The Bridge Fabrication and Erection is executing by P & R. The presesntation contains only brief about bridge.

1. M/S P&R INFRAPROJECTS LTD
QUIET OFFICE NO 7, 1ST AND 2ND FLOOR
CHANDIGARH, 160035

2. INTRODUCTION TO PROJECT
LOCATION MALHIPUR ,SHAHIBPUR KAMAL
DISTT.BEGUSARAI ,BIHAR INDIA
PROJECT SUPER STRUCTURE OF RAIL CUM ROAD
BRIDGE PROJECT OVER RIVER GANGA
PRINCEPLE EMPOLOYER EAST CENTRAL RAILWAY (ECR)
CONTRACTOR BRETHWET BURN JOSOPH (BBJ)
SUB-CONTRACTOR GAMMON INDIA LTD.
SUB-SUB CONTRACTOR P&R INFRA PROJECTS LTD.
TOTAL AWARDED SPANS 125 MTR LONG X 14 NOS .32 MTRS LONG X 1
NO.
TOTAL DIMENSION OF AWARDED
BRIDGE
1782 MTRS LONG ,12.25 MTRS WIDE & 18.5MTR
HIGHT
TOTAL QTY. OF STEEL INVOLVED 28000 MT(APROX)
WT.OF A SINGLE SPAN 1866 MT(APROX)
TOTAL NO.OF PANNELS IN A SPAN 16 NOS (116.625 MT EACH)
CONTRACTUAL VALUE OF 120 CR.(INR) FABRICATION & ERECTION.

3. INTRODUCTION TO PROJECT
SR NO. TOTAL NO. OF PRINCIPLE MEMBERS IN 1 SPAN QUANTITY
1 BOTTOM CHORD 32
2 BOTTOM CROSS GIRDER 17
3 BOTTOM LATERAL BRACING 16
4 BOX DIAGONAL 12
5 BRAKING BRACING 8
6 END RAKER 4
7 END VERTICAL 4
8 KNEE BRACING 6
9 LOWER DIAGONAL 24
10 MIDDLE CROSS GIRDER 17
11 MIDDLE HORIZONTAL 32
12 PORTAL BRACING 2
13 RAIL STINGER BRACING 16
14 RAIL STRINGER 32
15 ROAD STINGER 80

4. INTRODUCTION TO PROJECT
SR. NO. TOTAL NO. OF PRINCIPLE MEMBERS IN 1 SPAN QUANTITY
1 LOWER DIAGONAL 24
2 MIDDLE CROSS GIRDER 17
3 MIDDLE HORIZONTAL 32
4 PORTAL BRACING 2
5 RAIL STINGER BRACING 16
6 RAIL STRINGER 32
7 ROAD STINGER 80
8 TOP CHORD 28
9 TOP CROSS GIRDER 15
10 TOP LATERAL BRACING 14
11 UPPER DIAGONAL 24
12 VERTICAL POST 34

5. PHYSICAL PROGRESSS OF SITE
AS ON DATE 31.07.12
SR.NO JOB DISCRIPTION WORK DONE
1 CUTTING 13,640.859 MT
2 FITUP 12,063.466 MT
3 WELDING 11,679.465 MT
4 DRILLING 10,698.97 MT
5 INSPECTION 9230.42 MT
6 PAINTING 6726.98 MT
7 ERECTION 5150.49 MT
8 RIVETING 2,39,341 NOS

6. FINANCIAL PROGRES OF SITE
AS ON DATE 31.07.12
1 TOTAL GROSS BILL CLAIMED
2 TOATL GROSS BILL CERTIFIED FROM M/S
GIL
3 TOATL BILL PAID
4 WCT RECOVERED
5 TDS RECOVERED
6 OTHER RECOVERIES
7 BALANCE DUE
8 EXTRA CLAIM

7. MACHINERY AND EQUIPMENT
SR.NO. ITEM CAPACITY QUANTITY
1 AMERICAN CRANE 9260 125 TON 1 NOS
2 TATA 655 CRANE 45 TON 1 NOS
3 DERRIK CRANE 25 MT AT 25 M
RADIUS
02 NOS
4 HYDRA ESCORT 07 NOS
5 TATA TAILOR 02 NOS
6 ELECTRIC TROLLEY AT ERECTIN 02 NOS
7 DEEP LORRY 10 SET

8. MACHINERY AND EQUIPMENT
SR.
NO.
EQUIPMENTS QUANTITY CAPACITY
1 ARC WELDING MACHINE 19 NOS 400 Amp
2 SAW WELDING MACHINE FIDDER
(OUTER)
05 NOS
3 SAW WELDING MACHINE FIDDER (INNER) 02 NOS
4 MIG WELDING MACHINE 09 NOS
5 MOTHER OVEN 09 NOS
6 BLOWER MACHINE 07 NOS
7 CARRY OVEN 05 NOS

9. MACHINERY AND EQUIPMENT
SR.NO EQUIPMENTS QUANTITY CAPACITY
1 PUG CUTTING MACHINE 15 NOS
2 RADIAL DRILL MACHINE 11 NOS
3 RADIAL DRILL MACHINE 03 NOS
4 GANTRY CRANE 01 SET 45 MT
5 D.G. SETS TOATL CAPACITY 01 NOS
6 END MILLING MACHINE 01 NOS
7 CNC CUTTING MACHINE 01 NOS
8 H-BEAM ASSEMBLER 01 NOS
9 FLANGE STRAIGHTNOR 01 NOS
10 PLATE STAGIHTINING PRESS 01 NOS
11 LATHE MACHINE 01 NOS

10. MACHINERY AND EQUIPMENT
SR. NO. ITEM QUANTITY
1 AIR COMPRESSOR (DIESEL) 10 NOS
2 AIR COMPRESSOR (ELECTRIC 02 NOS
3 MAGNETIC DRILL MACHINE 26 NOS
4 GRINDING MACHINE 24 NOS
5 OIL CUT DRILL MACHINE 01 NOS
6 HYDRAULLIC JACK OF DIFFERENT CAPACITY 18 NOS
7 JACKS OF DIFFERENT CAPACITY 26 NOS
8 TRAVSE JACK 750 TON 04 NOS
9 HYDRAULLIC PUMP 12NOS 12 NOS
10 BAREL PUMP 03 NOS
11 POWER PACK 04 NOS
12 Ff 2 MACHINE 02 NOS
13 HOOPER 04 NOS

11. MACHINERY AND EQUIPMENT
SR. NO. ITEM QUANTITY
1 CHAIN PULLY BLOCK 17 NOS
2 Pp ROPE PULLY 22 NOS
3 STEEL WIRE ROPE PULLKY 3 LINE 04 NOS
4 RACHET 10 NOS
5 CONTAINER 01 NOS
6 HAND WINCH MACHINE 02 NOS
7 ELECTRIC WINCH MACHINE 01 NOS
8 TURN BUCLKLE 33 NOS
9 HOOK CHOOK MACHINE 08 NOS
10 D SHACKLE 136 NOS
11 GREASSE GUN 05 NOS

12. MACHINERY AND EQUIPMENT
SR. NO. ITEM QUANTITY
1 METALIZING GUN 06 NOS
2 PLATE CATCHER ( VERTICAL 11 NOS
3 PLATE CATCHER ( HORIZONTAL 08 NOS
4 RIVETING GUN 29 NOS
5 RIMMER MACHINE 13 NOS
6 IMPACT WRENCH- 14 NOS
7 TORQUE WRENCH 09 NOS
8 MULTIPLY TORQUE WRENCH 06 NOS
9 WEB SLING 02 NOS
10 DOLLY MACHINE 28 NOS
11 RIVET BUSTER 07 NOS
12 SCREW LONG JACK 03 NOS
13 PENCIL GRINDING MACHINE 04 NOS
14 JIM SCREW 01 NOS
15 ROCKET JACK 04 NOS
16 WINCH MOTOR WITH TWO HANDLE 02 NOS
17 FIRE EXTINGUSHIER 08 NOS

13. PLATE STACKING YARD
 PLATE ARE KEPT THICKNESS WISE AND GRADE
WISE AND WILL BE ISSUED ON ISSUE SLIP FROM
STORES ON APPROVAL OF PLANING ENGINEER.

14. PLATE MARKING
 MARKING OF PLATES IS BEING DONE AS PER
CUTTING PLAN APPROVED BY PLANING ENGINEER

15. PLATE CUTTING
 AFTER MARKING INSPECTION AS PER CUTTING
PLAN WILL BE CHECKED THEN ONLY CUTTING
WILL BE CARRIED OUT

16. PLATE GRINDING

17. FITUP MEMBER IS BEING CARRIED OUT AS
PER B1-2001
BOTTOM CHORD FITUP BOTTOM CHORD FITUP COMPLETE
FITUP OF BOX DIAPHARAGMI GIRDER FITUP

18. WELDING OF MEMBERS
3 TYPES OF WELDING CONSUMBLES ARE
BEING USED FOR SAW.
1 :W1 & F1 FOR IS – 2062 E-250.
2: W2 & F2 FOR IS -2062 E-350.
3: W4 & F4 FOR IS – 2062 E-450. MIG WELDING
MIG WELDING OF VERTICLE POST
TACK WELD BY SMAW

19. MEMBER DESTORTION CONTROL
DISTORTION CONTROL OF END X
GIRDER
DISTORTION CONTROL OF END
RACKER
DISTORTION CONTROL OF ST.PLATE FOR FITUP OF BOTTOM CHORD.

20. MARKING FOR DRILLING
MARKING OF BOTTOM CHORD FOR DRILLING WITH BODY JIG.

21. DRILLING OF MEMBER
DRILLING OF GUSSET BY RADILL DRILLING OF BOX DIAGONAL
DRILLING OF BOTTOM CHORD
DRILLING OF MID.HORIZONTAL

22. ULTRASONIC TESTING OF N-CROSS
GIRDER OF SPAN 4
ULTRASONIC TESTING

23. INSPECTION BY GIL ,BBJ,ECR
INSPECION OF VERTICAL POST WITH GIL ,BBJ,ECR & PLANT DEPO.

24. SAND BLASTING
SAND BLASTING OF BLB SA-2.1/2 SAND BLASTING OF DIAGONAL SA-2.1/2

25. METALIZING
METTALIZING OF ROAD STRINGER
INSPECTION OF DFT BY ELCOMETER

26. PAINTING
PAINTING OF MEMBERS BY SPRAY GUN

27. FINESHED MATERIAL
MEMBERS READY FOR ASSEMBLY

28. MEMBER ASSEMBLY FOR
ERECTION
ASSEMBLY OF END VERTICLE IN PROGRESS FOR ERECTION
ASSEMBLED MEMBER BEING READY FOR YARD RIVETING FOR ERECTION

29. DISPATCH TO ERECTION SITE
DISPATCH OF END RACKER TO ERECTION SITE

30. MEMBER LOADING FOR ERECTION
 MEMBER ARE LOADED FOR ERECTION POINT
THROUGH AMERICAN CRANE 125 TON TO
TROLLEY FOR ERECTION
LIFTING OF MEMBER LOADING POINT
LIFTING OF MEMBER FOR ERECTIONERECTION POINT

31. MEMBER TRANSPORTATION FROM
LOADING POINT TO ERECTION POINT
 MEMBER ARE TRANSPORTED THROUGH
TROLLEY TO ERECTION POINT FOR ERECTION
TRANSPORTATION OF MEMBER TO ERECTION POINT BY MANNUAL TROLEY
LIFTING OF MEMBER FOR ERECTION

32. LIFTING OF MEMBER FOR
ERECTION
 MEMBER IS LIFTED TROUGH DERRIK CRANE FOR
ERECTION AT ERECTION PIOINT
ERECTION OF MEMBER IN PROGRESS
ERECTED MEMBER
TRAVERSE JACK 750 MT CAP.FOR
LIGTING OF SPAN

33. RIVETING AT ERECTION SITE
RIVETING OF JOINTS IN PROGRESS AT ERECTION FRONT
RIVETED JOINT

34. ACHIEVEMENTS
 FABRICATION OF 9500 MT IN JUST 10
MONTHS
 SUCCESSFUL LANDING OF 3 SPANS
 TIMELY ERECTION OF TWO NO.DERICK
CRANES
 WELDING QUALITY APPRICIATED BY C.E
(ECR)
 HOLE MATCHING APPRICIATED BY C.E
(ECR)

35. HURDLES
 LOCAL INTERFERANCE
 SHORTAGE OF STEEL
 ADMINISTRATION PROBLEMS
 CASH FLOW
 MAINTANENCE OF EQUIEPMENTS
WITH OUT FUNDS
 NON CO-OPERATION OF M/S GIL.
 WRONG DEPLOYMENT OF
CONTRACTORS

36. SAFETY DAY
FLAG HOISTING FOR SAFETY DAY SAFETY SPEECH BY DGM
PRIZE DISTRIBUTION BY DGM FOR SAFETY DAY CLOSING CERMONEY

37. ENVIRNOMENTAL DAY
PLANTATION BY HONERABLE M.D ON ENVIRNOMENTAL DAY

38. TEAM P&R AT SITE

39. WITH
THANKS
AND
REGARDS
MR. R.S. YADAV (G.M.)
MR. AFROZ KAPRA (D.G.M)
AND
TEAM P&R MUNGER SITE
M/S P&R INFRAPROJECT
LTD MUNGER