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ctadmc.com
BECAUSE IT’S ALL ABOUT THE MISSION®
ENGINEERING | TECHNOLOGY | MANUFACTURING
c06
A Company
Economically Disadvantaged Woman-Owned
Woman-Owned
Service-Disabled Veteran-Owned
Veteran-Owned
Minority-Owned
Small Disadvantaged Business
AS9100C and ISO 9001 Certified
Compliant with NISPOM Guidelines
ITAR Compliant
Government-Approved Financial
Accounting System
The Craig Technologies Difference
2
Our core company values of Family.Integrity.Loyalty.Passion.Community® ensure that
every Craig Technologies employee will deliver quality and value in our products and
services while listening and actively responding to customer needs.
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A Company
• Software Design and Development
• Systems Engineering and Integration
• Multidisciplinary Engineering
• Training and Courseware Development
• Modeling & Simulation
• Information Technology Support
• Integrated Logistics Support
• Research & Development
• Program Support
One-Source Solution
3
Engineering | Technical Solutions*
• Precision Machining and Fabrication
• Specialty Manufacturing
• Avionics
• Test and Evaluation
• Reverse Engineering
• Design
Manufacturing/Maintenance, Repair and Overhaul (M/MRO)
*More information furnished upon request.
We are a full-service facility all under one roof that designs, manufactures, repairs and
integrates complex mechanical and electronic hardware.
Aerospace and Defense Manufacturing Center (ADMC)
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A Company 4
Corporate Culture
• Founded in 1999
• Associates in 21 states supporting work
Headquartered in Cape Canaveral, FL
• Regional business office in Washington, DC
Our Founder/CEO, Carol Craig, uses her
engineering and aviation background to provide a
unique combination of problem solving and
situational awareness to all aspects of the
customer process. She stays involved to monitor
the progression and success of each project.
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A Company
Nationwide Reach
Craig Technologies associates serve a variety of customers nationwide. Our depth
and breadth is demonstrated by our geographic, customer and capability diversity.
Headquarters
Corporate Offices
Customer Sites
Kirtland AFB
Cambridge
Patrick AFBHurlburt Field AFB
Cape Canaveral
Ft. Meade
Arlington
Patuxent River
Suffolk
Ft. Eustis
NASA Langley Research Center
NASA Goddard Space Flight Center
Manassas
NorfolkFt. Knox
Ft. Leavenworth
Ft. Rucker
NASA Marshall Space Flight
Center
Mechanicsburg
New Cumberland
NASA Ames Research Center
Pittsfield
Dobbins AFB
Aberdeen Proving Ground
NASA Kennedy Space Center
Cape Canaveral AFS
Louisville
Palo Alto
Hill AFB
Vandenberg AFB
Orlando
Selfridge ANGB
Houston
Phoenix
New Albany
North Aurora
Idaho Falls
Washington D.C.
Oriskan
y
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A Company 6
Customer Base
US Navy
• US Navy Naval Air Warfare Center Aircraft Division
(NAWCAD)
• US Navy Naval Sea Systems Command (NAVSEA)
• US Navy Commander Operational Testing & Evaluation
(COMOPTEVFOR)
• US Navy Space and Naval Warfare Systems (SPAWAR)
• US Navy Naval Air Systems Command (NAVAIR)
US Marines
• US Marine Corps College of Continuing Education (CCE)
• US Marine Corps Systems Command Program Manager
for Training Systems (PMTRASYS)
US Army
• US Army Combined Arms Center - Training (CAC-T)
• US Army Mission Command (MCCoE)
• US Army Training and Doctrine Command (TRADOC)
• US Army Capabilities Integration Center (ARCIC)
US Air Force
• US Air Force Space Command (AFSPC)
• US Air Force Special Operations Command (AFSOC)
• US Air Force Technical Applications Center (AFTAC)
• US Air Force Institute of Technology (AFIT)
• US Air Force Materiel Command (AFMC)
• US Air Force Reserve 94th Airlift Wing, Dobbins AFB
Other Agencies
• Department of Transportation (DOT)
• Department of Veterans Affairs (VA)
Other DoD
• Defense Logistics Agency (DLA)
• Defense Information Systems Agency (DISA)
• Defense Enterprise Computing Center (DECC) Mechanicsburg
• National Guard Bureau
NASA
• NASA Ames Research Center
• NASA Kennedy Space Center
• NASA Langley Space Center
• NASA Marshall Space Flight Center
• NASA Goddard Space Flight Center
Commercial
• ATK
• Boeing
• Conoco Philips
• GE Aviation
• Harris
• Industrial Lighting Products
• Lockheed Martin
• Matrix Composites
• PaR Systems, Inc.
• Port Canaveral
• Rocket Crafters, Inc.
• Siemens Energy
• Sierra Nevada Corporation
• Space Systems / Loral LLC
• SpaceX
• Teledyne Brown Engineering
• Toshiba
• Vencore
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A Company 7
Quality Team and Processes
ISO9001:2008 | AS9100 Rev. C
FM583352
Manufacture and assembly
of precision machined
components
FM583353
Provision of full life-cycle
systems development
Customer Approvals and Certifications
*NADCAP Accreditation
in progress
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A Company
Full Lifecycle Integration
8
Craig Technologies supports your projects from concept to real-world application or any
scalable solution in-between.
We provide technical services, analysis, and business support for projects large
and small.
We engineer, validate, and integrate software systems to match the capability of
custom hardware platforms.
We manufacture, maintain, repair and overhaul to extend the life of mission-critical
systems.
We design, prototype, manufacture, and perform final acceptance testing for a wide
variety of avionics and electromechanical systems and components.
REQUIREMENTS DEFINITION AGILE ENGINEERING M/MRO VERIFICATION & TESTING
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A Company
Under One Roof
9
Craig Technologies’ consolidated design-to-production capability provides a quick and
cost-effective solution to any priority need by supporting multiple product lines under
one roof at our 161,000 sq. ft. facility in Cape Canaveral, FL. Our team is supported
by an inventory of over 2,000 pieces of manufacturing, test and specialty
laboratory equipment.
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A Company 10
Precision Machining and Fabrication
• CNC Turning and Milling
• CNC Sheet Metal Fabrication
• EDM Wire and Sinker Machining
• Waterjet Cutting
• Welding and Brazing
Specialty Manufacturing
• CNC Tube Bending
• Composites
• Hydraulic and Pneumatic Systems
• Corrosion Control
Avionics
• Cable and Harness Fabrication
• Digital and Analog Electronics Testing
• Antenna and Transmitter
Characterization
• Control Panel Fabrication and
Assembly
Test and Evaluation
• Non-destructive Evaluation (NDE)
• CMM, VCMM Quality Inspection
• Materials and Process Evaluation
• Class 100,000 Clean Room Assembly
and Testing
• Environmental Testing
Reverse Engineering
• Test and Evaluation (Destructive and
Non-destructive)
• Modeling
• Remanufacture
• Acceptance Testing
Design
• Requirements Development
• Proof of Concept
• Prototype Development
• Test Planning
• Acceptance Testing
>> ALL UNDER ONE ROOF <<
Full Scope of Services
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A Company 11
Precision Machining and Fabrication
• Automatic Tube Welding (Astro Arc)
• Tungsten-Inert Gas (TIG) Welding
(Automated and Manual)
• Resistance Welding (Spot)
• Plasma Arc Cutting
• Shield Metal Arc Welding (SMAW)
• Metal Inert Gas (MIG) Welding
• Induction Brazing
(Manual and Vacuum Bell Jar)
• Painting and Alodine (Chem Film) Treatment
(MIL-C-5541)
• Salt Fog Test
•5-Axis CNC Mill
•4-Axis CNC Mill
•EDM Wire and Sinker
•Tsugami Screw Machine
•CNC Lathe
•3D Modeling Printer
•Manual Mills, Lathes
Precision Machining
Welding, Brazing and Corrosion Control
Craig Technologies can machine a wide
selection of materials from hardened
metals such as Inconel® and titanium to
processing of composites from Kevlar®
and fiberglass, using the latest in CNC
equipment and SOLIDWORKS,
Mastercam, and GibbsCAM® software.
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A Company
Satellite Parts - Fabrication of complex and satellite transmission devices requires the
use of multiple high tolerance CNC tools:
• EDM Wire
• EDM Plunge
• 5-Axis Vertical Milling
• Multi-Axis Turning
• CMM Inspection
• Laser marking
• Chemical Conversion Coatings
• High Emissivity Primer
Project Highlight
12
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A Company
Gaseous Nitrogen Purge Quick Disconnects - Fabrication and assembly of nitrogen
purge disconnects requires the use of multiple disciplines:
• CNC Machining
• Complex Component Assembly
• CMM FAI Inspection
• Chemical Conversion Coatings
• Anodizing
• Electron beam welding
• Precision cleaning
Project Highlight
13
www.nasaspaceflight.com
www.wiredforspace.com
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A Company
T-0 Frangible Bolts (Flight Hardware) - Fabrication requires the use of multiple
disciplines:
• CNC Machining
• NDE (Dye Penetrant)
• Tensile Testing
• Anodizing
• CMM FAI Inspection
Project Highlight
14
• Fracture Critical Certified
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Specialty Manufacturing
Oven and Furnace
• Material ranging from 1/8” to 3”
• CNC Hydraulic and Manual Benders
• Infrared Vector Scanner
• High Pressure Hydrostatic Testing
• Titanium Tube Autofrettage Treating
to 20,000 psi
• Three-Axis CNC Bender
• Automatic Tube Welding (Astro Arc)
• Autoclave
5’ x 9’ Chamber, 650F, 29.9” Hg Vacuum to 125 psi
• Grieve Oven
72” x 72” x 117” - operating to 1250F
• Lunaire Vacuum Oven
48” H x 48” W x 48” D +300o F Operating Temperature
at x10-5 Torr Vacuum
• Tenney Programmable Oven
(Located in Class 100,000 Clean Room) 24” H x 28” W
x 40” D -240 to +195o Fahrenheit Operating
Temperature
Craig Technologies has the ability to design
and fabricate tubes to your specifications or
CAD 3D Models for cryogenics, hydraulics
and high pressure systems.
We can manufacture various composite
structures, and stress relieve materials to
meet your industry needs and specifications.
Tube Fabrication
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A Company
High Pressure Fluid Control Panels - Fabrication of multiple media
pneumatic/hydraulic fluid distributions systems requires the use of multiple disciplines:
• AWS Welding
• CNC Machining
• CNC Tube Bending
• Component Assembly
• Chemical Conversion Coatings
Project Highlight
16
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A Company 17
Avionics
Temperature and Humidity Controls:
Avionics Lab environment is controlled
through the use of steam injectors to
maintain temperature and humidity at 72
degrees and between 40%-60% RH
Battery Backup Power (Uninterruptible
Power System): UPS Power supplies
steady voltages to test equipment to
prevent damage to hardware under test in
the event that commercial power is lost
Craig Technologies’ electronics M/MRO Avionics Lab has the environmental controls in
place to keep your system or end item safe during every phase of incoming inspection,
test, tear down and repair.
Our team is fully capable of completing the most stringent qualification or
acceptance test procedure.
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A Company 18
Wire Harness Manufacture and Test
Types of Harnesses: HO (power), ML (data),
and RF (semi rigid)
Connectors: General purpose, rectangular, high
density, miniature, power, commercial, coax (TNC,
SMA, HN and Tri-axial)
Terminations: Stripping (thermal and mechanical),
soldering (NASA STD – 8739.4, NHB 5300 and
MIL-STD 454), crimping, butt and parallel splices
up to 2/0 AWG
Contacts & Terminals: From 32 AWG up to 4/0 AWG,
flag terminals up to 4/0 AWG
Mechanical: -500 to +25,000 lbs for pull test requirements to certify/verify good
crimps/splices (performed on test samples)
Testing: DC Hipot (manual to 3000 Volts Direct Current (VDC) and automatic to
1500VDC), Alternating Current (AC) dielectric (manual to 3000 VAC), continuity
(manual and automatic). Automatic testing is performed on DIT-MCO 9503-12B
analyzer.
Chemical Mix Crib: OSHA approved laboratory vent hoods, two multiple ovens for
elevated temperature chemical cures, and a deaeration station for performing certified
processes such as conformal coating, staking, bonding, potting, etc.
c06
A Company 19
Project Highlights
Space Craft Wire Harnesses- Fabrication of variable configurations to include
developmental flight and Ground Support Equipment (GSE) cable:
• Terminations
• Molding
• Potting
• Testing
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A Company
• Real time radiography
• Computed Tomography
• Boroscope Inspection
• Dye Penetrant
• Magnetic Particle
• Ultrasonic and Eddy Current
20
Test & Evaluation
• Non-contact Video Coordinate Measurement
Devices
• Optical Comparators
• Mass Spectrometer Leak Detection: Five
stations for helium trace gas measurement.
• Multiple CMM systems up to 86” x 46” x 36”
Advanced Non-Destructive Evaluation (NDE)
Inspection
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A Company
Vibration Testing: Two independent Vibration
stations rated to 6,000 lbs force
Thermal Testing: Multiple thermal test stations
including the ability to enclose the vibration station
in a thermal test chamber for full environmental
testing
High Pressure Test Cell: Capability to perform
static pneumatic proof pressure testing up to
10,000 psi. The cell is contained within blast walls
for safety
RF Shielded Room: Used to isolate the Unit
Under Test (UUT) from any stray RF signals
generated by local television (TV) stations, radio
transmissions, etc. to ensure these signals are not
interfering with the UUT circuitry during
testing/evaluation
Anechoic Chamber: Frequency Range –
1.8 GHz to 40 GHz (S, C, X, and Ku)
21
Test & Evaluation
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A Company 22
Test & Evaluation
Inorganic materials: Viscosity, nonvolatile residue (NVR), specific gravity, and acidity
Metallurgy: Optical microscopy, detailed hardness testing, and non-destructive testing
using Dye/Fluorescent Penetrant Inspection (FPI), X-ray radiography and ultrasonic
inspection techniques
Corrosion parameters: Salt Fog test, analyzing heat treated materials
Craig Technologies performs materials-related evaluations and assists in failure analysis
of hardware. The M&P Laboratory has the capability to evaluate chemical, physical, and
mechanical properties of materials, as well as perform shelf life and acceptance testing
of the various materials used in manufacture and repair.
c06
A Company 23
Test & Evaluation
Clean Room and Clean Work Area Capabilities:
100,000 class Clean Room, certified to Federal
Standard 209
Physical chemistry of paints and chemicals:
Fourier Transform Infrared (FTIR) Spectrophotometer
(with microscope), Ultraviolet (UV) visible
spectrophotometer
Electrical testing: Resistivity chamber, Hipotronics
Model No. D125/S meter, and other industry standard
electrical current measuring meters
Instron Materials Testing: Machines capable of
testing tension, compression, flexure, peel, shear and
friction used for material qualification testing and for
force vs. deflection testing on hardware details
(variable compression with maximum of 45,000
pounds)
c06
A Company 24
Project Highlights
Antenna characterization testing – Utilized anechoic chamber for developmental
omni-directional and medium gain spacecraft and ground antenna:
• S-band characterization for beam shape and gain
• Transmit: 2200-2290 MHz / Receive: 2025 - 2210 MHz
• Complete test report with setup, data and calibration information
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A Company
Reverse Engineering and Analysis
25
MATERIALS AND
PROCESSING
(M&P) CROSS-REFERENCE
NON-
DESTRUCTIVE
EVALUATION
(NDE) LAB
DESIGN TEAM
GEOMETRIC
DIMENSIONING
AND TOLERANCES
APPLICATION
SUBMIT
ENGINEERING
PACKAGE TO
CUSTOMER
SUBMIT PACKAGE
TO MFG.
Identify material,
temper, finish
Known/suspected
application
materials
Analyze hidden
features and
material
properties
Incorporate data
and scanned
model; Note
observations,
suggestions and
improvement
areas for future
parts
Ensure proper
form, fit and
function
Approval Create
replacement part;
Inspection and
quality control
DELIVER PART TO
CUSTOMER
RECEIVE
OBSOLETE
OR DMS
PART
YES
NO
We address obsolete platforms and Diminishing
Manufacturing Sources and Material Shortages (DMSMS)
with component MRO, reverse engineering, and fabrication
of hard-to-find parts.
c06
A Company
Project Highlight
26
Electronic Switches
• Test, disassemble and evaluate (TD&E)
• RF Board reverse engineering and
replacement
Receiver Matrix
• Reverse engineer and new build
• TD&E
Rotary Joint
• Disassemble and Evaluate
• Reverse engineer test fixture for
acceptance
Matrix Assembly
• Test, disassemble and evaluate (TD&E)
• RF Board reverse engineering and
replacement
Photo: US Army
c06
A Company
Complete Value Stream
27
Craig Technologies can support your needs whether you require an
individual capability or an integrated system solution.
AVIONICS
PRECISION
MACHINING
ASSEMBLY
AND TESTING
INSPECTION
SPECIALTY
MFG
NDT AND
EVALUATION
DESIGN
ENGINEERING
• M/MRO
• NEW PRODUCT ENTRY
• REVERSE ENGINEERING
• CONTRACT MANUFACTURING
quotes@craigtechinc.com
321.613.5620
@CraigTechInc
@CTADMC
Craig Technologies
Craig Technologies
CraigTechVideos
CraigTechInc
ctadmc.com
craigtechinc.com
Rev. 03/15
A Company

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Craig Technologies Aerospace and Defense Manufacturing Center Overview

  • 1. ctadmc.com BECAUSE IT’S ALL ABOUT THE MISSION® ENGINEERING | TECHNOLOGY | MANUFACTURING
  • 2. c06 A Company Economically Disadvantaged Woman-Owned Woman-Owned Service-Disabled Veteran-Owned Veteran-Owned Minority-Owned Small Disadvantaged Business AS9100C and ISO 9001 Certified Compliant with NISPOM Guidelines ITAR Compliant Government-Approved Financial Accounting System The Craig Technologies Difference 2 Our core company values of Family.Integrity.Loyalty.Passion.Community® ensure that every Craig Technologies employee will deliver quality and value in our products and services while listening and actively responding to customer needs.
  • 3. c06 A Company • Software Design and Development • Systems Engineering and Integration • Multidisciplinary Engineering • Training and Courseware Development • Modeling & Simulation • Information Technology Support • Integrated Logistics Support • Research & Development • Program Support One-Source Solution 3 Engineering | Technical Solutions* • Precision Machining and Fabrication • Specialty Manufacturing • Avionics • Test and Evaluation • Reverse Engineering • Design Manufacturing/Maintenance, Repair and Overhaul (M/MRO) *More information furnished upon request. We are a full-service facility all under one roof that designs, manufactures, repairs and integrates complex mechanical and electronic hardware. Aerospace and Defense Manufacturing Center (ADMC)
  • 4. c06 A Company 4 Corporate Culture • Founded in 1999 • Associates in 21 states supporting work Headquartered in Cape Canaveral, FL • Regional business office in Washington, DC Our Founder/CEO, Carol Craig, uses her engineering and aviation background to provide a unique combination of problem solving and situational awareness to all aspects of the customer process. She stays involved to monitor the progression and success of each project.
  • 5. c06 A Company Nationwide Reach Craig Technologies associates serve a variety of customers nationwide. Our depth and breadth is demonstrated by our geographic, customer and capability diversity. Headquarters Corporate Offices Customer Sites Kirtland AFB Cambridge Patrick AFBHurlburt Field AFB Cape Canaveral Ft. Meade Arlington Patuxent River Suffolk Ft. Eustis NASA Langley Research Center NASA Goddard Space Flight Center Manassas NorfolkFt. Knox Ft. Leavenworth Ft. Rucker NASA Marshall Space Flight Center Mechanicsburg New Cumberland NASA Ames Research Center Pittsfield Dobbins AFB Aberdeen Proving Ground NASA Kennedy Space Center Cape Canaveral AFS Louisville Palo Alto Hill AFB Vandenberg AFB Orlando Selfridge ANGB Houston Phoenix New Albany North Aurora Idaho Falls Washington D.C. Oriskan y
  • 6. c06 A Company 6 Customer Base US Navy • US Navy Naval Air Warfare Center Aircraft Division (NAWCAD) • US Navy Naval Sea Systems Command (NAVSEA) • US Navy Commander Operational Testing & Evaluation (COMOPTEVFOR) • US Navy Space and Naval Warfare Systems (SPAWAR) • US Navy Naval Air Systems Command (NAVAIR) US Marines • US Marine Corps College of Continuing Education (CCE) • US Marine Corps Systems Command Program Manager for Training Systems (PMTRASYS) US Army • US Army Combined Arms Center - Training (CAC-T) • US Army Mission Command (MCCoE) • US Army Training and Doctrine Command (TRADOC) • US Army Capabilities Integration Center (ARCIC) US Air Force • US Air Force Space Command (AFSPC) • US Air Force Special Operations Command (AFSOC) • US Air Force Technical Applications Center (AFTAC) • US Air Force Institute of Technology (AFIT) • US Air Force Materiel Command (AFMC) • US Air Force Reserve 94th Airlift Wing, Dobbins AFB Other Agencies • Department of Transportation (DOT) • Department of Veterans Affairs (VA) Other DoD • Defense Logistics Agency (DLA) • Defense Information Systems Agency (DISA) • Defense Enterprise Computing Center (DECC) Mechanicsburg • National Guard Bureau NASA • NASA Ames Research Center • NASA Kennedy Space Center • NASA Langley Space Center • NASA Marshall Space Flight Center • NASA Goddard Space Flight Center Commercial • ATK • Boeing • Conoco Philips • GE Aviation • Harris • Industrial Lighting Products • Lockheed Martin • Matrix Composites • PaR Systems, Inc. • Port Canaveral • Rocket Crafters, Inc. • Siemens Energy • Sierra Nevada Corporation • Space Systems / Loral LLC • SpaceX • Teledyne Brown Engineering • Toshiba • Vencore
  • 7. c06 A Company 7 Quality Team and Processes ISO9001:2008 | AS9100 Rev. C FM583352 Manufacture and assembly of precision machined components FM583353 Provision of full life-cycle systems development Customer Approvals and Certifications *NADCAP Accreditation in progress
  • 8. c06 A Company Full Lifecycle Integration 8 Craig Technologies supports your projects from concept to real-world application or any scalable solution in-between. We provide technical services, analysis, and business support for projects large and small. We engineer, validate, and integrate software systems to match the capability of custom hardware platforms. We manufacture, maintain, repair and overhaul to extend the life of mission-critical systems. We design, prototype, manufacture, and perform final acceptance testing for a wide variety of avionics and electromechanical systems and components. REQUIREMENTS DEFINITION AGILE ENGINEERING M/MRO VERIFICATION & TESTING
  • 9. c06 A Company Under One Roof 9 Craig Technologies’ consolidated design-to-production capability provides a quick and cost-effective solution to any priority need by supporting multiple product lines under one roof at our 161,000 sq. ft. facility in Cape Canaveral, FL. Our team is supported by an inventory of over 2,000 pieces of manufacturing, test and specialty laboratory equipment.
  • 10. c06 A Company 10 Precision Machining and Fabrication • CNC Turning and Milling • CNC Sheet Metal Fabrication • EDM Wire and Sinker Machining • Waterjet Cutting • Welding and Brazing Specialty Manufacturing • CNC Tube Bending • Composites • Hydraulic and Pneumatic Systems • Corrosion Control Avionics • Cable and Harness Fabrication • Digital and Analog Electronics Testing • Antenna and Transmitter Characterization • Control Panel Fabrication and Assembly Test and Evaluation • Non-destructive Evaluation (NDE) • CMM, VCMM Quality Inspection • Materials and Process Evaluation • Class 100,000 Clean Room Assembly and Testing • Environmental Testing Reverse Engineering • Test and Evaluation (Destructive and Non-destructive) • Modeling • Remanufacture • Acceptance Testing Design • Requirements Development • Proof of Concept • Prototype Development • Test Planning • Acceptance Testing >> ALL UNDER ONE ROOF << Full Scope of Services
  • 11. c06 A Company 11 Precision Machining and Fabrication • Automatic Tube Welding (Astro Arc) • Tungsten-Inert Gas (TIG) Welding (Automated and Manual) • Resistance Welding (Spot) • Plasma Arc Cutting • Shield Metal Arc Welding (SMAW) • Metal Inert Gas (MIG) Welding • Induction Brazing (Manual and Vacuum Bell Jar) • Painting and Alodine (Chem Film) Treatment (MIL-C-5541) • Salt Fog Test •5-Axis CNC Mill •4-Axis CNC Mill •EDM Wire and Sinker •Tsugami Screw Machine •CNC Lathe •3D Modeling Printer •Manual Mills, Lathes Precision Machining Welding, Brazing and Corrosion Control Craig Technologies can machine a wide selection of materials from hardened metals such as Inconel® and titanium to processing of composites from Kevlar® and fiberglass, using the latest in CNC equipment and SOLIDWORKS, Mastercam, and GibbsCAM® software.
  • 12. c06 A Company Satellite Parts - Fabrication of complex and satellite transmission devices requires the use of multiple high tolerance CNC tools: • EDM Wire • EDM Plunge • 5-Axis Vertical Milling • Multi-Axis Turning • CMM Inspection • Laser marking • Chemical Conversion Coatings • High Emissivity Primer Project Highlight 12
  • 13. c06 A Company Gaseous Nitrogen Purge Quick Disconnects - Fabrication and assembly of nitrogen purge disconnects requires the use of multiple disciplines: • CNC Machining • Complex Component Assembly • CMM FAI Inspection • Chemical Conversion Coatings • Anodizing • Electron beam welding • Precision cleaning Project Highlight 13 www.nasaspaceflight.com www.wiredforspace.com
  • 14. c06 A Company T-0 Frangible Bolts (Flight Hardware) - Fabrication requires the use of multiple disciplines: • CNC Machining • NDE (Dye Penetrant) • Tensile Testing • Anodizing • CMM FAI Inspection Project Highlight 14 • Fracture Critical Certified
  • 15. c06 A Company 15 Specialty Manufacturing Oven and Furnace • Material ranging from 1/8” to 3” • CNC Hydraulic and Manual Benders • Infrared Vector Scanner • High Pressure Hydrostatic Testing • Titanium Tube Autofrettage Treating to 20,000 psi • Three-Axis CNC Bender • Automatic Tube Welding (Astro Arc) • Autoclave 5’ x 9’ Chamber, 650F, 29.9” Hg Vacuum to 125 psi • Grieve Oven 72” x 72” x 117” - operating to 1250F • Lunaire Vacuum Oven 48” H x 48” W x 48” D +300o F Operating Temperature at x10-5 Torr Vacuum • Tenney Programmable Oven (Located in Class 100,000 Clean Room) 24” H x 28” W x 40” D -240 to +195o Fahrenheit Operating Temperature Craig Technologies has the ability to design and fabricate tubes to your specifications or CAD 3D Models for cryogenics, hydraulics and high pressure systems. We can manufacture various composite structures, and stress relieve materials to meet your industry needs and specifications. Tube Fabrication
  • 16. c06 A Company High Pressure Fluid Control Panels - Fabrication of multiple media pneumatic/hydraulic fluid distributions systems requires the use of multiple disciplines: • AWS Welding • CNC Machining • CNC Tube Bending • Component Assembly • Chemical Conversion Coatings Project Highlight 16
  • 17. c06 A Company 17 Avionics Temperature and Humidity Controls: Avionics Lab environment is controlled through the use of steam injectors to maintain temperature and humidity at 72 degrees and between 40%-60% RH Battery Backup Power (Uninterruptible Power System): UPS Power supplies steady voltages to test equipment to prevent damage to hardware under test in the event that commercial power is lost Craig Technologies’ electronics M/MRO Avionics Lab has the environmental controls in place to keep your system or end item safe during every phase of incoming inspection, test, tear down and repair. Our team is fully capable of completing the most stringent qualification or acceptance test procedure.
  • 18. c06 A Company 18 Wire Harness Manufacture and Test Types of Harnesses: HO (power), ML (data), and RF (semi rigid) Connectors: General purpose, rectangular, high density, miniature, power, commercial, coax (TNC, SMA, HN and Tri-axial) Terminations: Stripping (thermal and mechanical), soldering (NASA STD – 8739.4, NHB 5300 and MIL-STD 454), crimping, butt and parallel splices up to 2/0 AWG Contacts & Terminals: From 32 AWG up to 4/0 AWG, flag terminals up to 4/0 AWG Mechanical: -500 to +25,000 lbs for pull test requirements to certify/verify good crimps/splices (performed on test samples) Testing: DC Hipot (manual to 3000 Volts Direct Current (VDC) and automatic to 1500VDC), Alternating Current (AC) dielectric (manual to 3000 VAC), continuity (manual and automatic). Automatic testing is performed on DIT-MCO 9503-12B analyzer. Chemical Mix Crib: OSHA approved laboratory vent hoods, two multiple ovens for elevated temperature chemical cures, and a deaeration station for performing certified processes such as conformal coating, staking, bonding, potting, etc.
  • 19. c06 A Company 19 Project Highlights Space Craft Wire Harnesses- Fabrication of variable configurations to include developmental flight and Ground Support Equipment (GSE) cable: • Terminations • Molding • Potting • Testing
  • 20. c06 A Company • Real time radiography • Computed Tomography • Boroscope Inspection • Dye Penetrant • Magnetic Particle • Ultrasonic and Eddy Current 20 Test & Evaluation • Non-contact Video Coordinate Measurement Devices • Optical Comparators • Mass Spectrometer Leak Detection: Five stations for helium trace gas measurement. • Multiple CMM systems up to 86” x 46” x 36” Advanced Non-Destructive Evaluation (NDE) Inspection
  • 21. c06 A Company Vibration Testing: Two independent Vibration stations rated to 6,000 lbs force Thermal Testing: Multiple thermal test stations including the ability to enclose the vibration station in a thermal test chamber for full environmental testing High Pressure Test Cell: Capability to perform static pneumatic proof pressure testing up to 10,000 psi. The cell is contained within blast walls for safety RF Shielded Room: Used to isolate the Unit Under Test (UUT) from any stray RF signals generated by local television (TV) stations, radio transmissions, etc. to ensure these signals are not interfering with the UUT circuitry during testing/evaluation Anechoic Chamber: Frequency Range – 1.8 GHz to 40 GHz (S, C, X, and Ku) 21 Test & Evaluation
  • 22. c06 A Company 22 Test & Evaluation Inorganic materials: Viscosity, nonvolatile residue (NVR), specific gravity, and acidity Metallurgy: Optical microscopy, detailed hardness testing, and non-destructive testing using Dye/Fluorescent Penetrant Inspection (FPI), X-ray radiography and ultrasonic inspection techniques Corrosion parameters: Salt Fog test, analyzing heat treated materials Craig Technologies performs materials-related evaluations and assists in failure analysis of hardware. The M&P Laboratory has the capability to evaluate chemical, physical, and mechanical properties of materials, as well as perform shelf life and acceptance testing of the various materials used in manufacture and repair.
  • 23. c06 A Company 23 Test & Evaluation Clean Room and Clean Work Area Capabilities: 100,000 class Clean Room, certified to Federal Standard 209 Physical chemistry of paints and chemicals: Fourier Transform Infrared (FTIR) Spectrophotometer (with microscope), Ultraviolet (UV) visible spectrophotometer Electrical testing: Resistivity chamber, Hipotronics Model No. D125/S meter, and other industry standard electrical current measuring meters Instron Materials Testing: Machines capable of testing tension, compression, flexure, peel, shear and friction used for material qualification testing and for force vs. deflection testing on hardware details (variable compression with maximum of 45,000 pounds)
  • 24. c06 A Company 24 Project Highlights Antenna characterization testing – Utilized anechoic chamber for developmental omni-directional and medium gain spacecraft and ground antenna: • S-band characterization for beam shape and gain • Transmit: 2200-2290 MHz / Receive: 2025 - 2210 MHz • Complete test report with setup, data and calibration information
  • 25. c06 A Company Reverse Engineering and Analysis 25 MATERIALS AND PROCESSING (M&P) CROSS-REFERENCE NON- DESTRUCTIVE EVALUATION (NDE) LAB DESIGN TEAM GEOMETRIC DIMENSIONING AND TOLERANCES APPLICATION SUBMIT ENGINEERING PACKAGE TO CUSTOMER SUBMIT PACKAGE TO MFG. Identify material, temper, finish Known/suspected application materials Analyze hidden features and material properties Incorporate data and scanned model; Note observations, suggestions and improvement areas for future parts Ensure proper form, fit and function Approval Create replacement part; Inspection and quality control DELIVER PART TO CUSTOMER RECEIVE OBSOLETE OR DMS PART YES NO We address obsolete platforms and Diminishing Manufacturing Sources and Material Shortages (DMSMS) with component MRO, reverse engineering, and fabrication of hard-to-find parts.
  • 26. c06 A Company Project Highlight 26 Electronic Switches • Test, disassemble and evaluate (TD&E) • RF Board reverse engineering and replacement Receiver Matrix • Reverse engineer and new build • TD&E Rotary Joint • Disassemble and Evaluate • Reverse engineer test fixture for acceptance Matrix Assembly • Test, disassemble and evaluate (TD&E) • RF Board reverse engineering and replacement Photo: US Army
  • 27. c06 A Company Complete Value Stream 27 Craig Technologies can support your needs whether you require an individual capability or an integrated system solution. AVIONICS PRECISION MACHINING ASSEMBLY AND TESTING INSPECTION SPECIALTY MFG NDT AND EVALUATION DESIGN ENGINEERING • M/MRO • NEW PRODUCT ENTRY • REVERSE ENGINEERING • CONTRACT MANUFACTURING

Editor's Notes

  1. Certified PMP/Six Sigma Managers: Cathy Shurman – LEAN Six Sigma Black Belt Walker Peek - LEAN Six Sigma Black Belt Dean Rosenquist – LEAN Six Sigma Black Belt Ryan Jeffrey – LEAN Six Sigma Green Belt Mike Ferree - PMP Larry Cupac - PMP Barbara Kennedy – PMP Betty Lee – PMP Jennifer Robinson – PMP Charlie Huffine – CISSP Al Tillery – CISSP Linda Bubbers – CISSP NISPOM – National Industrial Security Program Photo captions: ADMC Team, Cape Canaveral
  2. ALABAMA Fort Rucker                AF-SOCOM-ATARSII-LM Huntsville           Army-SMDC-TESTLA-BAE and ADMC- Teledyne Brown Engineering and Boeing SLS Marshall Space Flight Center SAIC NASA EAST   CALIFORNIA NASA Ames Research Center NASA - ARC - ASRS - BAH Palo Alto                    ADMC - Loral Space Systems Vandenberg AFB LISC   COLORADO Louisville               ADMC – Sierra Nevada Corp   FLORIDA Hulburt Field               AC 130J Training Systems Program Aft Cabin Trainer (ACT) Lockheed Martin and AF-SOCOM-ATARSII-LM Orlando                     Boeing and PEO STRI Omnibus Contract II and ADMC – Siemens, Lockheed Martin Space Sys. Co. (Lakeland) Cape Canaveral           ADMC - Sierra Nevada Corp CCiCap Dream Chaser Space System, Canaveral Port Authority, Moon Express Inc., Air Force Institute of Technology, School of Systems and Logistics Kennedy Space Center NASA-Vencore-ESC and ADMC - Alliant Techsystems, Inc. (ATK) Patrick Air Force Base  ADMC - AFTAC and US Air Force-Raytheon Intelligence, Information and Services-AF-Raytheon – LISC   GEORGIA Dobbins ARB, Georgia  USAF - LMCO - C130 ATS   IOWA Davenport          NASA GGSG SGT   KANSAS Ft. Leavenworth          USA - Cubic – CAC and USA -BAH - CAC   MASSACHUSETTS Cambridge         DOT - SGT - V-TRIPS Pittsfield             Navy-NAVSEA-WCS-GDAIS   MARYLAND Aberdeen Proving Grounds    Army Systek Systems Technologies, Inc. STCD TAOSS (unrestricted) Fort Meade                 DISA GIG GSM ETI Goddard Space Flight Center NASA - SGT - OMES Patuxent River            BAH - Navy-Navair HQ 7.0/10.0 and Navy NAWCAD R and M Mantech   MICHIGAN Selfridge ANGB           Navy-NAVAIR-ICIS-BAH   MISSISSIPPI Stennis Space Center   NASA   NEW MEXICO Kirkland AFB               Air Force Lockheed Martin ATARS NM JMATS Support and AF-SOCOM-ATARSII-LM   PENNSYLVANIA Mechanicsburg            DISA DITCO DECC DBA, SDS, TSS, zOS, Mech SDS New Cumberland         DLA - J6N ITSS   UTAH Hill AFB              A 10 Operational Flight Program   VIRGINIA Arlington            Army-ARCIC-TLAAS-BAH Ft Eustis             U.S. Army - Combined Arms Products For Distributed Learning Langley Research Center      NASA LRC LITES - SGT Manassas           Navy-NAVSEA-SWFTS-LM Norfolk                      US Navy COMOPTEVFOR Alion, Navy - TQI, Inc. - IT Support Services, Navy L-3 STAARS, Navy-NSWCCD-PM-PROSOFT, Suffolk                       Navy-URS-J7 ETS
  3. Services 2013 Revenue - Jan-Jun (98% of corporate revenue) Commercial DoD NASA Other Govt 0.2% 43.9% 50.1% 5.8%    ADMC 2013 Revenue - Jan-Jun (2% of Corporate Revenue) Commercial Gov Related 27.0% 73%
  4. - Our Manufacturing and Maintenance Repair and Overhaul (M/MRO) capability encompasses four main divisions comprised of (1) Precision Machining, (2) Specialty Manufacturing, (3) Avionics and (4) Test and Evaluation. These capabilities combined with our multi-disciplined engineering provides for design, development or support across the entire product life cycle. - We design, prototype, manufacture, and perform final acceptance testing for a wide variety of avionics and electromechanical systems and components.
  5. Slide linked to ADMC Spec Sheet http://www.slideshare.net/carolcraig904/admc-spec-sheet05202013 CNC - Computer numerical control EDM - Electric discharge machining CMM - Capability Maturity Model VCMM - Video Coordinate Measuring Machine
  6. CMM Brown & Sharpe Global Image 122210 40” X 94” X 36” CMM Zeiss Contura G2 623534-9803-200 30 30” X 30” CMM Brown & Sharpe Tesa MicroHite 3D Reflex 454 18” X 19” X 15” VCMM (Video CMM) Micro Vu Vertex 420 12” X 12” X 6”