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Dynaudio installation in Passat 3C
Based on Roy’s descriptions (http://petzold.serveftp.net/Partycentral/Forum/forum3/viewforum.php?f=6)
I’ve now also completed my installation of the Dynaudio system in my Passat. I’m very pleased with both the
great sound and the fact that it has only cost me approx. €800 (amplifier and speakers purchased on eBay)
compared to the €4000 it cost on the Danish Passat extras list   . Thanks Roy.

The entire project has lasted me about 30 hours or so, and I find the result well worth it. But I don’t think
this is a one day project to anybody, so be prepared to spend some hours pulling your car apart if you start
on this.

My initial Car configuration was as follows:
    -    Passat 2006 2.0 TDI Variant Comfortline.
    -    RCD300 radio and 8 VW speakers (standard in Denmark)
    -    Antenna and 4 speaker wires (one signal for each door)

As head unit I’ve built in a MFD2 DVD instead of the RCD300, and while at it, I also built in a Nokia CK7W
hands-free unit.

Since my car already had the antenna built in, I didn’t need to dismantle the C-column or the rear inside of
the car. I did however have to dismantle the following:

    -   All 4 door covers.
    -   Lower B column cover.
    -   Lower and middle A column cover.
    -   Side entry covers.
    -   Foot well side and top covers.
    -   Radio coverframe.
    -   Climate Control coverframe
    -   Storage drawer below the headlights switch

I managed to get all the wiring fitted without removing the glove compartment or the driver’s seat as
described by Roy. Depending on how comfortable you are with removing the seat and glove compartment,
you may find that easier. Choose what suit you best.

Once completed, the result should be this installation:
Installation of antenna
If you don’t have the antenna installed you have install the two antenna amplifiers (3C9 035 552 A = right &
3C9 035 552 D = left) in the C-column and fit the antenna cables (2x 000 098 657) along the sides of the
under the side entry covers. I didn’t have to do this, as I had the antenna amplifiers and cables fitted from
the factory.




Replacing the Speakers in the doors
I started out by replacing the speakers in the doors one door at a time. For each door, a plastic cover in the
door handled must be withdrawn to reveal the screws fixing the cover to the door frame. Removing those
screws and the ones at the bottom, leaves the door covers to be pulled from the door frame (gently, but with
some force).
I had all 8 standard VW speakers fitted from the factory (the additional 2 speakers in the Dynaudio solution
are midrange speakers fitted in the same holes as the front bass speakers). To remove these, I had to
carefully drill out the rivets to remove the speakers. With the speakers removed, I could proceed with adding
the need wiring for the new speakers. I was able to reuse the plugs from the original speakers and the
original single set of wires in each door by cutting the wires and connecting them with the new wires.
To fit the wires in the door-connector, you have to disconnect the wire coming from the A or B column and
retract the plug into the door and out through the hole where the speakers were removed. When inserting
the needed connectors into the plug make sure to make a note of which positions in the plug you have used.
Once the wires are in place make sure to tape them up with isolating tape, both to protect them from water
in the doors and keep the wires from getting in the way of the windows when lowering them.

One thing to remember: Don’t install the new speakers until you have all the new wiring in the door ready.
You need the access to the interior of the door when installing the new wires.




With the wiring in the door completed, you can fix the speakers in the holes using 4.8 mm x 30 mm pop
rivets. Since some of the rivets have to be fixed with very little space to the sides of the speaker, I had to
purchase a new pop-rivet tool with a head that could be turned horizontally as well as vertically.
Finally connect the plugs in the loudspeakers and fit door covers in the reverse order of the removal.




Cabling the interior of the car
Having completed and reassembled the doors, the plugs in the A/B columns had to be equipped with the
needed connectors and all the speaker wiring had to be led to the amplifier position under the drivers (left)
seat. I chose not to route the cables under the seats, since I didn’t want to dismantle the seats, and instead I
routed all cabling from the right side of the car along the side of the car to the dashboard and back down the
left side to the amplifier position. I used 1.5 mm single conductor wire for the speakers.

When crossing the wires from the right side of the car to the left side of the car (where the amplifier sits) I
removed the top foot well covers, and fixed the cabling with strips. Be careful when crossing the driver’s foot
well not to put the wires in positions where they can obstruct the free movement of the pedals.

As suggested by Roy, I drew the power from the left (driver side) interior fuse box. Using a multimeter, I
found a free position able to connect to constant 12V and added a connector and a 30A fuse. I found a
Ground connector at the bottom of the A column, and routed both 12V and Ground to the amplifier.
Remember to disconnect the (-) from the battery under the hood before doing this part of the installation.
If you are looking to install a MFD2 at the same time, I positioned the GPS under the topside left dashboard
using the access to the underside of the dashboard from the removed storage drawer below the headlights
switch. This keeps the antenna hidden and the reception has been perfect so far.

The 4 signals from the head unit (Front left, Front right, Rear left, Rear right), CAN High and CAN low I took
from the radio connector behind the radio, and routed the wires through the left foot well to the amplifier.
From the CAN signals I used shielded LIYCY 2x0,34 wire (shielding not connected).

In Roys installation, he has routed the cabling under the seats and across the middle column. Choose what
suit you best.




Connecting the amplifier
Having routed all the wires to the left side of the drivers seat, I was ready to connect everything to the
amplifier. In order to install the actual amplifier the amplifiers bracket has to be screwed into the floor carpet
under the drivers seat, and a hole in the carpet has to be cut at the left side of the bracket to route the wires
to the connectors. Since my (original VW) floormat in the drivers foot well was longer than the one in Roys
photos, I had the cut it using a box-cutter in order for it not to overlap the amplifier bracket.
Before starting to connect the amplifier connectors, I double checked each signal and speaker wire by
connecting a signal to all speakers one by one and checking that sound could be heard from that speaker.

Since I was reluctant to remove the seat I managed to route all the wires from the left side of the vehicle to
the hole by the amplifier bracket, using the hole underneath the plastic cover by the driver’s seat to
manipulate the wires.
Once all the wires were inside the amplifier bracket, I connected the wires to the multi-connectors according
to the pin-out below, plugged in the multi-pin connectors and turned on the funky music!!

No further work is needed, and in particular no reprogramming using VAG-COM is required.

And just to repeat Roys warning: If you decide to try this installation, it is at own risk. This is not a project
that is completed in an afternoon, and there is a chance of breaking car interiors, cables, plugs and other
essentials.

A Picture of my car completed:
A Picture of Roys car completed:
Parts list
1. Dynaudio System
- 1x 3C0 035 456 A = Amplifier
- 2x 3C0 035 454 B = Midrange- /Bass speaker front
- 2x 3C0 035 453 B = Bass speaker rear
- 2x 3C0 035 411 D = Treble speaker front (without the triangle housing)
- 2x 3C0 035 411 E = Treble speaker rear (without the door handle housing)
- 1x 1K0 035 883 = Amplifier bracket

2. Radio accessories if no radio from factory
- 2x 000 098 657 = Antenna cable
- 1x 3C9 035 552 A = Antenna amplifier right
- 1x 3C9 035 552 D = Antenna amplifier left
- 2x N 013 969 21 = Bolt for fixing antenna amplifiers
- 1x 3B7 035 447 = Speaker connector for Quadlock Connector

3. Connectors if no speakers from factory
- 4x 1J0 972 704 = Connector housing for Midrange- / Bass front & rear
- 2x 3B0 972 712 = Connector housing for Treble front
- 2x 1J0 972 723 = Connector housing for Treble rear

3. Connectors
- 1x 1J0 962 624 A = Connector 24pol. at amplifier (grey)
- 1x 1Jo 962 623 B = Connector 23pol. at amplifier (green)
- 60x N 103 358 07 = Connector elements for Connector
- 25x N 103 381 05 = Connector elements for Connector
- 50x N 906 844 05 = Connector elements for Connector
- 25x N 103 190 05 = Connector elements for Connector

4. Miscellaneous
- 1x N 017 131 15 = Fuse 30A
- 1x 000 979 306 = Connector for fuse box
Connector pin-outs
1. Amplifier




Multi-pin harness connector A, 24-pin (grey)
1 = Treble speaker rear left, plus
2 = Bass speaker rear right, minus
3 = Bass speaker rear right, plus
4 = Bass speaker rear left, plus
5 = Treble speaker rear right, minus
6 = Treble speaker rear right, plus
7 = Treble speaker rear left, minus
8 = Bass speaker front left, minus
9 = Bass speaker front left, plus
10 = Bass speaker rear left, minus
11 = Midrange speaker front right, minus
12 = Midrange speaker front right, plus
13 = unused
14 = Audio signal in, rear left, minus
15 = Audio signal in, rear left, plus
16 = unused
17 = Audio signal in, rear right, minus
18 = Audio signal in, rear right, plus
19 = Control in (optional) - unused in my installation
20 = Audio signal in, front left, minus
21 = Audio signal in, front left, plus
22 = unused
23 = Audio signal in, front right, minus
24 = Audio signal in, front right, plus

Multi-pin harness connector B, 23-pin (green)
1 = CAN, low
2 = Midrange speaker front left, minus
3 = Midrange speaker front left, plus
4 = CAN, high
5 = unused
6 = Treble speaker front left, minus
7 = unused
8 = unused
9 = Treble speaker front left, plus
10 = unused
11 = Bass speaker front right, plus
12 = Bass speaker front right, minus
13 = unused
14 = unused
15 = Treble speaker front right, plus
16 = Voltage, Ground
17 = unused
18 = Treble speaker front right, minus
19 = Voltage, Ground
20 = Voltage, plus 12V
21 = Voltage, plus 12V
22 = Voltage, Ground
23 = Voltage, plus 12V


2. Radio




Multi-pin harness connector 1, 8-pin / Speaker Out
1 = Speaker rear right, plus
2 = Speaker front right, plus
3 = Speaker front left, plus
4 = Speaker rear left, plus
5 = Speaker rear right, minus
6 = Speaker front right, minus
7 = Speaker front left, minus
8 = Speaker rear left, minus

Multi-pin harness connector 2, 8-pin / Voltage, CAN-Bus, Telephone mute
9 = Can High
10 = Can Low
11 = Telephone mute
12 = Ground
13 = unused
14 = unused
15 = 12V Plus
16 = SAFE

3. Speakers
Midrange- /Bass speaker front
1 = Bass minus
3 = Bass plus
2 = Midrange minus
4 = Midrange plus

Treble speaker front
1 = Treble plus
2 = Treble minus

Bass speaker rear
1 = Bass plus
3 = Bass minus

Treble speaker rear
1 = Treble plus
2 = Treble minus
Overview: Connecting the amplifier
Passat                                      Wiring Diagram                                   No. 73 / 1


Radio - Premium Sound System, Radio/Navigation System RNS MFD2-DVD, Dynaudio, Satellite Radio, CD Changer
from May 2005
Note:
Information for
♦ Relay and fuse arrangements
♦ Connector arrangements
♦ Control Modules and Relays
♦ Ground connections
→ Component Locations
Information for
♦ Troubleshooting Procedures
→ Guided Fault Finding using VAS 5051 / 5052




                                                                                                   Edition 04/2005
Passat                                                                                                                                                        Wiring Diagram                                                                         No. 73 / 2
                                                                                                                                                                                                         Power Supply for Radio/Radio/Navigation Display
                                                                                                                                                                                                         Control Module, CD Changer, Antenna Connection GPS
                                                                                        J 519                                                                                                             J412   Operating Electronics and Telephone Control Module
                                                                                                                                                                                                          J503   Radio/Navigation Display Control Module
                                                                                                                                                                                                          J519   Vehicle Electrical System Control Module
                                                                                                                                                                                                            R    Radio
                                                                                                                                                                                                           R1    Antenna Connection
                                                                                                                                                                                                          R36    Telephone Transceiver
             T12i
             /12
                                                                                                                                                                                                          R41    CD Changer
                                SB19                                R36 / J 412           R36 / J 412              R36 / J 412                                                                            SB19   Fuse 19 (on fuse panel B)
                                                                      T54/16                   T54/9                     T54/8
                                                                                                                                                                                                           T8s   8-Pin Connector, black
                                                                                                                                                                                                          T12f   12-Pin Connector, near CD changer
       1,0                       1,5                                   0,5                     0,35                      0,35
                                                                                                                                                                                                          T12i   12-Pin Connector
                                                                                                                                                   62                        65
       gr                       ro/ge                                 ws/ro                    ws                         bl                                                                              T12j   12-Pin Connector
                                                                                                                                                                                                          T12l   12-Pin Connector
B340                     B151                                                                                                                                             HF                               T54   54-Pin Connector
                                                                                                                                                         ✱✱
       1,0                                                                                                                                                                                                 370   Ground Connection 5 (in main wiring harness)
       gr                        1,5          1,0
                                ro/ge        ro/ge

                                      T8s          T8s                      T8s                       T12l                     T12l                                                                        610   Ground Connection (Audio) (under center console, front)
                                      /15          /16                      /11                       /6                       /12           GPS         R1          AM/FM        R1


                                                                                                                                                                                                          B151 Plus Connection 3 (30a) (in interior wiring harness)
                         T12j         T12j         T12j        T12j         T12j        T12j        T12j          T12j                   T8s
                         /11          /4           /6          /12          /9          /10         /2            /8                     /12                  R / J 503
                                                                                                                                                                                                          B340 Connection 1 (58d) (in main wiring harness)
                                                                                                                                       2,5
                                                                                                                                       br

B341                                                                                                               370
                                                                                                                                                                                                          B341 Connection 2 (58d) (in main wiring harness)

                                                                                                                                                                                                            *    Only vehicles with CD changer preparation or external CD
       0,5          0,35 ✱   0,5 ✱           0,35 ✱       0,35 ✱      0,35 ✱        0,5 ✱      0,35 ✱        0,35 ✱       0,35 ✱       2,5         0,5
       gr
           ✱
                     bl    ro/ws              gn           ge          bl          ws/ge       sw             gr          sw           br          br                                                            changer
                                                                                                                                                                                                           **    Only models with Navigation System

             T12f        T12f         T12f         T12f        T12f         T12f        T12f T12f                 T12f T12f                        18
             /12         /1           /6           /4          /2           /7          /8          /9            /10          /3




                                                                                                                                                                                       ws   =   white
                                                                R41
                                                                                                                                                                                       sw   =   black
                                                                                                                                                                                       ro   =   red
                                                                                                                                                                                       br   =   brown
                                                                                                                                                                                       gn   =   green
                                                                                                                                                                                       bl   =   blue
                                                                                                                                                                                       gr   =   grey
                                                                                                                                 610
                                                                                                                                                                                       li   =   lilac
                                                                                                                                                                                       ge   =   yellow
        1            2            3            4           5            6           7           8             9           10           11          12           13        14
                                                                                                                                                                        97-94414
                                                                                                                                                                                       or   =   orange
                                                                                                                                                                                       rs   =   pink

                                                                                                                                                                                                                                                        Edition 04/2005
Passat                                                                                                                                                     Wiring Diagram                                                                          No. 73 / 3
                                                                                                                                                                                                       Power Supply Amplifier, Radio/ Radio/Navigation
                                                                                                                                                                                                       Display Control Module, Digital Satellite Radio, Antenna
                                                                                                                                                                                                       Connection
                                                                                           J 519
                                                                                                                                                                                                        J503   Radio/Navigation Display Control Module
                                                                                                                                                                                                        J519   Vehicle Electrical System Control Module
                                                                                                                                                                                                        J533   Data Bus On Board Diagnostic Interface
                                                                                                                                                                                                          R    Radio
                                                                                                                                                                                                         R1    Antenna Connection
                                             59
                                                                                                                                                                                                        R12    Amplifier
                                                                                                                                                           J 533     533J                               R190   Digital Satellite Radio
                   SB 21                                                                                                                                   T20e/10 T20e/20
                                                                                                                                                                                                        SB18   Fuse 18 (on fuse panel B)
                                      SAT          R1          R190                       T8p
                                                                                          /1
                                                                                                        T8p
                                                                                                        /2                                                                                              SB21   Fuse 21 (on fuse panel B)
                                                                                                                           0,35          0,35               0,35         0,35                            T8k   8-Pin Connector, brown
                                                                                                                           or/li         or/br              or/br        or/li
                                                                                                                                                                                                        T8m    8-Pin Connector
                                     T8m/2        T8m/1                     T8p/6      T8p/5        T8p/7           B415                                                                                 T8p   8-Pin Connector
                                                                                                                                                                                                         T8s   8-Pin Connector, black
                                                                                                                                   B421
                                                                                                                                                                                                        T12j   12-Pin Connector
                                 0,5         0,5                       0,35         0,35         0,35
                               ro/sw         br                         li           bl          ws                        0,35          0,35                                                           T20e   20-Pin Connector
                                                                                                                           or/li         or/br                                                           T23   23-Pin Connector
                                             12
                                                                             T12j         T12j          T12j                     T8s/9          T8s/10
                                                                                                                                                                                                         T24   24-Pin Connector
                                                                             /1           /3            /7                       can-h          can-l
                                                                                                                                                                                                         366   Ground Connection 1 (in main wiring harness)


                   R / J 503                      T8k/
                                                  8
                                                                T8k/
                                                                4
                                                                            T8k/
                                                                            5
                                                                                         T8k/
                                                                                         1
                                                                                                        T8k/
                                                                                                        7
                                                                                                                 T8k/
                                                                                                                 3
                                                                                                                                 T8k/
                                                                                                                                 6
                                                                                                                                            T8k/
                                                                                                                                            2                                                            610   Ground Connection (Audio) (under center console, front)

                   SB 18
                                                                                                                                                                                                        B219 Plus Connection 4 (30a) (in interior wiring harness)

                                                                                                                                                                                                               Infotainment CAN-Bus High Connection 1 (in main wiring
                                                                                                                                                                                                        B415
                                                                                                                                                                                                               harness)
                   4,0                       0,5          0,5          0,5          0,5          0,5           0,5          0,5           0,5               0,35         0,35
                   ro                        br           sw           sw           gn           sw            ws           sw            ge                or/br        or/li
                                                                                                                                                                                                               Infotainment CAN-Bus Low Connection 1 (in main wiring
                                                                                                                                                                                                        B421
                                                                                                                                                                                                               harness)
B219


       1,0         1,0          2,5
       ro          ro           ro

             T23         T23         T23          T24           T24          T24          T24           T24          T24         T24            T24               T23          T23
             /20         /21         /23          /14           /15          /17          /18           /20          /21         /23            /24               /1           /4



         T23         T23          T23                                                                                                                                                ws   =   white
         /16         /19          /22                                                      R12
                                                                                                                                                                                     sw   =   black
       1,0         1,0         2,5                                                                                                                                                   ro   =   red
       br          br          br                                                                                                                                                    br   =   brown
                                                                                                                                                                                     gn   =   green
 366
                                                                                                                                                                                     bl   =   blue
                   6,0                                                                                                                                                               gr   =   grey
                   br
             610                                                                                                                                                                     li   =   lilac
       15           16          17           18           19           20           21             22          23           24            25          26     27           28
                                                                                                                                                                                     ge   =   yellow
                                                                                                                                                                        97-94415
                                                                                                                                                                                     or   =   orange
                                                                                                                                                                                     rs   =   pink

                                                                                                                                                                                                                                                      Edition 04/2005
Passat                                                                                                                                                     Wiring Diagram                                                                             No. 73 / 4
                                                                                                                                                                                                        Treble Speaker, Midrange Speaker and Left and Right
                                                                                                                                                                                                        Front Bass Speaker, Amplifier
                                                                                                                                                                                                         J519   Vehicle Electrical System Control Module
                                                                                      J 519
                                                                                                                                                                                                         R12    Amplifier
                                                                                                                                                                                                         R20    Left Front Treble Speaker
                                                                                                                                                                                                         R21    Left Front Bass Speaker
                                                                                                                                                                                                         R22    Right Front Treble Speaker
                                                                                                                                                                                                         R23    Right Front Bass Speaker
                                                                                                                                                                                                         R103   Left Front Midrange Speaker
                                                                                                                                                                                                         R104   Right Front Midrange Speaker
                                                                                                                                                                                                         T2dv   Double Connector
                                                                                                                                                                                                         T2dw   Double Connector
                                                                                                                                                                                                         T4as   4-Pin Connector
                                                                                                                                                                                                         T4at   4-Pin Connector
                                                                                                                                                                                                          T23   23-Pin Connector
                                                                                                                                                                                                          T24   24-Pin Connector
                                                                                                                                                                                                          T28   28-Pin Connector, connector station A-pillar, right
                                                                                                                                                                                                         T28c   28-Pin Connector, connector station A-pillar, left


        R103                        R21                     R20                                    R104                      R23                         R22


        T4as/2       T4as/4       T4as/1       T4as/3       T2dv/2       T2dv/1                    T4at/2-     T4at/4        T4at/1        T4at/3    T2dw/2       T2dw/1
        -            +            -            +            -            +                                     +             -             +         -            +


   1,0          1,0          1,5         1,5          1,0          1,0                    1,0             1,0         1,5            1,5          1,0            1,0
  br/bl         bl          br/bl       ro/bl        br/gr        ro/gr                  br/sw           bl/sw       br/gn         ro/gn         br/sw         ro/sw




        T28c T28c T28c T28c T28c T28c                                                              T28         T28           T28           T28           T28         T28
        /26           /25         /24          /23          /28          /27                       /26         /25           /24           /23           /28         /27




   1,0          1,0          1,5         1,5          1,0          1,0                    1,0             1,0         1,5            1,5          1,0            1,0
  br/bl         bl          br/bl       ro/bl        br/gr        ro/gr                  br/sw           bl/sw       br/gn         ro/gn         br/sw         ro/sw


        T23/2        T23/3        T24/8        T24/9        T23/6        T23/9                     T24/11      T24/12        T23/12        T23/11        T23/18      T23/15
        -            +            -            +            -            +                         -           +             -             +             -           +



                                                                                                                                                                                      ws   =   white
                                                                                      R12                                                                                             sw   =   black
                                                                                                                                                                                      ro   =   red
                                                                                                                                                                                      br   =   brown
                                                                                                                                                                                      gn   =   green
                                                                                                                                                                                      bl   =   blue
                                                                                                                                                                                      gr   =   grey
                                                                                                                                                                                      li   =   lilac
                                                                                                                                                                                      ge   =   yellow
   29           30           31           32           33           34           35           36          37            38            39            40          41           42
                                                                                                                                                                           97-94410
                                                                                                                                                                                      or   =   orange
                                                                                                                                                                                      rs   =   pink

                                                                                                                                                                                                                                                         Edition 04/2005
Passat                                                                                                                         Wiring Diagram                                                                             No. 73 / 5
                                                                                                                                                                             Bass Speaker and Left and Right Rear Treble Speaker,
                                                                                                                                                                             Amplifier
                                                                                                                                                                              J519   Vehicle Electrical System Control Module
                                                                       J 519                                                                                                   R12   Amplifier
                                                                                                                                                                               R14   Left Rear Treble Speaker
                                                                                                                                                                               R15   Left Rear Bass Speaker
                                                                                                                                                                               R16   Right Rear Treble Speaker
                                                                                                                                                                               R17   Right Rear Bass Speaker
                                                                                                                                                                              T2dk   Double Connector
                                                                                                                                                                              T2do   Double Connector
                                                                                                                                                                              T4ai   4-Pin Connector
               R15                             R14                                          R16                             R17                                               T4am   4-Pin Connector
                                                                                                                                                                              T6bx   6-Pin Connector (In LR Door)
                                                                                                                                                                              T6by   6-Pin Connector, (In RR Door)
          T4ai/1-     T4ai/3                T2dk/1    T2dk/2                            T2do/1 T2do/2                  T4am/1- T4am/3                                          T24   24-Pin Connector
                      +                     +         -                                 +      -                               +                                              T28a   28-Pin Connector, connector station B-pillar, left
                                                                                                                                                                              T28b   28-Pin Connector, connector station B-pillar, right
                                       1,0         1,0                              1,0          1,0
                                       bl/li      ws/li                             bl/li       ws/li




                                            T6bx T6bx                                     T6by T6by
                                            /1            /2                              /1           /2




        1,5          1,5               1,0         1,0                               1,0         1,0                 1,5           1,5
       br/ws       ro/ws               bl/li      ws/li                             bl/gr       ws/gr               br/li         ro/li




             T28a T28a                      T28a T28a                                     T28b T28b                      T28b T28b
             /24          /23               /27           /28                             /27          /28               /24              /23




        1,5          1,5               1,0         1,0                               1,0         1,0                 1,5           1,5
       br/ws       ro/ws               bl/li      ws/li                             bl/gr       ws/gr               br/li         ro/li


             T24/10       T24/4             T24/1         T24/7                           T24/6        T24/5             T24/2          T24/3
             -            +                 +             -                               +            -                 -              +



                                                                                                                                                           ws   =   white
                                                                R12                                                                                        sw   =   black
                                                                                                                                                           ro   =   red
                                                                                                                                                           br   =   brown
                                                                                                                                                           gn   =   green
                                                                                                                                                           bl   =   blue
                                                                                                                                                           gr   =   grey
                                                                                                                                                           li   =   lilac
  43    44           45           46   47            48           49           50    51           52           53   54             55             56
                                                                                                                                                           ge   =   yellow
                                                                                                                                                97-94411
                                                                                                                                                           or   =   orange
                                                                                                                                                           rs   =   pink

                                                                                                                                                                                                                             Edition 04/2005
Passat                                                                                           Wiring Diagram                                                                          No. 73 / 6
                                                                                                                                          Antenna, Antenna Amplifier, FM Frequency Filter
                                                                                                                                            J9    Rear Window Defogger Relay
                                                                                                                                           J519   Vehicle Electrical System Control Module
                                             J 519                                              J9                                         R11    Antenna
                                                                                                                                           R24    Antenna Amplifier
                                                                                                                                           R50    Navigation System Antenna
                                                                                                                                           R93    Radio Antenna 2
                                                                                                                                           R111   Antenna Amplifier 2
                                                                                                          T10s                             R112   Antenna Amplifier 3
                                                                                                          /1
                                                                                                                                           R172   Satellite Tuner Antenna
                                                                                                     2,5                                   R178   FM Frequency Filter (in negative wire)
                             R50   ✱                        R11               Z1                     sw                                    R179   FM Frequency Filter (in positive wire)
                                                                                                                                           T10s   10-Pin Connector, black
                                                                                                                                            Z1    Heated Rear Window

                                                                                                                                            657   Ground Connection 1 (left, near rear window)


                                                                                                                                            660   Ground Connection 2 (right, near rear window)

       R172                                                                                                                                B569 Connection 36 (in main wiring harness)
                                                                                                           B569
                                                     R178                     R179
                                                                                                                                             *    Only models with Navigation System


                                                                                          1,5
                                                                                          sw




             R112                 R111 ✱                          R24


             SAT                  GPS                        AM/FM




                                                            HF                1,5
                                                                              sw



                   18                   12                  14

                                                                                                                        ws   =   white
                                                                                                                        sw   =   black
                                                                                                                        ro   =   red
                                                                                                                        br   =   brown
                                                                                                                        gn   =   green
                                                                                                                        bl   =   blue
                                                                                                                        gr   =   grey
                                                                        660         657
                                                                                                                        li   =   lilac
                                                                                                                        ge   =   yellow
  57    58         59   60   61         62    63       64   65    66          67          68         69        70
                                                                                                             97-94817
                                                                                                                        or   =   orange
                                                                                                                        rs   =   pink

                                                                                                                                                                                             Edition 04/2005

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Dynaudio passa 3c build

  • 1. Dynaudio installation in Passat 3C Based on Roy’s descriptions (http://petzold.serveftp.net/Partycentral/Forum/forum3/viewforum.php?f=6) I’ve now also completed my installation of the Dynaudio system in my Passat. I’m very pleased with both the great sound and the fact that it has only cost me approx. €800 (amplifier and speakers purchased on eBay) compared to the €4000 it cost on the Danish Passat extras list . Thanks Roy. The entire project has lasted me about 30 hours or so, and I find the result well worth it. But I don’t think this is a one day project to anybody, so be prepared to spend some hours pulling your car apart if you start on this. My initial Car configuration was as follows: - Passat 2006 2.0 TDI Variant Comfortline. - RCD300 radio and 8 VW speakers (standard in Denmark) - Antenna and 4 speaker wires (one signal for each door) As head unit I’ve built in a MFD2 DVD instead of the RCD300, and while at it, I also built in a Nokia CK7W hands-free unit. Since my car already had the antenna built in, I didn’t need to dismantle the C-column or the rear inside of the car. I did however have to dismantle the following: - All 4 door covers. - Lower B column cover. - Lower and middle A column cover. - Side entry covers. - Foot well side and top covers. - Radio coverframe. - Climate Control coverframe - Storage drawer below the headlights switch I managed to get all the wiring fitted without removing the glove compartment or the driver’s seat as described by Roy. Depending on how comfortable you are with removing the seat and glove compartment, you may find that easier. Choose what suit you best. Once completed, the result should be this installation:
  • 2. Installation of antenna If you don’t have the antenna installed you have install the two antenna amplifiers (3C9 035 552 A = right & 3C9 035 552 D = left) in the C-column and fit the antenna cables (2x 000 098 657) along the sides of the under the side entry covers. I didn’t have to do this, as I had the antenna amplifiers and cables fitted from the factory. Replacing the Speakers in the doors I started out by replacing the speakers in the doors one door at a time. For each door, a plastic cover in the door handled must be withdrawn to reveal the screws fixing the cover to the door frame. Removing those screws and the ones at the bottom, leaves the door covers to be pulled from the door frame (gently, but with some force). I had all 8 standard VW speakers fitted from the factory (the additional 2 speakers in the Dynaudio solution are midrange speakers fitted in the same holes as the front bass speakers). To remove these, I had to carefully drill out the rivets to remove the speakers. With the speakers removed, I could proceed with adding the need wiring for the new speakers. I was able to reuse the plugs from the original speakers and the original single set of wires in each door by cutting the wires and connecting them with the new wires.
  • 3. To fit the wires in the door-connector, you have to disconnect the wire coming from the A or B column and retract the plug into the door and out through the hole where the speakers were removed. When inserting the needed connectors into the plug make sure to make a note of which positions in the plug you have used.
  • 4. Once the wires are in place make sure to tape them up with isolating tape, both to protect them from water in the doors and keep the wires from getting in the way of the windows when lowering them. One thing to remember: Don’t install the new speakers until you have all the new wiring in the door ready. You need the access to the interior of the door when installing the new wires. With the wiring in the door completed, you can fix the speakers in the holes using 4.8 mm x 30 mm pop rivets. Since some of the rivets have to be fixed with very little space to the sides of the speaker, I had to purchase a new pop-rivet tool with a head that could be turned horizontally as well as vertically.
  • 5. Finally connect the plugs in the loudspeakers and fit door covers in the reverse order of the removal. Cabling the interior of the car Having completed and reassembled the doors, the plugs in the A/B columns had to be equipped with the needed connectors and all the speaker wiring had to be led to the amplifier position under the drivers (left) seat. I chose not to route the cables under the seats, since I didn’t want to dismantle the seats, and instead I routed all cabling from the right side of the car along the side of the car to the dashboard and back down the left side to the amplifier position. I used 1.5 mm single conductor wire for the speakers. When crossing the wires from the right side of the car to the left side of the car (where the amplifier sits) I removed the top foot well covers, and fixed the cabling with strips. Be careful when crossing the driver’s foot well not to put the wires in positions where they can obstruct the free movement of the pedals. As suggested by Roy, I drew the power from the left (driver side) interior fuse box. Using a multimeter, I found a free position able to connect to constant 12V and added a connector and a 30A fuse. I found a Ground connector at the bottom of the A column, and routed both 12V and Ground to the amplifier. Remember to disconnect the (-) from the battery under the hood before doing this part of the installation.
  • 6. If you are looking to install a MFD2 at the same time, I positioned the GPS under the topside left dashboard using the access to the underside of the dashboard from the removed storage drawer below the headlights switch. This keeps the antenna hidden and the reception has been perfect so far. The 4 signals from the head unit (Front left, Front right, Rear left, Rear right), CAN High and CAN low I took from the radio connector behind the radio, and routed the wires through the left foot well to the amplifier. From the CAN signals I used shielded LIYCY 2x0,34 wire (shielding not connected). In Roys installation, he has routed the cabling under the seats and across the middle column. Choose what suit you best. Connecting the amplifier Having routed all the wires to the left side of the drivers seat, I was ready to connect everything to the amplifier. In order to install the actual amplifier the amplifiers bracket has to be screwed into the floor carpet under the drivers seat, and a hole in the carpet has to be cut at the left side of the bracket to route the wires to the connectors. Since my (original VW) floormat in the drivers foot well was longer than the one in Roys photos, I had the cut it using a box-cutter in order for it not to overlap the amplifier bracket.
  • 7. Before starting to connect the amplifier connectors, I double checked each signal and speaker wire by connecting a signal to all speakers one by one and checking that sound could be heard from that speaker. Since I was reluctant to remove the seat I managed to route all the wires from the left side of the vehicle to the hole by the amplifier bracket, using the hole underneath the plastic cover by the driver’s seat to manipulate the wires.
  • 8. Once all the wires were inside the amplifier bracket, I connected the wires to the multi-connectors according to the pin-out below, plugged in the multi-pin connectors and turned on the funky music!! No further work is needed, and in particular no reprogramming using VAG-COM is required. And just to repeat Roys warning: If you decide to try this installation, it is at own risk. This is not a project that is completed in an afternoon, and there is a chance of breaking car interiors, cables, plugs and other essentials. A Picture of my car completed:
  • 9. A Picture of Roys car completed:
  • 10. Parts list 1. Dynaudio System - 1x 3C0 035 456 A = Amplifier - 2x 3C0 035 454 B = Midrange- /Bass speaker front - 2x 3C0 035 453 B = Bass speaker rear - 2x 3C0 035 411 D = Treble speaker front (without the triangle housing) - 2x 3C0 035 411 E = Treble speaker rear (without the door handle housing) - 1x 1K0 035 883 = Amplifier bracket 2. Radio accessories if no radio from factory - 2x 000 098 657 = Antenna cable - 1x 3C9 035 552 A = Antenna amplifier right - 1x 3C9 035 552 D = Antenna amplifier left - 2x N 013 969 21 = Bolt for fixing antenna amplifiers - 1x 3B7 035 447 = Speaker connector for Quadlock Connector 3. Connectors if no speakers from factory - 4x 1J0 972 704 = Connector housing for Midrange- / Bass front & rear - 2x 3B0 972 712 = Connector housing for Treble front - 2x 1J0 972 723 = Connector housing for Treble rear 3. Connectors - 1x 1J0 962 624 A = Connector 24pol. at amplifier (grey) - 1x 1Jo 962 623 B = Connector 23pol. at amplifier (green) - 60x N 103 358 07 = Connector elements for Connector - 25x N 103 381 05 = Connector elements for Connector - 50x N 906 844 05 = Connector elements for Connector - 25x N 103 190 05 = Connector elements for Connector 4. Miscellaneous - 1x N 017 131 15 = Fuse 30A - 1x 000 979 306 = Connector for fuse box
  • 11. Connector pin-outs 1. Amplifier Multi-pin harness connector A, 24-pin (grey) 1 = Treble speaker rear left, plus 2 = Bass speaker rear right, minus 3 = Bass speaker rear right, plus 4 = Bass speaker rear left, plus 5 = Treble speaker rear right, minus 6 = Treble speaker rear right, plus 7 = Treble speaker rear left, minus 8 = Bass speaker front left, minus 9 = Bass speaker front left, plus 10 = Bass speaker rear left, minus 11 = Midrange speaker front right, minus 12 = Midrange speaker front right, plus 13 = unused 14 = Audio signal in, rear left, minus 15 = Audio signal in, rear left, plus 16 = unused 17 = Audio signal in, rear right, minus 18 = Audio signal in, rear right, plus 19 = Control in (optional) - unused in my installation 20 = Audio signal in, front left, minus 21 = Audio signal in, front left, plus 22 = unused 23 = Audio signal in, front right, minus 24 = Audio signal in, front right, plus Multi-pin harness connector B, 23-pin (green) 1 = CAN, low 2 = Midrange speaker front left, minus 3 = Midrange speaker front left, plus 4 = CAN, high
  • 12. 5 = unused 6 = Treble speaker front left, minus 7 = unused 8 = unused 9 = Treble speaker front left, plus 10 = unused 11 = Bass speaker front right, plus 12 = Bass speaker front right, minus 13 = unused 14 = unused 15 = Treble speaker front right, plus 16 = Voltage, Ground 17 = unused 18 = Treble speaker front right, minus 19 = Voltage, Ground 20 = Voltage, plus 12V 21 = Voltage, plus 12V 22 = Voltage, Ground 23 = Voltage, plus 12V 2. Radio Multi-pin harness connector 1, 8-pin / Speaker Out 1 = Speaker rear right, plus 2 = Speaker front right, plus 3 = Speaker front left, plus 4 = Speaker rear left, plus 5 = Speaker rear right, minus
  • 13. 6 = Speaker front right, minus 7 = Speaker front left, minus 8 = Speaker rear left, minus Multi-pin harness connector 2, 8-pin / Voltage, CAN-Bus, Telephone mute 9 = Can High 10 = Can Low 11 = Telephone mute 12 = Ground 13 = unused 14 = unused 15 = 12V Plus 16 = SAFE 3. Speakers Midrange- /Bass speaker front 1 = Bass minus 3 = Bass plus 2 = Midrange minus 4 = Midrange plus Treble speaker front 1 = Treble plus 2 = Treble minus Bass speaker rear 1 = Bass plus 3 = Bass minus Treble speaker rear 1 = Treble plus 2 = Treble minus
  • 15. Passat Wiring Diagram No. 73 / 1 Radio - Premium Sound System, Radio/Navigation System RNS MFD2-DVD, Dynaudio, Satellite Radio, CD Changer from May 2005 Note: Information for ♦ Relay and fuse arrangements ♦ Connector arrangements ♦ Control Modules and Relays ♦ Ground connections → Component Locations Information for ♦ Troubleshooting Procedures → Guided Fault Finding using VAS 5051 / 5052 Edition 04/2005
  • 16. Passat Wiring Diagram No. 73 / 2 Power Supply for Radio/Radio/Navigation Display Control Module, CD Changer, Antenna Connection GPS J 519 J412 Operating Electronics and Telephone Control Module J503 Radio/Navigation Display Control Module J519 Vehicle Electrical System Control Module R Radio R1 Antenna Connection R36 Telephone Transceiver T12i /12 R41 CD Changer SB19 R36 / J 412 R36 / J 412 R36 / J 412 SB19 Fuse 19 (on fuse panel B) T54/16 T54/9 T54/8 T8s 8-Pin Connector, black T12f 12-Pin Connector, near CD changer 1,0 1,5 0,5 0,35 0,35 T12i 12-Pin Connector 62 65 gr ro/ge ws/ro ws bl T12j 12-Pin Connector T12l 12-Pin Connector B340 B151 HF T54 54-Pin Connector ✱✱ 1,0 370 Ground Connection 5 (in main wiring harness) gr 1,5 1,0 ro/ge ro/ge T8s T8s T8s T12l T12l 610 Ground Connection (Audio) (under center console, front) /15 /16 /11 /6 /12 GPS R1 AM/FM R1 B151 Plus Connection 3 (30a) (in interior wiring harness) T12j T12j T12j T12j T12j T12j T12j T12j T8s /11 /4 /6 /12 /9 /10 /2 /8 /12 R / J 503 B340 Connection 1 (58d) (in main wiring harness) 2,5 br B341 370 B341 Connection 2 (58d) (in main wiring harness) * Only vehicles with CD changer preparation or external CD 0,5 0,35 ✱ 0,5 ✱ 0,35 ✱ 0,35 ✱ 0,35 ✱ 0,5 ✱ 0,35 ✱ 0,35 ✱ 0,35 ✱ 2,5 0,5 gr ✱ bl ro/ws gn ge bl ws/ge sw gr sw br br changer ** Only models with Navigation System T12f T12f T12f T12f T12f T12f T12f T12f T12f T12f 18 /12 /1 /6 /4 /2 /7 /8 /9 /10 /3 ws = white R41 sw = black ro = red br = brown gn = green bl = blue gr = grey 610 li = lilac ge = yellow 1 2 3 4 5 6 7 8 9 10 11 12 13 14 97-94414 or = orange rs = pink Edition 04/2005
  • 17. Passat Wiring Diagram No. 73 / 3 Power Supply Amplifier, Radio/ Radio/Navigation Display Control Module, Digital Satellite Radio, Antenna Connection J 519 J503 Radio/Navigation Display Control Module J519 Vehicle Electrical System Control Module J533 Data Bus On Board Diagnostic Interface R Radio R1 Antenna Connection 59 R12 Amplifier J 533 533J R190 Digital Satellite Radio SB 21 T20e/10 T20e/20 SB18 Fuse 18 (on fuse panel B) SAT R1 R190 T8p /1 T8p /2 SB21 Fuse 21 (on fuse panel B) 0,35 0,35 0,35 0,35 T8k 8-Pin Connector, brown or/li or/br or/br or/li T8m 8-Pin Connector T8m/2 T8m/1 T8p/6 T8p/5 T8p/7 B415 T8p 8-Pin Connector T8s 8-Pin Connector, black B421 T12j 12-Pin Connector 0,5 0,5 0,35 0,35 0,35 ro/sw br li bl ws 0,35 0,35 T20e 20-Pin Connector or/li or/br T23 23-Pin Connector 12 T12j T12j T12j T8s/9 T8s/10 T24 24-Pin Connector /1 /3 /7 can-h can-l 366 Ground Connection 1 (in main wiring harness) R / J 503 T8k/ 8 T8k/ 4 T8k/ 5 T8k/ 1 T8k/ 7 T8k/ 3 T8k/ 6 T8k/ 2 610 Ground Connection (Audio) (under center console, front) SB 18 B219 Plus Connection 4 (30a) (in interior wiring harness) Infotainment CAN-Bus High Connection 1 (in main wiring B415 harness) 4,0 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,35 0,35 ro br sw sw gn sw ws sw ge or/br or/li Infotainment CAN-Bus Low Connection 1 (in main wiring B421 harness) B219 1,0 1,0 2,5 ro ro ro T23 T23 T23 T24 T24 T24 T24 T24 T24 T24 T24 T23 T23 /20 /21 /23 /14 /15 /17 /18 /20 /21 /23 /24 /1 /4 T23 T23 T23 ws = white /16 /19 /22 R12 sw = black 1,0 1,0 2,5 ro = red br br br br = brown gn = green 366 bl = blue 6,0 gr = grey br 610 li = lilac 15 16 17 18 19 20 21 22 23 24 25 26 27 28 ge = yellow 97-94415 or = orange rs = pink Edition 04/2005
  • 18. Passat Wiring Diagram No. 73 / 4 Treble Speaker, Midrange Speaker and Left and Right Front Bass Speaker, Amplifier J519 Vehicle Electrical System Control Module J 519 R12 Amplifier R20 Left Front Treble Speaker R21 Left Front Bass Speaker R22 Right Front Treble Speaker R23 Right Front Bass Speaker R103 Left Front Midrange Speaker R104 Right Front Midrange Speaker T2dv Double Connector T2dw Double Connector T4as 4-Pin Connector T4at 4-Pin Connector T23 23-Pin Connector T24 24-Pin Connector T28 28-Pin Connector, connector station A-pillar, right T28c 28-Pin Connector, connector station A-pillar, left R103 R21 R20 R104 R23 R22 T4as/2 T4as/4 T4as/1 T4as/3 T2dv/2 T2dv/1 T4at/2- T4at/4 T4at/1 T4at/3 T2dw/2 T2dw/1 - + - + - + + - + - + 1,0 1,0 1,5 1,5 1,0 1,0 1,0 1,0 1,5 1,5 1,0 1,0 br/bl bl br/bl ro/bl br/gr ro/gr br/sw bl/sw br/gn ro/gn br/sw ro/sw T28c T28c T28c T28c T28c T28c T28 T28 T28 T28 T28 T28 /26 /25 /24 /23 /28 /27 /26 /25 /24 /23 /28 /27 1,0 1,0 1,5 1,5 1,0 1,0 1,0 1,0 1,5 1,5 1,0 1,0 br/bl bl br/bl ro/bl br/gr ro/gr br/sw bl/sw br/gn ro/gn br/sw ro/sw T23/2 T23/3 T24/8 T24/9 T23/6 T23/9 T24/11 T24/12 T23/12 T23/11 T23/18 T23/15 - + - + - + - + - + - + ws = white R12 sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow 29 30 31 32 33 34 35 36 37 38 39 40 41 42 97-94410 or = orange rs = pink Edition 04/2005
  • 19. Passat Wiring Diagram No. 73 / 5 Bass Speaker and Left and Right Rear Treble Speaker, Amplifier J519 Vehicle Electrical System Control Module J 519 R12 Amplifier R14 Left Rear Treble Speaker R15 Left Rear Bass Speaker R16 Right Rear Treble Speaker R17 Right Rear Bass Speaker T2dk Double Connector T2do Double Connector T4ai 4-Pin Connector R15 R14 R16 R17 T4am 4-Pin Connector T6bx 6-Pin Connector (In LR Door) T6by 6-Pin Connector, (In RR Door) T4ai/1- T4ai/3 T2dk/1 T2dk/2 T2do/1 T2do/2 T4am/1- T4am/3 T24 24-Pin Connector + + - + - + T28a 28-Pin Connector, connector station B-pillar, left T28b 28-Pin Connector, connector station B-pillar, right 1,0 1,0 1,0 1,0 bl/li ws/li bl/li ws/li T6bx T6bx T6by T6by /1 /2 /1 /2 1,5 1,5 1,0 1,0 1,0 1,0 1,5 1,5 br/ws ro/ws bl/li ws/li bl/gr ws/gr br/li ro/li T28a T28a T28a T28a T28b T28b T28b T28b /24 /23 /27 /28 /27 /28 /24 /23 1,5 1,5 1,0 1,0 1,0 1,0 1,5 1,5 br/ws ro/ws bl/li ws/li bl/gr ws/gr br/li ro/li T24/10 T24/4 T24/1 T24/7 T24/6 T24/5 T24/2 T24/3 - + + - + - - + ws = white R12 sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac 43 44 45 46 47 48 49 50 51 52 53 54 55 56 ge = yellow 97-94411 or = orange rs = pink Edition 04/2005
  • 20. Passat Wiring Diagram No. 73 / 6 Antenna, Antenna Amplifier, FM Frequency Filter J9 Rear Window Defogger Relay J519 Vehicle Electrical System Control Module J 519 J9 R11 Antenna R24 Antenna Amplifier R50 Navigation System Antenna R93 Radio Antenna 2 R111 Antenna Amplifier 2 T10s R112 Antenna Amplifier 3 /1 R172 Satellite Tuner Antenna 2,5 R178 FM Frequency Filter (in negative wire) R50 ✱ R11 Z1 sw R179 FM Frequency Filter (in positive wire) T10s 10-Pin Connector, black Z1 Heated Rear Window 657 Ground Connection 1 (left, near rear window) 660 Ground Connection 2 (right, near rear window) R172 B569 Connection 36 (in main wiring harness) B569 R178 R179 * Only models with Navigation System 1,5 sw R112 R111 ✱ R24 SAT GPS AM/FM HF 1,5 sw 18 12 14 ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey 660 657 li = lilac ge = yellow 57 58 59 60 61 62 63 64 65 66 67 68 69 70 97-94817 or = orange rs = pink Edition 04/2005