: Opening Force
            Max. Torque transmissible to wings
            Cutter coming-off
Innovation Code
                                        Advances in
Engineering
                       From high-precision tolerance molds to very large molds, we
                       could always provide the craftsmanship for your need with great
                       quality, right cost, prompt delivery time, high performance, and
                       trustworthy service.




                       Our Italian partner “Convergence Consulting” and a long standing
                       collaboration with our network of local supplier, make us
                       confident to propose best in class service and excellent products
                       to our customers. To be your reliable outsourcing partner in your
                       global                                                  presence.
Innovation Code
                                                         Advances in Engineering


         Slimcap 1000 Mold




Mold Design in 3D & 2D Drawings   Machining Process & Assembly   Injection Test & Quality Control
Innovation Code
                                                 Advances in Engineering




     Our Premium Service:
     Quotation within 48 hours upon receipt of RFQ
     Mold Design Layout within 5-7 days after confirmation of order.
     Weekly report of project progress.
     On-time delivery to minimize product turnaround cycle.
Innovation Code
Innovation Code
                                                           Innovation Network




Best-in-Class technical capability range from precision components to automatic systems
Innovation Code
                                         Innovation
Network



                 Some of Our Customers
For more information, welcome to visit our website:
                                 www.innovationcode.com
Innovation Code Ltd.
Athenee Tower, 23rd floor, 63 Wireless Road, Lumpini, Pathumwan, Bangkok 10330 Thailand.
Tel: +66-2-126-8038 Fax: +66-2-126-8183 Email: info@innovationcode.com

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Innovation Code Presentation "More with Less in Product Design and Development"

  • 1. Innovation Code More with Less in Product Design & Development
  • 2. INTRODUCTION to Innovation Code
  • 3. Introduction to Innovation Code Bologna BANGKOK Concept Design, Engineering Expertise, 3D & 2D Design, 3D Animation, and Best-in-Class Manufacturing. Precision Part & Assembly, Automation Machine, Injection Mold & Injection Part, Stamping Die & Stamping Part
  • 4. Introduction to Innovation Code Vision Thanks to a strong focus in competitive cost make innovation and research of excellence in product design & development affordable, smooth and easy . Mission “Above & Beyond Customer Expectation” Pursuit Excellence with a Win-Win Approach in Product Design & Development . Flexibility, Adaptability, Competitive Cost, Time to Market and last but not least Integrity.
  • 5. Introduction to Innovation Code One-Stop Service Idea Management Process Product Design Innovation & Manufacturing Development Network Logistics & Distribution From concept design to the delivery of the final product, we provide a flexible integrated network working in concurrent engineering, manufacturing and logistics, with our customers and suppliers.
  • 6. Introduction to Innovation Code One-Stop Service Design & Manufacturing Logistics & Concept Design Service Engineering Distribution Idea 3D Modeling & Mold & Die Design Thailand Management Analysis to Manufacturing Automation Machine and Suppliers Process Service Precision part & Assembly Finite Element Design to Manufacturing Analysis Service Innovation Code Industrial Design Injection Mold Stamping Die Management 2D Drawing Two and Three Automation Machine Product Design Progressive Die Customers Simulation Plate Mold & Development Hot Runner Precision Part & Transfer Die Rapid Prototype Mold Assembly Double Injection Mold
  • 7. Introduction to Innovation Code One-Stop Service
  • 8. Introduction to Innovation Code One-Stop Service Optimization
  • 10. Introduction to Innovation Code From Caps to Precision Component in Packaging Automation & Automotive
  • 11. Innovation Code Product Design & Development Our Design Process Design as Innovation • Main objective is economic success. • Consider design as key strategic element • NOT just a decorative service Sinclair C5 commercially disastrous product
  • 12. Innovation Code Product Design & Development Product Launch Logistics Distribution Marketing Sale Manufacturing Engineering Design Concept Design Product Design Specification Market Research
  • 13. Innovation Code Product Design & Development Our Design Process This phase aims to understand consumer and study the feasibility of the project. Design Brief or design requirements document will be a scope for us in developing a Product Design Specification in the next phase. Design Brief contents: Investigate: – Project scope and objective – Market trend – Time line – Consumer insight – Budget – Problems needed to be solved – Product Category Review – Feasibility of the project – Consumer insight statement (e.g. consumer needs and wants) Methods: – Marketing Strategy statement – Survey – Problem Definition – Observation – Requirements – Analysis of purchased research data – Constraints – Analysis of competitors’ products
  • 14. Innovation Code Product Design & Development Our Design Process This phase aims to establish a Product Design Specification that will be a boundary in the development of the product. It contains precise limits for the full set of: – Requirements – Constraints – What & how a product is intended to do QFD (Quality Function Deployment) is used in transforming the Voice of the Customer into precise design characteristics. Transforming Identifying Consumer Developing Set Goal and Requirements Insights Design Clarifying Task & Constraints into Design Specification Characteristics
  • 15. Innovation Code Product Design & Development Our Design Process Concept Concept Concept Concept Generation Evaluation Selection Refinement Thinking Tools: Industrial Design Principles Sinclair C5 Brainstorming commercially disastrous product Mind-Mapping Challenge the Assumptions Think in Reverse Shift Perspective Paolo Santoro Architecture degree with design specialization from car design to product electronics design.
  • 16. Innovation Code Product Design & Development Our Design Process • Concept Generation • Concept Refinement – Industrial Design principles – Marketing Strategy • Concept Evaluation and Concept Selection – Job-to-be-done Approach – Decision-matrix method – Many other design principles – Weighted-Objective Method Ranked-Objective Method • Virtual Prototyping Cost-Objective Method – Hand Sketches – Consensus in meeting – 3D rendering images – 3D rendering videos • Rapid Prototyping – Physical model – Aesthetics confirmation – Ergonomic test – Functionality test
  • 17. Innovation Code Product Design & Development Our Design Process • Design Management principles Business Model are embedded across the design activities. • Design Management creates a relationship between the design and corporate strategy so that the design in in Concept strategic level. It improves differentiation and strengthen Design competitive advantage of the company. • Focusing on design provides Product Design Marketing Strategy improvements in product’s marketability and manufacturability as well as Design Management company’s performance and operation.
  • 18. Innovation Code Product Design & Development Our Design Process • Embodiment Design – Parametric Size – Geometric Configuration – System Architecture – Selection and Design Specification of Sub- Systems – Costing • Detailed Design – 3D modeling Sinclair C5 – Assembly commercially disastrous product – Finite Element Analysis – Simulation – Technical 2D drawing • Rapid Prototyping – Strength Analysis – Aesthetics confirmation – Assembly test – Functionality test – Pre-Production Batch
  • 19. Innovation Code Product Design & Development Real-Life Works
  • 20. Innovation Code Product Design & Development Real-Life Works STEP 1 - hand sketches
  • 21. Innovation Code Product Design & Development Real-Life Works STEP 2 - more detailed sketch
  • 22. Innovation Code Product Design & Development Real-Life Works STEP 3 - 3D Modeling and Dimensioning
  • 23. Innovation Code Product Design & Development Real-Life Works Sinclair C5 commercially disastrous product STEP 4 - Realistic Rendering
  • 24. Innovation Code Product Design & Development Real-Life Works STEP 5 - Making real model for ergonomics test
  • 25. Innovation Code Product Design & Development Real-Life Works STEP 6 - Engineering
  • 26. Innovation Code Product Design & Development Real-Life Works Sinclair C5 Sketches commercially disastrous product
  • 27. Innovation Code Product Design & Development Real-Life Works Sinclair C5 Biomedical Instruments commercially disastrous product
  • 28. Innovation Code Product Design & Development Real-Life Works Citycar concept for Centro Stile Fiat Citycar 3 posti elettrica con apertura porte a basso ingombro
  • 29. Innovation Code Product Design & Development Real-Life Works Sinclair C5 commercially disastrous product Scooter 3 wheels
  • 30. Innovation Code Product Design & Development Real-Life Works GPS sea navigators for Geonav - Navionics
  • 32. Innovation Code Advances in Engineering Our Tools Pro/Engineer & Creo Parametric SolidWorks MathCAD Creo Parametric is the standard SolidWorks 3D CAD MathCAD is an engineering calculation in 3D product design, featuring Mechanical software is software that drives innovation and state-of-the-art productivity tools intuitive and enables your design offers significant personal and process that promote best practices in team to work smarter and faster. productivity advantages for product design while ensuring compliance development and engineering design with your industry and company projects. standards. Best-practice and fast designing, maximizing innovation and quality products.
  • 33. Innovation Code Advances in Engineering Our Tools MOLDFLOW ANSYS Moldflow Plastics Advisers® (MPA®) is ANSYS supports engineering simulation used to easy to use plastic injection molding software that predict how products & processes will behave in allows part and mold designers to optimize their manufacturing and real-world environments in a wide designs during the earliest stages of new product rages of industries, promoting state-of-the-art development. advanced engineering optimization.
  • 34. Innovation Code Advances in Engineering Our Tools MAYA Award-winning Autodesk® Maya® software is the best tool for those in the film, television, game development, and industrial design industries. Professional artists and designers choose Maya for its wide range of supported platforms, and the ease which can be incorporated into any existing or new production pipeline. Sinclair C5 commercially disastrous product
  • 35. Innovation Code Advances in Engineering Our Tools DMG 5-axis Universal Milling Machines OKUMA 5-Axis Vertical Machining Machines GFAC High Speed Machining Centers OKUMA High Speed Machining Centers HAAS Vertical Machining Centers MORI SEIKI CNC Lathes HAAS CNC Lathes SODICK High-Speed WEDMs MITSUBISHI WEDMs WAIDA CNC 6-axis Profile Grinders OKAMOTO Surface Grinders Brown & Sharpe CMM BATY Profile Projector MITUTOYO Measuring Microscopes OGP Measuring Microscopes AFFRI Hardness Tester
  • 36. Innovation Code Advances in Engineering Production Line ERMETIKA Leakage Test
  • 37. Innovation Code Advances in Engineering Production Line ERMETIKA “Manual Leak Tester”  cycle time ~ 250 closures/hour  double push button  closure container
  • 38. Innovation Code Advances in Engineering Production Line ERMETIKA “Semi-Automatic Leak Tester” cycle time ~ 450 closures/hour  indexing table  2 divisible unload stations • accepted/rejected closure  infrared barrier  double push button  closure container
  • 39. Innovation Code Advances in Engineering Production Line ERMETIKA “Automatic Leak Tester” cycle time ~ 1,000 closures/hour  vibratory bowl feeder  automatic loading (pusher)  indexing table  2 divisible unload stations • accepted/rejected closure  integrated production line
  • 40. Innovation Code Advances in Engineering GO-NOGO GO-NOGO: An inspection tool used to check a work piece against its allowed tolerances
  • 41. Innovation Code Advances in Engineering Lid Holder & Torque Wrench Torque Wrench Lid holder: Opening Force Max. Torque transmissible to wings Cutter coming-off
  • 42. Innovation Code Advances in Engineering From high-precision tolerance molds to very large molds, we could always provide the craftsmanship for your need with great quality, right cost, prompt delivery time, high performance, and trustworthy service. Our Italian partner “Convergence Consulting” and a long standing collaboration with our network of local supplier, make us confident to propose best in class service and excellent products to our customers. To be your reliable outsourcing partner in your global presence.
  • 43. Innovation Code Advances in Engineering Slimcap 1000 Mold Mold Design in 3D & 2D Drawings Machining Process & Assembly Injection Test & Quality Control
  • 44. Innovation Code Advances in Engineering Our Premium Service: Quotation within 48 hours upon receipt of RFQ Mold Design Layout within 5-7 days after confirmation of order. Weekly report of project progress. On-time delivery to minimize product turnaround cycle.
  • 46. Innovation Code Innovation Network Best-in-Class technical capability range from precision components to automatic systems
  • 47. Innovation Code Innovation Network Some of Our Customers
  • 48. For more information, welcome to visit our website: www.innovationcode.com Innovation Code Ltd. Athenee Tower, 23rd floor, 63 Wireless Road, Lumpini, Pathumwan, Bangkok 10330 Thailand. Tel: +66-2-126-8038 Fax: +66-2-126-8183 Email: info@innovationcode.com