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3. AGITATION OF BIOREACTOR
          SYSTEMS
● Fig. 3.1 shows the dimensions of what is called a
  “standard” stirred tank bioreactor vessel with
  Baffles.




FIG. 3.1. Standard Stirred Tank Bioreactor Geometry [Adopted from
S. Aiba, A.E. Humphrey and N.F. Millis. “Bubble Aeration and
Mechanical Agitation”. In Biochemical Engineering, 2 nd Ed., Academic
Geometric Ratios for a Standard Bioreactor
Impeller         D /D  H /D
                             Vessel /D H /D W /D No. Baffles
                              L /D  W
                        i   t          L   t          i   i   i   i          b   i         b   t



Type

Flat-Blade    0.33              1.0              0.25                 0.2            1.0           0.1
        4
Turbine

Paddle         0. 3 3            1.0              -                   0.25            1.0           0.1
        4
impeller

Marine         0.33             1.0            pitch = Di                            1.0           0.1
      4
Propeller

Where:
  Dt = tank diameter,
  HL = liquid height
  Di = impeller diameter
  Hb = impeller distance from bottom of vessel
FIG. 3.2 A. Different Impeller Types. (a) Marine-type
propellers; (b) Flat-blade turbine, W i = Di/5. © Disk flat-
blade turbine, Wi = Di/5, Di = 2Dt/3, Li = Di/4; (d) Curved-
blade turbine, Wi = Di/3; (e) Pitched-blade turbine, W i = Di/8;
FIG. 3.2 B. Mixing Patterns for Flat-Blade Turbine Impeller. Effect of
Baffles. Liquid agitation in presence of a gas-liquid interface, with
and without wail baffles: (a) Marine impeller and (b) Disk flat-blade
turbines; (c) in full vessels without a gas-liquid interface (continuous
flow) and without baffles.
3.1 Mixing and Power Requirements
 for        Newtonian Fluids in a
 Stirred Tank




FIG. 3.3 NP vs. NRe; the power characteristics are shown by the power
number, NP, and the modified Reynolds number, N Re, of single
impellers on a shaft. [Adopted from S. Aiba, A.E. Humphrey and N.F.
Millis. “Bubble Aeration and Mechanical Agitation”. In Biochemical
Engineering, 2nd Ed., Academic Press, Inc., New York (1973) 174].
Fig. 3.3 shows relationship
 between NP and
NRe at three different flow regimes:
●     Laminar
●     Transient
●     Fully Turbulent
for   three different impeller types:
●     Six-bladed flat blade turbine
●     Paddle impeller
●     Marine Propeller
The power number is
 given by Equ. 3.1
    NP = Pgc/n3Di5ρ………………………
 (3.1)

The impeller Reynolds
 number is given by Equ. 3.2
    NRe = nDi2ρ/µ……………..................
 (3.2)

Where:
N = dimensionless Reynolds

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Escalamiento en biorreactores

  • 1. 3. AGITATION OF BIOREACTOR SYSTEMS
  • 2. ● Fig. 3.1 shows the dimensions of what is called a “standard” stirred tank bioreactor vessel with Baffles. FIG. 3.1. Standard Stirred Tank Bioreactor Geometry [Adopted from S. Aiba, A.E. Humphrey and N.F. Millis. “Bubble Aeration and Mechanical Agitation”. In Biochemical Engineering, 2 nd Ed., Academic
  • 3. Geometric Ratios for a Standard Bioreactor Impeller D /D H /D Vessel /D H /D W /D No. Baffles L /D W i t L t i i i i b i b t Type Flat-Blade 0.33 1.0 0.25 0.2 1.0 0.1 4 Turbine Paddle 0. 3 3 1.0 - 0.25 1.0 0.1 4 impeller Marine 0.33 1.0 pitch = Di 1.0 0.1 4 Propeller Where: Dt = tank diameter, HL = liquid height Di = impeller diameter Hb = impeller distance from bottom of vessel
  • 4. FIG. 3.2 A. Different Impeller Types. (a) Marine-type propellers; (b) Flat-blade turbine, W i = Di/5. © Disk flat- blade turbine, Wi = Di/5, Di = 2Dt/3, Li = Di/4; (d) Curved- blade turbine, Wi = Di/3; (e) Pitched-blade turbine, W i = Di/8;
  • 5. FIG. 3.2 B. Mixing Patterns for Flat-Blade Turbine Impeller. Effect of Baffles. Liquid agitation in presence of a gas-liquid interface, with and without wail baffles: (a) Marine impeller and (b) Disk flat-blade turbines; (c) in full vessels without a gas-liquid interface (continuous flow) and without baffles.
  • 6. 3.1 Mixing and Power Requirements for Newtonian Fluids in a Stirred Tank FIG. 3.3 NP vs. NRe; the power characteristics are shown by the power number, NP, and the modified Reynolds number, N Re, of single impellers on a shaft. [Adopted from S. Aiba, A.E. Humphrey and N.F. Millis. “Bubble Aeration and Mechanical Agitation”. In Biochemical Engineering, 2nd Ed., Academic Press, Inc., New York (1973) 174].
  • 7. Fig. 3.3 shows relationship between NP and NRe at three different flow regimes: ● Laminar ● Transient ● Fully Turbulent for three different impeller types: ● Six-bladed flat blade turbine ● Paddle impeller ● Marine Propeller
  • 8. The power number is given by Equ. 3.1 NP = Pgc/n3Di5ρ……………………… (3.1) The impeller Reynolds number is given by Equ. 3.2 NRe = nDi2ρ/µ…………….................. (3.2) Where: N = dimensionless Reynolds