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Ceramic Arts Handbook




                         by Vince Pitelka
www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society
Ta b l e o f C o n t e n t s



   Preface..........................................................................................   1
   1	 Clay and Claybodies. .............................................................   3
                                      .
        The Nature of Clay.................................................................................  3
        Claybodies	..............................................................................................  4
   2	 Handbuilding.........................................................................  5
                  .
        Wedging the Clay..................................................................................  6
        Handbuilding: General Guidelines
         and Suggestions..................................................................................  6
        Making Pinch Forms..............................................................................  9
        Coil Construction................................................................................   11
        Slab Construction. ..............................................................................   14
                             .
        Making Tiles........................................................................................   17
   3	 Throwing..............................................................................  19
        Critical Points in Throwing.................................................................   19
        Skill Development with Cylinders......................................................   21
        Throwing Bowls..................................................................................   22
        Drying Your Pots.................................................................................   26
        Finishing the Bottoms of Your Pots...................................................   27
   4	 Surface Decoration on Greenware.....................................  29
                                     .
        Decorative Effects during Forming....................................................   29
        Impressed Decoration. .......................................................................   29
                               .
        Subtractive Methods. .........................................................................   31
                             .
        Additive Methods...............................................................................   32
                          .
   5	 Glazes and Glazing..............................................................  33
        Introduction to Glazing......................................................................   33
        Glaze-Firing Ranges............................................................................   34
        Glazing Methods. ...............................................................................   34
                             .
        Glaze Faults.........................................................................................   36
   6	 Kilns and Firing....................................................................  38
        General Kiln and Firing Practices.......................................................   38
        Preparing and Loading Kilns..............................................................   39
        Determining Appropriate Firing and
         Cooling Ramps. ................................................................................   41
                          .
        Kiln Firing Chart..................................................................................   43
   7	 Studio Safety........................................................................  44
        Studio Safety Checklist.......................................................................   44
        Toxic and Hazardous Materials..........................................................   45
        Dust/Dirt Management......................................................................   45
        Skin Care	.............................................................................................   45
        Equipment Safety................................................................................   46




www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society |
Preface



      This Ceramic Arts Handbook is an abridged version of Vince Pitelka’s best
   selling Clay: A Studio Handbook (The American Ceramic Society, 2001). His
   book has sold thousands of copies and is used both as a textbook and refer-
   ence resource in thousands of ceramics studios in art schools, community
   art centers, colleges, universities, and homes. While the book authoritatively
   explores each topic in great detail, we’ve extracted some of the basic essen-
   tials you need to get you started on your clay adventure.

      In his introduction, Vince writes “Through 30 years of experience as a
   studio potter, welder/fabricator/mechanic, and university educator, I have
   been collecting and disseminating information about ceramics. This book
   is a compilation of what I feel will be most valuable to ceramics students,
   studio artists, and educators, regardless of the particular direction of their
   ceramic work or teaching. I hope it will provide a convenient reference to
   help you through most of the steps in skill development, studio setup, and
   operations. It is my intent to offer answers and stimulate ideas.”

      Working in clay is one of the most rewarding activities. It’s suitable for
   all age groups and personalities and provides challenges for every skill level.
   We believe that this Handbook will provide you with a deeper understand-
   ing and appreciation of this medium, and hope that you’ll be able to spend
   many joyful hours ahead with your hands in clay.




     Bill Jones
     Ceramic Arts Book Manager




                           Clay: A Studio Handbook
                           by Vince Pitelka
                           The American Ceramic Society, 2001




www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society |
Clay and Claybodies
                               Chapter 1




   The Nature of Clay
      We who work and play in clay have chosen well. Clay is among the
   most abundant and inexpensive materials on earth. The natural processes
   that weather and decay igneous rocks have been generous in providing
   us with extensive clay deposits in a variety of forms. Clay is abundantly
   available almost everywhere on earth, awaiting our need, often requiring
   little processing.
      Clay is a remarkable material for so many reasons. There is no other art
   or craft ­material that has the versatility and possibility of clay. We can cast
   it, throw it, extrude it, model it, roll it, pinch it, press it, slump it, stamp
   it, pull it, and push it. We can use it to create any form or shape, tiny or
   monumental, organic or rectilinear, thin and ­fragile, or thick and heavy. It
   is the most malleable and forgiving of art materials. It asks little of us, but
   with commitment and respect on our part, it rewards us generously.
      When subjected to a simple firing process, clay is transformed to hard,
   impermeable stone, and what was once so malleable and impermanent
   might now remain stable and unchanged for millennia. As if the mere
   workability and fired permanence of clay were not enough, we can also
   apply an unending variety of mineral coatings that fuse into glassy glaze
   surfaces of unlimited color and texture. When you place a lump of clay
   in anyone’s hand, the response is automatic. The hand closes and squeezes
   the clay, and a unique sculptural form is produced, subtly different from
   any other before. Few of us stop at that point, for the clay encourages us
   to apply different forces, responding to every push and pull. Until the clay
   begins to stiffen, there are no rules, and no externally imposed finality. We
   can undo what we have done, and we can immediately return any form
   or shape to a simple lump and begin anew.
      We do not know what we can do until we find out what we cannot do,
   and in order to fully discover the possibilities, we must take chances and
   experience lots of failure and mistakes. When in doubt, make something.
   Never allow frustration or failure to drive you from this medium.
      Do not ever stop experimenting and exploring. Do not be satisfied with
   a single direction in your work. Do not become smug with any aspect of
   the medium, no matter how well you think you know it. The clay will
   catch you off guard and will throw you for a loop every time. But as long
   as you maintain a spirit of discovery and curiosity, the clay will reward
   you frequently and generously.



www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society |
Clay and Claybodies • Chapter 1


What Is Clay?                             and bisque strength, and yet it mini-      Porcelain claybodies include
   Clay results from the natural          mizes the water content and result-     gritless high-fire bodies that fire
decomposition of certain igneous          ing shrinkage.                          close to pure white. Under cer-
rocks—primarily granite and feld-                                                 tain circumstances, fired porce-
spar. The end result of the decom-        Claybodies                              lain can be translucent. True bone
position of granite and feldspar pro-       Clay­bodies are mixtures of clay      china (traditional translucent por-
duces microscopic flat clay crystals      and other materials designed to         celain) is so-titled due to the
called platelets.                         accomplish specific goals like          addition of bone ash (calcium
   When microscopic clay platelets        plasticity in throwing, stability in    phosphate). Bone china bodies are
are wet, they tend to stick together      large-scale work, thermal shock         very prone to warpage unless fired
and slide smoothly against one            resistance, dry and fired strength,     on flat shelves with no hot spots
another. The most plastic clays are       or vitrification and density.           in the firing. Actually, any reason-
those with the smallest particle size.      Earthenware claybodies remain         ably well-fluxed cone 10 porcelain
   Different clays behave differently     porous at low-fire, and yet at          thrown very thin will give some
depending on the range and dis-           higher temperatures will likely         translucence without the disad-
tribution of particle size and the        deform and bloat before vitrifica-      vantages of bone china.
p
­ resence of non-clay contaminants,       tion. Traditional earthenware bod-         Stoneware claybodies use natural
primarily organic materials and           ies are usually red or buff, a blend    stoneware clay and/or fireclay as
nonplastic minerals.                      of iron-rich surface clay plus sand     a base, with additions of ball clay,
                                          or grog to give structure and often     kao­lin, flint, fluxes, and/or grog or
How Does Particle Size                    with fireclay or stoneware clay to      sand. Whiteness is rarely an issue,
Affect Drying and Firing?                 increase firing temperature and         so the materials are selected for
   The size and shape of clay par-        reduce the chances of deformation       desirable performance in form-
ticles help determine plasticity, but     and bloating. Modern low-fire           ing and firing, regardless of color.
they also have profound effects in        bodies are often white, composed        Natural stone­ware clays and plastic
dry­­ing and firing the clay. The evap-   of 50-50 ball clay and talc, and are    fireclays with the addition of ball
oration of the water layer existing
                                          actually very similar to ones used      clay produce an extremely plastic
be­tween each particle in the plastic
                                          by the Egyptians 5000 years ago.        throwing body. Ad­ding sand or
state is what causes drying shrink-
                                            A low-temperature firing pro-         grog gives tooth or structure in the
age. The finer the particle size, the
                                          cess does not necessarily mean          plastic state and reduces slumping
more water layers are present, and
                                          an earthenware or whiteware             during throwing or handbuilding,
there­fore the greater the water con-
                                          clay—the raku and bonfire pro-          allows thinner, taller wares with
tent, and the greater the drying
                                          cesses often use highly refractory      greater horizontal extension, and
shrinkage. But at the same time,
                                          stoneware bodies that are simply        reduces drying shrinkage. •
the finer the particle size, the more
contact points between particles in       underfired at low-fire tempera-
the dry state, which gives greater        tures and are therefore very porous
dry strength in greenware and more        and open, giving high thermal
bonding surfaces in the early stages      shock resistance. Low firing is
of the firing. The ideal condition is     especially appropriate for large
to have a mixture of sizes of clay par-   sculptural work, as there is little
ticles. This creates as much contact      or no shrinkage in low firing, and
surface as possible between particles,    common problems with cracking
giving good plasticity, dry strength,     and warpage are minimized.

                www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society |
Handbuilding
                               Chapter 2




      With handbuilding, the full scope of sculptural form and expression is
   available to the potter and the sculptor. It offers innumerable possibilities in
   structure and surface that are impossible or impractical on the wheel. With
   handbuilding processes, one can construct almost any imaginable shape.
   These processes are divided into three main categories: pinch, coil, and slab
   construction. Pinch and coil construction are the prevalent forming meth-
   ods in all ancient and tribal cultures. Slab construction was widely used
   in Meso-American pre-Columbian cultures, but otherwise is rarely found
   until modern times. Pinch construction is by far the simplest of these pro-
   cesses and provides the ideal introduction to all other ceramics construction
   methods. Pinch forms are usually confined to less than six inches in diam-
   eter, although there are exceptions to this. Pinch forms can be made either
   very thin and delicate or thick and substantial. There is something quite
   remarkable about an eggshell-thin pinched form, sanded and burnished,
   and blackware bonfired to a satin black luster.
      Coil constructed forms can take almost any shape imaginable. Coiling is
   the only method where novices can quickly learn to make very large ves-
   sels or sculpture, and the experience can rapidly increase their confidence
   in clayworking. Coiling is especially appropriate for organic forms, large
   volumetric vessels, and figurative sculpture.
      Clay slabs can be worked in either the soft-slab or stiff-slab method,
   indicating the condition of the slab while it is being worked. The soft-
   slab method is appropriate for slumped, draped, or soft-formed vessels, for
   clay masks, or for draping onto forms to make components to be stiffened
   and assembled. It is also ideal for making a wide variety of curvilinear and
   organic forms. The stiff slab technique is more appropriate for rectilinear
   and architectural forms, although the two approaches can be combined.
   Even for hard-edged geometric forms, many sculptors and vessel makers
   slump-mold curved components and assemble them leather-hard along
   with flat, stiff-slab components.




www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society |
Handbuilding • Chapter 2


Wedging the Clay                         homogenizing any irregularities in           Forming Method: Use the
   The wedging process is important      composition or moisture content,          method appropriate for the forms
in all ceramic construction tech-        and more importantly, eliminating         you wish to make—for organic
niques, as poorly wedged clay sim-       air bubbles. Remember not to push         shapes use coil, pinch, or soft slab,
ply does not respond well. Wedging       down from above, flattening the           for geometric shapes use coil or
mixes and homogenizes the clay and       lump, and be sure not to push so          stiff slab.
eliminates air bubbles. Do not ever      hard on each stroke that you smear           Awareness of Surface Effects:
settle for clay that is too wet or too   the ball out too flat, because when       With an appropriate forming method
dry—it simply isn’t worth it. With       you stand it up and push again it         and sensitivity to the surface created
clay that is too wet it is a simple      will fold over on itself, trapping air    during initial con­struction, subse-
matter to wedge it on a dry plaster      instead of eliminating it. Each push      quent surface finishing may not be
slab, or to slice it, stand the slices   should just smear the bottom of the       necessary. The forming or assembly
vertically and allow them to stiffen     lump over a little, without ever trap-    process itself can often create patterns
up. Any clay that is too dry can be      ping more air in the clay.                or marks that are very pleasing.
sliced, wetted down, and left in a         Generally a minute or so of wedg-          Concentration of Pressure
bag or barrel overnight to absorb        ing is enough, but, if you are blend-     Points: All stages of manipulating
the moisture. If you stiffen or soften   ing different clays or working dry        the clay depend on concentration
your clay by these methods, be sure      material into overly wet clay, it may     of pressure points, giving you much
to wedge it very thoroughly before       take considerably more wedging. If        greater control than with a broad
using it.                                the clay lump begins to elongate to       application of pressure over a large
   When first learning to wedge,         either side, slap your palms against it   area. EVERY part of your hand is
cylinder wedging is usually the easi-    to narrow it.                             useful. Remember that for every
est approach to master. Start with a                                               action there is a reaction. Keep in
ball of clay that you can comfortably    Handbuilding:                             mind the consequences of every
stretch your fingers around (like a      General Guidelines                        type of pressure that you apply to
large orange). Set the ball on a flat    and Suggestions                           the clay.
surface, preferably a canvas-covered        The following guidelines and sug-         Wall Thickness: Make pieces only
table. Hold both hands as you would      gestions apply to all clayworking,        as thick as is necessary. Extra thick-
to shake hands with someone, and         but especially to handbuilding. If        ness does not necessarily increase
grab the ball firmly with your hands     you familiarize yourself thoroughly       structural integrity. In tall pieces you
wrapped around either side, as indi-     with these guidelines, the learning       may wish to make the lower walls
cated in Fig. 2.1. Applying pressure     curve will be accelerated.                slightly thicker, but otherwise main-
downwards against the table, push           Commanding Approach: Clay              tain uniform thickness. For most
the ball away from you slightly, mov-    appreciates a vigorous, command-          sculpture and vessels, even a very
ing it two or three inches so that the   ing approach with an economy of           large piece should not be more than
bottom smears forcibly against the       motion. Whatever you do, do it for        I to 1 thick anywhere.
table. Roll the ball back up towards     a specific reason. With an aggres-           Base Support and Bottom:
you (standing it up on the smeared       sive, adventurous approach, you will      Always construct large forms on a
“extension”), grab again on either       learn much faster than with a weak,       sturdy movable board, with several
side as before, and push down and        tentative approach.                       layers of newspaper under the clay
away as before. Repeat this at least        Clay Consistency: Always start         to prevent sticking and to allow for
20 times for each lump of clay.          with well-wedged clay of an appro-        contraction of the piece during dry-
This process creates a spiral twist-     priate stiffness or softness for the      ing shrinkage. On coil or slab work,
ing and stretching within the lump,      desired project.                          always build on top of a bottom slab

                www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society |
Handbuilding • Chapter 2

                                                                                       of clay. Whenever possible, have
Figure 2.1 Cylinder Wedging                                                            a single continuous base that
                                                                                       supports all parts of a piece. For
                                                                                       example, if you are building an
                                                                                       animal form with delicate legs,
                                                                                       incorporate a base as part of the
                                                                                       piece, thereby supporting and
                                                                                       protecting the legs.
                                                                                          Closed Spaces: Never create
                                                                                       completely closed spaces, as they
                                                                                       will trap steam pressure and may
                                                                                       explode in the kiln. Always make
                                                                                       breather holes. Tiny pinholes are
                                                                                       adequate, but make several in case
Place hands on either side of the lump in   Lean into the lump.                        one becomes clogged. Whenever
handshaking position.
                                                                                       possible, ALWAYS leave larger
                                                                                       breather holes. Never apply addi-
                                                                                       tions or appliques in such a way
                                                                                       that air is trapped beneath them.
                                                                                          Joining: Always join clay
                                                                                       aggressively and firmly in a way
                                                                                       that is appropriate for the con-
                                                                                       sistency of the clay. NEVER
                                                                                       press clay straight together with-
                                                                                       out proper preparation, as this
                                                                                       will result in the alignment of
                                                                                       particles in a fracture plane.
                                                                                       Soft clay may be joined with-
Continue leaning into the lump, smear-      Roll the top of the lump directly up
ing the lower portion against the wedg-     towards you and grasp the sides.           out scoring or slurry, especially
ing table.                                                                             in coil construction, as long as
                                                                                       the pieces are smeared thor-
                                                                                       oughly together, blending the
                                                                                       seams inside and out to ensure
                                                                                       thorough interlocking of the
                                                                                       particles. In all other circum-
                                                                                       stances, when joining parts or
                                                                                       adding soft clay or appliques to
                                                                                       a surface, score thoroughly with
                                                                                       a fork or toothed rib, be sure
                                                                                       to use enough slurry to force
                                                                                       out all air bubbles, and press the
                                                                                       parts in place firmly to eject all
Lean into the lump again, roll it back      C
                                             ontinue until the lump is well blended
                                                                                       excess slurry. With leather-hard
towards you, and repeat.                    and shows this appearance.
                                                                                       clay, always fit the pieces well,

                www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society |
Handbuilding • Chapter 2

score thoroughly, use a generous             metal tool, the surface feels scratchy,   the clay’s ability to support itself.
amount of slurry, and immediately            and the displaced material falls away     With large pieces, cover the surfaces
join the pieces with firm pressure.          freely as small particles. Many peo-      where more parts are to be joined,
In joining component parts or slabs,         ple like to carve the clay at this        and allow the rest of the piece to
whenever possible score the inside           stage, although a point between           stiffen before continuing (or accel-
of the joint and press in a small coil       medium and hard leather-hard is           erate stiffening with a hair dryer or
of soft clay along the seam. Ideally,        usually more desirable. This stage is     propane torch).
pieces to be joined together should          appropriate for thin surface paint-          Structure: At all stages, consider
be the same consistency and stiffness.       ing, but not for thick slip techniques    the structural integrity of the clay
However, this is not always possible,        like slip-trailing. Once the clay has     (in both wet and dry stages) and its
and when joining pieces of dissimilar        begun to bleach (lighten in color         ability to support the upper por-
moisture content, cover the assem-           from drying) it has passed beyond         tions of the piece. With large sculp-
bled form and allow the moisture             the leather-hard stages.                  tural forms, cross brace the interior.
content to equalize before allowing             Assembly: Regardless of forming        Always support horizontal protru-
the form to dry. Do not attempt to           method, it is often advantageous          sions or extensions with a tempo-
join pieces that have dried beyond           to build large pieces in sections to      rary prop until they are firm enough
medium leather-hard, except when             be joined when soft or medium             to support themselves. Do not over-
using paper clay techniques.                 leather-hard or to be fired separately.   look the possibility of using wadded
Stages of Leather-Hard:                      After the fire, they may be stacked       newspaper as an interior support to
   Soft leather-hard is the stage            loose, assembled on an armature, or       maintain the shape of closed forms
where you can easily pick up a small         cemented together with epoxy or           or to support relief forms such as
or medium-size piece without dis-            silicone adhesive.                        masks. It may be left in place and
torting it, but the surface is still a bit      Avoid Using Water: Do not use          will burn away in the firing.
tacky. When trimmed with a trim-             water to smooth or finish a piece as         Controlled Drying: Always care-
ming tool, the trimmings tend to             you work on it—it will just soften        fully control the rate and degree
ball up and stick under the tool, and        the clay, removing structural integ-      of drying. When time constraints
the form is easily distorted or dam-         rity and making it harder to work.        demand it, large pieces may be stiff-
aged. This is an ideal stage for joining     Do not use water in place of slurry       ened with a heat gun, hair dryer,
parts, as long as they can be handled        when joining pieces, except perhaps       or propane torch before continu-
without serious damage.                      with very soft clay. Other­wise, it       ing with construction, but this can
   Medium leather-hard is the stage          may just lubricate the clay surface       result in uneven stresses on the clay.
when all surface tackiness is gone,          and encourage the formation of            When necessary during construc-
and plastic clay will not stick easily       fracture planes. You may, of course,      tion, pieces may be moistened with
when pressed against the clay. When          use water (applied with a sponge,         a spray bottle to retard drying. Any
the surface is incised with a model-         brush, or spray bottle) to slow down      large pieces to be left covered with
ing tool, the displaced clay rises in        the drying process when­ever it is        plastic should first be draped with
attached ridges along the groove.            proceeding too ­rapidly.                  a large cloth (old towels or bed
When trimmed, the trimmings fall                Working in Stages: Each part           sheet) to absorb and dissipate mois-
freely away, and will not stick to the       of the process should be done at          ture. Otherwise, condensation under
surface or the trimming tool.                the appropriate stage of softness or      the plastic can run back onto the
   Hard leather-hard is the stage            hardness. When constructing large         piece in concentrated areas, possibly
where the color is still “damp,” but         shapes consider the clay’s ability        causing collapse. Large complicated
the clay is too stiff for easy trimming.     to support higher sections. Do not        pieces should be kept covered and
When incised with a wooden or                attempt to keep working beyond            allowed to dry very slowly. Small

                  www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society |
Handbuilding • Chapter 2

parts that protrude from a form          thick­ness and the strength and resil-   and thinning only the clay in the
must be protected from quick dry-        iency of the clay. Through pinch-        lower portion of the pot, without
ing, especially if they attach in two    ing, we become extremely sensitive       expanding the opening and the
or more separate places. The easiest     to the use of touch rather than          upper rim.
solution to this problem is to coat      sight in determining and control-           When you have made one pass
those parts with wax resist. This will   ling ceramic form. With practice,        around the bottom, or when the
cause the moisture to wick into the      pinch construction can become            area you are pinching has reached
body of the piece, so that everything    a viable method of creating small        a suitable thickness (no more than
dries at the same rate. In general, be   vessels very quickly without the         G), begin moving up the wall,
sure to complete each part of the        imposed mechanical precision of          pinching in a very gradual spiral,
process at the appropriate stage of      the potter’s wheel.                      thinning the wall as you go. The
dryness. Do not attempt to bring a          As you work through these             outside surface may develop shallow
piece that is too dry back to a work-    instructions, refer to the accom-        surface cracks, but these are not a
able moisture content.                   panying series of images in Fig.         problem as long as the clay doesn’t
  Finish the Bottom: This is one         2.2.To begin, wedge a softball-size      get too dry while you are still work-
of the most frequently neglected         lump of clay thoroughly. Divide          ing it. You can smooth these cracks
areas in ceramics. Whether a non-        the clay into 2-diameter balls, and     with your fingernail or a rib, but, if
functional sculptural form or a          loosely wrap all but one in plas-        left, these shallow cracks can form
functional vessel, a sloppily fin-       tic to protect from drying. Place        a very attractive surface texture not
ished bottom or lower edge can           a ball in your cupped hand and           unlike aged leather. Deep cracks
ruin the appearance and feel of          with the thumb of that hand, begin       are another story, especially if they
otherwise good work. In general,         penetrating the center of the ball.      are forming in the rim. As you are
a sharp edge is a mistake, as the        With a rhythmic series of motions,       expanding the pot and working
form seems to blend into or grow         alternate between pressing your          your way up the walls, if the sur-
out of the surface on which it sits.     thumb into the clay and rotating         f
                                                                                  ­ace begins to crack badly or if the
Unless this is your intention, cre-      the ball around your thumb with          rim begins to crack at all, you must
ate a slight undercut at the base        the fingers of the other hand, keep-     tend to it right away. Have a small
to create that all-important line of     ing the ball resting in your cupped      container of slurry handy, and at
shadow that sets the piece off from      hand the whole time. Keep this up        the first indication of a bad surface
the surface beneath.                     until you can feel the pressure of       crack or a rim crack, put a very small
                                         your thumb through the bottom            amount of slurry on the crack and
Making Pinch Forms                       of the ball, but stop before it actu-    work it back together with your fin-
   No matter what one’s intended         ally breaks through the surface. You     ger or a modeling tool. Other­wise
goals or present skill level in ceram-   have now established what will be        do not use any water on the surface
ics, the pinch construction method is    the center of the bottom of the pot.     of the pot while it is underway, as
an excellent exercise and an exciting    At this point, instead of pressing       water will soften the clay and inter-
way to make small vessels. Whether       straight down into the lump, begin       fere with your progress.
you are handbuilding or working on       pressing the tip of your thumb to           As you work your way up the
the wheel, the actions of the hand in    the side to widen the bottom of the      walls of the pot, the rim may inevi-
squeezing and manipulating the clay      pot, again alternating with rotating     tably expand more than you want.
and the relationship between the         the pot (press, rotate, press, rotate,   If this happens, cup your hand
inside and outside of the vessel are     press, rotate, etc.). With your thumb    over the rim and gently squeeze,
of critical importance. Pinch con-       bent, pressing only with the tip of      rotate, squeeze, rotate until you have
struction teaches sensitivity to wall    the thumb, you will be spreading         reduced the rim to the desired

                www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society |
Handbuilding • Chapter 2



Figure 2.2
Pinch Construction




                                                 a.  egin pinch construction with a 2
                                                    B                                     b.  radling and rotating the lump
                                                                                             C
                                                    diameter ball of clay.                   in one hand, penetrate it with
                                                                                             your thumb.




c.  otate continuously as you
   R                                             d.  top when your thumb pressure
                                                    S                                     e.  inch to the side to begin
                                                                                             P
   penetrate the lump.                              forms a dimple on the bottom.            forming the walls.




f.  otate continuously, working up the walls.
   R                                             g.  inch to the final thickness and
                                                    P                                     h.  ith a finger inside, smear the clay
                                                                                             W
                                                    resolve the surface.                     inwards to reduce the opening.


                   www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 10
Handbuilding • Chapter 2

diameter. Another good method for        been the method known as coil            and the personality of the maker
reducing the rim diameter is to          construction. This is still the stan-    throughout its form. Altogether too
reverse the position of your fingers,    dard method in all tribal pottery        often, these qualities are erased on
with a finger on the inside under        traditions, such as those currently      wheel-thrown forms.
the rim and your thumb on the            active in Africa and the Americas.          In general, a smooth-turning
outside smearing the clay inwards        We must avoid any assumption that        banding wheel offers tremendous
towards the center of the opening.       coil construction is in any way          advantages in most coil construc-
Rotate the pot continuously as you       inferior or primitive. The form and      tion. If a kick wheel is available, it is
do this, and with practice you can       surface of a coil pot is controlled by   great to be able to rotate the form
close the rim to a very small open-      the potter from start to finish with-    with your feet while both hands are
ing, or even close it completely to      out the influence of any mechani-        busy adding coils and smearing them
create an enclosed form.                 cal devices, and the expressive and      together or in modifying the form.
   Finish the rim however you wish.      imaginative possibilities are endless.      Coil vessels are constructed by an
Some pinch-potters like to leave a       Even the most uniform and sym-           additive process of building up the
thicker rim, whereas others like to      metrical coiled pot expresses the        walls with long ropelike coils of clay
pinch the rim to a sharp edge. Some      beautiful imperfection of humanity       (or other repeating modules, such
pinchers like to keep a symmetrical,
even pot and/or rim; others pre-
fer an asymmetrical pot and/or an
uneven rim. Each to his or her own.
                                           Figure 2.3 Rolling Coils for Construction
If you want to have an even, circular
opening, let the pot get leather-
hard, and then trim the rim. If you
are going to sand the pot when dry,
wait until then to resolve the shape
of the opening.
   When the pot is completed, you
of course have numerous options
such as the application of tripod
feet, a pedestal base, small hanging
lugs, handles, or other appendages. If
you wish to make spherical shapes,
it is possible with a single lump, but
you also may wish to pinch two
hemispheres and join them when
leather-hard. Pinch construction is
only practical for vessels up to four
or five inches in diameter, so the
addition of ornamental or func-
tional elements can greatly increase
the visual impact.

Coil Construction
  Throughout history the prevalent
handbuilding approach has always
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Handbuilding • Chapter 2

as small pancakes). Always start off     the coil, bringing both hands back           and press a single course of coils in
with a good supply of well-wedged        to the center, moving then outwards          place, working it well to force out
clay—keep your clay supply cov-          again, and repeating the process until       excess slurry. As long as you are
ered with plastic so it doesn’t dry      you achieve the desired length and           using coils of soft clay, you need not
out while you are working. This is       diameter of coil. Do not attempt to          score and slurry further as long as
critical, as the coils should be very    roll coils with stiff clay. Use soft clay,   you proceed with adding coils. If
tacky when joined. You must make         and make sure the rolling surface            you leave the form for a period of
the choice of hand-rolled coils or, if   is well dampened. If the coil starts         time and the walls begin to stiffen at
the equipment is available, extruded     to go oval, purposefully restore it          all, then you should score and slurry
coils. You can roll long, uniform        to round before continuing with              before adding the next coil.
coils very quickly by hand, without      your rolling. With a little practice,           When adding each successive coil,
the mechanical precision and shape       you will be able to roll uniform             drape the coil from one hand so that
imposed by the extruder (Fig.2.3).       coils of whatever size you wish as           the coil end lays on the vessel wall on
   If you wish to make a ­ flat-bot-     quickly as they can be produced with         the far side of the form. With your
tomed form, select an appropriate        an extruder.                                 thumb on the inside and fingers on
wooden board or bat and cover it            For a small coil pot (8–12 diam-        the outside, aggressively smear the
with several thicknesses of newspa-      eter) the coils should be K to 1 in        coil downwards on the inside with
per. Make a flat slab of clay for the    diameter, depending on how aggres-           the thumb and upwards on the out-
base—this need not be precisely          sively you thin out the walls as you         side with your fingers, as shown in
rolled out—you can simply slap a         join the coils. For a larger coil pot,       Fig. 2.4e. Rotate the vessel (or move
lump of clay between your hands          the coils can be I to 1H or more           around it) and slowly lower the coil
or pound it out on a flat surface to     in diameter. There are several con-          onto the wall, smearing it in place as
form a slab of an appropriate thick-     siderations here. Once you become            you go. Some coilers prefer to apply
ness for the intended form. Usually      accustomed to coil construction, you         single-level courses of coils one-by-
it’s best to start with a slab larger    will be able to anticipate how much          one, whereas others tend to coil in a
than the desired base and trim it        you thin the coils during the join-          continuous slow spiral. It will greatly
back after the lower portion of the      ing process. Some tribal potters use         help in this process if your coil pot
pot is complete. This also ensures       coils that are several inches thick, but     is sitting on a banding wheel or
that you always begin coiling the        during the joining process the wall          a kick-wheel. Tribal potters often
walls on top of the base, rather than    is thinned to less than K. Also, once       build their coil pots on the ground
by laying the first coils next to it.    the basic form is roughed out, you           or on a low pedestal and walk
This will give a much stronger joint     can come back and thin and form              around the pot backwards as they
between the slab base and the coiled     it with the paddle-and-anvil or rib-         add the coils and work the form. If
walls (Fig. 2.5).                        and-hand methods described below.            you want the form to expand in size
                                         A very thick cylindrical coil form           as the walls rise, you can reverse the
Coiling the Walls                        may be thinned and shaped to a broad         smearing movements, smearing up
  Roll out (or extrude) a supply of      volumetric jar. It is essential that you     on the inside and down on the out-
coils. For the best coils, roll them     anticipate these things in determining       side on the side closest to you. With
on a well-moistened porous or            the size of coils to be used.                practice you can cause the diameter
canvas-covered table. When rolling          Don’t roll out too many coils             to increase or decrease at will by
coils, spread your fingers apart (see    ahead of time, because if they stiffen       altering these movements. Do not
Fig. 2.4) and, as you roll forwards      up at all they will not join satisfac-       worry about cosmetic surface dur-
and backwards, quickly move your         torily. Score and slurry the desired         ing this process. If you are smearing
hands outwards towards the ends of       attachment point on your base slab,          aggressively, you will leave a rather

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Handbuilding • Chapter 2


Figure 2.4
Coil Construction




                                           a.  esuming coil construction on an in-prog-
                                              R                                            b. Apply a coil and gently paddle in place.
                                                                                              
                                              ress vessel: Score and slurry the edge.




c.  mear the soft coil downwards inside
   S                                       d.  s the next coil is lowered into place,
                                              A                                            e.  dd additional coils.
                                                                                              A
   and out over the stiffened edge.           smear it aggressively onto the previ-
                                              ous one.




f.  fter every three or four courses,
   A                                       g.  mear additional coils inwards to
                                              S                                            h.  o further close the rim
                                                                                              T
  smear the coils together with diago-        reduce the opening.                             opening, smear inwards
  nal strokes.                                                                                with a rib.


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Handbuilding • Chapter 2

ragged surface appearance, but this       Meso-American, and South­west           convolutions and formed or assem-
is evidence of well-joined coils. It is   Native American cultures all feature    bled immediately. With the stiff-slab
a simple matter to stop periodically      extraordinary design and technique      method, the slabs are allowed to dry
and smear the surface smooth with         in coil construction.                   to leather-hard and are then cut to
your fingers or a rib.                                                            size and joined together.
   Be careful when increasing or          Closing the Mouth
decreasing the diameter of your coil      of a Coil Form                Rolled Slabs and
form to any radical degree, because         When you wish to narrow the “Memory”
the clay must have the structural         neck or mouth of a coil vessel you         When clay is formed by applica-
integrity to support itself. Any time     can simply apply the coils to the       tion of pressure, the clay mass is
a clay wall veers away from the verti-    inner surface of the rim and smear      compressed and the platelets are
cal, gravity will make it tend to lean    inwards on the outside of the vessel.   pushed around in currents, depend-
or collapse. If you are contemplat-       As a refinement of this, support the    ing on the type and direction of
ing a radical expansion or reduction      inside of the rim with your fingers     pressure applied. The clay retains a
in diameter, you must either allow        and smear inwards over the top sur-     memory of the compression and the
the clay to harden sufficiently as        face of the rim with a rib, rotating    currents, and it will shrink accord-
you proceed, or you must provide a        the form continuously. As long as       ingly during the drying and firing.
physical support for the clay.            there is sufficient thickness in the    This is true with all forming meth-
   If you leave your vessel for any       rim, you can close the opening as       ods, but it is rarely a problem. In slab
time, always cover the top coil with      much as you want by this method. If     construction, however, it must be
damp paper towels to keep it moist        the rim is not thick enough to allow    taken seriously. When rolling slabs
and wrap the whole pot in plastic.        this, stop and add another coil, and    with a slabroller or rolling pin, if you
When you resume work, if the              then proceed with this method.          roll only in one direction, you are
top coil has stiffened at all, always                                             setting up a grain structure similar to
score and slurry before proceeding,       Slab Construction                       a wooden board. Both a board and
and paddle the first coil in place to        Of the primary ceramic form-         a unidirectionally rolled slab have
ensure a good joint (see Fig. 2.4b).      ing techniques, slab construction is    greater strength along the length
If there seems to be a lot of con-        the most modern. The technique          than across the width, but will shrink
densation inside the plastic in your      of constructing with clay slabs is      more across the width than along
studio environment, drape a cloth or      suitable for a wide variety of forms    the length. If you assemble a large
sheets of newspaper over the form         and is the ideal method for achiev-     slab form from these slabs, with the
before covering it with plastic. This     ing flat-sided geometric and archi-     grain structures intersecting at angles,
diffuses any moisture, which evapo-       tectural forms. Historically, such      the piece will likely pull itself apart
rates and recondenses where the           forms were generally built by the       because of differential shrinkage in
plastic touches the form. Without         coil method, and except for the         the drying and/or firing, especially
this precaution, the condensation         remarkable ­ slab-constructions of      with high-­shrinkage claybodies, and
can concentrate and cause the clay        pre-Columbian Meso-America,             in high-fired work. This is the most
form to collapse.                         there is little evidence worldwide      common problem area in slab con-
   The possibilities of coil construc-    of slab con­struction before the        struction. There are several solu-
tion are unlimited, so almost any         twentieth century.                      tions. If your slab­roller has a wide
object or form can serve as inspira-         There are two primary kinds of       enough bed, initially roll the slab
tion. The ancient and tribal tradi-       slab construction.With soft-slab con-   thicker than you want, turn the slab
tions of East Asian, Middle Eastern,      struction, the slabs are manipulated    90 degrees, reset for a thinner roller
Mediterranean, African, Peruvian,         while still soft to form curves and     height, and roll the slab again. With

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Handbuilding • Chapter 2

hand-rolled slabs, simply change the      laying across the table pointing away    degrees, and reroll until you get the
rolling direction frequently. In either   from you, with the clay between the      size, shape, and thickness you want.
case, this will equalize the compres-     two slats, and with the ends of the      For greatest accuracy, measure the
sion and currents, minimizing subse-      rolling pin resting on the two slats,    thickness in several places with a
quent problems.                           you can roll slabs to an exact thick-    needle tool, just as you would mea-
   All slabs are subject to this          ness. However, with practice you         sure the bottom of a pot.
p
­ roblem, whether you are mak-            can roll slabs very uniformly with-
ing slumped dinnerware, geometric         out using the slats, and you are then    Soft-Slab Construction
boxes, or tiles. In all cases, memory     able to make use of the full width          Soft-slab construction is the pre-
of improper rolling can ruin the          of the rolling pin. In either case, be   ferred method for a wide variety of
finished product.                         sure to turn the slab 90 degrees sev-    vessel and sculptural approaches. It is
                                          eral times while rolling to equalize     ideal for any form that may be cre-
Rolling Out Slabs                         the compression.                         ated by wrapping or draping slabs on
   Commercial slabrollers are a              Pound your clay into a rough slab,    slump or drape molds, or by simply
wonderful innovation, and if your         place it on an appropriate sheet of      manipulating a soft slab by hand. The
work calls for quantities of large        canvas (depending on the size you        following is a range of very simple
uniform slabs, you should consider        want) on a sturdy table, and start       projects that will serve as a good
this major investment. If you do not      rolling it, changing directions fre-     introduction to soft-slab construc-
have a commercial slabroller at your      quently.Very soon the clay will stick    tion and should provide a foundation
disposal you can easily roll out your     to the canvas and won’t expand any       for more ambitious soft-slab work.
slabs by hand with a rolling pin. As      more. Lay another sheet of canvas
long as you don’t need really huge        on top, grab both sheets and the         Soft-Slab Cylinders
slabs, this is not a disadvantage, as     slab, using the broad surface of your       A wide variety of cylindrical or
with practice you will be able to         fingers to minimize distortion of        cone-shaped vessels may be made
roll out slabs by hand almost as          the slab, and flip the whole work        free-form out of soft slabs. Cups or
fast and just as uniform as with a        over. Pull off the top (formerly bot-    mugs provide an excellent soft-slab
slab­roller. Even if you are using a      tom) sheet, pull the wrinkles out of     project, and for these you should use
slab­roller, keep in mind also that the   the bottom sheet, turn the slab 90       slabs no more than G thick. Cut a
roller tends to stretch slabs only in     degrees, and roll some more. Roll        strip of slab as wide as the desired
the direction of travel. In order to      out from the center, and minimize        height of the cup and as long as the
avoid irregular shrinkage or serious      pressure as you approach the outer       desired circumference. Score and
warping, these slabs should really        edges, because it is very easy to get    slurry the ends of the strip and join
be aggressively hand-rolled on both       the slab very thin at this point. Roll   them together to form a cylinder.
sides at 90 degrees to the original       along the edges as well, but when        You can either butt-join them (end
direction of travel.                      doing so, apply much more pressure       to end) or you can overlap the ends.
                                          against the end of the roller that is    Set the cylinder on a flat piece of
Rolling Slabs by Hand                     on the slab than that hanging over       slab and, with your needle tool,
  Using an extra-long rolling pin         the edge. With practice, you will        mark lightly around the bottom
with bearing-mounted handles, you         find that by rolling outwards from       circumference. Remove the cylin-
can quickly roll out very large uni-      the center and along the edges in        der and score and slurry inside this
form slabs. If you need absolutely        specific directions, you will be able    circle, then press the cylinder gently
uniform thickness, make a series of       to control the way the slab expands      into place. Cut away the excess base
pairs of long wooden slats in gradu-      and thus control the finished shape.     slab, turn the cup over, and gently
ated thicknesses. With a set of slats     Continue to flip the slab, turn it 90    tap the bottom slab around the

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Handbuilding • Chapter 2

edges to join it more firmly to the      This is an excellent technique to        molds made from plywood or foam
cylinder. Finish the cup however         use if consistency and uniformity of     insulating board have become very
you wish. An alternate approach is       size and shape are desired, because      popular. When these are set on a
to use bisque stamps or a sheet of       all the vessels made from one mold       flat table surface, clay slabs may be
textured material to create a pattern    can be very similar in size and shape.   slumped into these forms to create
or texture in the flat slab before       Professional potters make their          flat-­bottom plates and trays. Similarly,
making it into a cup.                    molds out of plaster, bisque-fired       simple hump forms of plaster, wood,
   If you want uniform, evenly           clay, plywood, or foam insulating        or foam board provide excellent
matching cups, you may wish to           board, but almost anything of the        hump molds, and when slabs are
form your cups around a removable        desired shape will work as a mold.       slumped facedown over such molds,
core such as an empty soda can. Cut      See Figs. 2.5 and 2.6.                   the edge may be trimmed and a foot
a strip of G-thick slab and wrap it        You can make bowls and plates         ring added immediately, minimizing
around the soda can to determine         by simply slumping slabs inside an       later finishing.
the length of strip needed, then lay     existing bowl or plate. Whenever            For improvised slump-molds, shal-
the strip back down on the table and     the “mold” is a nonporous material,      low forms work best, where a single
cut it to length. Wrap an appropriate    be sure to use several layers of news-   slab can usually be gently pressed
width and length of dry newspaper        paper strips beneath the slumped or      into place. If you use a deep bowl
around the can (or other cylindrical     draped clay to keep it from stick-       as a mold you will have to apply the
form). Don’t try to do this without      ing to the mold. With slump molds        slab in several pieces, scoring, slur-
the layer of dry newspaper, as you       made of plaster, bisque-fired clay,      rying, and vigorously connecting
will be unable to slide the form out     plywood, or foam board, no news-         the joints. After the bowl stiffens up
of the cylinder. Score and slurry        paper layer is required. Open-center     a bit, invert it on a board, remove
the ends of the slab-strip, wrap it
around the newspaper-covered can,
and join the ends together. While
the clay strip is still wrapped around
the can, if you wish you may press         Figure 2.5 Foam Slump Molds
bisque stamps or textured materi-
als into the surface for decoration.
   After you have joined the ends of
the slab strip and added any addi-
tional stamped decoration, hold the
cylinder carefully cradled in one
hand, push out the can, and remove
the newspaper. Proceed with adding
the bottom as explained above.

Slump-Molds
  In the current world of functional
and decorative ceramics, slump- or
drape-molded bowls and platters
                                           a.  sing a foam slump mold: Drape
                                              U                                   b.  ently drop the mold repeatedly
                                                                                     G
have become extremely popular.                                                       to settle the slab into the mold.
                                              a slab over the mold.
This method simply involves slump-
ing a soft slab inside or over a mold.

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Handbuilding • Chapter 2

the mold or form, and use a wooden           the added advantage of allowing you        to the subject. There are a number of
rib or modeling tool to smear together       to add a raised foot-ring to the base if   ways to make tiles. The simplest is to
any wrinkles or gaps on the outside          you wish. However, if you try to slump     roll out uniform slabs with a slabroller
surface. Or, as a decorative option,         a deep-dished form on the outside sur-     or by using a large rolling pin with
make sure to smear the inside connec-        face of a rigid mold, you must remove      a set of wooden slats as previously
tions very well and leave the outside        it while still very damp, as any drying    described. Let the slab stiffen to soft
seams visible.                               shrinkage could cause it to crack.         leather-hard, and then carefully cut
   As mentioned, you can slump inside                                                   your tiles using a razor knife and a
or outside of a mold or form. If you         Making Tiles                               straightedge, taking into consider-
slump a very shallow platter or bowl           There are some excellent books on        ation drying and firing shrinkage.
over a convex form, you may be able          the market about tile making, and this     Be sure to consult the section on
to allow it to dry in place, and this has    will be only a very short introduction     “Rolled Slabs and Memory.” If you




  Figure 2.10 
  Foam Hump Molds




                                              a.  sing a foam hump mold: Place
                                                 U                                      b.  ently drop the board repeatedly
                                                                                           G
                                                 the mold on a board and drape             to settle the slab over the mold.
                                                 the slab over it.




   c.  core and slurry the back to accept
      S                                       d.  lace a coiled foot ring and gently
                                                 P                                      e.  lean off excess slurry with a
                                                                                           C
     a foot ring.                                paddle it level.                          damp sponge.




                    www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 17
Handbuilding • Chapter 2




make tiles from improperly made slabs,       then this method will not work. In
the clay memory will cause them to           this case, the best solution is to simply
warp during drying and/or firing.            make sure that the tiles are mobile
   Some production tile makers extrude       (they are not stuck to the surface) and
their tiles from a pugmill, using a spe-     ensure that they dry slowly and evenly
cial extrusion die with a thin horizontal    under plastic or in a controlled humid-
opening, producing a long continuous         ity environment like a damp/dry box.
ribbon of clay that can be cut to any           Whatever method you use for mak-
desired length. For small quantities of      ing tiles, if your intention is to glaze
tiles, a similar extrusion die on a stan-    them, all your efforts will be wasted
dard clay extruder works quite well.         unless you use a glaze that is a perfect
   Drying tiles is always a challenge, in    match to the claybody. This is espe-
order to produce perfectly flat tiles.       cially true in high-fired tiles, where the
One good approach is to sandwich the         clay becomes very pyroplastic. If the
tiles between 24 squares of 1⁄ 2 dry-      firing shrinkage of the glaze is greater
wall (sheetrock) until completely dry.       than the clay, the tile will become
For economical use of space, you can         concave during the glaze firing. If the
stack up to six layers of drywall and        firing shrinkage of the glaze is less than
tiles. Obviously, this method works          the clay, the tile will become convex.
only for tiles that are of absolutely        You can do simple tests ahead of time
uniform thickness, are completely            to determine which glazes are appro-
flat, or have only shallow incised or        priate for your tiles. When necessary,
impressed decoration.                        you can adjust the formula of a glaze
   If the upper surface of the tile is not   to correct thermal expansion and make
flat, or if the thicknesses are irregular,   it fit your claybody. •




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Throwing
                                 Chapter 3




       Of the various ceramic construction methods, throwing on the
    potter’s wheel is the most common in Western, European-based culture.
    For producing large quantities of individually handmade functional wares
    it is the most efficient method. A traditional approach to throwing involves
    completion of the pot upon the wheel so that very little needs to be done
    afterwards to finish the form.This is especially true of certain jar, vase, bottle,
    and bowl forms. Even if a trimmed foot or a knob is needed, we often use
    the wheel for those tasks as well. It is a joy to use the wheel in this way, but
    consider also that the wheel is an extremely versatile tool for making com-
    ponent parts to be assembled off-wheel into vessels or sculpture. The wheel
    excels for making hemispheres, spheres, ovoids, flat disks, cylinders, cones,
    tubes, and myriad other shapes. All of these components can be assembled
    in an unlimited number of ways. If you do not explore these possibilities,
    you are missing one of the best things that the wheel can do.

    Critical Points in Throwing
       The following review is designed to help beginning clayworkers become
    familiar with the most important points in throwing. There are lots of steps
    to keep track of, and it will help greatly to go over this list frequently and
    commit it to memory.
       Prepare Clay Properly. Wedge the clay thoroughly before using. This
    is especially important for wheel-thrown work. Don’t waste time on clay
    that is too wet or too dry. If clay is too wet, let it sit out until stiffened
    adequately and rewedge, or wedge it on a dry plaster surface, or wedge in
    some dry material (although this decreases plasticity). Don’t try to reuse
    clay from a previous pot that didn’t work out—let it stiffen up and rewedge
    it before using again.
       Prepare Plenty of Clay. With only one or two balls of clay in reserve, it
    is easy to develop an attitude of preciousness about each pot and a despera-
    tion to make each one work. Always prepare at least a dozen balls, and if a
    pot is not working, remove it immediately and start another one.




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Throwing • Chapter 3

   Clean and Dampen the                 for any shaping task. If you want          and finishing small vessels. Use slow
Wheelhead. The ideal surface for        to smooth or flatten a broad area,         speed for large vessels.
receiving the clay is slightly damp     use a rib.                                   Action→Reaction. For every
but not wet. Use a rubber rib to           Centering: Full Body Con­               action there is a reaction. Keep in
squeegee off all remaining slurry       trol. Centering and wheel wedg-            mind the consequences of every
from the previous pot, and if any       ing depend on full body control.           type of pressure that you apply to
surface moisture remains, remove it     The work is not done by your arm           the clay, and, when lifting or shap-
with an old towel (Fig. 3.1).           muscles, but rather by the full force      ing a vessel, apply corresponding
   Slap Center. Before applying         of your upper torso when you roll          pressure both inside and outside the
water, slap center a ball of prop-      your hips forward on the chair or          form. Avoid expanding the diameter
erly prepared clay on the wheel-        bench (Fig. 3.3).                          of a form without pressure from
head or bat, and seal down the             Work on the Right-Hand                  both sides, unless you are very sure
edges thoroughly (Fig. 3.2).            Side of the Wheel. After center-           of the anticipated outcome.
   Avoid Touching the Clay              ing, always work at the right-hand           Lubrication. While throwing,
When the Wheel Isn’t Turning.           side of the wheel where the clay           keep the clay lubricated adequately
Except for slap centering, always       is moving away from your hands             at all times. Excess friction is your
start the wheel before applying         (assuming you are throwing counter­        enemy. But remember that water is
pressure, and always remove pressure    clockwise).                                continuously absorbed into the clay,
before stopping the wheel.                 Work at the Correct Speed.              decreasing structural stability. As you
   Aggressive        Commanding         Use full speed for centering, wheel        practice throwing, try to work fast.
Approach. Clay appreciates a            wedging, and penetrating the lump            Remove Excess Water. Remove
vigorous commanding approach            of clay. Use medium speed for wid-         excess water whenever possible and
with an economy of motion. Be           ening the bottom, lifting the walls,       as soon as possible. If you work
clear about the specific reason for
what- ever you do, and remember
that with an aggressive, adventur-
ous approach you will learn very          Figure 3.1 Throwing Position
quickly. Take risks.
   Concentration of Pressure
Points. All stages of manipulating
the clay depend on concentration
of pressure points. Concentrating
force on a small area of the clay
will give much greater control
than broad application of pres-
sure over a large area. Centering
primarily involves pressure with
the base of the right hand. Lifting
the walls involves pressure with
slightly bent fingertips rather than
the flats of the fingers or the hand.
Once the clay has taken the form
of a basic vessel, you should never
                                          Proper seating position when throwing.
use the broad surface of your hand

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Throwing • Chapter 3

slowly and a piece begins to soften,     inwards before cutting the pot off        in throwing is to keep the outside
you may remove excess water and          the wheel. When cutting off pots,         profile and inside profile as similar as
slurry with sponges and ribs. When       hold the cutoff wire very taut.           possible. In other words, if the walls
you reach an approximation of the        When cutting off large flat shapes,       are of uniform thickness, then the
desired shape you may remove all         always do so with the wheel turn-         outside and inside will be very close
excess water and do the final shap-      ing to keep the cutoff wire from          to the same contour, whereas if the
ing with fingers, damp sponges,          climbing up into the base of the pot.     lower wall is very thick, the outside
throwing stick (jug finger), or rub-     Trim or otherwise finish the bottom       and inside will be very different in
ber, metal, or wooden ribs.              carefully, and make sure that there       shape. Start off with a series of six
   When Throwing, Use the                is a line of shadow around the base,      or eight small cylinders, working
Best Tool for the Job. Usually           separating it from the surface upon       up to about 4 or 5 in height. Try
we throw with our fingers, but           which it sits.                            to achieve walls that are no more
that is not always the best choice.                                                than K thick at the bottom and G
When throwing porcelain, it often        Skill Development                         just below the rim, with a smoothly
works very well to throw with a          with Cylinders                            tapering wall in between. The bot-
sponge on one side and a rubber or          One of the best ways to develop        tom thickness is not so crucial, but
metal rib on the other, or even with     your ability on the wheel is to throw     remember that if you wish to trim
two rubber or metal ribs, especially     lots of cylinders (Fig. 3.4). As you      the bottom it should be K to H or
when making broad, voluminous            complete each one, cut it in half         more thick (this will give you ample
forms. When making a tall form           vertically with your cut-off wire         thickness for trimming a raised foot-
with a narrow rim, it makes sense to     to observe the cross-section pro-         ring), and make sure that the bot-
neck in the rim immediately upon         file. Don’t try to do this with other     tom is flat and level, with a distinct
achieving the desired height, and        shapes, because they will collapse as     rounded corner where the bottom
then use a jug-finger to broaden the     soon as you cut them, whereas half        ends and the wall begins. Later you
body of the vessel.                      of a cylinder will still stand up. When   may wish to throw forms with a
   Attention to Rims. When lift­         you view the cut cylinder there           curved bottom, but for skill develop-
ing walls, always stop just short of     are several important things to look      ment it really helps to become famil-
the rim. Compress rim regularly, and     for. First of all, a primary objective    iar with flat-bottom cylinders.
on cylinder-based forms keep rim
diameter smaller than base diameter
until wall height is established.
   Synchronize         Movements.           Figure 3.2 Slap Centering
When lifting or wheel wedging,
synchronize the movement of your
hands with the speed of the wheel
so as not to leave deep spiral grooves
or marks. Much of the problems
in learning to throw are caused by
lifting too fast in proportion to the
speed of the wheel.
   Cutting off the Pot and Fin­
ishing the Bottom. These can
                                            Seal the lump down with the lower edge of your hands while the wheel is
make or break an otherwise good             turning slowly.
pot. Always bevel the lower edge

               www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 21
Throwing • Chapter 3

  When you cut each cylinder in          mentioned earlier, centrifugal force     not attempt to repair it. If there is
half remember to carefully observe       tends to force the clay outward from     sufficient clay below the crack you
the uniformity of the walls, the         the center, and in making bowls          may cut away the damaged portion
smoothness and thickness of the          you can take advantage of this force     and proceed with what is left.
bottom, and the uniformity and           rather than having to counteract           As a general rule, in the early stage
thickness of the rim. There should       it. When lifting the walls, simply       of throwing any form it is wise to
be very little variation in thickness    lift outward and allow the form          avoid radical horizontal orientation
of the walls from bottom to top,         to expand. Be especially careful to      of the clay. In other words, in lift-
and the lower inside corner should       compress the rim with every lift,        ing and widening a bowl form do
be quite square, as indicated in Fig.    because the rapid expansion of the       not widen the bottom too much
3.5g. With each successive cylinder,     diameter can easily cause the rim to     initially so that it hangs over the
try to respond to the problems or        crack. If the rim does crack badly do    foot. Instead, raise the walls so that
faults in the previous ones, so that
you are continuously experimenting
and developing your technique.             Figure 3.6 Throwing a Bowl
  If you find yourself frustrated with
the ordinary cylinder, try doing
timed cylinders. Sit down at the
wheel with 20 or 30 small balls of
clay, and have someone time you.
This is a great exercise to do in a
classroom situation. Start with five-
minute cylinders, with 30 seconds
in between to scrape off the previ-
ous one and put a new ball of clay
on the wheel. When time is called,
immediately stop the cylinder you
are working on and scrape it off the
                                           a.  hrowing a bowl: Lift outwards.
                                              T                                   b.  ift repeatedly, maintaining
                                                                                     L
wheel. After two or three of these,
                                                                                     straight walls.
reduce the time to four minutes,
then three, two, and finally one-min-
ute cylinders. You will be absolutely
amazed at the progress you can make
through several of these sessions.

Throwing Bowls
  Generally, most bowls are thrown
on bats. In making bowls, penetrate
the lump and widen the bottom
just as in forming cylindrical forms,
but there is no need to undercut
when widening to keep the opening
                                           c.  rim away excess clay from base.
                                              T                                   d.  esolve shape with rib, fingers, or
                                                                                     R
narrow. This will result in a wider,                                                 sponge.
lower doughnut-stage (Fig. 3.6). As

               www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 22
Throwing • Chapter 3



Figure 3.3 Centering




a.  entering and wheel wedging:
   C                                     b.  rofile of properly centered lump.
                                            P                                     c.  ontinue the side pressure while
                                                                                     C
   Initially center the clay with firm                                               hinging hands together, causing
   side pressure.                                                                    clay to rise.




d.  ross section showing intermedi-
   C                                     e.  aise the lump to a rounded peak.
                                            R                                     f.  ross section showing maximum
                                                                                     C
   ate stage of wheel-wedging.                                                      rise, with heel of thumb poised to
                                                                                    press clay back down.




g.  ith continuing side pressure to
   W                                     h.  ontinue pressing downwards as
                                            C                                     i.  inalize centered form after
                                                                                     F
   prevent mushrooming, press clay          lump widens.                            repeated wheel-wedging.
   back down.




               www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 23
Throwing • Chapter 3


Figure 3.4 Throwing




a.  asic throwing: After centering
   B                                    b.  enetrate the lump to create a
                                           P                                   c.  iden the bottom using the “claw”
                                                                                  W
   and wheel-wedging, form a dim-          V-shaped opening.                      motion, and compress the bottom.
   ple and apply water.




d.  egin lifting the walls.
   B                                    e.  aintain firm, even pressure and
                                           M                                   f.  top lifting just shy of the rim.
                                                                                  S
                                           steady upwards movement.




g.  ompress the rim.
   C                                    h.  egin second lift, pressing into
                                           B                                   i.  ontinue lifting slowly and steadily
                                                                                  C
                                           the clay at the base.                 up to the rim.




j.  epeat with the third lift.
   R                                    k.  egin shaping the vessel as you
                                           B                                   l.  hink about the shape as you fol-
                                                                                  T
                                           lift.                                 low through.

               www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 24
Throwing • Chapter 3



Figure 3.5 Throwing Cross Sections




a.  ross sections of basic thrown
   C                                      b.  enetrating the centered lump.
                                             P                                   c.  idening the bottom.
                                                                                    W
   form: Creating the dimple.




d.  he initial lift.
   T                                      e.  top just shy of the rim.
                                             S                                   f.  econd lift, pressing into the base.
                                                                                    S




g.  roper position during lifting,
   P                                      h.  inal lift.
                                             F                                   i.  esolving the shape.
                                                                                    R
   with inside fingers slightly ahead
   of outside fingers.

                 www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 25
Throwing • Chapter 3

they are straight or slightly convex        shape you desire. For small bowls        the open, depending on tempera-
(like the flare of a trumpet) rather        it is generally best to finish the       ture, humidity, and air movement. If
than concave (like a hemisphere),           shape with your fingers, but for         you won’t be able to get back to it
and make sure that initially the            larger bowls it usually works best       until the next day or later, you must
walls flare out at no more than a           to use a sponge or a curved rib to       cover it with plastic sheeting. The
45º angle from the bottom. This is          establish the inside profile. With       best material to use for this is a dry-
an extremely stable form that will          the wheel rotating at low-medium         cleaner bag or trash bag cut open to
allow you to achieve the desired            speed (medium for a small bowl,          form a rectangular sheet. Wrap the
height, diameter, and wall thickness.       low for a large one) work the fin-       plastic under the edges of the bat
   Before proceeding further, always        gers, sponge, or rib up from the         or ware board to prevent air cur-
trim away excess clay from the out-         bottom of the bowl, curving the          rents from drying the pot. In very
side base, (Fig. 3.7) because it will be    clay outward a little with each pass     dry weather, especially in the winter
very difficult to get access to this area   from bottom to top. With your right      when a forced-air heater is running,
when the curvature of the bowl is           hand, always follow the position of      a pot may dry out in a day or two
complete. If you are planning to trim       the rib with gentle sponge or finger     even when well wrapped. Check
the bowl, then you need only trim           pressure on the outside of the bowl.     your pots frequently, and if they are
away excess clay and create a slight        Repeat these passes until the bowl       drying too much, spray them lightly
undercut to facilitate cutoff. If you       takes the desired shape. When using      with a household spray bottle filled
are not planning to trim the bottom,        a rib to shape a bowl be sure to         with water. If you anticipate having
you can undercut the edge with a            incline it so that it slides smoothly    to leave them for several days and
wooden rib, applying gentle pressure        over the clay rather than scraping or    are concerned about excessive dry-
with a sponge to the outside base,          cutting into it.                         ing, you can drape dampened paper
and create a very pleasing “foot.”                                                   towels or rags over your pots or sim-
   For small bowls you may use your         Drying Your Pots                         ply place several wads of wet paper
fingers, a sponge, or a curved rib to          It is possible to throw some shapes   towels on the ware board next to,
bring the walls out to the desired          so that they have a perfectly accept-    but not touching, the pots and wrap
curvature. On large bowls it is a           able base straight off the wheel, with   them securely in plastic. Even in
good idea to remove all slurry and          very little finish work (Fig. 3.7). In   very dry weather, this should keep
water from the inside and outside           most cases, however, you will need       them at the leather-hard stage for at
surfaces before final shaping. You          to trim the bottoms of your pots.        least a week.
can accomplish this with a sharp-           After finishing the pots and plac-          Pay very close attention to the
edged rib, like the standard stain-         ing them on ware boards you must         drying process. It is much easier
less steel kidney-shaped rib. You           anticipate when you will be able         to trim a pot or add handles with
can also squeeze all water out of           to work on them next and pro-            good results when you do it at the
two sponges and, with the wheel             tect them appropriately from exces-      proper soft-to-medium leather-hard
at slow-medium speed, use them to           sive drying. All trimming, attaching     stage. Checking pots frequently to
remove water and slurry from the            of handles, slip painting, applique
surface. Either of these techniques         work, and most decorative carving
will in effect “wring” water out of         must be completed at the leather-
the clay, firming it up structurally so     hard stage, when the clay is stiff
it is less likely to distort or collapse    enough to handle but still damp.
as you proceed.                                Upon completing a pot, if you
   Final shaping can be done with a         plan to trim it later that same day
variety of tools, depending on the          you may be able to leave it out in

                 www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 26
Throwing • Chapter 3

monitor drying is simply part of the      forth, until the four lumps are equally   surface and to the trimming tool. If
process. If a pot dries beyond proper     spaced around the pot. Maintain pres-     the clay is too dry, it will feel very
trimming stage before you trim it,        sure with your hand against the center    hard and scratchy when trimming.
don’t waste time on it—recycle it.        of the pot throughout this process,       Do not continue with trimming if
                                          so that it doesn’t shift on the wheel-    the clay is too wet or too dry.
Finishing the Bottoms                     head. For a low bowl, plate, or cup          After the bottom is completely
                                          shape, very small lumps are adequate.     level, begin trimming off all excess
of Your Pots                              For taller mug and jar shapes, larger     clay from the outer edges of the
   Place the pot upside down in the       lumps will be necessary. The lumps        base. If the lower walls are thick
center of the clean wheelhead. Start      should never be pressed hard against      you may trim some clay off them,
the wheel at slow speed, and hold
                                          the clay form, but they always must       but try not to rely on this any more
one finger near the edge of the pot.
                                          be smeared down thoroughly against        than necessary. As much as possible,
Slowly move it in towards the pot
                                          the wheelhead.                            trim the excess clay off the lower
until your finger touches the edge
                                             When selecting trimming tools,         walls while the pot is still wet on
of the pot once on each rotation.
                                          you will have the greatest control        the wheel.
This is the point where the pot
                                          with a very small trimming sur-              When trimming a leather-hard pot,
is farthest off center. On the next
                                          face. The corners of a square-ended       remember that the objective is to
rotation when the pot touches your
                                          band-loop trimming tool give you          make the outside profile (except for
finger, stop the wheel right at that
                                          the best option. Hold the handle of       the foot ring) as much as possible like
point. Move the pot slightly towards
                                          the tool in your right or left hand       the inside profile, and trimming excess
the center of the wheel and repeat
                                          just as you would a pen or pencil,        wall thickness is perfectly acceptable.
the process until the pot seems on
                                          with the square end pointing down.        Use the flat cutting edge to refine
center. When you get good at this,
                                          Brace it firmly near the tip with         the trimmed area and to blend it into
you may wish to try the tap-center
                                          the fingers of your other hand and        the untrimmed part of the wall. Use
method, where you gauge whether
                                          with the cutting edge of one corner       the curved end of a trimming tool to
the pot is on center as described
above, but then, without stopping         begin trimming the pot—remember           trim any convex areas.
the wheel, tap the form to move           concentration of pressure points.            If the bottom of the pot was quite
it further on center. Many profes-           Bring the wheel up to medium           thin to begin with, you may not
sional potters use this method and        speed, start at the center, and trim a    be able to trim a raised foot ring,
can center a pot almost instantly. If     slow overlapping spiral all the way       in which case the trimming pro-
you are not accustomed to it, it may      to the outer edge. If the bottom is at    cess is finished at this point. If you
seem all but impossible.                  all irregular in height, then you will    really want to find out how good
   When the pot is centered, form         need to take repeated passes to trim      a job you’re doing, you may have
four small lumps of clay, each the size   it down to level. Hold the tool very      to sacrifice a few trimmed pots by
of your thumb. While gently applying      firmly close to the tip with both         cutting or breaking them in half to
downwards pressure against the center     hands during this process to over-        observe the cross-section profile of
of the bottom with one hand, press        come any irregularity in the bottom.      the trimmed bottom.
one lump in place, gently nestling        If the clay is the proper medium             If there is enough thickness to
the lump against the pot and apply-       leather-hard, then it will trim very      trim a raised foot ring, after you have
ing primary force to smear the lump       easily and evenly, and the trimmings      leveled the bottom and trimmed off
down against the wheelhead. Avoid         can be easily brushed off the surface     any excess clay from outer edges
applying excessive pressure against the   with a soft brush or with your fin-       and lower walls, examine the profile
pot. Rotate the wheel and pot 90º,        gers. If the clay is too wet, the trim-   of the pot and decide what kind of
press another lump in place, and so       mings will ball up and stick to the       foot ring you want. In some cases

                www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 27
6713442 ceramic-arts-handbook
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6713442 ceramic-arts-handbook

  • 1. Ceramic Arts Handbook by Vince Pitelka www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society
  • 2. Ta b l e o f C o n t e n t s Preface..........................................................................................   1 1 Clay and Claybodies. .............................................................   3 . The Nature of Clay.................................................................................  3 Claybodies ..............................................................................................  4 2 Handbuilding.........................................................................  5 . Wedging the Clay..................................................................................  6 Handbuilding: General Guidelines and Suggestions..................................................................................  6 Making Pinch Forms..............................................................................  9 Coil Construction................................................................................   11 Slab Construction. ..............................................................................   14 . Making Tiles........................................................................................   17 3 Throwing..............................................................................  19 Critical Points in Throwing.................................................................   19 Skill Development with Cylinders......................................................   21 Throwing Bowls..................................................................................   22 Drying Your Pots.................................................................................   26 Finishing the Bottoms of Your Pots...................................................   27 4 Surface Decoration on Greenware.....................................  29 . Decorative Effects during Forming....................................................   29 Impressed Decoration. .......................................................................   29 . Subtractive Methods. .........................................................................   31 . Additive Methods...............................................................................   32 . 5 Glazes and Glazing..............................................................  33 Introduction to Glazing......................................................................   33 Glaze-Firing Ranges............................................................................   34 Glazing Methods. ...............................................................................   34 . Glaze Faults.........................................................................................   36 6 Kilns and Firing....................................................................  38 General Kiln and Firing Practices.......................................................   38 Preparing and Loading Kilns..............................................................   39 Determining Appropriate Firing and Cooling Ramps. ................................................................................   41 . Kiln Firing Chart..................................................................................   43 7 Studio Safety........................................................................  44 Studio Safety Checklist.......................................................................   44 Toxic and Hazardous Materials..........................................................   45 Dust/Dirt Management......................................................................   45 Skin Care .............................................................................................   45 Equipment Safety................................................................................   46 www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society |
  • 3. Preface This Ceramic Arts Handbook is an abridged version of Vince Pitelka’s best selling Clay: A Studio Handbook (The American Ceramic Society, 2001). His book has sold thousands of copies and is used both as a textbook and refer- ence resource in thousands of ceramics studios in art schools, community art centers, colleges, universities, and homes. While the book authoritatively explores each topic in great detail, we’ve extracted some of the basic essen- tials you need to get you started on your clay adventure. In his introduction, Vince writes “Through 30 years of experience as a studio potter, welder/fabricator/mechanic, and university educator, I have been collecting and disseminating information about ceramics. This book is a compilation of what I feel will be most valuable to ceramics students, studio artists, and educators, regardless of the particular direction of their ceramic work or teaching. I hope it will provide a convenient reference to help you through most of the steps in skill development, studio setup, and operations. It is my intent to offer answers and stimulate ideas.” Working in clay is one of the most rewarding activities. It’s suitable for all age groups and personalities and provides challenges for every skill level. We believe that this Handbook will provide you with a deeper understand- ing and appreciation of this medium, and hope that you’ll be able to spend many joyful hours ahead with your hands in clay. Bill Jones Ceramic Arts Book Manager Clay: A Studio Handbook by Vince Pitelka The American Ceramic Society, 2001 www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society |
  • 4. Clay and Claybodies Chapter 1 The Nature of Clay We who work and play in clay have chosen well. Clay is among the most abundant and inexpensive materials on earth. The natural processes that weather and decay igneous rocks have been generous in providing us with extensive clay deposits in a variety of forms. Clay is abundantly available almost everywhere on earth, awaiting our need, often requiring little processing. Clay is a remarkable material for so many reasons. There is no other art or craft ­material that has the versatility and possibility of clay. We can cast it, throw it, extrude it, model it, roll it, pinch it, press it, slump it, stamp it, pull it, and push it. We can use it to create any form or shape, tiny or monumental, organic or rectilinear, thin and ­fragile, or thick and heavy. It is the most malleable and forgiving of art materials. It asks little of us, but with commitment and respect on our part, it rewards us generously. When subjected to a simple firing process, clay is transformed to hard, impermeable stone, and what was once so malleable and impermanent might now remain stable and unchanged for millennia. As if the mere workability and fired permanence of clay were not enough, we can also apply an unending variety of mineral coatings that fuse into glassy glaze surfaces of unlimited color and texture. When you place a lump of clay in anyone’s hand, the response is automatic. The hand closes and squeezes the clay, and a unique sculptural form is produced, subtly different from any other before. Few of us stop at that point, for the clay encourages us to apply different forces, responding to every push and pull. Until the clay begins to stiffen, there are no rules, and no externally imposed finality. We can undo what we have done, and we can immediately return any form or shape to a simple lump and begin anew. We do not know what we can do until we find out what we cannot do, and in order to fully discover the possibilities, we must take chances and experience lots of failure and mistakes. When in doubt, make something. Never allow frustration or failure to drive you from this medium. Do not ever stop experimenting and exploring. Do not be satisfied with a single direction in your work. Do not become smug with any aspect of the medium, no matter how well you think you know it. The clay will catch you off guard and will throw you for a loop every time. But as long as you maintain a spirit of discovery and curiosity, the clay will reward you frequently and generously. www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society |
  • 5. Clay and Claybodies • Chapter 1 What Is Clay? and bisque strength, and yet it mini- Porcelain claybodies include Clay results from the natural mizes the water content and result- gritless high-fire bodies that fire decomposition of certain igneous ing shrinkage. close to pure white. Under cer- rocks—primarily granite and feld- tain circumstances, fired porce- spar. The end result of the decom- Claybodies lain can be translucent. True bone position of granite and feldspar pro- Clay­bodies are mixtures of clay china (traditional translucent por- duces microscopic flat clay crystals and other materials designed to celain) is so-titled due to the called platelets. accomplish specific goals like addition of bone ash (calcium When microscopic clay platelets plasticity in throwing, stability in phosphate). Bone china bodies are are wet, they tend to stick together large-scale work, thermal shock very prone to warpage unless fired and slide smoothly against one resistance, dry and fired strength, on flat shelves with no hot spots another. The most plastic clays are or vitrification and density. in the firing. Actually, any reason- those with the smallest particle size. Earthenware claybodies remain ably well-fluxed cone 10 porcelain Different clays behave differently porous at low-fire, and yet at thrown very thin will give some depending on the range and dis- higher temperatures will likely translucence without the disad- tribution of particle size and the deform and bloat before vitrifica- vantages of bone china. p ­ resence of non-clay contaminants, tion. Traditional earthenware bod- Stoneware claybodies use natural primarily organic materials and ies are usually red or buff, a blend stoneware clay and/or fireclay as nonplastic minerals. of iron-rich surface clay plus sand a base, with additions of ball clay, or grog to give structure and often kao­lin, flint, fluxes, and/or grog or How Does Particle Size with fireclay or stoneware clay to sand. Whiteness is rarely an issue, Affect Drying and Firing? increase firing temperature and so the materials are selected for The size and shape of clay par- reduce the chances of deformation desirable performance in form- ticles help determine plasticity, but and bloating. Modern low-fire ing and firing, regardless of color. they also have profound effects in bodies are often white, composed Natural stone­ware clays and plastic dry­­ing and firing the clay. The evap- of 50-50 ball clay and talc, and are fireclays with the addition of ball oration of the water layer existing actually very similar to ones used clay produce an extremely plastic be­tween each particle in the plastic by the Egyptians 5000 years ago. throwing body. Ad­ding sand or state is what causes drying shrink- A low-temperature firing pro- grog gives tooth or structure in the age. The finer the particle size, the cess does not necessarily mean plastic state and reduces slumping more water layers are present, and an earthenware or whiteware during throwing or handbuilding, there­fore the greater the water con- clay—the raku and bonfire pro- allows thinner, taller wares with tent, and the greater the drying cesses often use highly refractory greater horizontal extension, and shrinkage. But at the same time, stoneware bodies that are simply reduces drying shrinkage. • the finer the particle size, the more contact points between particles in underfired at low-fire tempera- the dry state, which gives greater tures and are therefore very porous dry strength in greenware and more and open, giving high thermal bonding surfaces in the early stages shock resistance. Low firing is of the firing. The ideal condition is especially appropriate for large to have a mixture of sizes of clay par- sculptural work, as there is little ticles. This creates as much contact or no shrinkage in low firing, and surface as possible between particles, common problems with cracking giving good plasticity, dry strength, and warpage are minimized. www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society |
  • 6. Handbuilding Chapter 2 With handbuilding, the full scope of sculptural form and expression is available to the potter and the sculptor. It offers innumerable possibilities in structure and surface that are impossible or impractical on the wheel. With handbuilding processes, one can construct almost any imaginable shape. These processes are divided into three main categories: pinch, coil, and slab construction. Pinch and coil construction are the prevalent forming meth- ods in all ancient and tribal cultures. Slab construction was widely used in Meso-American pre-Columbian cultures, but otherwise is rarely found until modern times. Pinch construction is by far the simplest of these pro- cesses and provides the ideal introduction to all other ceramics construction methods. Pinch forms are usually confined to less than six inches in diam- eter, although there are exceptions to this. Pinch forms can be made either very thin and delicate or thick and substantial. There is something quite remarkable about an eggshell-thin pinched form, sanded and burnished, and blackware bonfired to a satin black luster. Coil constructed forms can take almost any shape imaginable. Coiling is the only method where novices can quickly learn to make very large ves- sels or sculpture, and the experience can rapidly increase their confidence in clayworking. Coiling is especially appropriate for organic forms, large volumetric vessels, and figurative sculpture. Clay slabs can be worked in either the soft-slab or stiff-slab method, indicating the condition of the slab while it is being worked. The soft- slab method is appropriate for slumped, draped, or soft-formed vessels, for clay masks, or for draping onto forms to make components to be stiffened and assembled. It is also ideal for making a wide variety of curvilinear and organic forms. The stiff slab technique is more appropriate for rectilinear and architectural forms, although the two approaches can be combined. Even for hard-edged geometric forms, many sculptors and vessel makers slump-mold curved components and assemble them leather-hard along with flat, stiff-slab components. www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society |
  • 7. Handbuilding • Chapter 2 Wedging the Clay homogenizing any irregularities in Forming Method: Use the The wedging process is important composition or moisture content, method appropriate for the forms in all ceramic construction tech- and more importantly, eliminating you wish to make—for organic niques, as poorly wedged clay sim- air bubbles. Remember not to push shapes use coil, pinch, or soft slab, ply does not respond well. Wedging down from above, flattening the for geometric shapes use coil or mixes and homogenizes the clay and lump, and be sure not to push so stiff slab. eliminates air bubbles. Do not ever hard on each stroke that you smear Awareness of Surface Effects: settle for clay that is too wet or too the ball out too flat, because when With an appropriate forming method dry—it simply isn’t worth it. With you stand it up and push again it and sensitivity to the surface created clay that is too wet it is a simple will fold over on itself, trapping air during initial con­struction, subse- matter to wedge it on a dry plaster instead of eliminating it. Each push quent surface finishing may not be slab, or to slice it, stand the slices should just smear the bottom of the necessary. The forming or assembly vertically and allow them to stiffen lump over a little, without ever trap- process itself can often create patterns up. Any clay that is too dry can be ping more air in the clay. or marks that are very pleasing. sliced, wetted down, and left in a Generally a minute or so of wedg- Concentration of Pressure bag or barrel overnight to absorb ing is enough, but, if you are blend- Points: All stages of manipulating the moisture. If you stiffen or soften ing different clays or working dry the clay depend on concentration your clay by these methods, be sure material into overly wet clay, it may of pressure points, giving you much to wedge it very thoroughly before take considerably more wedging. If greater control than with a broad using it. the clay lump begins to elongate to application of pressure over a large When first learning to wedge, either side, slap your palms against it area. EVERY part of your hand is cylinder wedging is usually the easi- to narrow it. useful. Remember that for every est approach to master. Start with a action there is a reaction. Keep in ball of clay that you can comfortably Handbuilding: mind the consequences of every stretch your fingers around (like a General Guidelines type of pressure that you apply to large orange). Set the ball on a flat and Suggestions the clay. surface, preferably a canvas-covered The following guidelines and sug- Wall Thickness: Make pieces only table. Hold both hands as you would gestions apply to all clayworking, as thick as is necessary. Extra thick- to shake hands with someone, and but especially to handbuilding. If ness does not necessarily increase grab the ball firmly with your hands you familiarize yourself thoroughly structural integrity. In tall pieces you wrapped around either side, as indi- with these guidelines, the learning may wish to make the lower walls cated in Fig. 2.1. Applying pressure curve will be accelerated. slightly thicker, but otherwise main- downwards against the table, push Commanding Approach: Clay tain uniform thickness. For most the ball away from you slightly, mov- appreciates a vigorous, command- sculpture and vessels, even a very ing it two or three inches so that the ing approach with an economy of large piece should not be more than bottom smears forcibly against the motion. Whatever you do, do it for I to 1 thick anywhere. table. Roll the ball back up towards a specific reason. With an aggres- Base Support and Bottom: you (standing it up on the smeared sive, adventurous approach, you will Always construct large forms on a “extension”), grab again on either learn much faster than with a weak, sturdy movable board, with several side as before, and push down and tentative approach. layers of newspaper under the clay away as before. Repeat this at least Clay Consistency: Always start to prevent sticking and to allow for 20 times for each lump of clay. with well-wedged clay of an appro- contraction of the piece during dry- This process creates a spiral twist- priate stiffness or softness for the ing shrinkage. On coil or slab work, ing and stretching within the lump, desired project. always build on top of a bottom slab www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society |
  • 8. Handbuilding • Chapter 2 of clay. Whenever possible, have Figure 2.1 Cylinder Wedging a single continuous base that supports all parts of a piece. For example, if you are building an animal form with delicate legs, incorporate a base as part of the piece, thereby supporting and protecting the legs. Closed Spaces: Never create completely closed spaces, as they will trap steam pressure and may explode in the kiln. Always make breather holes. Tiny pinholes are adequate, but make several in case Place hands on either side of the lump in Lean into the lump. one becomes clogged. Whenever handshaking position. possible, ALWAYS leave larger breather holes. Never apply addi- tions or appliques in such a way that air is trapped beneath them. Joining: Always join clay aggressively and firmly in a way that is appropriate for the con- sistency of the clay. NEVER press clay straight together with- out proper preparation, as this will result in the alignment of particles in a fracture plane. Soft clay may be joined with- Continue leaning into the lump, smear- Roll the top of the lump directly up ing the lower portion against the wedg- towards you and grasp the sides. out scoring or slurry, especially ing table. in coil construction, as long as the pieces are smeared thor- oughly together, blending the seams inside and out to ensure thorough interlocking of the particles. In all other circum- stances, when joining parts or adding soft clay or appliques to a surface, score thoroughly with a fork or toothed rib, be sure to use enough slurry to force out all air bubbles, and press the parts in place firmly to eject all Lean into the lump again, roll it back C ontinue until the lump is well blended excess slurry. With leather-hard towards you, and repeat. and shows this appearance. clay, always fit the pieces well, www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society |
  • 9. Handbuilding • Chapter 2 score thoroughly, use a generous metal tool, the surface feels scratchy, the clay’s ability to support itself. amount of slurry, and immediately and the displaced material falls away With large pieces, cover the surfaces join the pieces with firm pressure. freely as small particles. Many peo- where more parts are to be joined, In joining component parts or slabs, ple like to carve the clay at this and allow the rest of the piece to whenever possible score the inside stage, although a point between stiffen before continuing (or accel- of the joint and press in a small coil medium and hard leather-hard is erate stiffening with a hair dryer or of soft clay along the seam. Ideally, usually more desirable. This stage is propane torch). pieces to be joined together should appropriate for thin surface paint- Structure: At all stages, consider be the same consistency and stiffness. ing, but not for thick slip techniques the structural integrity of the clay However, this is not always possible, like slip-trailing. Once the clay has (in both wet and dry stages) and its and when joining pieces of dissimilar begun to bleach (lighten in color ability to support the upper por- moisture content, cover the assem- from drying) it has passed beyond tions of the piece. With large sculp- bled form and allow the moisture the leather-hard stages. tural forms, cross brace the interior. content to equalize before allowing Assembly: Regardless of forming Always support horizontal protru- the form to dry. Do not attempt to method, it is often advantageous sions or extensions with a tempo- join pieces that have dried beyond to build large pieces in sections to rary prop until they are firm enough medium leather-hard, except when be joined when soft or medium to support themselves. Do not over- using paper clay techniques. leather-hard or to be fired separately. look the possibility of using wadded Stages of Leather-Hard: After the fire, they may be stacked newspaper as an interior support to Soft leather-hard is the stage loose, assembled on an armature, or maintain the shape of closed forms where you can easily pick up a small cemented together with epoxy or or to support relief forms such as or medium-size piece without dis- silicone adhesive. masks. It may be left in place and torting it, but the surface is still a bit Avoid Using Water: Do not use will burn away in the firing. tacky. When trimmed with a trim- water to smooth or finish a piece as Controlled Drying: Always care- ming tool, the trimmings tend to you work on it—it will just soften fully control the rate and degree ball up and stick under the tool, and the clay, removing structural integ- of drying. When time constraints the form is easily distorted or dam- rity and making it harder to work. demand it, large pieces may be stiff- aged. This is an ideal stage for joining Do not use water in place of slurry ened with a heat gun, hair dryer, parts, as long as they can be handled when joining pieces, except perhaps or propane torch before continu- without serious damage. with very soft clay. Other­wise, it ing with construction, but this can Medium leather-hard is the stage may just lubricate the clay surface result in uneven stresses on the clay. when all surface tackiness is gone, and encourage the formation of When necessary during construc- and plastic clay will not stick easily fracture planes. You may, of course, tion, pieces may be moistened with when pressed against the clay. When use water (applied with a sponge, a spray bottle to retard drying. Any the surface is incised with a model- brush, or spray bottle) to slow down large pieces to be left covered with ing tool, the displaced clay rises in the drying process when­ever it is plastic should first be draped with attached ridges along the groove. proceeding too ­rapidly. a large cloth (old towels or bed When trimmed, the trimmings fall Working in Stages: Each part sheet) to absorb and dissipate mois- freely away, and will not stick to the of the process should be done at ture. Otherwise, condensation under surface or the trimming tool. the appropriate stage of softness or the plastic can run back onto the Hard leather-hard is the stage hardness. When constructing large piece in concentrated areas, possibly where the color is still “damp,” but shapes consider the clay’s ability causing collapse. Large complicated the clay is too stiff for easy trimming. to support higher sections. Do not pieces should be kept covered and When incised with a wooden or attempt to keep working beyond allowed to dry very slowly. Small www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society |
  • 10. Handbuilding • Chapter 2 parts that protrude from a form thick­ness and the strength and resil- and thinning only the clay in the must be protected from quick dry- iency of the clay. Through pinch- lower portion of the pot, without ing, especially if they attach in two ing, we become extremely sensitive expanding the opening and the or more separate places. The easiest to the use of touch rather than upper rim. solution to this problem is to coat sight in determining and control- When you have made one pass those parts with wax resist. This will ling ceramic form. With practice, around the bottom, or when the cause the moisture to wick into the pinch construction can become area you are pinching has reached body of the piece, so that everything a viable method of creating small a suitable thickness (no more than dries at the same rate. In general, be vessels very quickly without the G), begin moving up the wall, sure to complete each part of the imposed mechanical precision of pinching in a very gradual spiral, process at the appropriate stage of the potter’s wheel. thinning the wall as you go. The dryness. Do not attempt to bring a As you work through these outside surface may develop shallow piece that is too dry back to a work- instructions, refer to the accom- surface cracks, but these are not a able moisture content. panying series of images in Fig. problem as long as the clay doesn’t Finish the Bottom: This is one 2.2.To begin, wedge a softball-size get too dry while you are still work- of the most frequently neglected lump of clay thoroughly. Divide ing it. You can smooth these cracks areas in ceramics. Whether a non- the clay into 2-diameter balls, and with your fingernail or a rib, but, if functional sculptural form or a loosely wrap all but one in plas- left, these shallow cracks can form functional vessel, a sloppily fin- tic to protect from drying. Place a very attractive surface texture not ished bottom or lower edge can a ball in your cupped hand and unlike aged leather. Deep cracks ruin the appearance and feel of with the thumb of that hand, begin are another story, especially if they otherwise good work. In general, penetrating the center of the ball. are forming in the rim. As you are a sharp edge is a mistake, as the With a rhythmic series of motions, expanding the pot and working form seems to blend into or grow alternate between pressing your your way up the walls, if the sur- out of the surface on which it sits. thumb into the clay and rotating f ­ace begins to crack badly or if the Unless this is your intention, cre- the ball around your thumb with rim begins to crack at all, you must ate a slight undercut at the base the fingers of the other hand, keep- tend to it right away. Have a small to create that all-important line of ing the ball resting in your cupped container of slurry handy, and at shadow that sets the piece off from hand the whole time. Keep this up the first indication of a bad surface the surface beneath. until you can feel the pressure of crack or a rim crack, put a very small your thumb through the bottom amount of slurry on the crack and Making Pinch Forms of the ball, but stop before it actu- work it back together with your fin- No matter what one’s intended ally breaks through the surface. You ger or a modeling tool. Other­wise goals or present skill level in ceram- have now established what will be do not use any water on the surface ics, the pinch construction method is the center of the bottom of the pot. of the pot while it is underway, as an excellent exercise and an exciting At this point, instead of pressing water will soften the clay and inter- way to make small vessels. Whether straight down into the lump, begin fere with your progress. you are handbuilding or working on pressing the tip of your thumb to As you work your way up the the wheel, the actions of the hand in the side to widen the bottom of the walls of the pot, the rim may inevi- squeezing and manipulating the clay pot, again alternating with rotating tably expand more than you want. and the relationship between the the pot (press, rotate, press, rotate, If this happens, cup your hand inside and outside of the vessel are press, rotate, etc.). With your thumb over the rim and gently squeeze, of critical importance. Pinch con- bent, pressing only with the tip of rotate, squeeze, rotate until you have struction teaches sensitivity to wall the thumb, you will be spreading reduced the rim to the desired www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society |
  • 11. Handbuilding • Chapter 2 Figure 2.2 Pinch Construction a. egin pinch construction with a 2 B b. radling and rotating the lump C diameter ball of clay. in one hand, penetrate it with your thumb. c. otate continuously as you R d. top when your thumb pressure S e. inch to the side to begin P penetrate the lump. forms a dimple on the bottom. forming the walls. f. otate continuously, working up the walls. R g. inch to the final thickness and P h. ith a finger inside, smear the clay W resolve the surface. inwards to reduce the opening. www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 10
  • 12. Handbuilding • Chapter 2 diameter. Another good method for been the method known as coil and the personality of the maker reducing the rim diameter is to construction. This is still the stan- throughout its form. Altogether too reverse the position of your fingers, dard method in all tribal pottery often, these qualities are erased on with a finger on the inside under traditions, such as those currently wheel-thrown forms. the rim and your thumb on the active in Africa and the Americas. In general, a smooth-turning outside smearing the clay inwards We must avoid any assumption that banding wheel offers tremendous towards the center of the opening. coil construction is in any way advantages in most coil construc- Rotate the pot continuously as you inferior or primitive. The form and tion. If a kick wheel is available, it is do this, and with practice you can surface of a coil pot is controlled by great to be able to rotate the form close the rim to a very small open- the potter from start to finish with- with your feet while both hands are ing, or even close it completely to out the influence of any mechani- busy adding coils and smearing them create an enclosed form. cal devices, and the expressive and together or in modifying the form. Finish the rim however you wish. imaginative possibilities are endless. Coil vessels are constructed by an Some pinch-potters like to leave a Even the most uniform and sym- additive process of building up the thicker rim, whereas others like to metrical coiled pot expresses the walls with long ropelike coils of clay pinch the rim to a sharp edge. Some beautiful imperfection of humanity (or other repeating modules, such pinchers like to keep a symmetrical, even pot and/or rim; others pre- fer an asymmetrical pot and/or an uneven rim. Each to his or her own. Figure 2.3 Rolling Coils for Construction If you want to have an even, circular opening, let the pot get leather- hard, and then trim the rim. If you are going to sand the pot when dry, wait until then to resolve the shape of the opening. When the pot is completed, you of course have numerous options such as the application of tripod feet, a pedestal base, small hanging lugs, handles, or other appendages. If you wish to make spherical shapes, it is possible with a single lump, but you also may wish to pinch two hemispheres and join them when leather-hard. Pinch construction is only practical for vessels up to four or five inches in diameter, so the addition of ornamental or func- tional elements can greatly increase the visual impact. Coil Construction Throughout history the prevalent handbuilding approach has always www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 11
  • 13. Handbuilding • Chapter 2 as small pancakes). Always start off the coil, bringing both hands back and press a single course of coils in with a good supply of well-wedged to the center, moving then outwards place, working it well to force out clay—keep your clay supply cov- again, and repeating the process until excess slurry. As long as you are ered with plastic so it doesn’t dry you achieve the desired length and using coils of soft clay, you need not out while you are working. This is diameter of coil. Do not attempt to score and slurry further as long as critical, as the coils should be very roll coils with stiff clay. Use soft clay, you proceed with adding coils. If tacky when joined. You must make and make sure the rolling surface you leave the form for a period of the choice of hand-rolled coils or, if is well dampened. If the coil starts time and the walls begin to stiffen at the equipment is available, extruded to go oval, purposefully restore it all, then you should score and slurry coils. You can roll long, uniform to round before continuing with before adding the next coil. coils very quickly by hand, without your rolling. With a little practice, When adding each successive coil, the mechanical precision and shape you will be able to roll uniform drape the coil from one hand so that imposed by the extruder (Fig.2.3). coils of whatever size you wish as the coil end lays on the vessel wall on If you wish to make a ­ flat-bot- quickly as they can be produced with the far side of the form. With your tomed form, select an appropriate an extruder. thumb on the inside and fingers on wooden board or bat and cover it For a small coil pot (8–12 diam- the outside, aggressively smear the with several thicknesses of newspa- eter) the coils should be K to 1 in coil downwards on the inside with per. Make a flat slab of clay for the diameter, depending on how aggres- the thumb and upwards on the out- base—this need not be precisely sively you thin out the walls as you side with your fingers, as shown in rolled out—you can simply slap a join the coils. For a larger coil pot, Fig. 2.4e. Rotate the vessel (or move lump of clay between your hands the coils can be I to 1H or more around it) and slowly lower the coil or pound it out on a flat surface to in diameter. There are several con- onto the wall, smearing it in place as form a slab of an appropriate thick- siderations here. Once you become you go. Some coilers prefer to apply ness for the intended form. Usually accustomed to coil construction, you single-level courses of coils one-by- it’s best to start with a slab larger will be able to anticipate how much one, whereas others tend to coil in a than the desired base and trim it you thin the coils during the join- continuous slow spiral. It will greatly back after the lower portion of the ing process. Some tribal potters use help in this process if your coil pot pot is complete. This also ensures coils that are several inches thick, but is sitting on a banding wheel or that you always begin coiling the during the joining process the wall a kick-wheel. Tribal potters often walls on top of the base, rather than is thinned to less than K. Also, once build their coil pots on the ground by laying the first coils next to it. the basic form is roughed out, you or on a low pedestal and walk This will give a much stronger joint can come back and thin and form around the pot backwards as they between the slab base and the coiled it with the paddle-and-anvil or rib- add the coils and work the form. If walls (Fig. 2.5). and-hand methods described below. you want the form to expand in size A very thick cylindrical coil form as the walls rise, you can reverse the Coiling the Walls may be thinned and shaped to a broad smearing movements, smearing up Roll out (or extrude) a supply of volumetric jar. It is essential that you on the inside and down on the out- coils. For the best coils, roll them anticipate these things in determining side on the side closest to you. With on a well-moistened porous or the size of coils to be used. practice you can cause the diameter canvas-covered table. When rolling Don’t roll out too many coils to increase or decrease at will by coils, spread your fingers apart (see ahead of time, because if they stiffen altering these movements. Do not Fig. 2.4) and, as you roll forwards up at all they will not join satisfac- worry about cosmetic surface dur- and backwards, quickly move your torily. Score and slurry the desired ing this process. If you are smearing hands outwards towards the ends of attachment point on your base slab, aggressively, you will leave a rather www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 12
  • 14. Handbuilding • Chapter 2 Figure 2.4 Coil Construction a. esuming coil construction on an in-prog- R b. Apply a coil and gently paddle in place. ress vessel: Score and slurry the edge. c. mear the soft coil downwards inside S d. s the next coil is lowered into place, A e. dd additional coils. A and out over the stiffened edge. smear it aggressively onto the previ- ous one. f. fter every three or four courses, A g. mear additional coils inwards to S h. o further close the rim T smear the coils together with diago- reduce the opening. opening, smear inwards nal strokes. with a rib. www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 13
  • 15. Handbuilding • Chapter 2 ragged surface appearance, but this Meso-American, and South­west convolutions and formed or assem- is evidence of well-joined coils. It is Native American cultures all feature bled immediately. With the stiff-slab a simple matter to stop periodically extraordinary design and technique method, the slabs are allowed to dry and smear the surface smooth with in coil construction. to leather-hard and are then cut to your fingers or a rib. size and joined together. Be careful when increasing or Closing the Mouth decreasing the diameter of your coil of a Coil Form Rolled Slabs and form to any radical degree, because When you wish to narrow the “Memory” the clay must have the structural neck or mouth of a coil vessel you When clay is formed by applica- integrity to support itself. Any time can simply apply the coils to the tion of pressure, the clay mass is a clay wall veers away from the verti- inner surface of the rim and smear compressed and the platelets are cal, gravity will make it tend to lean inwards on the outside of the vessel. pushed around in currents, depend- or collapse. If you are contemplat- As a refinement of this, support the ing on the type and direction of ing a radical expansion or reduction inside of the rim with your fingers pressure applied. The clay retains a in diameter, you must either allow and smear inwards over the top sur- memory of the compression and the the clay to harden sufficiently as face of the rim with a rib, rotating currents, and it will shrink accord- you proceed, or you must provide a the form continuously. As long as ingly during the drying and firing. physical support for the clay. there is sufficient thickness in the This is true with all forming meth- If you leave your vessel for any rim, you can close the opening as ods, but it is rarely a problem. In slab time, always cover the top coil with much as you want by this method. If construction, however, it must be damp paper towels to keep it moist the rim is not thick enough to allow taken seriously. When rolling slabs and wrap the whole pot in plastic. this, stop and add another coil, and with a slabroller or rolling pin, if you When you resume work, if the then proceed with this method. roll only in one direction, you are top coil has stiffened at all, always setting up a grain structure similar to score and slurry before proceeding, Slab Construction a wooden board. Both a board and and paddle the first coil in place to Of the primary ceramic form- a unidirectionally rolled slab have ensure a good joint (see Fig. 2.4b). ing techniques, slab construction is greater strength along the length If there seems to be a lot of con- the most modern. The technique than across the width, but will shrink densation inside the plastic in your of constructing with clay slabs is more across the width than along studio environment, drape a cloth or suitable for a wide variety of forms the length. If you assemble a large sheets of newspaper over the form and is the ideal method for achiev- slab form from these slabs, with the before covering it with plastic. This ing flat-sided geometric and archi- grain structures intersecting at angles, diffuses any moisture, which evapo- tectural forms. Historically, such the piece will likely pull itself apart rates and recondenses where the forms were generally built by the because of differential shrinkage in plastic touches the form. Without coil method, and except for the the drying and/or firing, especially this precaution, the condensation remarkable ­ slab-constructions of with high-­shrinkage claybodies, and can concentrate and cause the clay pre-Columbian Meso-America, in high-fired work. This is the most form to collapse. there is little evidence worldwide common problem area in slab con- The possibilities of coil construc- of slab con­struction before the struction. There are several solu- tion are unlimited, so almost any twentieth century. tions. If your slab­roller has a wide object or form can serve as inspira- There are two primary kinds of enough bed, initially roll the slab tion. The ancient and tribal tradi- slab construction.With soft-slab con- thicker than you want, turn the slab tions of East Asian, Middle Eastern, struction, the slabs are manipulated 90 degrees, reset for a thinner roller Mediterranean, African, Peruvian, while still soft to form curves and height, and roll the slab again. With www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 14
  • 16. Handbuilding • Chapter 2 hand-rolled slabs, simply change the laying across the table pointing away degrees, and reroll until you get the rolling direction frequently. In either from you, with the clay between the size, shape, and thickness you want. case, this will equalize the compres- two slats, and with the ends of the For greatest accuracy, measure the sion and currents, minimizing subse- rolling pin resting on the two slats, thickness in several places with a quent problems. you can roll slabs to an exact thick- needle tool, just as you would mea- All slabs are subject to this ness. However, with practice you sure the bottom of a pot. p ­ roblem, whether you are mak- can roll slabs very uniformly with- ing slumped dinnerware, geometric out using the slats, and you are then Soft-Slab Construction boxes, or tiles. In all cases, memory able to make use of the full width Soft-slab construction is the pre- of improper rolling can ruin the of the rolling pin. In either case, be ferred method for a wide variety of finished product. sure to turn the slab 90 degrees sev- vessel and sculptural approaches. It is eral times while rolling to equalize ideal for any form that may be cre- Rolling Out Slabs the compression. ated by wrapping or draping slabs on Commercial slabrollers are a Pound your clay into a rough slab, slump or drape molds, or by simply wonderful innovation, and if your place it on an appropriate sheet of manipulating a soft slab by hand. The work calls for quantities of large canvas (depending on the size you following is a range of very simple uniform slabs, you should consider want) on a sturdy table, and start projects that will serve as a good this major investment. If you do not rolling it, changing directions fre- introduction to soft-slab construc- have a commercial slabroller at your quently.Very soon the clay will stick tion and should provide a foundation disposal you can easily roll out your to the canvas and won’t expand any for more ambitious soft-slab work. slabs by hand with a rolling pin. As more. Lay another sheet of canvas long as you don’t need really huge on top, grab both sheets and the Soft-Slab Cylinders slabs, this is not a disadvantage, as slab, using the broad surface of your A wide variety of cylindrical or with practice you will be able to fingers to minimize distortion of cone-shaped vessels may be made roll out slabs by hand almost as the slab, and flip the whole work free-form out of soft slabs. Cups or fast and just as uniform as with a over. Pull off the top (formerly bot- mugs provide an excellent soft-slab slab­roller. Even if you are using a tom) sheet, pull the wrinkles out of project, and for these you should use slab­roller, keep in mind also that the the bottom sheet, turn the slab 90 slabs no more than G thick. Cut a roller tends to stretch slabs only in degrees, and roll some more. Roll strip of slab as wide as the desired the direction of travel. In order to out from the center, and minimize height of the cup and as long as the avoid irregular shrinkage or serious pressure as you approach the outer desired circumference. Score and warping, these slabs should really edges, because it is very easy to get slurry the ends of the strip and join be aggressively hand-rolled on both the slab very thin at this point. Roll them together to form a cylinder. sides at 90 degrees to the original along the edges as well, but when You can either butt-join them (end direction of travel. doing so, apply much more pressure to end) or you can overlap the ends. against the end of the roller that is Set the cylinder on a flat piece of Rolling Slabs by Hand on the slab than that hanging over slab and, with your needle tool, Using an extra-long rolling pin the edge. With practice, you will mark lightly around the bottom with bearing-mounted handles, you find that by rolling outwards from circumference. Remove the cylin- can quickly roll out very large uni- the center and along the edges in der and score and slurry inside this form slabs. If you need absolutely specific directions, you will be able circle, then press the cylinder gently uniform thickness, make a series of to control the way the slab expands into place. Cut away the excess base pairs of long wooden slats in gradu- and thus control the finished shape. slab, turn the cup over, and gently ated thicknesses. With a set of slats Continue to flip the slab, turn it 90 tap the bottom slab around the www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 15
  • 17. Handbuilding • Chapter 2 edges to join it more firmly to the This is an excellent technique to molds made from plywood or foam cylinder. Finish the cup however use if consistency and uniformity of insulating board have become very you wish. An alternate approach is size and shape are desired, because popular. When these are set on a to use bisque stamps or a sheet of all the vessels made from one mold flat table surface, clay slabs may be textured material to create a pattern can be very similar in size and shape. slumped into these forms to create or texture in the flat slab before Professional potters make their flat-­bottom plates and trays. Similarly, making it into a cup. molds out of plaster, bisque-fired simple hump forms of plaster, wood, If you want uniform, evenly clay, plywood, or foam insulating or foam board provide excellent matching cups, you may wish to board, but almost anything of the hump molds, and when slabs are form your cups around a removable desired shape will work as a mold. slumped facedown over such molds, core such as an empty soda can. Cut See Figs. 2.5 and 2.6. the edge may be trimmed and a foot a strip of G-thick slab and wrap it You can make bowls and plates ring added immediately, minimizing around the soda can to determine by simply slumping slabs inside an later finishing. the length of strip needed, then lay existing bowl or plate. Whenever For improvised slump-molds, shal- the strip back down on the table and the “mold” is a nonporous material, low forms work best, where a single cut it to length. Wrap an appropriate be sure to use several layers of news- slab can usually be gently pressed width and length of dry newspaper paper strips beneath the slumped or into place. If you use a deep bowl around the can (or other cylindrical draped clay to keep it from stick- as a mold you will have to apply the form). Don’t try to do this without ing to the mold. With slump molds slab in several pieces, scoring, slur- the layer of dry newspaper, as you made of plaster, bisque-fired clay, rying, and vigorously connecting will be unable to slide the form out plywood, or foam board, no news- the joints. After the bowl stiffens up of the cylinder. Score and slurry paper layer is required. Open-center a bit, invert it on a board, remove the ends of the slab-strip, wrap it around the newspaper-covered can, and join the ends together. While the clay strip is still wrapped around the can, if you wish you may press Figure 2.5 Foam Slump Molds bisque stamps or textured materi- als into the surface for decoration. After you have joined the ends of the slab strip and added any addi- tional stamped decoration, hold the cylinder carefully cradled in one hand, push out the can, and remove the newspaper. Proceed with adding the bottom as explained above. Slump-Molds In the current world of functional and decorative ceramics, slump- or drape-molded bowls and platters a. sing a foam slump mold: Drape U b. ently drop the mold repeatedly G have become extremely popular. to settle the slab into the mold. a slab over the mold. This method simply involves slump- ing a soft slab inside or over a mold. www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 16
  • 18. Handbuilding • Chapter 2 the mold or form, and use a wooden the added advantage of allowing you to the subject. There are a number of rib or modeling tool to smear together to add a raised foot-ring to the base if ways to make tiles. The simplest is to any wrinkles or gaps on the outside you wish. However, if you try to slump roll out uniform slabs with a slabroller surface. Or, as a decorative option, a deep-dished form on the outside sur- or by using a large rolling pin with make sure to smear the inside connec- face of a rigid mold, you must remove a set of wooden slats as previously tions very well and leave the outside it while still very damp, as any drying described. Let the slab stiffen to soft seams visible. shrinkage could cause it to crack. leather-hard, and then carefully cut As mentioned, you can slump inside your tiles using a razor knife and a or outside of a mold or form. If you Making Tiles straightedge, taking into consider- slump a very shallow platter or bowl There are some excellent books on ation drying and firing shrinkage. over a convex form, you may be able the market about tile making, and this Be sure to consult the section on to allow it to dry in place, and this has will be only a very short introduction “Rolled Slabs and Memory.” If you Figure 2.10 Foam Hump Molds a. sing a foam hump mold: Place U b. ently drop the board repeatedly G the mold on a board and drape to settle the slab over the mold. the slab over it. c. core and slurry the back to accept S d. lace a coiled foot ring and gently P e. lean off excess slurry with a C a foot ring. paddle it level. damp sponge. www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 17
  • 19. Handbuilding • Chapter 2 make tiles from improperly made slabs, then this method will not work. In the clay memory will cause them to this case, the best solution is to simply warp during drying and/or firing. make sure that the tiles are mobile Some production tile makers extrude (they are not stuck to the surface) and their tiles from a pugmill, using a spe- ensure that they dry slowly and evenly cial extrusion die with a thin horizontal under plastic or in a controlled humid- opening, producing a long continuous ity environment like a damp/dry box. ribbon of clay that can be cut to any Whatever method you use for mak- desired length. For small quantities of ing tiles, if your intention is to glaze tiles, a similar extrusion die on a stan- them, all your efforts will be wasted dard clay extruder works quite well. unless you use a glaze that is a perfect Drying tiles is always a challenge, in match to the claybody. This is espe- order to produce perfectly flat tiles. cially true in high-fired tiles, where the One good approach is to sandwich the clay becomes very pyroplastic. If the tiles between 24 squares of 1⁄ 2 dry- firing shrinkage of the glaze is greater wall (sheetrock) until completely dry. than the clay, the tile will become For economical use of space, you can concave during the glaze firing. If the stack up to six layers of drywall and firing shrinkage of the glaze is less than tiles. Obviously, this method works the clay, the tile will become convex. only for tiles that are of absolutely You can do simple tests ahead of time uniform thickness, are completely to determine which glazes are appro- flat, or have only shallow incised or priate for your tiles. When necessary, impressed decoration. you can adjust the formula of a glaze If the upper surface of the tile is not to correct thermal expansion and make flat, or if the thicknesses are irregular, it fit your claybody. • www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 18
  • 20. Throwing Chapter 3 Of the various ceramic construction methods, throwing on the potter’s wheel is the most common in Western, European-based culture. For producing large quantities of individually handmade functional wares it is the most efficient method. A traditional approach to throwing involves completion of the pot upon the wheel so that very little needs to be done afterwards to finish the form.This is especially true of certain jar, vase, bottle, and bowl forms. Even if a trimmed foot or a knob is needed, we often use the wheel for those tasks as well. It is a joy to use the wheel in this way, but consider also that the wheel is an extremely versatile tool for making com- ponent parts to be assembled off-wheel into vessels or sculpture. The wheel excels for making hemispheres, spheres, ovoids, flat disks, cylinders, cones, tubes, and myriad other shapes. All of these components can be assembled in an unlimited number of ways. If you do not explore these possibilities, you are missing one of the best things that the wheel can do. Critical Points in Throwing The following review is designed to help beginning clayworkers become familiar with the most important points in throwing. There are lots of steps to keep track of, and it will help greatly to go over this list frequently and commit it to memory. Prepare Clay Properly. Wedge the clay thoroughly before using. This is especially important for wheel-thrown work. Don’t waste time on clay that is too wet or too dry. If clay is too wet, let it sit out until stiffened adequately and rewedge, or wedge it on a dry plaster surface, or wedge in some dry material (although this decreases plasticity). Don’t try to reuse clay from a previous pot that didn’t work out—let it stiffen up and rewedge it before using again. Prepare Plenty of Clay. With only one or two balls of clay in reserve, it is easy to develop an attitude of preciousness about each pot and a despera- tion to make each one work. Always prepare at least a dozen balls, and if a pot is not working, remove it immediately and start another one. www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 19
  • 21. Throwing • Chapter 3 Clean and Dampen the for any shaping task. If you want and finishing small vessels. Use slow Wheelhead. The ideal surface for to smooth or flatten a broad area, speed for large vessels. receiving the clay is slightly damp use a rib. Action→Reaction. For every but not wet. Use a rubber rib to Centering: Full Body Con­ action there is a reaction. Keep in squeegee off all remaining slurry trol. Centering and wheel wedg- mind the consequences of every from the previous pot, and if any ing depend on full body control. type of pressure that you apply to surface moisture remains, remove it The work is not done by your arm the clay, and, when lifting or shap- with an old towel (Fig. 3.1). muscles, but rather by the full force ing a vessel, apply corresponding Slap Center. Before applying of your upper torso when you roll pressure both inside and outside the water, slap center a ball of prop- your hips forward on the chair or form. Avoid expanding the diameter erly prepared clay on the wheel- bench (Fig. 3.3). of a form without pressure from head or bat, and seal down the Work on the Right-Hand both sides, unless you are very sure edges thoroughly (Fig. 3.2). Side of the Wheel. After center- of the anticipated outcome. Avoid Touching the Clay ing, always work at the right-hand Lubrication. While throwing, When the Wheel Isn’t Turning. side of the wheel where the clay keep the clay lubricated adequately Except for slap centering, always is moving away from your hands at all times. Excess friction is your start the wheel before applying (assuming you are throwing counter­ enemy. But remember that water is pressure, and always remove pressure clockwise). continuously absorbed into the clay, before stopping the wheel. Work at the Correct Speed. decreasing structural stability. As you Aggressive Commanding Use full speed for centering, wheel practice throwing, try to work fast. Approach. Clay appreciates a wedging, and penetrating the lump Remove Excess Water. Remove vigorous commanding approach of clay. Use medium speed for wid- excess water whenever possible and with an economy of motion. Be ening the bottom, lifting the walls, as soon as possible. If you work clear about the specific reason for what- ever you do, and remember that with an aggressive, adventur- ous approach you will learn very Figure 3.1 Throwing Position quickly. Take risks. Concentration of Pressure Points. All stages of manipulating the clay depend on concentration of pressure points. Concentrating force on a small area of the clay will give much greater control than broad application of pres- sure over a large area. Centering primarily involves pressure with the base of the right hand. Lifting the walls involves pressure with slightly bent fingertips rather than the flats of the fingers or the hand. Once the clay has taken the form of a basic vessel, you should never Proper seating position when throwing. use the broad surface of your hand www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 20
  • 22. Throwing • Chapter 3 slowly and a piece begins to soften, inwards before cutting the pot off in throwing is to keep the outside you may remove excess water and the wheel. When cutting off pots, profile and inside profile as similar as slurry with sponges and ribs. When hold the cutoff wire very taut. possible. In other words, if the walls you reach an approximation of the When cutting off large flat shapes, are of uniform thickness, then the desired shape you may remove all always do so with the wheel turn- outside and inside will be very close excess water and do the final shap- ing to keep the cutoff wire from to the same contour, whereas if the ing with fingers, damp sponges, climbing up into the base of the pot. lower wall is very thick, the outside throwing stick (jug finger), or rub- Trim or otherwise finish the bottom and inside will be very different in ber, metal, or wooden ribs. carefully, and make sure that there shape. Start off with a series of six When Throwing, Use the is a line of shadow around the base, or eight small cylinders, working Best Tool for the Job. Usually separating it from the surface upon up to about 4 or 5 in height. Try we throw with our fingers, but which it sits. to achieve walls that are no more that is not always the best choice. than K thick at the bottom and G When throwing porcelain, it often Skill Development just below the rim, with a smoothly works very well to throw with a with Cylinders tapering wall in between. The bot- sponge on one side and a rubber or One of the best ways to develop tom thickness is not so crucial, but metal rib on the other, or even with your ability on the wheel is to throw remember that if you wish to trim two rubber or metal ribs, especially lots of cylinders (Fig. 3.4). As you the bottom it should be K to H or when making broad, voluminous complete each one, cut it in half more thick (this will give you ample forms. When making a tall form vertically with your cut-off wire thickness for trimming a raised foot- with a narrow rim, it makes sense to to observe the cross-section pro- ring), and make sure that the bot- neck in the rim immediately upon file. Don’t try to do this with other tom is flat and level, with a distinct achieving the desired height, and shapes, because they will collapse as rounded corner where the bottom then use a jug-finger to broaden the soon as you cut them, whereas half ends and the wall begins. Later you body of the vessel. of a cylinder will still stand up. When may wish to throw forms with a Attention to Rims. When lift­ you view the cut cylinder there curved bottom, but for skill develop- ing walls, always stop just short of are several important things to look ment it really helps to become famil- the rim. Compress rim regularly, and for. First of all, a primary objective iar with flat-bottom cylinders. on cylinder-based forms keep rim diameter smaller than base diameter until wall height is established. Synchronize Movements. Figure 3.2 Slap Centering When lifting or wheel wedging, synchronize the movement of your hands with the speed of the wheel so as not to leave deep spiral grooves or marks. Much of the problems in learning to throw are caused by lifting too fast in proportion to the speed of the wheel. Cutting off the Pot and Fin­ ishing the Bottom. These can Seal the lump down with the lower edge of your hands while the wheel is make or break an otherwise good turning slowly. pot. Always bevel the lower edge www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 21
  • 23. Throwing • Chapter 3 When you cut each cylinder in mentioned earlier, centrifugal force not attempt to repair it. If there is half remember to carefully observe tends to force the clay outward from sufficient clay below the crack you the uniformity of the walls, the the center, and in making bowls may cut away the damaged portion smoothness and thickness of the you can take advantage of this force and proceed with what is left. bottom, and the uniformity and rather than having to counteract As a general rule, in the early stage thickness of the rim. There should it. When lifting the walls, simply of throwing any form it is wise to be very little variation in thickness lift outward and allow the form avoid radical horizontal orientation of the walls from bottom to top, to expand. Be especially careful to of the clay. In other words, in lift- and the lower inside corner should compress the rim with every lift, ing and widening a bowl form do be quite square, as indicated in Fig. because the rapid expansion of the not widen the bottom too much 3.5g. With each successive cylinder, diameter can easily cause the rim to initially so that it hangs over the try to respond to the problems or crack. If the rim does crack badly do foot. Instead, raise the walls so that faults in the previous ones, so that you are continuously experimenting and developing your technique. Figure 3.6 Throwing a Bowl If you find yourself frustrated with the ordinary cylinder, try doing timed cylinders. Sit down at the wheel with 20 or 30 small balls of clay, and have someone time you. This is a great exercise to do in a classroom situation. Start with five- minute cylinders, with 30 seconds in between to scrape off the previ- ous one and put a new ball of clay on the wheel. When time is called, immediately stop the cylinder you are working on and scrape it off the a. hrowing a bowl: Lift outwards. T b. ift repeatedly, maintaining L wheel. After two or three of these, straight walls. reduce the time to four minutes, then three, two, and finally one-min- ute cylinders. You will be absolutely amazed at the progress you can make through several of these sessions. Throwing Bowls Generally, most bowls are thrown on bats. In making bowls, penetrate the lump and widen the bottom just as in forming cylindrical forms, but there is no need to undercut when widening to keep the opening c. rim away excess clay from base. T d. esolve shape with rib, fingers, or R narrow. This will result in a wider, sponge. lower doughnut-stage (Fig. 3.6). As www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 22
  • 24. Throwing • Chapter 3 Figure 3.3 Centering a. entering and wheel wedging: C b. rofile of properly centered lump. P c. ontinue the side pressure while C Initially center the clay with firm hinging hands together, causing side pressure. clay to rise. d. ross section showing intermedi- C e. aise the lump to a rounded peak. R f. ross section showing maximum C ate stage of wheel-wedging. rise, with heel of thumb poised to press clay back down. g. ith continuing side pressure to W h. ontinue pressing downwards as C i. inalize centered form after F prevent mushrooming, press clay lump widens. repeated wheel-wedging. back down. www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 23
  • 25. Throwing • Chapter 3 Figure 3.4 Throwing a. asic throwing: After centering B b. enetrate the lump to create a P c. iden the bottom using the “claw” W and wheel-wedging, form a dim- V-shaped opening. motion, and compress the bottom. ple and apply water. d. egin lifting the walls. B e. aintain firm, even pressure and M f. top lifting just shy of the rim. S steady upwards movement. g. ompress the rim. C h. egin second lift, pressing into B i. ontinue lifting slowly and steadily C the clay at the base. up to the rim. j. epeat with the third lift. R k. egin shaping the vessel as you B l. hink about the shape as you fol- T lift. low through. www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 24
  • 26. Throwing • Chapter 3 Figure 3.5 Throwing Cross Sections a. ross sections of basic thrown C b. enetrating the centered lump. P c. idening the bottom. W form: Creating the dimple. d. he initial lift. T e. top just shy of the rim. S f. econd lift, pressing into the base. S g. roper position during lifting, P h. inal lift. F i. esolving the shape. R with inside fingers slightly ahead of outside fingers. www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 25
  • 27. Throwing • Chapter 3 they are straight or slightly convex shape you desire. For small bowls the open, depending on tempera- (like the flare of a trumpet) rather it is generally best to finish the ture, humidity, and air movement. If than concave (like a hemisphere), shape with your fingers, but for you won’t be able to get back to it and make sure that initially the larger bowls it usually works best until the next day or later, you must walls flare out at no more than a to use a sponge or a curved rib to cover it with plastic sheeting. The 45º angle from the bottom. This is establish the inside profile. With best material to use for this is a dry- an extremely stable form that will the wheel rotating at low-medium cleaner bag or trash bag cut open to allow you to achieve the desired speed (medium for a small bowl, form a rectangular sheet. Wrap the height, diameter, and wall thickness. low for a large one) work the fin- plastic under the edges of the bat Before proceeding further, always gers, sponge, or rib up from the or ware board to prevent air cur- trim away excess clay from the out- bottom of the bowl, curving the rents from drying the pot. In very side base, (Fig. 3.7) because it will be clay outward a little with each pass dry weather, especially in the winter very difficult to get access to this area from bottom to top. With your right when a forced-air heater is running, when the curvature of the bowl is hand, always follow the position of a pot may dry out in a day or two complete. If you are planning to trim the rib with gentle sponge or finger even when well wrapped. Check the bowl, then you need only trim pressure on the outside of the bowl. your pots frequently, and if they are away excess clay and create a slight Repeat these passes until the bowl drying too much, spray them lightly undercut to facilitate cutoff. If you takes the desired shape. When using with a household spray bottle filled are not planning to trim the bottom, a rib to shape a bowl be sure to with water. If you anticipate having you can undercut the edge with a incline it so that it slides smoothly to leave them for several days and wooden rib, applying gentle pressure over the clay rather than scraping or are concerned about excessive dry- with a sponge to the outside base, cutting into it. ing, you can drape dampened paper and create a very pleasing “foot.” towels or rags over your pots or sim- For small bowls you may use your Drying Your Pots ply place several wads of wet paper fingers, a sponge, or a curved rib to It is possible to throw some shapes towels on the ware board next to, bring the walls out to the desired so that they have a perfectly accept- but not touching, the pots and wrap curvature. On large bowls it is a able base straight off the wheel, with them securely in plastic. Even in good idea to remove all slurry and very little finish work (Fig. 3.7). In very dry weather, this should keep water from the inside and outside most cases, however, you will need them at the leather-hard stage for at surfaces before final shaping. You to trim the bottoms of your pots. least a week. can accomplish this with a sharp- After finishing the pots and plac- Pay very close attention to the edged rib, like the standard stain- ing them on ware boards you must drying process. It is much easier less steel kidney-shaped rib. You anticipate when you will be able to trim a pot or add handles with can also squeeze all water out of to work on them next and pro- good results when you do it at the two sponges and, with the wheel tect them appropriately from exces- proper soft-to-medium leather-hard at slow-medium speed, use them to sive drying. All trimming, attaching stage. Checking pots frequently to remove water and slurry from the of handles, slip painting, applique surface. Either of these techniques work, and most decorative carving will in effect “wring” water out of must be completed at the leather- the clay, firming it up structurally so hard stage, when the clay is stiff it is less likely to distort or collapse enough to handle but still damp. as you proceed. Upon completing a pot, if you Final shaping can be done with a plan to trim it later that same day variety of tools, depending on the you may be able to leave it out in www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 26
  • 28. Throwing • Chapter 3 monitor drying is simply part of the forth, until the four lumps are equally surface and to the trimming tool. If process. If a pot dries beyond proper spaced around the pot. Maintain pres- the clay is too dry, it will feel very trimming stage before you trim it, sure with your hand against the center hard and scratchy when trimming. don’t waste time on it—recycle it. of the pot throughout this process, Do not continue with trimming if so that it doesn’t shift on the wheel- the clay is too wet or too dry. Finishing the Bottoms head. For a low bowl, plate, or cup After the bottom is completely shape, very small lumps are adequate. level, begin trimming off all excess of Your Pots For taller mug and jar shapes, larger clay from the outer edges of the Place the pot upside down in the lumps will be necessary. The lumps base. If the lower walls are thick center of the clean wheelhead. Start should never be pressed hard against you may trim some clay off them, the wheel at slow speed, and hold the clay form, but they always must but try not to rely on this any more one finger near the edge of the pot. be smeared down thoroughly against than necessary. As much as possible, Slowly move it in towards the pot the wheelhead. trim the excess clay off the lower until your finger touches the edge When selecting trimming tools, walls while the pot is still wet on of the pot once on each rotation. you will have the greatest control the wheel. This is the point where the pot with a very small trimming sur- When trimming a leather-hard pot, is farthest off center. On the next face. The corners of a square-ended remember that the objective is to rotation when the pot touches your band-loop trimming tool give you make the outside profile (except for finger, stop the wheel right at that the best option. Hold the handle of the foot ring) as much as possible like point. Move the pot slightly towards the tool in your right or left hand the inside profile, and trimming excess the center of the wheel and repeat just as you would a pen or pencil, wall thickness is perfectly acceptable. the process until the pot seems on with the square end pointing down. Use the flat cutting edge to refine center. When you get good at this, Brace it firmly near the tip with the trimmed area and to blend it into you may wish to try the tap-center the fingers of your other hand and the untrimmed part of the wall. Use method, where you gauge whether with the cutting edge of one corner the curved end of a trimming tool to the pot is on center as described above, but then, without stopping begin trimming the pot—remember trim any convex areas. the wheel, tap the form to move concentration of pressure points. If the bottom of the pot was quite it further on center. Many profes- Bring the wheel up to medium thin to begin with, you may not sional potters use this method and speed, start at the center, and trim a be able to trim a raised foot ring, can center a pot almost instantly. If slow overlapping spiral all the way in which case the trimming pro- you are not accustomed to it, it may to the outer edge. If the bottom is at cess is finished at this point. If you seem all but impossible. all irregular in height, then you will really want to find out how good When the pot is centered, form need to take repeated passes to trim a job you’re doing, you may have four small lumps of clay, each the size it down to level. Hold the tool very to sacrifice a few trimmed pots by of your thumb. While gently applying firmly close to the tip with both cutting or breaking them in half to downwards pressure against the center hands during this process to over- observe the cross-section profile of of the bottom with one hand, press come any irregularity in the bottom. the trimmed bottom. one lump in place, gently nestling If the clay is the proper medium If there is enough thickness to the lump against the pot and apply- leather-hard, then it will trim very trim a raised foot ring, after you have ing primary force to smear the lump easily and evenly, and the trimmings leveled the bottom and trimmed off down against the wheelhead. Avoid can be easily brushed off the surface any excess clay from outer edges applying excessive pressure against the with a soft brush or with your fin- and lower walls, examine the profile pot. Rotate the wheel and pot 90º, gers. If the clay is too wet, the trim- of the pot and decide what kind of press another lump in place, and so mings will ball up and stick to the foot ring you want. In some cases www.ceramicartshandbook.com | Copyright © 2001, 2007 The American Ceramic Society | 27