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Alloy Wire Wound Element 
On Fibre Glass /Ceramic 
Substrate 
Flame Proof 
High Temperature 
Ceramic Housing 
Inorganic 
Fire 
Retardant 
Encapsulant 
Plated (RoHS Compliant)/ 
Stainless Steel Mounting 
Brackets 
Mechanically Crimped, 
Tin/Nickel Plated, 
Lug Type Termination 
www.htr-india.com 
WIRE WOUND RESISTORS 
CERAMIC ENCASED TYPE 
HCL 
SERIES 
HI POWER TYPE 
Ceramic Encased 
Wire Wound Resistors 
Industrial Applications 
• 10 W to 40 W 
• Can be supplied with mounting brackets. 
• Choice of quick connect terminals available. 
• R10 to 68K 
e : info@htr-india.com
www.htr-india.com 
PHYSICAL CONFIGURATION WIRE WOUND 
HTR 
TYPE 
POWER 
RATING 
at 
70°C L 
±1.5 
W 
±1 
DIMENSIONS (mm) RESISTANCE 
P 
±1.5 
RANGE 
TYPICAL 
WEIGHT PER 
PCFITTED 
WITH BRCT. 
(gms) 
TYPICAL 
WEIGHT 
PER PC 
(gms) 
min max 
H 
±1 
S1 
±1 
S2 
±0.5 
S3 
±0.5 
CL-10 10W 48.0 9.5 9.5 35.0 (No Mounting Bracket) R10 47K 11.0 - 
CL-15 15W 48.0 12.5 12.5 35.0 14.0 12.0 3.0 R10 47K 18.5 24.5 
CL-20 20W 63.0 12.5 12.5 48.0 14.0 12.0 3.0 R10 56K 22.0 28.0 
CL-30 30W 76.0 (±2.0) 19.0 19.0 56.0 16.5 18.0 3.0 R20 64K 65.0 79.0 
CL-40 40W 90.0 (±2.0) 19.0 19.0 71.0 16.5 18.0 3.0 1R0 68K 72.0 86.0 
RESISTORS 
CERAMIC 
ENCASED TYPE 
HCL 
ELECTRICAL CHARACTERISTICS / DATA 
PARAMETER/PERFORMANCE TEST & TEST METHOD PERFORMANCE REQUIREMENTS 
Power Rating (Rated Ambient Temperature) Full Power dissipation at 70°C and linearly derated 
to zero at 350°C (Refer Derating curve above) 
Operating Temperature Range (Ambient) -55°C to +350°C with suitable derating as per 
derating curve shown 
Voltage Rating / Limiting Voltage / V = PxR 
Max Working Voltage 
Maximum Overload Voltage Varies depending on resistance value, duration of 
overload and type of pulse waveform. 
(contact factory for details) 
Resistance Tolerances Available (JIS- C - 5202 para 5.1) ±10% (K); ±5% (J) 
e : info@htr-india.com
ELECTRICAL AND ENVIRONMENTAL CHARACTERISTICS / DATA 
www.htr-india.com 
WIRE WOUND 
RESISTORS 
CERAMIC 
ENCASED TYPE 
HCL 
PARAMETER/ PERFORMANCE TEST TEST METHOD- DETAILS PERFORMANCE REQUIREMENTS 
Short Time Overload JIS - C - 5202 Para 5.5 Condition B (voltage ΔR ± [2% + R05] 
corresponding to 10 times power for 5 secs) 
Dielectric Withstanding JIS - C - 5202 Para 5.7 ΔR ± [1% + R05] 
Voltage / Voltage Proof Condition F (Limiting Voltage x 2 or 500V) 
Temperature Co-efficient of JIS - C - 5202 Para 5.2 ± 90 ppm/°C [>10R] 
Resistance ± 80 ppm/°C [<10R] 
± 200 ppm/°C [<R10] 
Insulation Resistance JIS - C - 5202 Para 5.6 (condition F) >1000MΩ (min) 
Pulse Overload / JIS - C - 5202 Para 5.8 ΔR ± [2% + R05] 
Intermittent Overload (Limiting Voltage x 4) 1 sec on / 25 secs off 
10,000 cycles ± 200 cycles 
Endurance - under load with JIS - C - 5202 Para 7.9 ΔR ± [5% + R05] - Typical 
humidity 1000 hours at 40°C ±2°C, 95% R.H with 
limiting voltage (1.5 hours on / 0.5 hours off) 
Load Life JIS - C - 5202 Para 7.10 ΔR ± [3.5% + R05] - Average 
1000 hours at 70°C with limiting voltage 
(1.5 hours on/0.5 hours off) 
Temperature Cycling JIS - C - 5202 Para 7.4 ΔR ± [2% + R05] - Typical 
[Room Temperature -55°C 
Room Temperature 155°C 
Room Temperature for 5 cycles] 
Damp Heat (Steady State) JIS - C - 5202 Para 7.5 ΔR ± [3% + R05] - Average 
Solvent Resistance JIS - C - 5202 Para 6.9 No effect on case filling or 
Solvent A - IPA for 60 secs ±10 secs marking 
MECHANICAL SPECIFICATIONS 
PARAMETER/ PERFORMANCE TEST TEST METHOD- DETAILS PERFORMANCE REQUIREMENTS 
Pull Test / Robustness of Direct Load for 15 secs 2 to 4.5 kgs No effect 
Terminations depending on size 
Solderability JIS - C - 5202 Para 6.5 (Applicable to tin ΔR ± [1% + R05] 
TYPICAL APPLICATIONS 
HCL Series has been developed in the Far East as a direct replacement for old style radial wire wound resistors. As they can be provided with fitted 
mounting brackets, they are suitable for use in situations where shock and high frequency vibration forces are to be encountered. 
HCL Series also offers the following advantages - 
a) High degree of insulation b) Low surface temperature as the bracket itself acts to some extent as a heat sink. 
These resistors can also be supplied with a choice of receptacle type quick connect terminals which are compatible with AMP connector F187 
and 250. Please refer ordering information. 
Note: Due to recent technological advances, the ceramic cases used may be steatite ceramic or corderite ceramic or high alumina ceramic 
depending on the nature of the application. Hence the ceramic cases may be off-white or variations of brown and variations of grey; colours 
which are inherent to these ceramic materials 
ORDERING INFORMATION 
plated terminations only) Dwell time in Continuous and satisfactory 
solder 2 secs ± 0.5 sec (95% Min coverage) 
Series HTR type Choice of Mounting LUG RoHS Compliance Resistance Value Tolerance 
HCL CL-20 B 6.2 * 15R J 
1. For RoHS version - CL-20 * 
2. For Choice of Mounting 
i) If no bracket is required, to be left blank. 
ii) If M.S. bracket required - CL-20 B 
iii) If S.S. bracket is required - CL-20 BS 
3. The Mounting Bracket ‘B’ will be zinc plated mild steel with trivalent passivaton to meet RoHS norms. The Mounting Bracket ‘BS’ will 
be stainless steel. 
4. i) If lug required is compatible with Amp F187 - CL20 4.7 
ii) If lug required is compatible with Amp 250 - CL20 6.2 
5. CL20 type with Bracket ‘B’, compatible with Amp 250 and RoHS compliant would be - CL20B 6.2 * 
e : info@htr-india.com

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HTR India - Products - Wire Wound Resistors - Ceramic Encased Resistor - HCL (English)

  • 1. Alloy Wire Wound Element On Fibre Glass /Ceramic Substrate Flame Proof High Temperature Ceramic Housing Inorganic Fire Retardant Encapsulant Plated (RoHS Compliant)/ Stainless Steel Mounting Brackets Mechanically Crimped, Tin/Nickel Plated, Lug Type Termination www.htr-india.com WIRE WOUND RESISTORS CERAMIC ENCASED TYPE HCL SERIES HI POWER TYPE Ceramic Encased Wire Wound Resistors Industrial Applications • 10 W to 40 W • Can be supplied with mounting brackets. • Choice of quick connect terminals available. • R10 to 68K e : info@htr-india.com
  • 2. www.htr-india.com PHYSICAL CONFIGURATION WIRE WOUND HTR TYPE POWER RATING at 70°C L ±1.5 W ±1 DIMENSIONS (mm) RESISTANCE P ±1.5 RANGE TYPICAL WEIGHT PER PCFITTED WITH BRCT. (gms) TYPICAL WEIGHT PER PC (gms) min max H ±1 S1 ±1 S2 ±0.5 S3 ±0.5 CL-10 10W 48.0 9.5 9.5 35.0 (No Mounting Bracket) R10 47K 11.0 - CL-15 15W 48.0 12.5 12.5 35.0 14.0 12.0 3.0 R10 47K 18.5 24.5 CL-20 20W 63.0 12.5 12.5 48.0 14.0 12.0 3.0 R10 56K 22.0 28.0 CL-30 30W 76.0 (±2.0) 19.0 19.0 56.0 16.5 18.0 3.0 R20 64K 65.0 79.0 CL-40 40W 90.0 (±2.0) 19.0 19.0 71.0 16.5 18.0 3.0 1R0 68K 72.0 86.0 RESISTORS CERAMIC ENCASED TYPE HCL ELECTRICAL CHARACTERISTICS / DATA PARAMETER/PERFORMANCE TEST & TEST METHOD PERFORMANCE REQUIREMENTS Power Rating (Rated Ambient Temperature) Full Power dissipation at 70°C and linearly derated to zero at 350°C (Refer Derating curve above) Operating Temperature Range (Ambient) -55°C to +350°C with suitable derating as per derating curve shown Voltage Rating / Limiting Voltage / V = PxR Max Working Voltage Maximum Overload Voltage Varies depending on resistance value, duration of overload and type of pulse waveform. (contact factory for details) Resistance Tolerances Available (JIS- C - 5202 para 5.1) ±10% (K); ±5% (J) e : info@htr-india.com
  • 3. ELECTRICAL AND ENVIRONMENTAL CHARACTERISTICS / DATA www.htr-india.com WIRE WOUND RESISTORS CERAMIC ENCASED TYPE HCL PARAMETER/ PERFORMANCE TEST TEST METHOD- DETAILS PERFORMANCE REQUIREMENTS Short Time Overload JIS - C - 5202 Para 5.5 Condition B (voltage ΔR ± [2% + R05] corresponding to 10 times power for 5 secs) Dielectric Withstanding JIS - C - 5202 Para 5.7 ΔR ± [1% + R05] Voltage / Voltage Proof Condition F (Limiting Voltage x 2 or 500V) Temperature Co-efficient of JIS - C - 5202 Para 5.2 ± 90 ppm/°C [>10R] Resistance ± 80 ppm/°C [<10R] ± 200 ppm/°C [<R10] Insulation Resistance JIS - C - 5202 Para 5.6 (condition F) >1000MΩ (min) Pulse Overload / JIS - C - 5202 Para 5.8 ΔR ± [2% + R05] Intermittent Overload (Limiting Voltage x 4) 1 sec on / 25 secs off 10,000 cycles ± 200 cycles Endurance - under load with JIS - C - 5202 Para 7.9 ΔR ± [5% + R05] - Typical humidity 1000 hours at 40°C ±2°C, 95% R.H with limiting voltage (1.5 hours on / 0.5 hours off) Load Life JIS - C - 5202 Para 7.10 ΔR ± [3.5% + R05] - Average 1000 hours at 70°C with limiting voltage (1.5 hours on/0.5 hours off) Temperature Cycling JIS - C - 5202 Para 7.4 ΔR ± [2% + R05] - Typical [Room Temperature -55°C Room Temperature 155°C Room Temperature for 5 cycles] Damp Heat (Steady State) JIS - C - 5202 Para 7.5 ΔR ± [3% + R05] - Average Solvent Resistance JIS - C - 5202 Para 6.9 No effect on case filling or Solvent A - IPA for 60 secs ±10 secs marking MECHANICAL SPECIFICATIONS PARAMETER/ PERFORMANCE TEST TEST METHOD- DETAILS PERFORMANCE REQUIREMENTS Pull Test / Robustness of Direct Load for 15 secs 2 to 4.5 kgs No effect Terminations depending on size Solderability JIS - C - 5202 Para 6.5 (Applicable to tin ΔR ± [1% + R05] TYPICAL APPLICATIONS HCL Series has been developed in the Far East as a direct replacement for old style radial wire wound resistors. As they can be provided with fitted mounting brackets, they are suitable for use in situations where shock and high frequency vibration forces are to be encountered. HCL Series also offers the following advantages - a) High degree of insulation b) Low surface temperature as the bracket itself acts to some extent as a heat sink. These resistors can also be supplied with a choice of receptacle type quick connect terminals which are compatible with AMP connector F187 and 250. Please refer ordering information. Note: Due to recent technological advances, the ceramic cases used may be steatite ceramic or corderite ceramic or high alumina ceramic depending on the nature of the application. Hence the ceramic cases may be off-white or variations of brown and variations of grey; colours which are inherent to these ceramic materials ORDERING INFORMATION plated terminations only) Dwell time in Continuous and satisfactory solder 2 secs ± 0.5 sec (95% Min coverage) Series HTR type Choice of Mounting LUG RoHS Compliance Resistance Value Tolerance HCL CL-20 B 6.2 * 15R J 1. For RoHS version - CL-20 * 2. For Choice of Mounting i) If no bracket is required, to be left blank. ii) If M.S. bracket required - CL-20 B iii) If S.S. bracket is required - CL-20 BS 3. The Mounting Bracket ‘B’ will be zinc plated mild steel with trivalent passivaton to meet RoHS norms. The Mounting Bracket ‘BS’ will be stainless steel. 4. i) If lug required is compatible with Amp F187 - CL20 4.7 ii) If lug required is compatible with Amp 250 - CL20 6.2 5. CL20 type with Bracket ‘B’, compatible with Amp 250 and RoHS compliant would be - CL20B 6.2 * e : info@htr-india.com