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byteLAKE's Cognitive Services for Paper Industry

AI Products for Manufacturing, Automotive, Restaurants, Paper, and Chemical Industries. en byteLAKE
4 de Oct de 2022
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byteLAKE's Cognitive Services for Paper Industry

  1. byteLAKE AI Products for Industries. Cognitive Services for Paper Industry
  2. Cognitive Services • for Manufacturing software that visually inspects processes, parts, components, or products • for Automotive AI-powered microphones that assess the quality of car engines • for Paper Industry AI-powered cameras to monitor the papermaking process and detect, measure, and analyze the wet line • for Restaurants add-on software that recognizes meals and sends a list of these to the cashier's machine
  3. Manufacturing Key problems Visual Inspection • Growing cost of manual inspections & limited access to qualified personnel • Poor quality impacts customer satisfaction, reputation etc. • Poor counting generates losses (freebies). Alternatively: disappointed customers if we ship too little. • Slow inspection means missed opportunities, slow G2M etc. Data Analytics • No historic data/data collection means no data analytics. • No data analytics means: we don’t know what we don’t know. • Collecting all data generates unnecessary costs (of storage). • Poor data analytics: • Unplanned downtimes • Quality affected • Customers satisfaction • Inefficient processes, etc. The average cost of an unplanned downtime is USD $220,000 a day for a paper or pulp plant. International Journal of Strategic Engineering Asset Management
  4. Finding answers hidden in the data 4 • All industries generate data, some collect & process them: — images, videos, sounds, and time-series data, etc. • Data without analytics is useless — it’s not gold, it’s just cost (of storage) Lack of data analytics: we don’t know what we don’t know • Data Analytics: Why something happens? What will likely happen? What are the trends? • Automation: helps process data fast & efficiently. Can we leverage historic data to make better decisions?
  5. Industry evolves 6 Industry 1.0 Mechanization Steam power Weaving loom Industry 2.0 Electricity Mass production Assembly line Industry 3.0 Computers and electronics Automation Industry 4.0 Cyber Physical Systems Internet of tings, Networking, Big Data, Artificial Intelligence Industry 5.0 Human-centric and resilient European industry. Reinforces the role and the contribution of industry to society 1760-1840 1830s-1915 1960-2010 2011 - Today 2020 - ????
  6. Wet Line popping up during paper production Wet Line Detector Image Analytics AI-assisted monitoring of the papermaking process. • Surface water • Wet line Wet line detected: YES Position: 10.5m Width: 3m Headbox Press Section Image Credit: PIV measurements of flow through forming fabrics—Scientific Figure on ResearchGate. Available from: https://www.researchgate.net/figure/Forming-section-of- a-modern-Fourdrinier-paper-machine_fig3_286055124
  7. 0 AI for Paper Industry – end to end solution AI-powered cameras to monitor the papermaking process Beginning of line 6000mm End of line 8000mm AI Model ‘s Wet Line Detector
  8. • Edge components (cameras, sensors, tiny computers/edge servers etc.) • Data ingestion (software collecting data from cameras / IoT sensors) • byteLAKE Cognitive Services (byteLAKE’s Wet Line Detector) • Factory Software Integration (straightforward connectivity to the factory software components via dedicated API, XML files exchange etc.) • Deployment (on-site integration and deployment, support, via byteLAKE’s global integration partners) • Post-delivery customer care (warranty and maintenance) AI for Paper Industry byteLAKE as single source for all components of the solution Press release: intel.com/content/www/us/en/newsroom/ news/ai-helps-speed-papermaking-process-europe.html
  9. Paper production monitoring with AI • Multi-phase process • A natural phenomenon called “wet line” is observed • “Wet Line” can be efficiently monitored by AI 24/7/365 Image Analytics AI-assisted monitoring of the papermaking process. The average cost of an unplanned downtime is USD $220,000 a day for a paper or pulp plant. International Journal of Strategic Engineering Asset Management Example scenarios • wet line detection and measurements • wet line analytics
  10. Cognitive Services • Data Analytics
  11. • Improve Client Experience (analyze past interactions/behaviors to enable personalized decisions) • Predict outcomes and trends (detect anomalies or suspicious behaviors, patterns and make recommendations) • Find optimal solutions (sensors data analytics to find dependencies, trends and optimal configurations) • Better Decisions (recommendations based on historic data analytics) Cognitive Services for Big Data AI-powered Big Data / IoT Sensors Data Analytics AI Model Train Prepare Finding answers hidden in Big Data
  12. • Complex or repetitive tasks automation (extracting information from documents, scans, e-mails etc.) • Industry 4.0 automation (intelligent cameras for visual inspections, sensors data analytics etc.) • Enabling data-driven, proactive operations (finding answers hidden in the data like why something happened? What will likely happen? What are the trends?) Cognitive Automation Complete Solutions Hardware + Software Custom made solutions with the ability to self-improve over time
  13. Predictive Maintenance: case study 14
  14. Avoiding losses thru Data Analytics 15 Predictive Reactive Preventive Timing When required After breakdown At predefined intervals Pros Lowest risk of breakdown No fixed costs Lower risk of breakdown than reactive Cons High fixed cost Higher risk of breakdown Unnecessary maintenance Reactive Maintenance Vs Preventive Maintenance Vs Predictive Maintenance (assetinfinity.com)
  15. Panel discussion: Cognitive Services (AI for Industry 4 0) Listen to the recording on YouTube: youtu.be/skM77hdPCjw
  16. Deployment Example scenario
  17. 1. Use Case definition: describe scenario to automate/analyze a) Typical candidates: areas to optimize decision-making process, tasks that take too long, are complicated or are repetitive etc. 2. Setting the targets for AI Model(s) a) What is the accepted accuracy? Within 85-95%? Higher? Lower? b) What’s the performance expected? c) Consultancy about the data and expected input/output formats d) Consultancy about integration and deployment expectations e) byteLAKE will guide you thru all topics about data and components needed (data collection/optimization, hardware and software components etc.) Cognitive Services – how to start
  18. Bringing AI to manufacturing Removing the complexity of delivering a complete solution AI Consultants SW Engineers & AI Consultants Data Wranglers Data Scientist AI engineer IoT/Edge Devices Big Data & Data Mgmt. SW Big Data & Data Mgmt. HW Data Collection SW byteLAKE’s Cognitive Services DevOps SW Model Optimization & Mgmt. HW DevOps HW Find Solution Awareness, Demo, PoC Data Collection Extracting, storing, retrieving Data Cleaning Cleaning, formatting, labeling AI Model Training AI Model Deployment & Retraining Complete Solution Deployment & Integration Manufacturing Quality Control & Analytics Cognitive Services AI for Industry 4.0
  19. Wet Line Detector typical deployment byteLAKE’s Cognitive Services Edge Components / Data Sources Automation Software Edge Computing / Edge AI On-premise / Cloud Infrastructure Mini PC (Edge) Powered by Data Acquisition Data Processing Data Analytics & Process Automation
  20. From Edge Components to Decisions end-to-end monitoring automation Edge Components byteLAKE’s Cognitive Services Edge Computing 3rd Party Software On-premise / Local Data Center / Cloud Infrastructure Results Data Acquisition Data Processing Data Analytics & Process Automation Visual Inspection Big Data Analytics
  21. • byteLAKE’s Wet Line Detector for Paper Industry – Detect and measure the waterline – Avoid unplanned downtimes – Automate wet line management – Find solutions to problems Performance benchmark AI-assisted Visual Inspection for Paper Industry Intel CPU • FPS: 1.33 Intel CPU + OpenVINO • FPS: 12.54 • Acceleration: NVIDIA GPU, CUDA • FPS: 12.39 • Acceleration: 9.3x Excellent performance with OpenVINO >97% accuracy! 9.4x
  22. Optimized for Intel technologies 10x faster with OpenVINO
  23. Learning and improving over time… Expert System AI Model AI Model Update Model New data processing, calibration, improving Train & Configure AI model preparation, neural network configuration Input Data Preparation, cleaning, formatting, normalization AI Model Update Time Constant Improving AI Model
  24. • Algorithms optimization – making the most of hardware components – optimal usage of precious resources – faster results at the lowest possible energy consumption • Detecting shapes & patterns • Advanced data analytics • Solutions for IoT/ edge, Cloud and on-premise configurations Edge AI ➢ highly optimized AI engines to analyze text, image, video, sound and time-series data ➢ on-device, local AI inferencing
  25. ✓Enables Scalability (Decentralizes AI services & makes it easier to expand the IoT ecosystems) ✓Enables real-time AI experience (By using modern low power, high performance, small form factor accelerators) ✓Solves round-trip latencies (Deploying AI directly on the device enables faster responses) ✓Eliminates intermittent connectivity related issues (No need for sending the data from the device to external AI services and waiting for results) ✓Reduce total cost of ownership (AI-enabled devices pre-process the data and send the results to external services vs raw data) ✓Data can stay locally on the device (Having AI on the device allows for sending the data to external storages selectively) Benefits of Edge AI
  26. Key takeaways • byteLAKE’s Cognitive Services is a collection of Artificial Intelligence (AI) models designed to address Industry 4.0 and Restaurants needs. Each AI model has been designed and pre-trained to be razor-focused on a specific job(s), therefore ensuring maximum accuracy. • Can be re-trained to handle a variety of scenarios related to visual inspection/quality monitoring automation, products counting, objects recognition and historic data analysis to find hidden answers in the data (i.e. trends, information about why something happened or what will likely happen and when). • New AI models are constantly added by byteLAKE which gradually increases the number of scenarios that can be handled off-the-shelf. To do so, byteLAKE collaborates with a growing number of industry/manufacturing leaders. • Cognitive Services is an add-on to existing tools/software and its integration is a straightforward process (compatibility). • byteLAKE as single source for all components of the solution (sensors/cameras, edge devices, servers, data acquisition/processing, deployment, post-delivery customer care etc.) • Globally available through a growing network of integrators. • Optimized for Intel technologies (OpenVINO) ensuring compatibility and maximum performance across various hardware configurations.
  27. Licensing 3 simple steps to deploy AI in your company
  28. 1. Cognitive Services standard license consists of 2 elements a) One-time fee for product training/optimization. b) Annual license giving access to the product incl. upgrades, customer care/support for 12 months. NOTE: the goal is to train and optimize the Cognitive Services models so that they address your needs and deliver value at maximum performance. Typical scenarios include visual inspection and historic data analytics in order to support future decisions. 2. Cognitive Services extended customization (optional) a) In case you do not have or cannot generate the data for training, byteLAKE can offload your teams from this task and prepare the required inputs. b) The product can be re-trained and customized to a variety of scenarios. c) The cost is estimated case by case (one-time project fee). 3. Integration and hardware (reselling) Licensing
  29. • An initial call to discuss the scope (tasks to be automated, data types, infrastructure requirements, integration etc.) • Sign NDA • Generation and review of the initial data for training • Dataset for training preparation • Licensing agreement review • (optional) Cognitive Services extended customization project agreement (scoping) • Agree on terms and conditions – deliverables & schedule • Cognitive Services model training/optimization • (optional) Cognitive Services extended customization • Cognitive Services deployment incl. hardware installation 31 Typical project plan 3 simple steps to deploy AI in your company weeks 1 typically, 1-3 months 2 3
  30. Learn more about the product LinkedIn Showcase Blog post series Website: linkedin.com/showcase/cognitiveservices/ bytelake.com/en/CognitiveServices-toc bytelake.com/en/CognitiveServices Contact us CognitiveServices@byteLAKE.com End-user guide
  31. Meet byteLAKE Artificial Intelligence for Industries. Learn more: CFD Suite CFD Acceleration for Chemical Industry Cognitive Services Collection of pre-trained AI models www.byteLAKE.com Headquartered in Poland Our products • CFD Suite (AI-accelerated CFD) • Cognitive Services for Manufacturing • Cognitive Services for Automotive • Cognitive Services for Paper Industry • Cognitive Services for Restaurants Custom AI software • real-time analytics of images, videos, sounds, and time-series data. • +48 508 091 885 • +48 505 322 282 • welcome@byteLAKE.com
  32. Collaboration More at: bytelake.com “AI already plays a very important role in our daily lives. Nevertheless, many companies still perceive the application of AI in their business as an addition, not its foundation. The application of the Intel® Distribution of OpenVINO™ toolkit in byteLAKE’s Cognitive Services shows that AI works efficiently as an actual tool for optimizing company operations. Moreover, such a combination reduces the barrier of necessary upgrades to IT infrastructure in the company to an additional computer forming the basis for the whole system. This is a breakthrough in looking at AI and its implementation in companies that are able to see the potential in joining the ‘Industry 4.0’ family of businesses,” said Krzysztof Jonak, EMEA Territory Sales Director, Intel.
  33. AI Products (commercialized) Cognitive Services Collection of pre-trained AI models for Manufacturing for Automotive for Paper Industry for Restaurants CFD Suite AI-accelerated Computational Fluid Dynamics
  34. Custom AI Software & Incubation Software Services AI Workshop Edge AI Cognitive Automation HPC Incubation Intel Expertise Alveo Expertise NVIDIA Expertise brainello Ewa Guard +48 508 091 885 +48 505 322 282 welcome@byteLAKE.com
  35. AI Partners Visual inspection for quality control Image diagnosis Improving patient care Virtual agents improving customer services Predictive maintenance for production up-time Fraud detection mitigating losses & risk AI use cases We need AI! “I read an article in Forbes and if we don’t have an AI strategy, we’re going to fall behind the competition!” Data sources Additional sources Sensors Devices Big Data AI-enabled applications AI development Successful AI strategy AI for Industry 4.0 – blog post series www.bytelake.com/en/CognitiveServices-toc
  36. Our Research Studies GO PUBLIC! More at: byteLAKE.com/en/research
  37. Meet byteLAKE Artificial Intelligence for Industries. Learn more: www.byteLAKE.com CFD Suite CFD Acceleration for Chemical Industry Cognitive Services Collection of pre-trained AI models Our products • CFD Suite (AI-accelerated CFD) • Cognitive Services for Manufacturing • Cognitive Services for Automotive • Cognitive Services for Paper Industry • Cognitive Services for Restaurants Custom AI software • real-time analytics of images, videos, sounds, and time-series data. +48 508 091 885 +48 505 322 282 welcome@byteLAKE.com
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