Bucket Builds - Undercarriage Parts

Now you can refurbish your large excavator and loader buckets and have them restored to ‘better than new’ operating potential. From extensive structural repairs to conversions to the superior MTG hammerless tooth, lip and side protector system, we can significantly enhance the performance of your bucket, reducing downtime and maintenance costs. Find details about bucket builds on our website: http://www.west-trak.co.nz/bucket-rebuilds/

More Durable Quarry & Mining Bucket Solutions
BUCKET BUILDS
& REBUILDS
0800 654 323 www.west-trak.co.nz
WEST-TRAK IS NOW YOUR ULTIMATE CHOICE FOR LARGE QUARRY
& MINING BUCKETS!
TRUSTED BUCKET SOLUTIONS FOR HEAVY MACHINERY THAT SIMPLY HAS TO WORK
Buying a large Excavator?
Need a new Bucket?
CALL 0800 654 323 NOW TO DISCUSS YOUR NEEDS
N E W B U C K E T S
Designed and engineered to world class
ISO6015 standards, you’ll get customised
bucket solutions, made to order with improved
design and performance benefits.
Our vast experience in building and repairing
large mining buckets gives you the confidence
that we know what works.
We can build, rebuild and provide full back up
support to ensure you get the most from your
bucket.
Maximise your productivity with our bucket
solutions that offer correct form, fit and
function. We guarantee top class
workmanship and reliable solutions that work.
TRUSTED BUCKET SOLUTIONS FOR HEAVY MACHINERY THAT SIMPLY HAS TO WORK
OUR SPECIALTY IS MANUFACTURING HIGH QUALITY, ROCK BUCKETS FOR EXCAVATORS
60 TONNES AND OVER, WORKING IN EXTREME WEAR AND HIGH IMPACT APPLICATIONS.
We custom design buckets for most makes of
large mining and quarry excavators and provide
sound advice on the right wear package to suit
your needs. All bucket materials are imported
directly from global manufacturers or
fabricated in house.
Every West-Trak bucket is designed to meet
OEM specifications such as breakout
dimensions, tip radius, pin centre and maximum
suspended load. Other important performance
factors considered in the design include fast
cycle times, good penetration and fill factor
and the right size for your trucks.
The result is optimised digging for increased
productivity, reduced operating costs, long life
and most importantly, dollars to your bottom
line.
Increasing productivity,
reducing downtime!
DELIVERING THE SOLUTIONS YOU NEED TO STAY PRODUCTIVE
W H AT W E D O
■	 Custom designed and engineered to suit your site-specific application
■	 Use of Japanese G780 High Tensile and G450 Abrasion Resistant steel to reduce weight,
	 and provide greater strength and durability
■ 	Dual radius bucket curve for better penetration
	 and less underside wear
■ 	Reinforced bridge structure for extra
	 strength and crack resistance
■ 	Hammerless G.E.T wear package
	 for greater wear life, safety and
	 faster change-outs.
■ 	Options of fixed or floating pins
■ 	Bucket design features independently
	 FEA tested with various load cases
	 according to ISO6015 Earthmoving
	 Machinery standard
■ 	Built to the AS/NZS1554.4 Structural Steel
	 welding procedure standard
■	 12 month or 2000 hour structural warranty
■ 	A large range of pin-on, bolt-on and weld-on
	 wear protection options available for all bucket
	 types and sizes
On-going back-up support is part of the
West-Trak Bucket solution. All replacement
wear parts are readily available ex-stock for
fast delivery, to keep your machine in action.
Regular bucket assessments can be carried
out to ensure optimum performance and
customer satisfaction.
Get stronger, more reliable
buckets you can trust
To get started, simply speak to us about your
needs. We’ll work closely with you to gain
the necessary information and can visit
your site to assess the working conditions
and application.
CALL 0800 654 323 NOW TO DISCUSS YOUR NEEDS
W E S T - T R A K B U C K E T A D VA N TA G E
Using Solidworks software, our design team will prepare 3D working drawings to show how your
bucket will look including all critical information of size, weight, capacity, materials and wear parts
used. The components will be quantified and an estimate cost and build time
provided.
Once you’ve approved the concept drawings, we will initiate the build, keeping you updated
throughout the process.
G780 High Tensile Steel used on
top bridge, skin and lip
Hammerless replaceable
G.E.T components
Chromium Carbide and/or
G450 plate used for internal
and external liner plates
G450 Abrasion Resistant
Steel used on bucket sides
and bottom wear strips
DELIVERING THE SOLUTIONS YOU NEED TO STAY PRODUCTIVE
D R AW I N G A N D D E S I G N
DESIGN YOUR NEW
BUCKET TODAY
Call 0800 654 323
to get started
CALL 0800 654 323 NOW TO DISCUSS YOUR NEEDS
We’re committed to using certified quenched
and tempered steels that comply to AS 3597
and welding consumables that comply to
AS / NZS 1554.4 standards.
Our skilled welding personnel are certified to
meet the requirements of AS / NZS 1554.4 and
AS 2980 welding procedures.
We maintain a policy of continuous improvement
and compliance with international ISO9001
Quality, ISO14001 Environmental and
AS/NZS4801 Health & Safety standards.
Choose a West-Trak bucket and have the
assurance of high quality workmanship,
reliable performance and back-up support.
Q U A L I T Y A S S U R A N C E
DELIVERING THE SOLUTIONS YOU NEED TO STAY PRODUCTIVE
ZX870 Extreme Duty
Rock Bucket
WE RECENTLY BUILT A NEW ZX870 ROCK BUCKET,
FULLY SPECIFIED FOR A HIGH IMPACT, HIGH
ABRASION APPLICATION
This extreme duty rock bucket was custom designed and
engineered to world class ISO standards with improved
performance and durability features
■	G780 High tensile bridge, skin and lip
■ 	G450 Abrasion resistant sides and wear strips
■ 	MTG Hammerless G.E.T wear package
■ 	Chromium carbide internal and external liner plates
■ 	4.3 Cubic metre capacity
■ 	Weight is 4950kg
NOW BUILDING
BUCKETS FOR
EXCAVATORS 60
TONNE AND OVER
R E C E N T P R O J E C T S
Now you can refurbish your large excavator
and loader buckets and have them restored to
‘better than new’ operating potential. You’ll get
reliable rebuild solutions that work every time
with our team of highly skilled technical staff,
qualified engineers and certified welders.
From extensive structural repairs to
conversions to the superior MTG hammerless
tooth, lip and side protector system, we can
significantly enhance the performance of your
bucket, reducing downtime and maintenance
costs.
A complete range of steel plate and wear
component options are available to suit all
types of buckets up to 400-tonne machine size.
Our ISO9001 certified quality system ensures
you’ll receive the highest level of workmanship,
your asset is well cared for in the rebuild
process, and the project is completed on time.
Corporate clients such as OceanaGold and Solid
Energy have reaped the benefits of West-Trak
capabilities including enhanced bucket
performance, increased bucket wear life and
reduced downtime and operating costs.
REFURBISH YOUR LARGE BUCKETS TO BETTER THAN NEW OPERATING POTENTIAL
CALL 0800 654 323 NOW TO DISCUSS YOUR NEEDS
Bucket Rebuilds
WA500 Loader Bucket with Chromium Carbide
Liners, Bolt-on 500HB Cutting Edges and Chock
Block Wear Protection
EX1900 Rock Bucket with StarMet Teeth, ProMet
Lip and Side Protection, Chock Block and Bolt-on
Heel Shrouds
ZX470 Excavator Bucket with Chromium Carbide
Liners and Bolt-on Half Arrow Cutting Edges
992 Loader Bucket
with StarMet Teeth, ProMet Lip and Side Protection
5130 Rock Bucket with StarMet Teeth, ProMet Lip
and Side Protection, Chromium Carbide Liners and
Bolt-on Heel Shrouds
5130 Rock Bucket with StarMet Teeth, ProMet Lip
and Side Protection, Chock Block and Wear Strips
VISIT OUR WEBSITE AT WWW.WEST-TRAK.CO.NZ TO LEARN MORE ABOUT OUR PROJECTS
B U C K E T R E B U I L D P R O J E C T S
OceanaGold Corporation is a significant
multinational gold producer with a portfolio
of operating, development and exploration
assets. The Company’s assets are located on
the South Island of New Zealand, including
the largest gold mine in the country.
OceanaGold has built a strong business in New
Zealand, operating three mines – Macraes
Open Pit, Frasers Underground and the Reefton
Open Pit mines.
Situation
The OceanaGold open pit gold mine at Macraes
and Reefton were having problems with their
previous GET systems on the mass excavator
and loader buckets with the impacts of high
wear rates and cumbersome installation and
locking devices. Interrupted supply and wear
components becoming loose and falling off
were costing OceanaGold unnecessary
downtime and money.
Response
West-Trak worked closely with OceanaGold
to improve the situation and to provide a GET
solution that worked. By using the most
advanced, highest performing and safest GET
system in the world, good gains were made for
OceanaGold.
Outcome
Significant increases in GET wear life, com-
ponent fastening, safety of installation and
machine productivity has been achieved using
West-Trak’s MTG hammerless GET system.
OceanaGold has reaped the following benefits
of this outcome;
	 ■ 	Up to 20% increase in GET life with better
		 wear rates
	 ■ 	Increased safety with the Hammerless
		 pin technology
	 ■ 	No loss of GET components
	 ■ 	Reduced GET costs and reliable back-up
		 support from West-Trak
	 ■ 	The improved safety of personnel during
		 routine GET replacement
CALL 0800 654 323 NOW TO DISCUSS YOUR NEEDS
Case Study -OceanaGold
INCREASING G.E.T LIFE, SAFETY AND MACHINE PRODUCTIVITY
DELIVERING THE SOLUTIONS YOU NEED TO STAY PRODUCTIVE
O C E A N A G O L D C A S E S T U DY
Read more of our projects and case studies online at
www.west-trak.co.nz
EX3600 Rock Bucket 992 Loader Bucket
EX2500 Rock Bucket5130 Rock Bucket
SOME OF OCEANAGOLD’S CONVERSIONS TO THE WORLD’S MOST TRUSTED
HAMMERLESS G.E.T SYSTEM
Bucket G.E.T Conversions
Delivering the
solutions you
need to stay
productive
CALL US TODAY FOR YOUR ULTIMATE QUARRY
OR MINING BUCKET SOLUTION
Machine names and part numbers are for reference only.
All parts are high-quality replacement parts and are not produced by the original equipment manufacturers.
992 Loader Bucket fitted with
the Hammerless G.E.T System

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Bucket Builds - Undercarriage Parts

  • 1. More Durable Quarry & Mining Bucket Solutions BUCKET BUILDS & REBUILDS 0800 654 323 www.west-trak.co.nz
  • 2. WEST-TRAK IS NOW YOUR ULTIMATE CHOICE FOR LARGE QUARRY & MINING BUCKETS! TRUSTED BUCKET SOLUTIONS FOR HEAVY MACHINERY THAT SIMPLY HAS TO WORK Buying a large Excavator? Need a new Bucket? CALL 0800 654 323 NOW TO DISCUSS YOUR NEEDS N E W B U C K E T S Designed and engineered to world class ISO6015 standards, you’ll get customised bucket solutions, made to order with improved design and performance benefits. Our vast experience in building and repairing large mining buckets gives you the confidence that we know what works. We can build, rebuild and provide full back up support to ensure you get the most from your bucket. Maximise your productivity with our bucket solutions that offer correct form, fit and function. We guarantee top class workmanship and reliable solutions that work.
  • 3. TRUSTED BUCKET SOLUTIONS FOR HEAVY MACHINERY THAT SIMPLY HAS TO WORK OUR SPECIALTY IS MANUFACTURING HIGH QUALITY, ROCK BUCKETS FOR EXCAVATORS 60 TONNES AND OVER, WORKING IN EXTREME WEAR AND HIGH IMPACT APPLICATIONS. We custom design buckets for most makes of large mining and quarry excavators and provide sound advice on the right wear package to suit your needs. All bucket materials are imported directly from global manufacturers or fabricated in house. Every West-Trak bucket is designed to meet OEM specifications such as breakout dimensions, tip radius, pin centre and maximum suspended load. Other important performance factors considered in the design include fast cycle times, good penetration and fill factor and the right size for your trucks. The result is optimised digging for increased productivity, reduced operating costs, long life and most importantly, dollars to your bottom line. Increasing productivity, reducing downtime! DELIVERING THE SOLUTIONS YOU NEED TO STAY PRODUCTIVE W H AT W E D O
  • 4. ■ Custom designed and engineered to suit your site-specific application ■ Use of Japanese G780 High Tensile and G450 Abrasion Resistant steel to reduce weight, and provide greater strength and durability ■ Dual radius bucket curve for better penetration and less underside wear ■ Reinforced bridge structure for extra strength and crack resistance ■ Hammerless G.E.T wear package for greater wear life, safety and faster change-outs. ■ Options of fixed or floating pins ■ Bucket design features independently FEA tested with various load cases according to ISO6015 Earthmoving Machinery standard ■ Built to the AS/NZS1554.4 Structural Steel welding procedure standard ■ 12 month or 2000 hour structural warranty ■ A large range of pin-on, bolt-on and weld-on wear protection options available for all bucket types and sizes On-going back-up support is part of the West-Trak Bucket solution. All replacement wear parts are readily available ex-stock for fast delivery, to keep your machine in action. Regular bucket assessments can be carried out to ensure optimum performance and customer satisfaction. Get stronger, more reliable buckets you can trust To get started, simply speak to us about your needs. We’ll work closely with you to gain the necessary information and can visit your site to assess the working conditions and application. CALL 0800 654 323 NOW TO DISCUSS YOUR NEEDS W E S T - T R A K B U C K E T A D VA N TA G E
  • 5. Using Solidworks software, our design team will prepare 3D working drawings to show how your bucket will look including all critical information of size, weight, capacity, materials and wear parts used. The components will be quantified and an estimate cost and build time provided. Once you’ve approved the concept drawings, we will initiate the build, keeping you updated throughout the process. G780 High Tensile Steel used on top bridge, skin and lip Hammerless replaceable G.E.T components Chromium Carbide and/or G450 plate used for internal and external liner plates G450 Abrasion Resistant Steel used on bucket sides and bottom wear strips DELIVERING THE SOLUTIONS YOU NEED TO STAY PRODUCTIVE D R AW I N G A N D D E S I G N DESIGN YOUR NEW BUCKET TODAY Call 0800 654 323 to get started
  • 6. CALL 0800 654 323 NOW TO DISCUSS YOUR NEEDS We’re committed to using certified quenched and tempered steels that comply to AS 3597 and welding consumables that comply to AS / NZS 1554.4 standards. Our skilled welding personnel are certified to meet the requirements of AS / NZS 1554.4 and AS 2980 welding procedures. We maintain a policy of continuous improvement and compliance with international ISO9001 Quality, ISO14001 Environmental and AS/NZS4801 Health & Safety standards. Choose a West-Trak bucket and have the assurance of high quality workmanship, reliable performance and back-up support. Q U A L I T Y A S S U R A N C E
  • 7. DELIVERING THE SOLUTIONS YOU NEED TO STAY PRODUCTIVE ZX870 Extreme Duty Rock Bucket WE RECENTLY BUILT A NEW ZX870 ROCK BUCKET, FULLY SPECIFIED FOR A HIGH IMPACT, HIGH ABRASION APPLICATION This extreme duty rock bucket was custom designed and engineered to world class ISO standards with improved performance and durability features ■ G780 High tensile bridge, skin and lip ■ G450 Abrasion resistant sides and wear strips ■ MTG Hammerless G.E.T wear package ■ Chromium carbide internal and external liner plates ■ 4.3 Cubic metre capacity ■ Weight is 4950kg NOW BUILDING BUCKETS FOR EXCAVATORS 60 TONNE AND OVER R E C E N T P R O J E C T S
  • 8. Now you can refurbish your large excavator and loader buckets and have them restored to ‘better than new’ operating potential. You’ll get reliable rebuild solutions that work every time with our team of highly skilled technical staff, qualified engineers and certified welders. From extensive structural repairs to conversions to the superior MTG hammerless tooth, lip and side protector system, we can significantly enhance the performance of your bucket, reducing downtime and maintenance costs. A complete range of steel plate and wear component options are available to suit all types of buckets up to 400-tonne machine size. Our ISO9001 certified quality system ensures you’ll receive the highest level of workmanship, your asset is well cared for in the rebuild process, and the project is completed on time. Corporate clients such as OceanaGold and Solid Energy have reaped the benefits of West-Trak capabilities including enhanced bucket performance, increased bucket wear life and reduced downtime and operating costs. REFURBISH YOUR LARGE BUCKETS TO BETTER THAN NEW OPERATING POTENTIAL CALL 0800 654 323 NOW TO DISCUSS YOUR NEEDS Bucket Rebuilds
  • 9. WA500 Loader Bucket with Chromium Carbide Liners, Bolt-on 500HB Cutting Edges and Chock Block Wear Protection EX1900 Rock Bucket with StarMet Teeth, ProMet Lip and Side Protection, Chock Block and Bolt-on Heel Shrouds ZX470 Excavator Bucket with Chromium Carbide Liners and Bolt-on Half Arrow Cutting Edges 992 Loader Bucket with StarMet Teeth, ProMet Lip and Side Protection 5130 Rock Bucket with StarMet Teeth, ProMet Lip and Side Protection, Chromium Carbide Liners and Bolt-on Heel Shrouds 5130 Rock Bucket with StarMet Teeth, ProMet Lip and Side Protection, Chock Block and Wear Strips VISIT OUR WEBSITE AT WWW.WEST-TRAK.CO.NZ TO LEARN MORE ABOUT OUR PROJECTS B U C K E T R E B U I L D P R O J E C T S
  • 10. OceanaGold Corporation is a significant multinational gold producer with a portfolio of operating, development and exploration assets. The Company’s assets are located on the South Island of New Zealand, including the largest gold mine in the country. OceanaGold has built a strong business in New Zealand, operating three mines – Macraes Open Pit, Frasers Underground and the Reefton Open Pit mines. Situation The OceanaGold open pit gold mine at Macraes and Reefton were having problems with their previous GET systems on the mass excavator and loader buckets with the impacts of high wear rates and cumbersome installation and locking devices. Interrupted supply and wear components becoming loose and falling off were costing OceanaGold unnecessary downtime and money. Response West-Trak worked closely with OceanaGold to improve the situation and to provide a GET solution that worked. By using the most advanced, highest performing and safest GET system in the world, good gains were made for OceanaGold. Outcome Significant increases in GET wear life, com- ponent fastening, safety of installation and machine productivity has been achieved using West-Trak’s MTG hammerless GET system. OceanaGold has reaped the following benefits of this outcome; ■ Up to 20% increase in GET life with better wear rates ■ Increased safety with the Hammerless pin technology ■ No loss of GET components ■ Reduced GET costs and reliable back-up support from West-Trak ■ The improved safety of personnel during routine GET replacement CALL 0800 654 323 NOW TO DISCUSS YOUR NEEDS Case Study -OceanaGold INCREASING G.E.T LIFE, SAFETY AND MACHINE PRODUCTIVITY
  • 11. DELIVERING THE SOLUTIONS YOU NEED TO STAY PRODUCTIVE O C E A N A G O L D C A S E S T U DY Read more of our projects and case studies online at www.west-trak.co.nz EX3600 Rock Bucket 992 Loader Bucket EX2500 Rock Bucket5130 Rock Bucket SOME OF OCEANAGOLD’S CONVERSIONS TO THE WORLD’S MOST TRUSTED HAMMERLESS G.E.T SYSTEM Bucket G.E.T Conversions
  • 12. Delivering the solutions you need to stay productive CALL US TODAY FOR YOUR ULTIMATE QUARRY OR MINING BUCKET SOLUTION Machine names and part numbers are for reference only. All parts are high-quality replacement parts and are not produced by the original equipment manufacturers. 992 Loader Bucket fitted with the Hammerless G.E.T System