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General brochure 2011




“more than firedoors“




                                   www.ninz.it
Main index NINZ

        COMPANY PRESENTATION                                           2-3

        FIRE DOORS Univer and Proget                                  4 - 33

        MULTIPURPOSE DOORS Rever, Univer and Proget                  34 - 79

        PAINTING AND NDD DECORATIONS                                 80 - 87

        DOOR ACCESSORIES devices and panic bars                     88 - 149

        GATES – sliding, telescopic, vertically sliding and hinged 150 - 199

        GLAZINGS, windows, glazed doors and accessories            200 - 243




Each of the above chapters is also accessible online www.ninz.it
                                                                               1
NINZ Fire doors
              Company presentation



              PRESENTATION - THE RELIABILITY OF EXPERIENCE
COMPANY




              Ninz S.p.A. is Italy’s leading producer of fire doors with a
              70% market share. Consolidated experience in the sector,
              familiarity with standards and optimal quality-price ratios
              are the company’s most distinguishing features. Over the
              years it has broadened its offer to include multipurpose
              metal doors and a wide range of accessories. In addition
              to Italy, Ninz S.p.A. also markets its products in numerous
              other European countries like France, Greece, Portugal,
              Romania, Spain, Slovenia... and countries outside of Eu-
              rope like Turkey, Russia and Panama.

              Production takes place in two different facilities - Bolzano
              and Ala (TN), where the offices for research and develop-
              ment, sales and logistics are also located. In Ala a third
              facility is currently under construction designed to further
              enhance production capacity.

              From its beginnings as a small family-owned metal works
              company in 1953, over the years the company has evolved to
              become a major industrial player with 250 employees. The
              main impetus for growth came from its owner, Karl Ninz,
              who first introduced the production of fire doors in 1976.




                                                                             PRODUCTION - VERSATILITY AND DESIGN

                                                                             The daily production capacity is 2000 doors, which are
                                                                             currently divided into the PROGET line (fire rated and
                                                                             multipurpose), the UNIVER line (fire rated and multipur-
                                                                             pose) and REVER line (multipurpose). Products are made
                                                                             to order for even the smallest quantities, satisfying the
                                                                             most demanding customers thanks to the wide variety of
                                                                             colors, accessories and windows available.

                                                                             Customization of the product reaches a pinnacle with the
                                                                             NDD technology (Ninz Digital Decor), a trademark, NINZ
                                                                             decorative painting which permits any theme (words, pic-
                                                                             tures, logos) to be reproduced on the door-leaf surface.
                                                                             As an expression of the NDD claim, fire doors are trans-
                                                                             formed into versatile design elements at the disposal of
                                                                             architects and designers.
                                                                             This project earned the company the prestigious “Design
                                                                             Security & Safety Award” in 2007




          2
NINZ Fire doors
Company presentation



DESIGN AND RESEARCH - EYES ON THE FUTURE




                                                                                                                                   COMPANY
Continuous product improvements are managed by a team
of expert engineers and technicians, who combine scrupu-
lous attention to fire regulations with the practical con-
cerns of builders, installers and locksmiths. This research,
for instance, has generated certified installation methods
for mounting fire doors on different types of support
structures, such as masonry, plasterboard and sub-frames.




Thanks to the in-depth study of foreign standards, Ninz
S.p.A. has also succeeded in certifying its products in a
number of foreign countries, including France, Slovenia,
Russia, Romania...

For long the company has been preparing itself for the
marking’s coming into force by designing and developing
innovative fire doors that meet the new European stand-
ards. The product represents a new conceptualization dif-
ferent from all that has been in terms of aesthetics as well
as functionality, promising excellent performance in every
possible setting.




                                                               MARKETING - A SERVICE-ORIENTED PERSPECTIVE

                                                               Thanks to their reliability and quality, Ninz fire doors are
                                                               used throughout Italy and in many countries across the
                                                               world in public buildings where safety is at a premium:
                                                               schools, hospitals, convention centers, shopping malls,
                                                               manufacturing sites, hotels, museums...

                                                               The distribution within Italy is capillary thanks to a dense
                                                               network of retailers supported by over one hundred sales
                                                               agents.
                                                               Punctual delivery - one of the company’s strongest points
                                                               - is guaranteed by the careful planning of the production
                                                               and by the quality transport services, which are both or-
                                                               ganized in-house.
                                                               The service that Ninz S.p.A. offers its customers is com-
                                                               pleted by the internal technical-sales office, which assists
                                                               agents and customers in the pre- and post-sales phases,
                                                               and by the fitting office, which directly follows product
                                                               installations at the customer’s request.

                                                               For international distribution, Ninz S.p.A. draws on (de-
                                                               pending on the country) agents, exclusive retailers and
                                                               networks of retailers supported by a dedicated internal
                                                               technical-sales office.

                                                               Daily shipment to France is possible thanks to the special
                                                               wooden-crates packaging and the local logistics network
                                                               that has been created. Due to its great success, this service
                                                               will soon be extended to other European countries.




                                                                                                                               3
“state of the art in fire
protection technology“
UNIVER NINZ Doors
                                     FIRE RATED VERSION


                                     FEATURES                                                                                6-9

                                     SPECIFIC OPTIONAL ACCESSORIES                                                         10 - 11

                                     DOOR CROSS SECTIONS - MEASUREMENTS                                                        12

                                     INSTALLATION METHODS                                                                      13

                                     ORDER MEASUREMENTS                                                                        14

                                     OPENING MEASUREMENTS - ENCUMBRANCE                                                        15




All measurements are in mm. We reserve the right to make unannounced technical changes to the contents of this brochure.
      Fire-rated closures are typically used for internal compartmentalization and have been designed for this purpose.
Features
                 UNIVER Fire doors



                 WHAT MAKES THEM SPECIAL?                                         One-leaved doors available in the following classes:
     fire door
UNIVER




                                                                                      EI230   EI230 260 - Sm -2C5 30 30 290 REI 60 60
                                                                                                  EI 260
                                                                                                   EI       EI 60 290
                                                                                                             REI REI EI
                                                                                                                EI               REI                     REI 90
                                                                                                                                                              RE
                 “Quality first”
                 -- Fully galvanized door, including the “hidden” parts
                 -- Made of “Sendzimir” processed hot-galvanized sheet metal
                 -- Corrosion protection also provided along cut edges of
                    the metal sheets
                 -- Painted  with epoxy-polyester thermoset powders in a
                    180 degrees (Celsius) oven
                 -- Substantial paint layer (70 microns plus)
                 -- Optimal corrosion resistance demonstrated by 500 hour
                    salt-fog test
                 -- Unaffected by severe climate changes, demonstrated by
                    2000 hours with +60° to -10° cycles at 75% humidity
                 -- Finishing with high-quality aesthetics
                 -- Orange skin anti-scratch structured paint
                 -- Customizable with wide selection of RAL colors
                 “Practicality of use”
                 -- Door reversibility*
                 -- Indication of door opening direction not necessary
                 -- Reduction of stock for retailers
                 -- Simplifies choices for end customers
                 -- Multiple installation methods for each door
                 -- Type approvals for anchors for mortar fixing or expan-
                   sion screws

                 “Conformity to standards”
                 -- In-house Ninz R&D with specialized testing equipment
                 -- Fire testing in accordance with UNI 9723 and EN 1634-1
                 -- Mechanical testing for the marking of accessories
                 -- -marked door accessories studied and sized to meet
                   standard European requirements                                 Two-leaved doors available in the following classes:
                 -- Careful selection of materials and manufacturing methods
                 -- Strict product testing for conformity to declared technical     EI230 260 - Sm -2C5 30 30 290 REI 60 60
                                                                                        EI        EI 60 REI EI
                                                                                                   REI                 REI                   REI 90 90
                                                                                                                                                  REI
                    standards
                 -- Absolute functional certainty over time
                 -- Doors “type approved” in compliance with M.D. 21
                    June 2004
                 -- Products delivered with the documentation required by
                    current regulations

                 “Manufacturing technology”
                 -- Manufacturing     in modern and functional facilities
                    which employ the latest technologies to maintain high
                    quality levels and product uniformity
                 -- The entire production process - from raw materials to
                    painted and packaged products - takes place inside
                    Ninz’s own facilities, ensuring a 360 degree door control




                     Left Left   RightRight       Left Left   RightRight




                                                                                  *except in combination with certain optional accessories

                                                                                  NOTE
                                                                                  The colors represented in the photos are not standard.

             6
Features
UNIVER Fire doors



STANDARD ELEMENTS FOR VERSIONS EI230 -




                                                                                                                                            fire door
                                                                                                                                       UNIVER
EI260, EI290 - REI 60 - REI 120

which comprise comprise Univer fire doors:

Door leaf
-- Made   of “Sendzimir” processed hot-galvanized sheet
   metal, press folded and electro welded
-- Perimetral rebate on 4 sides
-- Internally reinforced with hot-galvanized steel profiles
-- Heat-insulated with treated mineral wool
-- Internal stiffeners for overhead door closer and panic bar
-- 50 or 60 mm thickness, depending on fire rating
Doorframe
-- Made of “Sendzimir” processed hot-galvanized sheet metal
-- Grooves for thermo expansive sealing and rebate sealing
-- Suitable for anchors for mortar fixing or expansion screws
-- Detachable rebate for application on finished flooring
-- Removable threshold for thresholdless installation
-- Strike plates in PA6 black nylon for lock bolt and safety bolts
-- Assembled doorframes for one-leaved doors
-- Assembly required for two-leaved doorframes
Thermo expansive sealing
-- Mounted on vertical doorframe profiles and central ver-
  tical profiles on two-leaved doors
-- For on-site mounting on the doorframe’s upper cross-beam
-- Mounted above and below the EI290 and REI 120 leaves




                                                                     Hinges
                                                                     -- Nr. 2 three-wing hinges for each leaf
                                                                     -- of which one ball-bearing hinge with screws for vertical
                                                                        adjustment of the leaf,    marked as per EN 1935, clas-
                                                                        sified for up to 160 kg load, 200.000 cycles durability,
                                                                        suitable for fire door use
                                                                     -- and one hinge with self-closing spring

                                                                     Safety bolts
                                                                     -- Nr. 2 safety bolts on hinge side leaf edge
                                                                     Locking mechanism
                                                                     -- Reversible locking mechanism with bolt and central lock
                                                                     -- marked in conformity with EN 12209 standard
                                                                     -- Insert with patent key, Euro profile cylinder ready

                                                                     Handle
                                                                     -- Fire rated handle in black PA6 nylon with steel core
                                                                     -- Steel installation plate with cylinder hole
                                                                     -- Backplate in black PA6 nylon
                                                                     -- Fastener screws and patent key insert

                                                                     NOTE
                                                                     Cylinder and rebate sealing provided on request only.
                                                                     The handle requires assembly.




                                                                                                                                   7
Features
                 UNIVER Fire doors



                 INCLUDED ACCESSORIES
     fire door
UNIVER




                 which are part of the Univer fire doors:

                 Closing regulator
                 -- Two-leaved doors include an RC/STD closing regulator to
                      ensure the correct closing sequence of the leaves
                 --      marking in conformity with EN 1158 standard

                 Locking mechanism for secondary leaf
                 -- “Flush-bolt” automatic locking of the secondary leaf
                 -- Lever control for unlocking
                 Upper coupling system for the secondary leaf
                 -- Secondary  leaf lock activated device which inserts rod
                    into the upper strike box
                 -- Upper strike box in black PA6 nylon with steel roller
                 Lower coupling system for the secondary leaf
                 -- Vertical  rod with steel point which inserts into lower
                    strike box
                 -- Floor catch (floor-mounted floor catch) made of self-
                    extinguishing black nylon, for doors without threshold
                 -- Floor catch in self-extinguishing black nylon with a steel
                    roller, for doors with threshold

                 Identification plate
                 -- Metal tag with door identification data, in accordance
                      with current regulations




                                                                                 Finishing
                                                                                 -- Standard painted with epoxy-polyester thermoset pow-
                                                                                    ders in a 180 degrees oven, orange skin, anti-scratch
                                                                                    finishing
                                                                                 -- Standard pastel turquoise color, lighter tone for the leaf
                                                                                    (NCS4020-B50G), darker tone for the frame (NCS5020-B50G)

                                                                                 Standard packaging
                                                                                 -- Single door wrapped into stretchable polyethylene (PE) film
                                                                                 -- Assembled doorframes for one-leaved doors
                                                                                 -- Assembly required for doorframes for two-leaved doors
                                                                                 -- Palletized on wooden pallets


                                                                                 Door weight                                   kg/m2 of wall opening
                                                                                 class                      1 leaf             2 leaves
                                                                                 EI230                      34                 -
                                                                                 EI260                      36                 35
                                                                                 REI 60                     34                 33
                                                                                 EI290, REI 120             43                 41



                                                                                 NOTE
                                                                                 If the door ever needs to be repainted, follow the precise instructions
                                                                                 on the „painting“ page.
                                                                                 The closing regulator requires assembly.




             8
Features
UNIVER Fire doors



OPTIONAL ACCESSORIES




                                                                                                                                                                fire door
                                                                                                                                                           UNIVER
A wide variety of accessories and surface finishes are available
on request for maximum value enhancement of Univer doors to
your own specific needs.

The proper accessories can help resolve:

Safety-related needs
-- Doors for panic exits (see panic bars)
-- Doors for emergency exits (see emergency exit handles)
-- Open doors which must be closed in case of fire (see leaf
  holding systems)

Installation and utilization needs
-- Frame extensions
-- Drip steel-profile
-- Special fastener screws
-- Kick and protection plates
-- Windows
Access-related control issues
-- Electrically-activated lock mechanisms
-- Electric handle mechanisms
-- Magnetic blocking mechanisms
Performance enhancing
-- Sealing
-- Cylinders
-- Door closers
-- Special closing regulators
-- Special handles



                                                                          Customized finishing
                                                                          -- Select paint colors from a wide variety of RAL tints
                                                                          -- NDD – Ninz Digital Decor, graphic images applied      with
                                                                             special ink jets and protected by a transparent topcoat.
                                                                             Infinite varieties of customizable decorations in harmony
                                                                             with specific door settings
                                                                          -- Stainless steel handles
                                                                          -- Colored handles
                                                                          Packaging for maximum protection
                                                                          Sturdy wooden crates protect all doors and related ac-
                                                                          cessories
                                                                          -- NDD decorated doors
                                                                          -- Construction sites
                                                                          -- Shipping abroad
                                                                          -- Special transport




NOTE                                                                      The following optional accessories make Univer doors irreversible, requir-
Details on the optional accessories may be found in the following chap-   ing the indication of the door opening direction when the order is placed:
ters of this brochure:                                                    - SLASH panic bar
- Finishing                                                               - Panic bar for secondary leaves
- Accessories for metal doors                                             - Windows
- Panic bars                                                              - MAC lock
Right-opening doors are the default selection if opening direction is     - ELM/cisa and ELM/mt electric handle
not specified.                                                            - Special locks (016 tir- Stel 15)

                                                                                                                                                       9
Specific optional accessories
                 UNIVER Fire doors



                 WINDOW WITH FIRE RATED GLASS
     fire door
UNIVER




                 Upon request all one- and two-leaved fire doors, exclud-
                 ing those EI230 rated, may be equipped with round or
                 rectangular windows with fire rated stratified glass and
                 window frames. Windows not possible for one-leaved REI
                 doors with FM L (wall opening) above 1167mm.

                 Limits prescribed by standard
                 According to standards UNI 9723 and EN 1634-1, windows
                 may be smaller but not larger than the test sample size,
                 and the reverse holds true for the border strip around the
                 window which may be wider but not thinner.
                 The following limits correspond with these restrictions.

                 Borders, window position
                 “Border measurement” refers to the distance from the
                 edge of the window to the wall opening of the door.


                 Elevation for round windows
                 window size                  FM H                      position
                 Ø 300                        minimum 2050              Y=1600
                 Ø 300                        less than 2050            Y=FM H - 450
                                                                                            Round window cross section
                 Ø 400                        minimum 2150              Y=1600
                 Ø 400                        from 2050 to 2149         Y=1550                                    54                           17
                 Ø 400                        less than 2050            Y=FM H - 500

                 Elevation for rectangular windows
                 window dimensions L x H FM H                           position
                 250/300 x 400                minimum 2150              Z=1450
                 250/300 x 400                from 2050 to 2149         Z=1350                         Border              Window Ø               Border
                 250/300 x 400                less than 2050            Z=FM H -700

                                                                                            Rectangular window cross section
                                     b




                                                                  b




                                                                                                                50                              15

                                 a                            a
                 Y




                                              Z




                                                                                                       Border             Window LxH              Border
                 Window                  min. border     min. border       dimensions
                 dimensions                  EI2             REI            FM L min.
                                          a          b    a       b

                               Ø 300                                           740
                                                                                            Window thickness
                                         220      300    220      300                       EI260, REI 60 21 mm            EI290 37 mm               REI 120 53 mm
                               Ø 400                                           840

                               Ø 300                                     L1 740 + L2 min.
                                         220      300    220      300                       NOTE
                               Ø 400                                     L1 840 + L2 min.
                                                                                            The positions indicated above are standard.
                                                                                            Different positions may be considered as long as they respect the mini-
                               Ø 300                                     L1 740 + L2 740
                                         220      300    220      300                       mum “a” and “b” border strips. The window itself may not be supplied
                               Ø 400                                     L1 840 + L2 840
                                                                                            separately except for replacements. It is always advisable for doors with
                                                                                            windows to be equipped with door closers for controlled closing.
                           250 x 400                                    EI2=750 REI=850
                                         250      300    300      300
                           300 x 400                                    EI2=800 REI=900     ATTENTION
                                                                                            REI windows become opaque on exposure to temperatures of 40 de-
                           250 x 400
                                         300      300    300      300
                                                                         L1 850 + L2 min.   grees or higher, or when installed outside and exposed to UV radia-
                           300 x 400                                     L1 900 + L2 min.   tion. Minor aesthetic imperfections or tiny air bubbles do not compro-
                                                                                            mise the fire resistance of the glass, and do not constitute grounds for
                           250 x 400                                     L1 850 + L2 850    claims. For special instructions and recommendations for fire windows,
                                         300      300    300      300
                           300 x 400                                     L1 900 + L2 900    see the “Notices” reported on the last page of the window accessories
                                                                                            section of the present brochure.
           10
Specific optional accessories
UNIVER Fire doors



FRAME EXTENSIONS FOR UNIVER DOORS




                                                                                                                                              fire door
                                                                                                                                         UNIVER
IM 11 - IM 12
Frame extensions to be mounted in addition to the Univer                                               Doorframe
frame acting as a wall cladding. Made of “Sendzimir” proc-                                             opening
essed hot-galvanized sheet metal and painted the same
color as the doorframe with epoxy-polyester powders. Pro-                                              Wall opening
file on three sides, upper corners with 45 degree joint, fixing
with screws and plugs (screws and plugs not included).
                                                                                                                               73
IM 11: for 50mm door thickness, for installation on 70mm (min.) wall
thickness
IM 12: for 60mm door thickness, for installation on 80mm (min.) wall
thickness

IM 13 - IM 14
Telescopic frame extension to be screwed to the Univer
doorframe acting as a wall cladding. Consists of two overlap-
ping profiles with a 25mm adjustable range. Made of “Send-                                             Doorframe
zimir” processed hot-galvanized sheet metal painted the                                                opening
same color as the doorframe with epoxy-polyester powders.
Profile on three sides, upper corners with 90 degree joint.
                                                                                                       Wall opening
Complete with fastener screws. To mount the frame exten-
sion, fixing holes need to be drilled into doorframe on site.
Combine with sealing to conceal the screw heads.                                                                               50
IM 13: for 50mm door thickness, for installation on 125mm (min.) wall
thickness
IM 14: for 60mm door thickness, for installation on 135mm (min.) wall
thickness




REBATE SEALING

FF/CR sealing (for EI2 doors) and FF sealing (for REI doors)
in black extruded profile to be pressed into the dedicated
groove in the perimetral frame.

FF sealing in black extruded profile self-adhesive for ap-
plication to the central joint of two-leaved doors.


NOTE
Upon request sealing supplied for single doors to be cut and mounted
on site.




ENHANCED PERFORMANCE (Sm, C5)

Mandatory accessories
Enhanced performance         features                     type          mandatory optional acc.        reference in brochure
                                                                        - rubber seal FF/CR            UNIVER fire door
                                                          1 leaf
                                                                        - Nr. 1 automatic door sweep   ACCESSORIES
EI260-Sm                     Smoke control Door
                                                                        - rubber seal FF/CR            UNIVER fire door
                                                          2 leaves
                                                                        - Nr. 2 automatic door sweep   ACCESSORIES
                                                          1 leaf        - Nr. 1 door closer            ACCESSORIES
EI260-C5                     Durability: 200,000 cycles
                                                          2 leaves      - Nr. 2 door closers           ACCESSORIES




                                                                                                                                    11
Door cross sections - Measurements
                 UNIVER Fire doors



                 One-leaved doors                                                                                                               Doors without lower threshold
     fire door
UNIVER




                 Horizontal cross section                                                                                                       Vertical cross section


                                                 Doorframe opening = FM L -74




                                                                                                                                                                                                                              Exterior doorframe = FM H +13
                                                                                                                                                               Doorframe opening = FM H -40




                                                                                                                                                                                                   +15
                                                                                                                                                                                                     Wall opening FM H +5
                                                                                          +20
                                                      Wall opening FM L +10

                                                 Exterior doorframe = FM L +32
                                                                                                                                                                                                                                                              FFL




                 Doors with internal and external lower thresholds	                                                                             Doors with internal lower threshold
                 Vertical cross section                                                                                                         Vertical cross section
                                                                                           Exterior doorframe = FM H +34




                                                                                                                                                                                                                            Exterior doorframe = FM H +13
                                                                  +15
                             Doorframe opening




                                                                   Wall opening FM H +5




                                                                                                                                                                                                   +15
                                                                                                                                                                                                    Wall opening FM H +5
                                = FM H -72




                                                                                                                                                               Doorframe opening
                                                                                                                                                                  = FM H -72



                     FFL



                                                                                                                                                                                                                                                              FFL
                                                                                                                                                              32




                 Two-leaved doors
                 Horizontal section

                                                                                                                           Doorframe opening = FM L - 80

                                                                                                                                                            Active leaf opening = L1 -75




                                                                         L2                                                                                                                   L1
                                                                                                                                             +20
                                                                                                                           Wall opening FM L +10 = L1+ L2

                                                                                                                           Exterior doorframe = FM L +26



                                                                                                                                                NOTE                     +20        +15
                 Leaf thickness                                                                                                                 The tolerances FM L +10 , FM H +5 of the indicated measurements
                 class                               thickness                                                                                  make it easier to fill the gap between the wall and the doorframe with
                 EI230, REI 60                       50 mm                                                                                      cement mortar.
                 EI260, EI290, REI 120               60 mm
                                                                                                                                                FFL = Finished floor level




           12
Installation methods
UNIVER Fire doors



INSTALLATION WITH ANCHORS FOR MORTAR FIXING                      ANCHOR POSITIONING




                                                                                                                                               fire door
                                                                                                                                          UNIVER
                                                                 One-leaved doors
                                                                 Right opening	                    Left opening




For mortar fixing, appropriate cuts will need to be created in
the walls (section 80 x 200 mm). The anchors should be bent
and blocked inside the wall. For fire sealing purposes and
mechanical hold, the space between the doorframe and the
masonry should always be filled with concrete mortar.
                                                                                                    

                                                                 Two-leaved doors
                                                                 Right opening




INSTALLATION FOR EXPANSION SCREWS FIXING

For the installation with expansion screws, the anchors
serve as spacers and should not be bent. Using Würth
type art. 0910436112 plugs or similar (supplied at the
customer‘s expense), installation requires holes to be
                                                                 Left opening
drilled through the thermo expansive sealing. The door-
frame has pre-drilled holes. For fire sealing purposes and
mechanical hold, the space between the doorframe and
the masonry should always be filled with concrete mortar.




                                                                 NOTE
                                                                 Proper installation requires 80 x 200 mm holes to be dug into the
                                                                 masonry.




                                                                                                                                     13
Order measurements
                 UNIVER Fire doors



                 ORDER MEASUREMENTS
     fire door
UNIVER




                 Wall opening	                           Doorframe opening
                                                                                                    One-leaved doors                           Two-leaved doors
                                                                                                    PT L = FM L - 74                           PT L = FM L - 80
                                                                                                    PT H = FM H - 40                           PT H = FM H - 40



                                                                                                    NOTE
                                                                                                    Buyers should be aware that pursuant to and in accordance with Leg-
                                                                                                    islative Decree dd. 19.09.1994 Nr. 626, resp. of Legislative Decree dd.
                                                                                                    19.03.1996 Nr. 242, all doors used for emergency exits must have a
                                                                                                    minimum height of 2000 mm (= nominal wall opening 2040 mm). Unless
                                                                                                    specified otherwise by the customer, two-leaved standard, semi-standard
                                                                                                    and customized doors are supplied with a right-pull opening direction.
                                                        

                 One-leaved EI230, EI260, EI290 doors                                               One-leaved REI 60, REI 120 doors
                 FM L x FM H               PT L x PT H                                              FM L x FM H              PT L x PT H
                 standard dimensions                     doorframe opening                          standard dimensions                        doorframe opening
                 800           x   2050 / 2150           726               x       2010 / 2110      800             x   2050 / 2150            726               x       2010 / 2110
                 900           x   2050 / 2150           826               x       2010 / 2110      900             x   2050 / 2150            826               x       2010 / 2110
                 1000          x   2050 / 2150           926               x       2010 / 2110      1000            x   2050 / 2150            926               x       2010 / 2110
                 1100          x   2050 / 2150           1026              x       2010 / 2110      1100            x   2050 / 2150            1026              x       2010 / 2110
                                                                                                    1200            x   2050 / 2150            1126              x       2010 / 2110
                 semi-standard dimensions                                                           1350            x   2050 / 2150            1276              x       2010 / 2110
                 from 540                                from 466
                                x 2050 / 2150                              x 2010 / 2110
                 to 1150                                 to 1076                                    semi-standard dimensions
                                                                                                    from 540                                   from 466
                 non-standard dimensions                                                                            x 2050 / 2150                                x       2010 / 2110
                                                                                                    to 1345                                    to 1271
                 from 540          from 1780             from 466                  from 1740
                                x                                          x                        non-standard dimensions
                 to 1150           to 2150               to 1076                   to 2110
                                                                                                    from 540          from 1780                from 466                  from 1740
                                                                                                                   x                                             x
                                                                                                    to 1330           to 2150                  to 1256                   to 2110
                                                                                                    from 1331         from 1938                from 1257                 from 1898
                                                                                                                   x                                             x
                                                                                                    to 1350           to 2150                  to 1276                   to 2110


                 Two-leaved EI260, EI290 doors                                                      Two-leaved REI 60, REI 120 doors
                 FM L (L1+L2) x FM H           PT L x PT H                                          FM L (L1+L2) x FM H          PT L x PT H
                 standard dimensions                            doorframe opening                   standard dimensions                               doorframe opening
                 1200   ( 600 + 600)   x   2050 / 2150          1120           x      2010 / 2110   1150   ( 750   + 400 )   x   2050 / 2150          1070           x      2010 / 2110
                 1200   ( 700 + 500)   x   2050 / 2150          1120           x      2010 / 2110   1200   ( 800   + 400 )   x   2050 / 2150          1120           x      2010 / 2110
                 1300   ( 650 + 650)   x   2050 / 2150          1220           x      2010 / 2110   1250   ( 800   + 450 )   x   2050 / 2150          1170           x      2010 / 2110
                 1300   ( 800 + 500)   x   2050 / 2150          1220           x      2010 / 2110   1300   ( 900   + 400 )   x   2050 / 2150          1220           x      2010 / 2110
                 1400   ( 700 + 700)   x   2050 / 2150          1320           x      2010 / 2110   1350   ( 900   + 450 )   x   2050 / 2150          1270           x      2010 / 2110
                 1400   ( 900 + 500)   x   2050 / 2150          1320           x      2010 / 2110   1400   (1000   + 400 )   x   2050 / 2150          1320           x      2010 / 2110
                 1500   ( 750 + 750)   x   2050 / 2150          1420           x      2010 / 2110   1450   (1000   + 450 )   x   2050 / 2150          1370           x      2010 / 2110
                 1600   ( 800 + 800)   x   2050 / 2150          1520           x      2010 / 2110   1600   ( 800   + 800 )   x   2050 / 2150          1520           x      2010 / 2110
                 1700   ( 900 + 800)   x   2050 / 2150          1620           x      2010 / 2110   1700   ( 900   + 800 )   x   2050 / 2150          1620           x      2010 / 2110
                 1800   ( 900 + 900)   x   2050 / 2150          1720           x      2010 / 2110   1800   ( 900   + 900 )   x   2050 / 2150          1720           x      2010 / 2110
                 1900   (1000 + 900)   x   2050 / 2150          1820           x      2010 / 2110   1900   (1000   + 900)    x   2050 / 2150          1820           x      2010 / 2110
                 2000   (1000 +1000)   x   2050 / 2150          1920           x      2010 / 2110   2000   (1000   +1000)    x   2050 / 2150          1920           x      2010 / 2110

                 semi-standard dimensions                                                           semi-standard dimensions
                 from 1000 (500+500)                            from 920                            from 940 (540+400)                                from 860
                                     x 2050 / 2150                             x      2010 / 2110                         x 2050 / 2150                              x      2010 / 2110
                 to 2000 (1000+1000)                            to 1920                             to 2000 (1000+1000)                               to 1920

                 non-standard dimensions                                                            non-standard dimensions
                 from 1000 (500+500)   from 1780                from 920              from 1740     from 940 (540+400)      from 1780                 from 860              from 1740
                                     x                                         x                                         x                                           x
                 to 2000 (1000+1000)   to 2150                  to 1920               to 2110       to 2000 (1000+1000)     to 2150                   to 1920               to 2110

           14
Opening measurements - Encumbrances
UNIVER Fire doors



OPENING MEASUREMENT AND ENCUMBRANCE




                                                                                                                                                                fire door
                                                                                                                                                           UNIVER
WITH 90 DEGREE OPENING

One-leaved doors with panic bar                                           Two-leaved doors with panic bars




Net passage calculation                          EI230 - REI 60           REI 60                  EI260 - EI290 - REI 120   EI260 - EI290 - REI 120
panic bar type            protrusion             one-leaved doors         two-leaved doors        one-leaved doors          two-leaved doors
EXUS                      125                    FML - 226                FML - 384               FML - 236                 FML - 404
TWIST                     100                    FML - 201                FML - 334               FML - 211                 FML - 354
SLASH                     75                     FML - 176                FML - 284               FML - 186                 FML - 304
TOUCHBAR                  74                     FML - 175                FML - 282               FML - 185                 FML - 302
z = leaf protrusion                                                       L1 + 35                                           L1 + 35
                                                 FML + 29                                         FML + 29
relative to the wall                                                      L2 + 64                                           L2 + 64




ENCUMBRANCE WITH 180 DEGREE OPENING -
HANDLE HEIGHT
                                                                          Two-leaved doors
One-leaved doors                                                          x = L1 + 5     y = L2 + 35
x = FML + 5                                                               h handle = FMH/2 + 50
h handle = FMH/2 + 50                                                     b = 130 (only in the presence of panic bars or M14 handles)




NOTE
The 90 or 180 degree opening of the leaf could be compromised if
handle or door closer protrusions come into contact with the wall.



UNIVER - GENERAL NOTES
All rights reserved.                                                      Installation should be executed by qualified technicians.
No reproduction (partial or total) without prior authorization by Ninz.   Modifications may only be made as indicated in the installation instruc-
Ninz reserves the right to modify the product.                            tions. Original NINZ replacement parts must be used for all repair work.

                                                                                                                                                      15
“fire protection excellence,
flexibility custom-made“
PROGET NINZ Doors
                                     FIRE RATED VERSION

                                     FEATURES                                                                              18 - 21

                                     SPECIFIC OPTIONAL ACCESSORIES                                                         22 - 25

                                     DOOR CROSS SECTIONS - MEASUREMENTS                                                        26

                                     INSTALLATION METHODS                                                                      27

                                     OPTIONAL INSTALLATION METHODS                                                             28

                                     DRY WALL INSTALLATION                                                                 29 - 30

                                     ORDER MEASUREMENTS - HANDLE HEIGHTS                                                   31 - 32

                                     OPENING MEASUREMENTS - ENCUMBRANCE                                                        33




All measurements are in mm. We reserve the right to make unannounced technical changes to the contents of this brochure.
      Fire-rated closures are typically used for internal compartmentalization and have been designed for this purpose.
Features
                  PROGET Fire doors



                  THE FIRE DOOR IN A CLASS OF ITS OWN                                  One-leaved doors available in the following classes:
     fire doors
PROGET




                                                                           REI 30 30
                                                                                REI    REI 60 60
                                                                                            REI                             REI 90 90
                                                                                                                                 REI
                  “Indisputable quality”
                  -- Especially sturdy door for safe functioning over time
                  -- Ideal for application to uneven or weak walls
                  -- Fully isolated frame for true “dry wall installation”
                  -- Built to order for all kinds of requests
                  -- Fully galvanized door, including the “hidden” parts
                  -- Made of hot-galvanized sheet metal, “Sendzimir” proc-
                    essed
                  -- Corrosion protection also provided along cut edges of
                     the metal sheets
                  -- Painted  with epoxy-polyester thermoset powders in a
                     180 degrees (Celsius) oven
                  -- Substantial paint layer (70 microns plus)
                  -- Optimal corrosion resistance demonstrated by 500 hour
                     salt-fog test
                  -- Unaffected by severe climate changes, demonstrated by
                     2000 hours with +60° to -10° cycles at 75% humidity
                  -- Finishing with high-quality aesthetics
                  -- Orange skin anti-scratch structured paint
                  -- Customizable with wide selection of RAL colors
                  -- “Practicality of use”
                  -- Truly sturdy frame that facilitates anchoring to the wall
                  -- Suitable for all wall types
                  -- Different installation methods to choose from
                  -- Significantly reduced installation times
                  -- Type approvals for multiple installations to different
                    wall types
                  -- Ample size range
                  -- Wide variety of accessories
                                                                                       Two-leaved doors available in the following classes:
                  “Conformity to standards”
                  -- In-house Ninz R&D with specialized testing equipment REI 30
                                                                       REI 30          REI 60 60
                                                                                            REI                             REI 90 90
                                                                                                                                 REI
                  -- Fire testing in accordance with UNI 9723 and EN 1634-1
                  -- Mechanical testing for the marking of accessories
                  -- marked door accessories studied and sized to meet
                    standard European requirements
                  -- Careful selection of materials and manufacturing methods
                  -- Strict product testing for conformity to declared techni-
                    cal standards
                  -- Absolute functional certainty over time
                  -- Doors “type approved” in compliance    with M.D. 21
                     June 2004
                  -- Products delivered with the documentation required by
                     current regulations

                  “Manufacturing technology”
                  -- Manufacturing     in modern and functional facilities
                     which employ the latest technologies to maintain high
                     quality levels and product uniformity
                  -- The entire production process - from raw materials to
                     painted and packaged products - takes place inside
                     Ninz’s own facilities, ensuring a 360 degree door control

                  Opening direction
                  Opening direction needs to be indicated while ordering


                       Left Left       Right
                                   Right           Left Left       Right
                                                               Right




                                                                                       NOTE
                                                                                       The colors represented in the photos are not standard.
                                                                                       Door closer provided upon request only.

            18
Features
PROGET Fire doors



STANDARD ELEMENTS




                                                                                                                                                 fire doors
                                                                                                                                            PROGET
which comprise Proget fire doors:


Door leaf
-- Made    of “Sendzimir” processed hot-galvanized sheet
   metal, press folded and electro welded
-- Perimetral rebate on 3 sides, flat at the bottom
-- Internally reinforced with hot-galvanized steel profiles
-- Heat-insulated treated mineral wool packing that is rig-
   idly joined to the sheet metal
-- Internal stiffeners for overhead door closer and panic bar
-- Single thickness of 60 mm

Standard frame
-- Sturdy profile with a sizeable cross section
-- Made of “Sendzimir” processed hot-galvanized             sheet
   metal
-- Equipped with special assembly brackets
-- Grooves for thermo expansive sealing and rebate sealing
-- Standard installation via anchors for mortar fixing
-- Upon request installation via expansion screws or screws
   onto the subframe
-- Lower spacer, mounting template
-- Rests on finished flooring without rebate
-- Strike plates in PA6 black nylon for lock bolt and safety bolts
-- Assembly required for doorframes
Thermo expansive sealing
-- Mounted on vertical doorframe profiles and central ver-
  tical profiles (for two-leaved doors)
-- Mounted above and below the leaves depending on the
  certification



                                                                     Hinges
                                                                     -- Nr. 2 three-wing hinges for each leaf
                                                                     -- of which one ball-bearing hinge with screws for vertical
                                                                        adjustment of the leaf,     marked as per EN 1935, classi-
                                                                        fied for up to 160 kg load, 200.000 cycles durability, suit-
                                                                        able for fire door use
                                                                     -- and one hinge with self-closing spring
                                                                     Safety bolts
                                                                     - Nr. 1 or 2 safety bolts applied on hinge side leaf edge

                                                                     Locking mechanism
                                                                     -- Reversible locking mechanism with bolt and central latch
                                                                     -- marked in conformity with EN 12209 standard
                                                                     -- Insert with patent key, Euro profile cylinder ready

                                                                     Handle
                                                                     - Fire rated handle in black PA6 nylon with steel core
                                                                     - Steel installation plate with cylinder hole
                                                                     - Backplate in black PA6 nylon
                                                                     - Fastener screws and patent key insert




NOTE
Cylinder and rebate sealing provided on request only.
The handle requires assembly.




                                                                                                                                       19
Features
                  PROGET Fire doors



                  INCLUDED ACCESSORIES
     fire doors
PROGET




                  which comprise Proget fire doors:

                  Closing regulator
                  -- Standard two-leaved doors include an RC/STD Closing
                    regulator to ensure the correct closing sequence of the
                    leaves
                  -- marking in conformity with EN 1158 standard
                  Locking mechanism for secondary leaf
                  -- “Flush-bolt” automatic locking of the secondary leaf
                  -- Lever control for unlocking
                  Upper coupling system for the secondary leaf
                  -- Secondary leaf lock activated device which inserts rod
                    into the upper strike box
                  -- Upper strike box in pierced steel with steel roller
                  Lower coupling system for the secondary leaf
                  -- Vertical rod with steel point which inserts into lower
                     strike box
                  -- Lower floor catch (floor-mounted bushing) made of
                     self-extinguishing black nylon with rebate stopper

                  Identification plate
                  -- Metal tag with door identification data, in accordance
                    with current regulations




                                                                                            Finishing
                                                                                            -- Standard painted with epoxy-polyester thermoset pow-
                                                                                               ders in a 180 degrees oven, orange skin, anti-scratch
                                                                                               finishing
                                                                                            -- Standard pastel turquoise color, lighter tone for the leaf
                                                                                               (NCS4020-B50G), darker tone for the frame (NCS5020-
                                                                                               B50G)

                                                                                            Standard packaging
                                                                                            -- Single leaf wrapped into stretchable polyethylene (PE)
                                                                                              film
                                                                                            -- Single packaging for each doorframe with stretchable
                                                                                              polyethylene (PE) film
                                                                                            -- Palletized on wooden pallets


                                                                                            Door weight                class         kg/m2 of wall opening
                                                                                            1 leaf                     REI 60        37
                                                                                            2 leaves                   REI 60        35
                                                                                            1 leaf                     REI 120       42
                                                                                            2 leaves                   REI 120       40



                  NOTE
                  If the door ever needs to be repainted, follow the precise instructions
                  on the “painting” page.




            20
Features
PROGET Fire doors



INSTALLATION ONTO OTHER WALL TYPES




                                                                                                                                                        fire doors
                                                                                                                                                   PROGET
Other types of installation are possible, all of which have been
rigorously certified and approved
-- Frame for dry wall installation with expansion screws
-- Frame for dry wall installation with screws onto the subframe
-- Frame for installation on plasterboard
-- Embracing frame for plasterboard installation

OPTIONAL ACCESSORIES

A wide variety of accessories and surface finishes are available
on request for maximum value enhancement of Proget doors to
your own specific needs. The proper accessories can help resolve:

Safety-related needs
-- Doors for panic exits (see panic bars)
-- Doors for emergency exits (see emergency exit handles)
-- Open doors which must be closed in case of fire (see leaf
  holding systems)

Installation and utilization needs
-- Frame extensions
-- Floor mounted floor catch in galvanized steel
-- Drip steel-profile
-- Special fastener screws
-- Kick and protection plates
-- Rectangular windows, standard dimensions or built to order
-- Round windows
Access-related control issues
-- Electrically-activated lock mechanisms
-- Electric handle mechanisms
-- Magnetic blocking mechanisms


                                                                    Performance enhancing
                                                                    -- Sealing
                                                                    -- Cylinders
                                                                    -- Door closers
                                                                    -- Special closing regulators
                                                                    -- Special handles

                                                                    Customized finishing
                                                                    -- Select paint colors from a wide variety of RAL tints
                                                                    -- NDD – Ninz Digital Decor, graphic images applied with
                                                                       special ink jets and protected by a transparent topcoat.
                                                                       Infinite varieties of customizable decorations in harmo-
                                                                       ny with specific door settings
                                                                    -- Stainless steel handles
                                                                    -- Colored handles
                                                                    Packaging for maximum protection
                                                                    Sturdy wooden crates protect all doors and related acces-
                                                                    sories
                                                                    -- NDD decorated doors
                                                                    -- Construction sites
                                                                    -- Shipping abroad
                                                                    -- Special transport

                                                                    NOTE
                                                                    Details on the optional accessories may be found in the following chap-
                                                                    ters of this brochure:
                                                                    - Finishing
                                                                    - Accessories for metal doors
                                                                    - Panic bars


                                                                                                                                              21
Specific optional accessories
                  PROGET Fire doors



                  WINDOW WITH FIRE RATED GLASS
     fire doors
PROGET




                  Upon request all one- and two-leaved fire doors REI 60
                  and REI 120 may be equipped with round or rectangu-
                  lar windows with fire rated stratified glass and window
                  frames.

                  Limits prescribed by regulations
                  According to standards UNI 9723 and EN 1634-1, windows
                  may be smaller but not larger than the test sample size,
                  and the reverse holds true for the border strip around the
                  window which may be wider but not thinner.
                  The following limits correspond with these restrictions.

                  Borders, window position
                  “Border measurement“ refers to the distance from the
                  edge of the window to the wall opening of the door.




                  Elevation for round windows
                  window size                   FM H                 position
                  Ø 300                         minimum 2050         Y=1600               Round window cross section
                  Ø 300                         less than 2050       Y=FM H - 450                              54                            17
                  Ø 400                         minimum 2150         Y=1600
                  Ø 400                         from 2050 to 2149    Y=1550
                  Ø 400                         less than 2050       Y=FM H - 500

                  Elevation for rectangular windows
                  window dimensions L x H       FM H                 position
                  300 x 400                     minimum 2150         Z=1450                          Border             Window Ø               Border
                  300 x 400                     from 2050 to 2149    Z=1350
                  300 x 400                     less than 2050       Z=FM H -700
                  400 x 600                     minimum 2150         Z=1250
                  400 x 600                     from 2050 to 2149    Z=1150               Rectangular window cross section
                  400 x 600                     less than 2050       Z=FM H - 900                             50                            15
                  400 x 1200                    minimum 2150         Z=650
                  400 x 1200                    from 2050 to 2149    Z=550
                  400 x 1200                    less than 2050       Z=FM H - 1500



                                                                                                     Border            Window LxH              Border
                                    b




                                                                 b




                                                                                                                                                                 	
                                a                         a
                  Y




                                                                                          Window thickness
                                            Z




                                                                                          class            glass thickness
                                                                                          REI 60           21 mm
                                                                                          REI 120          53 mm



                  NOTE                                                                    ATTENTION
                  Position and measurements indicated above are for standard.             REI windows become opaque on exposure to temperatures of 40 de-
                  Different positions and measurements may be considered as long as       grees or higher, or when installed outside and exposed to UV radia-
                  they respect the minimum “a” and “b” border strips and maximal          tion. Minor aesthetic imperfections or tiny air bubbles do not compro-
                  measurements mentioned in the certificate for the window. The win-      mise the fire resistance of the glass, and do not constitute grounds for
                  dow itself may not be supplied separately except for replacements. It   claims. For special instructions and recommendations for fire windows,
                  is always advisable for doors with windows to be equipped with door     see the „Notices“ reported on the last page of the window accessories
                  closers for controlled closing.                                         section of the present brochure.



            22
Specific optional accessories
PROGET Fire doors



WINDOW SPECIFICATIONS BASED




                                                                                                                                  fire doors
                                                                                                                             PROGET
                                                                     e
ON INSTALLATION METHOD




                                                   pl boa s




                                                                    m
                                                        te crew




                                                                 fra
                                                        ra g




                                                        te rd
                                                           b rd
                                                               n




                                                               g
                                                   pl on s




                                                   RE racin
                                                       em oa
                                                   su fixi

                                                             e
                                                           m




                                                    ith rb
                                                           i




                                                         20
                                                           r
                                                           r



                                                         ns
                                                        ta




                                                         0
                                                      I6

                                                      I1
                                                      pa
                                                      bf



                                                     as

                                                     as
                                                     or
model        min./max. window       border strip                      dimensions FM L (L1 + L2) x FM H




                                                   RE
                                                   ex
                                                   m




                                                   w
                L      x     H       a      b

                                    300                               from 900 to 1170 x from 1775 to 2275
               Ø 300
                                                                      from 1004 to 1340 x from 2050 to 2500
                                    300                               from 1000 to 1170 x from 1775 to 2275
               Ø 400
                                                                      from 1004 to 1340 x from 2050 to 2500

             from 250    from 250   250                               from 750 to 900 x from 1775 to 2000
               to 400      to 600

             from 250    from 250   300                               from 850 to 1000 x from 1775 to 2150
               to 400      to 600

             from 250    from 250   300                               from 850 to 1007 x from 1775 to 2150
               to 400      to 600                                     from 864 to 1153 x from 1938 to 2363

             from 250    from 630   250                               from 750 to 900 x from 1775 to 2000
     (*)       to 400     to 1400                                     from 779 to 1037 x from 1803 to 2197

             from 250    from 250   360                               from 970 to 1340 x from 1775 to 2670
               to 620      to 400

             from 250    from 250   300                               from 850 to 1170 x from 1775 to 2275
               to 564      to 443                                     from 1004 to 1340 x from 2050 to 2500

             from 250    from 500   320                               from 890 to 1162 x from 1775 to 2620
     (*)       to 522     to 1460                                     from 997 to 1332 x from 2361 to 2670

                                                                      from 1800 (900 + 900) to 2252 (1126 + 1126) x
                                    300                               from 1775 to 2275**
               Ø 300                       300
                                                                      from 1962 (996 + 996) to 2540 (1270 + 1270) x
                                                                      from 2050 to 2500**
                                                                      from 2000 (1000 + 1000) to 2252 (1126 + 1126) x
                                    300                               from 1775 to 2275**
               Ø 400
                                                                      from 2000 (1000 + 1000) to 2540 (1270 + 1270) x
                                                                      from 2050 to 2500**

             from 250    from 250   300                               from 1700 (850 + 850) to 2000 (1000 + 1000) x
               to 400      to 600                                     from 1775 to 2150**

                                                                      from 1700 (850 + 850) to 2000 (1000 + 1000) x
             from 250    from 250   300                               from 1775 to 2150**
               to 400      to 600                                     from 1708 (856 + 852) to 2229 (1144 +1148) x
                                                                      from 1938 to 2363**
                                                                      from 1100 (750 + 350) to 1800 ( 900 + 900 ) x
              from 250   from 630   250                               from 1775 to 2000
           (*) to 400     to 1400                                     from 1539 (772 + 767) to 2061 (1028 +1033) x
                                                                      from 1803 to 2197

             from 250    from 250   325                               from 1800 (900 + 900) to 2540 (1270 + 1270) x
               to 620      to 400                                     from 1775 to 2670**

                                                                      from 1700 (850 + 850) to 2252 (1126 + 1126) x
             from 250    from 250   300                               from 1775 to 2275**
               to 564      to 443                                     from 1962 (996 + 996) to 2540 (1270 + 1270) x
                                                                      from 2050 to 2500**
                                                                      from 1240 (890 + 350) to 2315 (1155 + 1160) x
              from 250   from 500   320                               from 1775 to 2620
           (*) to 515     to 1460                                     from 1975 (989 + 986) to 2540 (1268 + 1272) x
                                                                      from 2361 to 2670


NOTE
(*) Windows only possible for the minimum size of 0,25 m2, and only
on one-leaved doors or the active leaf of two-leaved doors.
(**) FM secondary leaf minimum without window with RC/STD = 350 mm
FM secondary leaf minimum without window but with RC2 = 370 mm
                                                                                                                        23
Specific optional accessories
                  PROGET Fire doors



                  FRAME EXTENSIONS FOR PROGET DOORS
     fire doors
PROGET




                  IM 1
                  Frame extensions to be mounted in addition to the Proget
                  frame to serve as embracing frame made of “Sendzimir”           Wall opening
                  processed hot-galvanized sheet metal and painted the same
                  color as the doorframe with epoxy-polyester powders. Pro-
                                                                                  Doorframe
                  file on three sides, upper corners with 45 degree joint, fix-   opening -3mm
                  ing with screws and plugs in groove (screws and plugs not       on each side
                  included).                                                                     73


                  IM 3
                  Frame extensions to be mounted in addition to the Proget
                  frame to serve as embracing frame, especially for plaster-
                  board. Made of “Sendzimir” processed hot-galvanized
                  sheet metal and painted the same color as the doorframe
                  with epoxy-polyester powders. Profile on three sides, up-       Wall opening
                  per corners with 45 degree joint, fixing with screws and
                  plugs (screws and plugs not included).                          Doorframe
                                                                                  opening -3mm
                                                                                  on each side
                                                                                                 73


                  IM 4
                  Frame extension to be screwed to the Proget doorframe
                  acting as a wall cladding. Made of “Sendzimir” processed
                  hot-galvanized sheet metal painted the same color as
                  the doorframe with epoxy-polyester powders. Profile on
                  three sides, upper corners with 90 degree joint.                Wall opening
                  Complete with fastener screws. To mount the frame ex-
                  tension, fixing holes need to be drilled into doorframe on      Doorframe
                  site. Combine with sealing to conceal the screw heads.
                                                                                  opening -3mm
                                                                                  on each side
                                                                                                 73

                  IM 5
                  Telescopic frame extension to be screwed to the Proget
                  doorframe acting as a wall cladding for expansion screw
                  fixing. Consists of two overlapping profiles with a 25mm
                  adjustable range. Made of “Sendzimir” processed hot-
                  galvanized sheet metal painted the same color as the            Wall opening
                  doorframe with epoxy-polyester powders. Profile on three
                  sides, upper corners with 90 degree joint.                      Doorframe
                  Complete with fastener screws. To mount the frame ex-           opening -3mm
                  tension pre-drilled holes are available on the frame. Com-      on each side   73
                  bine with sealing to conceal the screw heads.




            24
Specific optional accessories
PROGET Fire doors



STEEL FLOOR CATCH                                                                                    50             14




                                                                                                                                   fire doors
                                                                                                                              PROGET
Floor-mounted steel floor catch for two-leaved Proget




                                                                                                          35
doors. Made of pierced and successively galvanized steel.
Includes rebate stop for the passive leaf, the strike box for
insertion of the rod, Nr. 3 screws and Nr. 3 plugs.




                                                                                                          51
To be used in place of the nylon floor catch for doors that




                                                                                                                    18
usually remain open and where carts and heavy equip-




                                                                                                          26
ment pass on a regular basis.
                                                                                                               22
                                                                    Lower PROGET steel floor catch




FF REBATE SEALING

FF sealing in black extruded profile to be pressed into the
dedicated groove in the perimetral frame and on the cen-
tral joint of two-leaved doors.


NOTE
Upon request sealing supplied for single one-leaved or two-leaved
doors to be cut and mounted on site.




                                                                                                                         25
Door cross sections - Measurements
                  PROGET Fire doors



                  One-leaved doors                                                               Doors without lower threshold
     fire doors
PROGET




                  Horizontal cross section                                                       Vertical cross section



                                       Doorframe opening = FM L -80




                                                                                                                                                                     Exterior doorframe = FM H +30
                                                                                                                                            +15
                                                                                                                                              Wall opening FM H +5
                                                                                                     Doorframe opening
                                                                                                        = FM H -40
                                                            +20
                                      Wall opening FM L +10

                                    Exterior doorframe = FM L + 60                                                                                                                                   FFL



                  Two-leaved doors
                  Horizontal cross section

                                                                              Doorframe opening = FM L -80

                                                                                                                     Active leaf opening = L1 -81




                                                           L2                                                                        L1
                                                                                            +20
                                                                          Wall opening FM L +10 = L1 + L2

                                                                             Exterior doorframe = FM L + 60



                  Leaf thickness
                  REI 60, REI 120                60 mm



                  NOTE                     +20         +15
                  The tolerances FM L +10 , FM H +5 of the indicated measurements
                  make it easier to fill the gap between the wall and the doorframe with
                  cement mortar.
                  For dry wall installation, the holes must be precise and greater toleran-
                  ce ranges should not be employed.

                  FFL = Finished floor level




            26
Standard installation methods
PROGET Fire doors



INSTALLATION WITH ANCHORS




                                                                                                                                                fire doors
                                                                                                                                           PROGET
FOR MORTAR FIXING

The standard installation method for Proget doors is to
use the anchors for mortar fixing. Appropriate cuts will
need to be created in the walls (section 80 x 200 mm).
The anchors should be bent and blocked inside the wall.
For fire sealing purposes and mechanical hold, the space
between the doorframe and the masonry should always
be filled with concrete mortar.




One-leaved doors
FM L = from 500 to 1035 x FM H = from 1775 to 2200                     FM L greater than 1035 and/or FM H greater than 2200




                                                                                                                                   

Two-leaved doors
FM L = from 850 to 2070 x FM H = from 1775 to 2200                     FM L greater than 2070 and/or FM H greater than 2200




NOTE
For proper installation, the cuts for the anchors should be 80 x 200
mm in size.




                                                                                                                                      27
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Brochure 2011 lo-res

  • 1. General brochure 2011 “more than firedoors“ www.ninz.it
  • 2.
  • 3. Main index NINZ COMPANY PRESENTATION 2-3 FIRE DOORS Univer and Proget 4 - 33 MULTIPURPOSE DOORS Rever, Univer and Proget 34 - 79 PAINTING AND NDD DECORATIONS 80 - 87 DOOR ACCESSORIES devices and panic bars 88 - 149 GATES – sliding, telescopic, vertically sliding and hinged 150 - 199 GLAZINGS, windows, glazed doors and accessories 200 - 243 Each of the above chapters is also accessible online www.ninz.it 1
  • 4. NINZ Fire doors Company presentation PRESENTATION - THE RELIABILITY OF EXPERIENCE COMPANY Ninz S.p.A. is Italy’s leading producer of fire doors with a 70% market share. Consolidated experience in the sector, familiarity with standards and optimal quality-price ratios are the company’s most distinguishing features. Over the years it has broadened its offer to include multipurpose metal doors and a wide range of accessories. In addition to Italy, Ninz S.p.A. also markets its products in numerous other European countries like France, Greece, Portugal, Romania, Spain, Slovenia... and countries outside of Eu- rope like Turkey, Russia and Panama. Production takes place in two different facilities - Bolzano and Ala (TN), where the offices for research and develop- ment, sales and logistics are also located. In Ala a third facility is currently under construction designed to further enhance production capacity. From its beginnings as a small family-owned metal works company in 1953, over the years the company has evolved to become a major industrial player with 250 employees. The main impetus for growth came from its owner, Karl Ninz, who first introduced the production of fire doors in 1976. PRODUCTION - VERSATILITY AND DESIGN The daily production capacity is 2000 doors, which are currently divided into the PROGET line (fire rated and multipurpose), the UNIVER line (fire rated and multipur- pose) and REVER line (multipurpose). Products are made to order for even the smallest quantities, satisfying the most demanding customers thanks to the wide variety of colors, accessories and windows available. Customization of the product reaches a pinnacle with the NDD technology (Ninz Digital Decor), a trademark, NINZ decorative painting which permits any theme (words, pic- tures, logos) to be reproduced on the door-leaf surface. As an expression of the NDD claim, fire doors are trans- formed into versatile design elements at the disposal of architects and designers. This project earned the company the prestigious “Design Security & Safety Award” in 2007 2
  • 5. NINZ Fire doors Company presentation DESIGN AND RESEARCH - EYES ON THE FUTURE COMPANY Continuous product improvements are managed by a team of expert engineers and technicians, who combine scrupu- lous attention to fire regulations with the practical con- cerns of builders, installers and locksmiths. This research, for instance, has generated certified installation methods for mounting fire doors on different types of support structures, such as masonry, plasterboard and sub-frames. Thanks to the in-depth study of foreign standards, Ninz S.p.A. has also succeeded in certifying its products in a number of foreign countries, including France, Slovenia, Russia, Romania... For long the company has been preparing itself for the marking’s coming into force by designing and developing innovative fire doors that meet the new European stand- ards. The product represents a new conceptualization dif- ferent from all that has been in terms of aesthetics as well as functionality, promising excellent performance in every possible setting. MARKETING - A SERVICE-ORIENTED PERSPECTIVE Thanks to their reliability and quality, Ninz fire doors are used throughout Italy and in many countries across the world in public buildings where safety is at a premium: schools, hospitals, convention centers, shopping malls, manufacturing sites, hotels, museums... The distribution within Italy is capillary thanks to a dense network of retailers supported by over one hundred sales agents. Punctual delivery - one of the company’s strongest points - is guaranteed by the careful planning of the production and by the quality transport services, which are both or- ganized in-house. The service that Ninz S.p.A. offers its customers is com- pleted by the internal technical-sales office, which assists agents and customers in the pre- and post-sales phases, and by the fitting office, which directly follows product installations at the customer’s request. For international distribution, Ninz S.p.A. draws on (de- pending on the country) agents, exclusive retailers and networks of retailers supported by a dedicated internal technical-sales office. Daily shipment to France is possible thanks to the special wooden-crates packaging and the local logistics network that has been created. Due to its great success, this service will soon be extended to other European countries. 3
  • 6. “state of the art in fire protection technology“
  • 7. UNIVER NINZ Doors FIRE RATED VERSION FEATURES 6-9 SPECIFIC OPTIONAL ACCESSORIES 10 - 11 DOOR CROSS SECTIONS - MEASUREMENTS 12 INSTALLATION METHODS 13 ORDER MEASUREMENTS 14 OPENING MEASUREMENTS - ENCUMBRANCE 15 All measurements are in mm. We reserve the right to make unannounced technical changes to the contents of this brochure. Fire-rated closures are typically used for internal compartmentalization and have been designed for this purpose.
  • 8. Features UNIVER Fire doors WHAT MAKES THEM SPECIAL? One-leaved doors available in the following classes: fire door UNIVER EI230 EI230 260 - Sm -2C5 30 30 290 REI 60 60 EI 260 EI EI 60 290 REI REI EI EI REI REI 90 RE “Quality first” -- Fully galvanized door, including the “hidden” parts -- Made of “Sendzimir” processed hot-galvanized sheet metal -- Corrosion protection also provided along cut edges of the metal sheets -- Painted with epoxy-polyester thermoset powders in a 180 degrees (Celsius) oven -- Substantial paint layer (70 microns plus) -- Optimal corrosion resistance demonstrated by 500 hour salt-fog test -- Unaffected by severe climate changes, demonstrated by 2000 hours with +60° to -10° cycles at 75% humidity -- Finishing with high-quality aesthetics -- Orange skin anti-scratch structured paint -- Customizable with wide selection of RAL colors “Practicality of use” -- Door reversibility* -- Indication of door opening direction not necessary -- Reduction of stock for retailers -- Simplifies choices for end customers -- Multiple installation methods for each door -- Type approvals for anchors for mortar fixing or expan- sion screws “Conformity to standards” -- In-house Ninz R&D with specialized testing equipment -- Fire testing in accordance with UNI 9723 and EN 1634-1 -- Mechanical testing for the marking of accessories -- -marked door accessories studied and sized to meet standard European requirements Two-leaved doors available in the following classes: -- Careful selection of materials and manufacturing methods -- Strict product testing for conformity to declared technical EI230 260 - Sm -2C5 30 30 290 REI 60 60 EI EI 60 REI EI REI REI REI 90 90 REI standards -- Absolute functional certainty over time -- Doors “type approved” in compliance with M.D. 21 June 2004 -- Products delivered with the documentation required by current regulations “Manufacturing technology” -- Manufacturing in modern and functional facilities which employ the latest technologies to maintain high quality levels and product uniformity -- The entire production process - from raw materials to painted and packaged products - takes place inside Ninz’s own facilities, ensuring a 360 degree door control Left Left RightRight Left Left RightRight *except in combination with certain optional accessories NOTE The colors represented in the photos are not standard. 6
  • 9. Features UNIVER Fire doors STANDARD ELEMENTS FOR VERSIONS EI230 - fire door UNIVER EI260, EI290 - REI 60 - REI 120 which comprise comprise Univer fire doors: Door leaf -- Made of “Sendzimir” processed hot-galvanized sheet metal, press folded and electro welded -- Perimetral rebate on 4 sides -- Internally reinforced with hot-galvanized steel profiles -- Heat-insulated with treated mineral wool -- Internal stiffeners for overhead door closer and panic bar -- 50 or 60 mm thickness, depending on fire rating Doorframe -- Made of “Sendzimir” processed hot-galvanized sheet metal -- Grooves for thermo expansive sealing and rebate sealing -- Suitable for anchors for mortar fixing or expansion screws -- Detachable rebate for application on finished flooring -- Removable threshold for thresholdless installation -- Strike plates in PA6 black nylon for lock bolt and safety bolts -- Assembled doorframes for one-leaved doors -- Assembly required for two-leaved doorframes Thermo expansive sealing -- Mounted on vertical doorframe profiles and central ver- tical profiles on two-leaved doors -- For on-site mounting on the doorframe’s upper cross-beam -- Mounted above and below the EI290 and REI 120 leaves Hinges -- Nr. 2 three-wing hinges for each leaf -- of which one ball-bearing hinge with screws for vertical adjustment of the leaf, marked as per EN 1935, clas- sified for up to 160 kg load, 200.000 cycles durability, suitable for fire door use -- and one hinge with self-closing spring Safety bolts -- Nr. 2 safety bolts on hinge side leaf edge Locking mechanism -- Reversible locking mechanism with bolt and central lock -- marked in conformity with EN 12209 standard -- Insert with patent key, Euro profile cylinder ready Handle -- Fire rated handle in black PA6 nylon with steel core -- Steel installation plate with cylinder hole -- Backplate in black PA6 nylon -- Fastener screws and patent key insert NOTE Cylinder and rebate sealing provided on request only. The handle requires assembly. 7
  • 10. Features UNIVER Fire doors INCLUDED ACCESSORIES fire door UNIVER which are part of the Univer fire doors: Closing regulator -- Two-leaved doors include an RC/STD closing regulator to ensure the correct closing sequence of the leaves -- marking in conformity with EN 1158 standard Locking mechanism for secondary leaf -- “Flush-bolt” automatic locking of the secondary leaf -- Lever control for unlocking Upper coupling system for the secondary leaf -- Secondary leaf lock activated device which inserts rod into the upper strike box -- Upper strike box in black PA6 nylon with steel roller Lower coupling system for the secondary leaf -- Vertical rod with steel point which inserts into lower strike box -- Floor catch (floor-mounted floor catch) made of self- extinguishing black nylon, for doors without threshold -- Floor catch in self-extinguishing black nylon with a steel roller, for doors with threshold Identification plate -- Metal tag with door identification data, in accordance with current regulations Finishing -- Standard painted with epoxy-polyester thermoset pow- ders in a 180 degrees oven, orange skin, anti-scratch finishing -- Standard pastel turquoise color, lighter tone for the leaf (NCS4020-B50G), darker tone for the frame (NCS5020-B50G) Standard packaging -- Single door wrapped into stretchable polyethylene (PE) film -- Assembled doorframes for one-leaved doors -- Assembly required for doorframes for two-leaved doors -- Palletized on wooden pallets Door weight kg/m2 of wall opening class 1 leaf 2 leaves EI230 34 - EI260 36 35 REI 60 34 33 EI290, REI 120 43 41 NOTE If the door ever needs to be repainted, follow the precise instructions on the „painting“ page. The closing regulator requires assembly. 8
  • 11. Features UNIVER Fire doors OPTIONAL ACCESSORIES fire door UNIVER A wide variety of accessories and surface finishes are available on request for maximum value enhancement of Univer doors to your own specific needs. The proper accessories can help resolve: Safety-related needs -- Doors for panic exits (see panic bars) -- Doors for emergency exits (see emergency exit handles) -- Open doors which must be closed in case of fire (see leaf holding systems) Installation and utilization needs -- Frame extensions -- Drip steel-profile -- Special fastener screws -- Kick and protection plates -- Windows Access-related control issues -- Electrically-activated lock mechanisms -- Electric handle mechanisms -- Magnetic blocking mechanisms Performance enhancing -- Sealing -- Cylinders -- Door closers -- Special closing regulators -- Special handles Customized finishing -- Select paint colors from a wide variety of RAL tints -- NDD – Ninz Digital Decor, graphic images applied with special ink jets and protected by a transparent topcoat. Infinite varieties of customizable decorations in harmony with specific door settings -- Stainless steel handles -- Colored handles Packaging for maximum protection Sturdy wooden crates protect all doors and related ac- cessories -- NDD decorated doors -- Construction sites -- Shipping abroad -- Special transport NOTE The following optional accessories make Univer doors irreversible, requir- Details on the optional accessories may be found in the following chap- ing the indication of the door opening direction when the order is placed: ters of this brochure: - SLASH panic bar - Finishing - Panic bar for secondary leaves - Accessories for metal doors - Windows - Panic bars - MAC lock Right-opening doors are the default selection if opening direction is - ELM/cisa and ELM/mt electric handle not specified. - Special locks (016 tir- Stel 15) 9
  • 12. Specific optional accessories UNIVER Fire doors WINDOW WITH FIRE RATED GLASS fire door UNIVER Upon request all one- and two-leaved fire doors, exclud- ing those EI230 rated, may be equipped with round or rectangular windows with fire rated stratified glass and window frames. Windows not possible for one-leaved REI doors with FM L (wall opening) above 1167mm. Limits prescribed by standard According to standards UNI 9723 and EN 1634-1, windows may be smaller but not larger than the test sample size, and the reverse holds true for the border strip around the window which may be wider but not thinner. The following limits correspond with these restrictions. Borders, window position “Border measurement” refers to the distance from the edge of the window to the wall opening of the door. Elevation for round windows window size FM H position Ø 300 minimum 2050 Y=1600 Ø 300 less than 2050 Y=FM H - 450 Round window cross section Ø 400 minimum 2150 Y=1600 Ø 400 from 2050 to 2149 Y=1550 54 17 Ø 400 less than 2050 Y=FM H - 500 Elevation for rectangular windows window dimensions L x H FM H position 250/300 x 400 minimum 2150 Z=1450 250/300 x 400 from 2050 to 2149 Z=1350 Border Window Ø Border 250/300 x 400 less than 2050 Z=FM H -700 Rectangular window cross section b b 50 15 a a Y Z Border Window LxH Border Window min. border min. border dimensions dimensions EI2 REI FM L min. a b a b Ø 300 740 Window thickness 220 300 220 300 EI260, REI 60 21 mm EI290 37 mm REI 120 53 mm Ø 400 840 Ø 300 L1 740 + L2 min. 220 300 220 300 NOTE Ø 400 L1 840 + L2 min. The positions indicated above are standard. Different positions may be considered as long as they respect the mini- Ø 300 L1 740 + L2 740 220 300 220 300 mum “a” and “b” border strips. The window itself may not be supplied Ø 400 L1 840 + L2 840 separately except for replacements. It is always advisable for doors with windows to be equipped with door closers for controlled closing. 250 x 400 EI2=750 REI=850 250 300 300 300 300 x 400 EI2=800 REI=900 ATTENTION REI windows become opaque on exposure to temperatures of 40 de- 250 x 400 300 300 300 300 L1 850 + L2 min. grees or higher, or when installed outside and exposed to UV radia- 300 x 400 L1 900 + L2 min. tion. Minor aesthetic imperfections or tiny air bubbles do not compro- mise the fire resistance of the glass, and do not constitute grounds for 250 x 400 L1 850 + L2 850 claims. For special instructions and recommendations for fire windows, 300 300 300 300 300 x 400 L1 900 + L2 900 see the “Notices” reported on the last page of the window accessories section of the present brochure. 10
  • 13. Specific optional accessories UNIVER Fire doors FRAME EXTENSIONS FOR UNIVER DOORS fire door UNIVER IM 11 - IM 12 Frame extensions to be mounted in addition to the Univer Doorframe frame acting as a wall cladding. Made of “Sendzimir” proc- opening essed hot-galvanized sheet metal and painted the same color as the doorframe with epoxy-polyester powders. Pro- Wall opening file on three sides, upper corners with 45 degree joint, fixing with screws and plugs (screws and plugs not included). 73 IM 11: for 50mm door thickness, for installation on 70mm (min.) wall thickness IM 12: for 60mm door thickness, for installation on 80mm (min.) wall thickness IM 13 - IM 14 Telescopic frame extension to be screwed to the Univer doorframe acting as a wall cladding. Consists of two overlap- ping profiles with a 25mm adjustable range. Made of “Send- Doorframe zimir” processed hot-galvanized sheet metal painted the opening same color as the doorframe with epoxy-polyester powders. Profile on three sides, upper corners with 90 degree joint. Wall opening Complete with fastener screws. To mount the frame exten- sion, fixing holes need to be drilled into doorframe on site. Combine with sealing to conceal the screw heads. 50 IM 13: for 50mm door thickness, for installation on 125mm (min.) wall thickness IM 14: for 60mm door thickness, for installation on 135mm (min.) wall thickness REBATE SEALING FF/CR sealing (for EI2 doors) and FF sealing (for REI doors) in black extruded profile to be pressed into the dedicated groove in the perimetral frame. FF sealing in black extruded profile self-adhesive for ap- plication to the central joint of two-leaved doors. NOTE Upon request sealing supplied for single doors to be cut and mounted on site. ENHANCED PERFORMANCE (Sm, C5) Mandatory accessories Enhanced performance features type mandatory optional acc. reference in brochure - rubber seal FF/CR UNIVER fire door 1 leaf - Nr. 1 automatic door sweep ACCESSORIES EI260-Sm Smoke control Door - rubber seal FF/CR UNIVER fire door 2 leaves - Nr. 2 automatic door sweep ACCESSORIES 1 leaf - Nr. 1 door closer ACCESSORIES EI260-C5 Durability: 200,000 cycles 2 leaves - Nr. 2 door closers ACCESSORIES 11
  • 14. Door cross sections - Measurements UNIVER Fire doors One-leaved doors Doors without lower threshold fire door UNIVER Horizontal cross section Vertical cross section Doorframe opening = FM L -74 Exterior doorframe = FM H +13 Doorframe opening = FM H -40 +15 Wall opening FM H +5 +20 Wall opening FM L +10 Exterior doorframe = FM L +32 FFL Doors with internal and external lower thresholds Doors with internal lower threshold Vertical cross section Vertical cross section Exterior doorframe = FM H +34 Exterior doorframe = FM H +13 +15 Doorframe opening Wall opening FM H +5 +15 Wall opening FM H +5 = FM H -72 Doorframe opening = FM H -72 FFL FFL 32 Two-leaved doors Horizontal section Doorframe opening = FM L - 80 Active leaf opening = L1 -75 L2 L1 +20 Wall opening FM L +10 = L1+ L2 Exterior doorframe = FM L +26 NOTE +20 +15 Leaf thickness The tolerances FM L +10 , FM H +5 of the indicated measurements class thickness make it easier to fill the gap between the wall and the doorframe with EI230, REI 60 50 mm cement mortar. EI260, EI290, REI 120 60 mm FFL = Finished floor level 12
  • 15. Installation methods UNIVER Fire doors INSTALLATION WITH ANCHORS FOR MORTAR FIXING ANCHOR POSITIONING fire door UNIVER One-leaved doors Right opening Left opening For mortar fixing, appropriate cuts will need to be created in the walls (section 80 x 200 mm). The anchors should be bent and blocked inside the wall. For fire sealing purposes and mechanical hold, the space between the doorframe and the masonry should always be filled with concrete mortar. Two-leaved doors Right opening INSTALLATION FOR EXPANSION SCREWS FIXING For the installation with expansion screws, the anchors serve as spacers and should not be bent. Using Würth type art. 0910436112 plugs or similar (supplied at the customer‘s expense), installation requires holes to be Left opening drilled through the thermo expansive sealing. The door- frame has pre-drilled holes. For fire sealing purposes and mechanical hold, the space between the doorframe and the masonry should always be filled with concrete mortar. NOTE Proper installation requires 80 x 200 mm holes to be dug into the masonry. 13
  • 16. Order measurements UNIVER Fire doors ORDER MEASUREMENTS fire door UNIVER Wall opening Doorframe opening One-leaved doors Two-leaved doors PT L = FM L - 74 PT L = FM L - 80 PT H = FM H - 40 PT H = FM H - 40 NOTE Buyers should be aware that pursuant to and in accordance with Leg- islative Decree dd. 19.09.1994 Nr. 626, resp. of Legislative Decree dd. 19.03.1996 Nr. 242, all doors used for emergency exits must have a minimum height of 2000 mm (= nominal wall opening 2040 mm). Unless specified otherwise by the customer, two-leaved standard, semi-standard and customized doors are supplied with a right-pull opening direction. One-leaved EI230, EI260, EI290 doors One-leaved REI 60, REI 120 doors FM L x FM H PT L x PT H FM L x FM H PT L x PT H standard dimensions doorframe opening standard dimensions doorframe opening 800 x 2050 / 2150 726 x 2010 / 2110 800 x 2050 / 2150 726 x 2010 / 2110 900 x 2050 / 2150 826 x 2010 / 2110 900 x 2050 / 2150 826 x 2010 / 2110 1000 x 2050 / 2150 926 x 2010 / 2110 1000 x 2050 / 2150 926 x 2010 / 2110 1100 x 2050 / 2150 1026 x 2010 / 2110 1100 x 2050 / 2150 1026 x 2010 / 2110 1200 x 2050 / 2150 1126 x 2010 / 2110 semi-standard dimensions 1350 x 2050 / 2150 1276 x 2010 / 2110 from 540 from 466 x 2050 / 2150 x 2010 / 2110 to 1150 to 1076 semi-standard dimensions from 540 from 466 non-standard dimensions x 2050 / 2150 x 2010 / 2110 to 1345 to 1271 from 540 from 1780 from 466 from 1740 x x non-standard dimensions to 1150 to 2150 to 1076 to 2110 from 540 from 1780 from 466 from 1740 x x to 1330 to 2150 to 1256 to 2110 from 1331 from 1938 from 1257 from 1898 x x to 1350 to 2150 to 1276 to 2110 Two-leaved EI260, EI290 doors Two-leaved REI 60, REI 120 doors FM L (L1+L2) x FM H PT L x PT H FM L (L1+L2) x FM H PT L x PT H standard dimensions doorframe opening standard dimensions doorframe opening 1200 ( 600 + 600) x 2050 / 2150 1120 x 2010 / 2110 1150 ( 750 + 400 ) x 2050 / 2150 1070 x 2010 / 2110 1200 ( 700 + 500) x 2050 / 2150 1120 x 2010 / 2110 1200 ( 800 + 400 ) x 2050 / 2150 1120 x 2010 / 2110 1300 ( 650 + 650) x 2050 / 2150 1220 x 2010 / 2110 1250 ( 800 + 450 ) x 2050 / 2150 1170 x 2010 / 2110 1300 ( 800 + 500) x 2050 / 2150 1220 x 2010 / 2110 1300 ( 900 + 400 ) x 2050 / 2150 1220 x 2010 / 2110 1400 ( 700 + 700) x 2050 / 2150 1320 x 2010 / 2110 1350 ( 900 + 450 ) x 2050 / 2150 1270 x 2010 / 2110 1400 ( 900 + 500) x 2050 / 2150 1320 x 2010 / 2110 1400 (1000 + 400 ) x 2050 / 2150 1320 x 2010 / 2110 1500 ( 750 + 750) x 2050 / 2150 1420 x 2010 / 2110 1450 (1000 + 450 ) x 2050 / 2150 1370 x 2010 / 2110 1600 ( 800 + 800) x 2050 / 2150 1520 x 2010 / 2110 1600 ( 800 + 800 ) x 2050 / 2150 1520 x 2010 / 2110 1700 ( 900 + 800) x 2050 / 2150 1620 x 2010 / 2110 1700 ( 900 + 800 ) x 2050 / 2150 1620 x 2010 / 2110 1800 ( 900 + 900) x 2050 / 2150 1720 x 2010 / 2110 1800 ( 900 + 900 ) x 2050 / 2150 1720 x 2010 / 2110 1900 (1000 + 900) x 2050 / 2150 1820 x 2010 / 2110 1900 (1000 + 900) x 2050 / 2150 1820 x 2010 / 2110 2000 (1000 +1000) x 2050 / 2150 1920 x 2010 / 2110 2000 (1000 +1000) x 2050 / 2150 1920 x 2010 / 2110 semi-standard dimensions semi-standard dimensions from 1000 (500+500) from 920 from 940 (540+400) from 860 x 2050 / 2150 x 2010 / 2110 x 2050 / 2150 x 2010 / 2110 to 2000 (1000+1000) to 1920 to 2000 (1000+1000) to 1920 non-standard dimensions non-standard dimensions from 1000 (500+500) from 1780 from 920 from 1740 from 940 (540+400) from 1780 from 860 from 1740 x x x x to 2000 (1000+1000) to 2150 to 1920 to 2110 to 2000 (1000+1000) to 2150 to 1920 to 2110 14
  • 17. Opening measurements - Encumbrances UNIVER Fire doors OPENING MEASUREMENT AND ENCUMBRANCE fire door UNIVER WITH 90 DEGREE OPENING One-leaved doors with panic bar Two-leaved doors with panic bars Net passage calculation EI230 - REI 60 REI 60 EI260 - EI290 - REI 120 EI260 - EI290 - REI 120 panic bar type protrusion one-leaved doors two-leaved doors one-leaved doors two-leaved doors EXUS 125 FML - 226 FML - 384 FML - 236 FML - 404 TWIST 100 FML - 201 FML - 334 FML - 211 FML - 354 SLASH 75 FML - 176 FML - 284 FML - 186 FML - 304 TOUCHBAR 74 FML - 175 FML - 282 FML - 185 FML - 302 z = leaf protrusion L1 + 35 L1 + 35 FML + 29 FML + 29 relative to the wall L2 + 64 L2 + 64 ENCUMBRANCE WITH 180 DEGREE OPENING - HANDLE HEIGHT Two-leaved doors One-leaved doors x = L1 + 5 y = L2 + 35 x = FML + 5 h handle = FMH/2 + 50 h handle = FMH/2 + 50 b = 130 (only in the presence of panic bars or M14 handles) NOTE The 90 or 180 degree opening of the leaf could be compromised if handle or door closer protrusions come into contact with the wall. UNIVER - GENERAL NOTES All rights reserved. Installation should be executed by qualified technicians. No reproduction (partial or total) without prior authorization by Ninz. Modifications may only be made as indicated in the installation instruc- Ninz reserves the right to modify the product. tions. Original NINZ replacement parts must be used for all repair work. 15
  • 19. PROGET NINZ Doors FIRE RATED VERSION FEATURES 18 - 21 SPECIFIC OPTIONAL ACCESSORIES 22 - 25 DOOR CROSS SECTIONS - MEASUREMENTS 26 INSTALLATION METHODS 27 OPTIONAL INSTALLATION METHODS 28 DRY WALL INSTALLATION 29 - 30 ORDER MEASUREMENTS - HANDLE HEIGHTS 31 - 32 OPENING MEASUREMENTS - ENCUMBRANCE 33 All measurements are in mm. We reserve the right to make unannounced technical changes to the contents of this brochure. Fire-rated closures are typically used for internal compartmentalization and have been designed for this purpose.
  • 20. Features PROGET Fire doors THE FIRE DOOR IN A CLASS OF ITS OWN One-leaved doors available in the following classes: fire doors PROGET REI 30 30 REI REI 60 60 REI REI 90 90 REI “Indisputable quality” -- Especially sturdy door for safe functioning over time -- Ideal for application to uneven or weak walls -- Fully isolated frame for true “dry wall installation” -- Built to order for all kinds of requests -- Fully galvanized door, including the “hidden” parts -- Made of hot-galvanized sheet metal, “Sendzimir” proc- essed -- Corrosion protection also provided along cut edges of the metal sheets -- Painted with epoxy-polyester thermoset powders in a 180 degrees (Celsius) oven -- Substantial paint layer (70 microns plus) -- Optimal corrosion resistance demonstrated by 500 hour salt-fog test -- Unaffected by severe climate changes, demonstrated by 2000 hours with +60° to -10° cycles at 75% humidity -- Finishing with high-quality aesthetics -- Orange skin anti-scratch structured paint -- Customizable with wide selection of RAL colors -- “Practicality of use” -- Truly sturdy frame that facilitates anchoring to the wall -- Suitable for all wall types -- Different installation methods to choose from -- Significantly reduced installation times -- Type approvals for multiple installations to different wall types -- Ample size range -- Wide variety of accessories Two-leaved doors available in the following classes: “Conformity to standards” -- In-house Ninz R&D with specialized testing equipment REI 30 REI 30 REI 60 60 REI REI 90 90 REI -- Fire testing in accordance with UNI 9723 and EN 1634-1 -- Mechanical testing for the marking of accessories -- marked door accessories studied and sized to meet standard European requirements -- Careful selection of materials and manufacturing methods -- Strict product testing for conformity to declared techni- cal standards -- Absolute functional certainty over time -- Doors “type approved” in compliance with M.D. 21 June 2004 -- Products delivered with the documentation required by current regulations “Manufacturing technology” -- Manufacturing in modern and functional facilities which employ the latest technologies to maintain high quality levels and product uniformity -- The entire production process - from raw materials to painted and packaged products - takes place inside Ninz’s own facilities, ensuring a 360 degree door control Opening direction Opening direction needs to be indicated while ordering Left Left Right Right Left Left Right Right NOTE The colors represented in the photos are not standard. Door closer provided upon request only. 18
  • 21. Features PROGET Fire doors STANDARD ELEMENTS fire doors PROGET which comprise Proget fire doors: Door leaf -- Made of “Sendzimir” processed hot-galvanized sheet metal, press folded and electro welded -- Perimetral rebate on 3 sides, flat at the bottom -- Internally reinforced with hot-galvanized steel profiles -- Heat-insulated treated mineral wool packing that is rig- idly joined to the sheet metal -- Internal stiffeners for overhead door closer and panic bar -- Single thickness of 60 mm Standard frame -- Sturdy profile with a sizeable cross section -- Made of “Sendzimir” processed hot-galvanized sheet metal -- Equipped with special assembly brackets -- Grooves for thermo expansive sealing and rebate sealing -- Standard installation via anchors for mortar fixing -- Upon request installation via expansion screws or screws onto the subframe -- Lower spacer, mounting template -- Rests on finished flooring without rebate -- Strike plates in PA6 black nylon for lock bolt and safety bolts -- Assembly required for doorframes Thermo expansive sealing -- Mounted on vertical doorframe profiles and central ver- tical profiles (for two-leaved doors) -- Mounted above and below the leaves depending on the certification Hinges -- Nr. 2 three-wing hinges for each leaf -- of which one ball-bearing hinge with screws for vertical adjustment of the leaf, marked as per EN 1935, classi- fied for up to 160 kg load, 200.000 cycles durability, suit- able for fire door use -- and one hinge with self-closing spring Safety bolts - Nr. 1 or 2 safety bolts applied on hinge side leaf edge Locking mechanism -- Reversible locking mechanism with bolt and central latch -- marked in conformity with EN 12209 standard -- Insert with patent key, Euro profile cylinder ready Handle - Fire rated handle in black PA6 nylon with steel core - Steel installation plate with cylinder hole - Backplate in black PA6 nylon - Fastener screws and patent key insert NOTE Cylinder and rebate sealing provided on request only. The handle requires assembly. 19
  • 22. Features PROGET Fire doors INCLUDED ACCESSORIES fire doors PROGET which comprise Proget fire doors: Closing regulator -- Standard two-leaved doors include an RC/STD Closing regulator to ensure the correct closing sequence of the leaves -- marking in conformity with EN 1158 standard Locking mechanism for secondary leaf -- “Flush-bolt” automatic locking of the secondary leaf -- Lever control for unlocking Upper coupling system for the secondary leaf -- Secondary leaf lock activated device which inserts rod into the upper strike box -- Upper strike box in pierced steel with steel roller Lower coupling system for the secondary leaf -- Vertical rod with steel point which inserts into lower strike box -- Lower floor catch (floor-mounted bushing) made of self-extinguishing black nylon with rebate stopper Identification plate -- Metal tag with door identification data, in accordance with current regulations Finishing -- Standard painted with epoxy-polyester thermoset pow- ders in a 180 degrees oven, orange skin, anti-scratch finishing -- Standard pastel turquoise color, lighter tone for the leaf (NCS4020-B50G), darker tone for the frame (NCS5020- B50G) Standard packaging -- Single leaf wrapped into stretchable polyethylene (PE) film -- Single packaging for each doorframe with stretchable polyethylene (PE) film -- Palletized on wooden pallets Door weight class kg/m2 of wall opening 1 leaf REI 60 37 2 leaves REI 60 35 1 leaf REI 120 42 2 leaves REI 120 40 NOTE If the door ever needs to be repainted, follow the precise instructions on the “painting” page. 20
  • 23. Features PROGET Fire doors INSTALLATION ONTO OTHER WALL TYPES fire doors PROGET Other types of installation are possible, all of which have been rigorously certified and approved -- Frame for dry wall installation with expansion screws -- Frame for dry wall installation with screws onto the subframe -- Frame for installation on plasterboard -- Embracing frame for plasterboard installation OPTIONAL ACCESSORIES A wide variety of accessories and surface finishes are available on request for maximum value enhancement of Proget doors to your own specific needs. The proper accessories can help resolve: Safety-related needs -- Doors for panic exits (see panic bars) -- Doors for emergency exits (see emergency exit handles) -- Open doors which must be closed in case of fire (see leaf holding systems) Installation and utilization needs -- Frame extensions -- Floor mounted floor catch in galvanized steel -- Drip steel-profile -- Special fastener screws -- Kick and protection plates -- Rectangular windows, standard dimensions or built to order -- Round windows Access-related control issues -- Electrically-activated lock mechanisms -- Electric handle mechanisms -- Magnetic blocking mechanisms Performance enhancing -- Sealing -- Cylinders -- Door closers -- Special closing regulators -- Special handles Customized finishing -- Select paint colors from a wide variety of RAL tints -- NDD – Ninz Digital Decor, graphic images applied with special ink jets and protected by a transparent topcoat. Infinite varieties of customizable decorations in harmo- ny with specific door settings -- Stainless steel handles -- Colored handles Packaging for maximum protection Sturdy wooden crates protect all doors and related acces- sories -- NDD decorated doors -- Construction sites -- Shipping abroad -- Special transport NOTE Details on the optional accessories may be found in the following chap- ters of this brochure: - Finishing - Accessories for metal doors - Panic bars 21
  • 24. Specific optional accessories PROGET Fire doors WINDOW WITH FIRE RATED GLASS fire doors PROGET Upon request all one- and two-leaved fire doors REI 60 and REI 120 may be equipped with round or rectangu- lar windows with fire rated stratified glass and window frames. Limits prescribed by regulations According to standards UNI 9723 and EN 1634-1, windows may be smaller but not larger than the test sample size, and the reverse holds true for the border strip around the window which may be wider but not thinner. The following limits correspond with these restrictions. Borders, window position “Border measurement“ refers to the distance from the edge of the window to the wall opening of the door. Elevation for round windows window size FM H position Ø 300 minimum 2050 Y=1600 Round window cross section Ø 300 less than 2050 Y=FM H - 450 54 17 Ø 400 minimum 2150 Y=1600 Ø 400 from 2050 to 2149 Y=1550 Ø 400 less than 2050 Y=FM H - 500 Elevation for rectangular windows window dimensions L x H FM H position 300 x 400 minimum 2150 Z=1450 Border Window Ø Border 300 x 400 from 2050 to 2149 Z=1350 300 x 400 less than 2050 Z=FM H -700 400 x 600 minimum 2150 Z=1250 400 x 600 from 2050 to 2149 Z=1150 Rectangular window cross section 400 x 600 less than 2050 Z=FM H - 900 50 15 400 x 1200 minimum 2150 Z=650 400 x 1200 from 2050 to 2149 Z=550 400 x 1200 less than 2050 Z=FM H - 1500 Border Window LxH Border b b a a Y Window thickness Z class glass thickness REI 60 21 mm REI 120 53 mm NOTE ATTENTION Position and measurements indicated above are for standard. REI windows become opaque on exposure to temperatures of 40 de- Different positions and measurements may be considered as long as grees or higher, or when installed outside and exposed to UV radia- they respect the minimum “a” and “b” border strips and maximal tion. Minor aesthetic imperfections or tiny air bubbles do not compro- measurements mentioned in the certificate for the window. The win- mise the fire resistance of the glass, and do not constitute grounds for dow itself may not be supplied separately except for replacements. It claims. For special instructions and recommendations for fire windows, is always advisable for doors with windows to be equipped with door see the „Notices“ reported on the last page of the window accessories closers for controlled closing. section of the present brochure. 22
  • 25. Specific optional accessories PROGET Fire doors WINDOW SPECIFICATIONS BASED fire doors PROGET e ON INSTALLATION METHOD pl boa s m te crew fra ra g te rd b rd n g pl on s RE racin em oa su fixi e m ith rb i 20 r r ns ta 0 I6 I1 pa bf as as or model min./max. window border strip dimensions FM L (L1 + L2) x FM H RE ex m w L x H a b 300 from 900 to 1170 x from 1775 to 2275 Ø 300 from 1004 to 1340 x from 2050 to 2500 300 from 1000 to 1170 x from 1775 to 2275 Ø 400 from 1004 to 1340 x from 2050 to 2500 from 250 from 250 250 from 750 to 900 x from 1775 to 2000 to 400 to 600 from 250 from 250 300 from 850 to 1000 x from 1775 to 2150 to 400 to 600 from 250 from 250 300 from 850 to 1007 x from 1775 to 2150 to 400 to 600 from 864 to 1153 x from 1938 to 2363 from 250 from 630 250 from 750 to 900 x from 1775 to 2000 (*) to 400 to 1400 from 779 to 1037 x from 1803 to 2197 from 250 from 250 360 from 970 to 1340 x from 1775 to 2670 to 620 to 400 from 250 from 250 300 from 850 to 1170 x from 1775 to 2275 to 564 to 443 from 1004 to 1340 x from 2050 to 2500 from 250 from 500 320 from 890 to 1162 x from 1775 to 2620 (*) to 522 to 1460 from 997 to 1332 x from 2361 to 2670 from 1800 (900 + 900) to 2252 (1126 + 1126) x 300 from 1775 to 2275** Ø 300 300 from 1962 (996 + 996) to 2540 (1270 + 1270) x from 2050 to 2500** from 2000 (1000 + 1000) to 2252 (1126 + 1126) x 300 from 1775 to 2275** Ø 400 from 2000 (1000 + 1000) to 2540 (1270 + 1270) x from 2050 to 2500** from 250 from 250 300 from 1700 (850 + 850) to 2000 (1000 + 1000) x to 400 to 600 from 1775 to 2150** from 1700 (850 + 850) to 2000 (1000 + 1000) x from 250 from 250 300 from 1775 to 2150** to 400 to 600 from 1708 (856 + 852) to 2229 (1144 +1148) x from 1938 to 2363** from 1100 (750 + 350) to 1800 ( 900 + 900 ) x from 250 from 630 250 from 1775 to 2000 (*) to 400 to 1400 from 1539 (772 + 767) to 2061 (1028 +1033) x from 1803 to 2197 from 250 from 250 325 from 1800 (900 + 900) to 2540 (1270 + 1270) x to 620 to 400 from 1775 to 2670** from 1700 (850 + 850) to 2252 (1126 + 1126) x from 250 from 250 300 from 1775 to 2275** to 564 to 443 from 1962 (996 + 996) to 2540 (1270 + 1270) x from 2050 to 2500** from 1240 (890 + 350) to 2315 (1155 + 1160) x from 250 from 500 320 from 1775 to 2620 (*) to 515 to 1460 from 1975 (989 + 986) to 2540 (1268 + 1272) x from 2361 to 2670 NOTE (*) Windows only possible for the minimum size of 0,25 m2, and only on one-leaved doors or the active leaf of two-leaved doors. (**) FM secondary leaf minimum without window with RC/STD = 350 mm FM secondary leaf minimum without window but with RC2 = 370 mm 23
  • 26. Specific optional accessories PROGET Fire doors FRAME EXTENSIONS FOR PROGET DOORS fire doors PROGET IM 1 Frame extensions to be mounted in addition to the Proget frame to serve as embracing frame made of “Sendzimir” Wall opening processed hot-galvanized sheet metal and painted the same color as the doorframe with epoxy-polyester powders. Pro- Doorframe file on three sides, upper corners with 45 degree joint, fix- opening -3mm ing with screws and plugs in groove (screws and plugs not on each side included). 73 IM 3 Frame extensions to be mounted in addition to the Proget frame to serve as embracing frame, especially for plaster- board. Made of “Sendzimir” processed hot-galvanized sheet metal and painted the same color as the doorframe with epoxy-polyester powders. Profile on three sides, up- Wall opening per corners with 45 degree joint, fixing with screws and plugs (screws and plugs not included). Doorframe opening -3mm on each side 73 IM 4 Frame extension to be screwed to the Proget doorframe acting as a wall cladding. Made of “Sendzimir” processed hot-galvanized sheet metal painted the same color as the doorframe with epoxy-polyester powders. Profile on three sides, upper corners with 90 degree joint. Wall opening Complete with fastener screws. To mount the frame ex- tension, fixing holes need to be drilled into doorframe on Doorframe site. Combine with sealing to conceal the screw heads. opening -3mm on each side 73 IM 5 Telescopic frame extension to be screwed to the Proget doorframe acting as a wall cladding for expansion screw fixing. Consists of two overlapping profiles with a 25mm adjustable range. Made of “Sendzimir” processed hot- galvanized sheet metal painted the same color as the Wall opening doorframe with epoxy-polyester powders. Profile on three sides, upper corners with 90 degree joint. Doorframe Complete with fastener screws. To mount the frame ex- opening -3mm tension pre-drilled holes are available on the frame. Com- on each side 73 bine with sealing to conceal the screw heads. 24
  • 27. Specific optional accessories PROGET Fire doors STEEL FLOOR CATCH 50 14 fire doors PROGET Floor-mounted steel floor catch for two-leaved Proget 35 doors. Made of pierced and successively galvanized steel. Includes rebate stop for the passive leaf, the strike box for insertion of the rod, Nr. 3 screws and Nr. 3 plugs. 51 To be used in place of the nylon floor catch for doors that 18 usually remain open and where carts and heavy equip- 26 ment pass on a regular basis. 22 Lower PROGET steel floor catch FF REBATE SEALING FF sealing in black extruded profile to be pressed into the dedicated groove in the perimetral frame and on the cen- tral joint of two-leaved doors. NOTE Upon request sealing supplied for single one-leaved or two-leaved doors to be cut and mounted on site. 25
  • 28. Door cross sections - Measurements PROGET Fire doors One-leaved doors Doors without lower threshold fire doors PROGET Horizontal cross section Vertical cross section Doorframe opening = FM L -80 Exterior doorframe = FM H +30 +15 Wall opening FM H +5 Doorframe opening = FM H -40 +20 Wall opening FM L +10 Exterior doorframe = FM L + 60 FFL Two-leaved doors Horizontal cross section Doorframe opening = FM L -80 Active leaf opening = L1 -81 L2 L1 +20 Wall opening FM L +10 = L1 + L2 Exterior doorframe = FM L + 60 Leaf thickness REI 60, REI 120 60 mm NOTE +20 +15 The tolerances FM L +10 , FM H +5 of the indicated measurements make it easier to fill the gap between the wall and the doorframe with cement mortar. For dry wall installation, the holes must be precise and greater toleran- ce ranges should not be employed. FFL = Finished floor level 26
  • 29. Standard installation methods PROGET Fire doors INSTALLATION WITH ANCHORS fire doors PROGET FOR MORTAR FIXING The standard installation method for Proget doors is to use the anchors for mortar fixing. Appropriate cuts will need to be created in the walls (section 80 x 200 mm). The anchors should be bent and blocked inside the wall. For fire sealing purposes and mechanical hold, the space between the doorframe and the masonry should always be filled with concrete mortar. One-leaved doors FM L = from 500 to 1035 x FM H = from 1775 to 2200 FM L greater than 1035 and/or FM H greater than 2200 Two-leaved doors FM L = from 850 to 2070 x FM H = from 1775 to 2200 FM L greater than 2070 and/or FM H greater than 2200 NOTE For proper installation, the cuts for the anchors should be 80 x 200 mm in size. 27