Permac Industries – Is a precision small part machine shop providing global aerospace, medical, and high-reliability industrial and commercial customers benchmark quality and service since 1966.
Permac Industries is PERfect MAChining
Certified to AS 9100:2009 rev C, ISO 9001:2008, ISO 13485 and WBENC with CNC milling, CNC turning, CNC hole drilling, Swiss and screw machining, Permac is your strategic source from prototypes through high production volume machined parts. With close to 50 years of precision metal and plastic machining experience, efficient and state of the art machines and equipment, the Permac team will be a valuable supplier and partner. If your goals are highest OTD, lowest DPPM, reducing inventory and overall costs, Permac will provide the focus and support to meet your needs. There is always room for a supplier that will have a positive impact in your organization, company, and industry.
NAICS codes: 332710, 332721, 332912, 332919, 332995, 336412, 336413, 336419
Ride the Storm: Navigating Through Unstable Periods / Katerina Rudko (Belka G...
Permac Industries AS9100 precision small part machine shop 2015
1. Precision Machine Shop
Smal l Metal & Plas t i c Par t s
Manufac tured to Spec i f i cat ions
2. Company History
2
Founded in 1966
Originally located in Bloomington, MN
Relocated to Burnsville, MN (southern metro Minneapolis, MN)
Privately Owned
Darlene Miller – CEO & President
Purchased 100% ownership in 1994
Certified as a WBENC
(certificate next slide)
AS9100c:2009 & ISO9001:2008 Certified
(certificate on slide 9)
4. Profile
4
Precision machine shop focused on small parts
50 years of small part machining experience
Career machinists - as both setup and operators
Best processing efficiency, quality, and DFM support
Core Competency and Capabilities
CNC Milling – metals & plastics under 4x4x4 ” (64 in2)
CNC Turning – metals and plastics under 2 5/8”
Swiss Machining – metals and plastics under 0.787”
CNC EDM Hole Drilling – holes .013-.118
Quick Turn prototype support – milling and lathe
5. Profile Continued
5
Modern Multitasking Machining Centers
Capability to manufacture parts on a single machine
Reduces processing time and overall lead time
(Equipment list slides 16-18)
Facility – 34,000 ft2
Built in 1985 with large addition in 2007
6. Primary Markets
6
Aerospace: precision tolerance metal and plastic used in
airframe, engine and avionics
sensors, connectors, pumps, hardware components, etc.
Hi-reliability Industrial: metals and plastics used in
actuators, transducers, gensets, and agriculture equipment
housings, shafts, spacers, contacts, specialized mounts, etc.
Commercial: metals and plastics in beverage, food processing,
transportation
valves, fittings, slicers, bushings, drives, packaging, etc.
Medical: metals and plastics (non-implantable)
Patient monitors, prosthetics, surgical tooling, mobility, etc.
7. Precision Parts
7
Permac is a reliable and proven machining source for
small metal and plastic parts
Complex turned and milled parts
Low to medium quantities
High mix
Quick turn projects and prototypes
Light assembly
Benchmark machining industry lead time and quality
Standard lead time is 4-6 weeks
Prototypes in less than 2 weeks
Kanban, Min-Max and customized Permac managed inventory
Lowest DPPM, Highest on time delivery and customer support
8. Precision Parts
8
Micro-machining
Precision Milled, Turned, Swiss, EDM drilled
& Screw Machined Parts
16. Equipment List
16
CNC Turning Centers -
1 Okuma LT-10 MYBB Twin turret/ twin spindle multi-tasking turning center with milling capabilities and 2" Barfeed capacity
1 Okuma Crown with Tail Stock and 2 5/8” SMW Barfeed capacity
1 Okuma Cadet with Tail Stock and 12’ Barfeed with 1 5/8” capacity
1 Nakamura-Tome WT150 Twin turret/ twin spindle multi -tasking turning center, milling capabilities and 1 5/8” Barfeed capacity
2 Nakamura-Tome Super NTY3 3 turret/twin spindle multi-tasking turning center with 1-5/8” Barfeed capacity
1 Okuma Heritage lathe with tailstock and 4' auto loading Barfeed 1 5/8" capacity
1 Okuma Captain lathe with milling capabilities and sub spindle with 2 5/8" Barfeed capacity
CNC Milling Machines -
1 HAAS TL1 Rapid Prototype Lathe
1 HAAS VF4SS 12,000RPM High Speed Spindle with full 4th axis capability
1 Okuma MC-V4020 Vertical Machining Center, 15,000 RPM with high speed milling capability
Haas TM2 CNC Rapid Prototype Vertical Machining Center
CNC Swiss Turning Centers
1 Citizen C16 Swiss with milling capabilities with 5/8” maximum capacity1 Citizen L20 Swiss machine with sub spindle and milling
capabilities 3/4” capacity
CNC EDM -
Yougar CNC EDM Drill
Model YGS-43C
Table Travel of X,Y Axis (mm) 15 ¾“ x 11 7/8“ (400 x 300)
MAX. Travel of Z Axis (mm) 15 ¾“ (400)
MAX. Weight of Work Piece (kg) 1,100 lbs. (500)
17. Equipment List cont.
17
Rapid Prototyping and Secondary Operations -
Haas Turning Center SL10 w/6" chucking capability & integrated Fanuc Robot LR mate 201ic
Prototype Verticle Machining Center - Haas TM (travels of 40 x 16 x 16) 10 pocket tool changer
1 Bridgeport Mill Series 1
1 Birmingham Engine Lathe
1 Hardinge Hand Chucker
3 Hardinge Hand Screw Machines
1 HEM H100A Automatic Cut-off Saw
1 Kalamazoo 20-T-10 Vertical Saw
1 Forced Air Convection Oven
4 Dayton Drill Presses
1 Ultramatic Tumble Deburrer
1 Better Engineering Parts Washer
Miscellaneous Deburring and Polishing Equipment
Kleer Flow Power Master Parts Washer
High-Volume Production (Swiss and Screw Machines) -
1 Acme Gridley 6 Spindle Automatic Screw Machine 5/8” Capacity
2 Acme Gridley 6 Spindle Automatic Screw Machine 2” Capacity
3 Acme Gridley 6 Spindle Automatic Screw Machine 1 1/4” Capacity
1 Brown & Sharpe Ultramatic R/S 1 5/8” Capacity
1 Brown & Sharpe 00 3/4” Capacity with Servo-cam
1 Brown & Sharpe 00 5/8” Capacity Lipe Barfeed
2 Brown & Sharpe 00 1/2” Capacity
18. Inspection Equipment
18
RAM Optical Instrument completely automated CNC, programmed operation for video, laser, and touch probe.
Visual Inspection provides an array of benefits for different measurement applications and interactive or
programmed measurement with precision manual control. It also provides a portable laser scanning system for high-resolution
surface profiles. Inspection capabilities provide compact video inspection systems with comfortable, high-resolution
viewing of parts and assemblies.
OASIS Inspection System - accurate to 0.0001 inches - Instant measurements
1 Mitutoyo Bench Indicator with .00002 Resolution
3 Optical Comparators with Digital Readouts and Optical Probes
3 Surfometer Surface Finish Gage with SPC and Skidless Capabilities
1 Mitutoyo 10X-40X Illuminated Stereoscope
1 Wilson Superficial Rockwell Hardness Tester
3 Edmunds Electronic Columns
1 Mitutoyo 18” Height Master
Assorted Support Gage and Gaging Tools
1 Brown and Sharpe/TesaMicro Height
Real-time SPC Data Collection Capabilities
19. Why Permac?
19
Experience & Core Competency
50 years of proven experience as a reliable small part source
Capabilities
Precision CNC’s for milling, turning, EDM hole drilling, and
Swiss machining of high mix at all volumes
Delivery
Customer scorecards reflect over 98% on time to dock date
Quality
Continuous improvement results in lowest DPPM
Service
A team spirit and company mindset that the customer is #1
20. How can we help?
20
Production parts
Lead times for parts at 4-6 weeks ARO
Quick turns welcomed!
Prototypes
Dedicated cell for prototypes in under 2 weeks ARO
Value added
Parts can be assembled and packaged
Managed inventory
Kanban, Min-Max, Part family contracts, Etc?
DFM
Materials, features, tolerances – suggestions for lowest cost
21. Conclusion
21
When on time delivery, quality, lead time,
support, and best overall value are needed:
Contact Permac Industries
Phone 952.894.7231
E-mail:sales@permacindustries.com
Visit Permacindustries.com
We appreciate your business and support!
Thank you
Notas del editor
Title slide with turned and milled metal and plastic parts.
Slide covers when the business started, type of ownership, and certifications
WBENC certificate
Define core competency/capabilities, and emphasize experience, efficiency, and quality.
Slide references multitasking machining centers, benefits, and image of Permac facility.
Slide identifies primary markets and references applications.
Slide begins to identify Permac’s focus, statements to differentiate from competition, and specific benefits.
Slide to lead into small precision part images.
Slide with copy of AS9100 certificate.
Slide with part images.
Slide with part images.
Slide with part images.
Slide with part images.
Slide with part images.
Slide with part images plastics, metals, micro-machining.
Equipment list #1
Equipment list #2
Inspection equipment
Statements to reinforce and convince. Experience, focused capabilities, on time delivery, quality, service with customer as #1.
How Permac can help – production, prototypes, assembly, managing inventory, DFM.