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Thank you for providing us the opportunity of introducing NDL Power Limited. Being the
holding company of New Delhi Laboratories Pvt. Ltd. And with a pool experience and
expertise of over 3 decades in the field of Transformer’s, NDL Power Limited is dedicated
and committed to provide flexible, integrated, dependable, cost effective and responsive
solutions for the requirements of Power industry.
Transformer is a very crucial part of the power system, serving as an heart to the power
requirement of your industry. Further, is a high-valued asset to your organization – which, if
encountered by failure would cause losses of catastrophic proportions – both asset loss and
production losses due to the subsequent downtime within your industry
NDL Group has dedicated and committed to provide flexible, integrated, dependable, cost
effective and responsive solutions for the Operation, Maintenance, Analytical and
consultancy requirements of Power industry for over 3 decades. With our vast experience
and expertise in the field of Power Management, along with a pool of our companies serving
various aspects of the industry – And it all started with our most cherished and expertise
solution of transformer oil analysis and diagnostics, which has been the soul to our
organization for past 3 decades.
With a pool of senior level Scientists, Chemists, Engineers and Technicians having vast
experience in operation and maintenance activities of Power plants and substations, ranging
from Manufacturing, Repairing, Reconditioning, Servicing, Condition Monitoring, Tending
& Analytical services of the Transformers, Our Company has developed great expertise in
ensuring optimum results for our Clients, Providing One-Stop solutions to their entire Power
Management System.
Through a series of scientific program, along with the fine, scientifically designed blend of
the analytical and diagnostic services – we at NDL provides a highly automated,
computerized management, maintenance and control system – which allows us to regularly
monitor every heart-beat of the power station, and helps us trend, analyze and control the
entire power distribution chain – ensuring ZERO Break-down.
It would be an honor for the team of NDL POWER Ltd. to serve you and your organization
with our entire range of products and services. Looking forward towards a long term,
successful relationship with you and your organization.
Experts in Power Management System – Providing Manufacturing,
Repair and Analytical Services for POWER & DISTRIBUTION
TRANSFORMERS
New Delhi Laboratories P. Ltd. – A NABL accredited
Laboratory in the field of Electrical Testing, has been
providing analytical, testing and trending services for
power requirements of various industries through-out the
globe and has a prestigious history of success in being
pioneer in calibration testing amongst various
laboratories throughout the world*.
NDL Power Limited in providing Operational
maintenance services, along with manufacturing and
repairing of Power and distribution transformers and
electric panels for the industry. With highly
automated range of products and CMMS integration,
NDL ensure to provide our clients with highly
reliable, efficient and innovative products.
NDL Consultancy has been providing trainings and
consultancy solutions for the Preventive maintenance,
operational practices, analytical and diagnostic of the
power system of various industries along with support
services for consultancy in planning, installation and
commissioning of the power stations.
NDL Research & Development Institute is a recent
initiative taken up by our team of head scientists and experts,
along collaboration with National Institute of Technology -
for working towards the innovation of new technologies and
methodologies to provide us the more detailed eye under our
analytical diagnosis. With a few patents in our name, NDL
R&D strives to provide our clients with the hands-on
experience to the latest developments of resources
* NDL had been pioneer in the Inter-laboratory comparisons held by independent calibration authorities in India and
World
Accreditations & Certifications
NDL success is reflected in various certifications
National Accreditation Board for Testing & Calibration Laboratories (NABL)
NABL is an autonomous body under the aegis of
Department of Science & Technology, Government of India,
and is registered under the Societies Act. NABL has been
established with the objective to provide Government,
Industry Associations and Industry in general with a scheme
for third-party assessment of the quality and technical
competence of testing and calibration laboratories.
Government of India has authorized NABL as the sole
accreditation body for Testing and Calibration laboratories. It
is associated with Asia Pacific Laboratory Accreditation
Corporation (APLAC), Mutual Recognition Arrangement
(MRA), and International Laboratory Accreditation
Cooperation (ILAC).
NDL is an NABL accredited Laboratory providing all types of Transformer services in India.
NDL is expert in Transformer oil testing and also providing Transformer maintenance and
repair jobs.
Certificate No: T- 0074 in the field of ELECTRICAL TESTING
National Institute of Technology (NIT)
National Institute of Technology Hamirpur, established in 1986
as Regional Engineering College, as cooperative enterprise of
the Govt. of India . The goals of the institute as embodied in
the logo are truly remarkable in their scope of vision. The
college provide Undergraduate, Postgraduate and Doctorate
Education in Engineering, Sciences & Humanities; fostering
the spirit of national integration among the students, a close
interaction with industry and a strong emphasis on research,
both basic and applied. It has been given the status of
Deemed University.
NDL has a successful Technical Collaboration with NIT on Power Transformer Condition
Monitoring, Diagnosis and Training for Power Utilities, Industrial Consumers & Professional
Manpower, thereby utilizing our resource base over R&D to ensure better and up-to-date
services to our Clients.
Implementing and practicing the best
International Standards & References
ASTM International, formerly known as the American Society for Testing
and Materials (ASTM), is a globally recognized leader in the
development and delivery of international voluntary consensus
standards. Today, some 12,000 ASTM standards are used around the
world to improve product quality, enhance safety, facilitate market
access and trade, and build consumer confidence.
ASTM’s leadership in international standards development is driven by
the contributions of its members: more than 30,000 of the world’s top
technical experts and business professionals representing 150
countries. Working in an open and transparent process and using
ASTM’s advanced electronic infrastructure, ASTM members deliver the test methods, specifications,
guides and practices that support industries and governments worldwide.
The International Electrotechnical Commission (IEC) is the world’s leading
organization that prepares and publishes International Standards for all
electrical, electronic and related technologies. Over 10 000 experts from
industry, commerce, government, test and research labs, academia and
consumer groups participate in IEC Standardization work.
Globally relevant!
The IEC is one of three global sister organizations (IEC, ISO, ITU) that
develop International Standards for the world. When appropriate, IEC
cooperates with ISO (International Organization for Standardization) or ITU
(International Telecommunication Union) to ensure that International Standards fit together
seamlessly and complement each other. Joint committees ensure that International Standards
combine all relevant knowledge of experts working in related areas.
The Bureau of Indian Standards (BIS) is the national Standards Body
of India working under the aegis of Ministry of Consumer Affairs, Food
& Public Distribution, Government of India. It is established by the
Bureau of Indian Standards Act, 1986 which came into effect on 23
December 1986.
The organization was formerly the Indian Standards Institution (ISI),
set up under the Resolution of the then Department of Industries and
Supplies No. 1 Std.(4)/45, dated 3 September 1946. The ISI was registered under the Societies
Registration Act, 1860.
Analytical & Diagnostic: Power
NDL Power Ltd. is equipped with the most advanced testing facilities and is capable of
conducting all tests required by IEC standards except a few type tests, conducted in an
independent - accredited laboratory, CPRI.
Despite of the highly sophisticated equipments and facilities – the Laboratory engineers,
operators and Chemists are a very significant part of this process. With a team of highly
experienced experts and professionals – having a working experience of over 2 decades
with our existing NABL accredited electrical and chemical testing laboratory and with
Maintenance of over thousands of transformers all around the country, NDL Power Ltd. has
a team of highly reliable transformer testing professionals which on each step – ensures
that highest quality standards are maintained.
Our facilities Includes:
Tests during Manufacturing / Production:
These are performed on all our transformers whilst manufacturing, after the active part is
assembled.
1. Winding resistance measurement !
- After the coils are manufactured !
- After the active part assembly completed
2. Voltage ratio measurements and checking of the vector group
3. D.C. insulation resistance control
Routine Tests:
These tests are performed on all transformers manufactured – as per the IEC standards
1. Voltage ratio measurements and checking of the vector group
2. Winding resistance measurement
3. Applied voltage test
4. Induced voltage test
5. No-load losses and no-load current measurement
6. Load losses and short-circuit voltage measurement
7. AC insulation loss factor and capacitance measurement
8. DC insulation resistance measurement
9. Measurement of voltage regulation and efficiency
10. Loss angle tan delta measurement
In our strive to provide highly efficient and reliable transformers – our
highly equipped TESTING LABORATORIES plays a very crucial role in
helping us realize our objective
Type Tests:
These tests are performed upon customers request – as per the IEC standards; NDL Power
Ltd. Provides the Temperature rise test – a very critical test – providing the load factors of
transformers, within our in-house facilities. Other type tests are conducted and certified
through an independently accredited and renowned testing laboratory, CPRI
Other Testing Facilities:
These are few electrical testing that NDL Power has incorporated within our facilities: We
have employed one of the most sophisticated equipments and machineries for the same:
‘The OMICRON Transformer Diagnostic System’
Is a unique test equipment which provides automatic testing of important transformer
parameters within one portable system.
The test system is comprised of the CPC 100 Multi-function Primary Test System and the
CP TD1 Tangent Delta unit. The patented CPC 100 is the
main control unit for the test system and the CP-TD1 unit is
used for testing of insulation condition. Together, the system
is the ideal tool for comprehensive testing of the following
parameters of a power transformer:
• Winding resistance
• Turns ratio and excitation current
• On-load tap changer condition
• Leakage reactance
• Insulation condition (capacitance, tangent delta, power
factor)
With the CPC 100 - power transformers and their ancillary
components can be tested:
• Windings
• Tap changer
• Bushings
• Insulation
• Core
• Connection leads
• Surge arrestors
Transformer Manufacturing
NDL Power transformers are applied to transform electric power to the high voltage levels
currently in use. This enables electricity to be transmitted over long distances efficiently and
permits power grids with different voltage levels to be linked.
NDL POWER provides customized
solutions for Designing and
Manufacturing of Power Transformers.
These transformers are ensured to be
highly reliable and are tested to serve for
over decades to our clients. Special
consideration is given to the quality
materials and equipments used in the
manufacturing of the transformer –
therefore providing our customers with
‘the best of its class’ products.
With consistent research and innovation, we strive to provide maximum efficiency, quality
transformers – which are durable and reliable, and we back them with our maintenance
services, hence providing life long power solutions to our clients.
Large transformers generally used to step up voltage at generating stations and to
step down voltage at sub stations for supply of power to distribution systems. A
transformer rated over 1600 KVA is generally termed as power transformer.
!
NDL Power provides Standard as well as customized Distribution
Transformers, as per customer’s requirement.
We specialize in manufacturing distribution transformers
from 50KVA to 5000KVA capacity with all voltage class
and up-to 33 KV.
The R&D and the design team always
bring the best design for various
capacities of transformers making sure
it functions with high efficiency and
low energy loss.
Our transformers are appreciated for heavy-duty construction and optimum safety.
We offer distribution transformers of various ratings that are widely used by industrial
sector, State electricity boards and housing complexes. Our distribution transformers are
appreciated by clients from all over India and abroad for their quality, durability and
reliability. Further, our range of Distribution Transformers is offered with cooling systems
with on load and off load tap changing facility.
Transformer Re-Manufacturing /Repairs
Because NDL Power is a transformer repair and manufacture service, and has
been providing testing, analytical and repairing service for over 2 decades -
With our years of experience, we are able to see what works and what doesn’t.
We provide Repairing, Rewinding and Re-
manufacturing services for Power and
Distribution Transformers for up 50 MVA.
The Transformer is first brought to our
factory, where through our state of art
testing and inspection facility – our pool of
highly experienced engineers determine the
fault, which is further followed by physical
inspection of the transformers.
Besides Re-Manufacturing, NDL POWER provide following services:
1. Coil Rewinding, and Reconditioning of transformers.
2. Over-hauling and Servicing
3. Electrical and Chemical Testing
4. AMC and Condition monitoring.
5. Residual Life Assessment
6. Replacement and Refurbishment of accessories
Implementing the best quality control’s
*the manufacturing processes 1)Winding, 2) Core Assembly, 3)Tanking, 4)Core-coil assembly (L-R)
*Re-manufactured transformer: 2.5 MVA 33 KV Class Power Transformer
*the Qualtiy material used: 1)M-4(+) CRGO, 2)Silver brazing, 3)Insulations, 4)EC Grade copper(L-R)
The production and manufacturing practices observed by NDL Power is to the best
of the industries standards and the Quality of material such as: Copper, CRGO
Core, Insulations etc used are of high-grades and optimum quality standards.
!
Analytical & Diagnostic: Chemical
*NABL Accredited analytical testing and diagnostic laboratory for chemical and electrical testing and calibration
Highly sophisticated and precise
SCIENTIFIC DIAGNOSIS THROUGH ANALYTICAL TESTING
with our electrical and chemical analytical testing laboratory
NDL Power has been providing analytical and diagnostic services to our client
around the world for over 3 decades, with our NABL accredited, highly equipped
facilities and highly specialized team of scientist with experience of over hundreds of
thousands of High voltage equipment diagnosis and testing.
Through our Power Management System, NDL provide our clients with the best of
our resources at their disposal, along with the experience and technical database of
thousands of equipments.
Our scientifically designed maintenance routine incorporated with these analytical
testing of various parameters of your equipments which gives us a detailed insight to
the power system, which helps us see through the equipments like no-one else
could. This being a unique facility, helps us provide our clients with the ‘best of its
class’ service modules through the Power Management System.
With over thousands of transformer analyzed and services, along
with the experience & expertise of over 3 decades and a trending
and monitoring databank of lacks of transformers, NDL Group
provide you our highly specialized service
Power Management Solutions
Providing Expert
ONLINE / OFFLINE CONDITION MONITORING ROUTINE
ensuring the optimum condition of you assets and equipments
Our Power Managements Systems comprises of several periodic condition
monitoring, testing and commissioning services for the power system of your
industry.
With updated, state-of-the-art and highly sophisticated testing and calibrating
equipments, our team of expert power engineers ensure to test and monitor each
and every equipments with your facilities for their updated status, which is further
monitored, trended and controlled for future references and resource data-bank
which helps our experts predict and avert any possible breakdown, thereby ensure
ZERO down-time period for your industry, by keeping your investments highly
productive and saving enormous expenditure on repairs and unplanned ‘fire-fighting’
services.
Customizing & Implementing
SCIENTIFICALLY DESIGNED MAINTENANCE PROGRAM
Providing you with the best practices of the world
!
Our Power Managements Systems ensures to provide our clients with the hands-on
implementation of the best preventive maintenance practices of the world.
Following are few of our valuable clients, where we are catering our AMC services
for Operation & Maintenance of Electrical Substations:
Uttar Pradesh: 400 KV Substation
Arunachal Pradesh – 400 KV Substation
Assam – 220 KV Substation
Rosa Power, UP: 400KV Substation
Sasan Power, Anpara: 400 KV Substation
Haryana: 220KV Substation
Orissa 2200 KV Substation
Chhattisgarh: 220 KV Substation
Punjab: 132 KV Substation
Haryana: 33KV Substation
Uttaranchal: 33 KV Substation
Himachal Pradesh: 33 KV Substation
Gujarat: 132 KV Substation
Chhattisgarh: 132 KV Substation
Baddi, Himachal: 132 KV Substation
Chennai: 132 KV Substation
Punjab: 132 KV Substation
Himachal Pradesh: 132 KV Substation
Chandigarh: 132 KV Substation
Gwalior: 33 KV Substation
Noida, Uttar Pradesh: 132 KV Substation
Haryana: 33KV Substation
ALL INDIA: Entire Group
Himachal: 132 KV Substation
HINDUSTAN ZINC LIMITED: all plants
BALCO: all plants
STERLTE INDUSTRIES: all plants
Jamshedpur: 220 KV Substation
Mumbai: 132KV Substation
Orissa: 132 KV Substation
Bhopal, MP: 132 KV Substation
All India: Entire Group
Shree Cement: All India
Shree Mega Power: 220 KV Substations
Vikram Cement Limited
Ultratech Cement, Punjab
Ultratech Cement, Chattisgarh
Ultratech Cement, Panipat
Client Testimonials
“NDL Power Limited was trusted with the re-manufacturing job of
our 2.5 MVA, 33 KV Class Power Transformer: The professionalism
observed by NDL was timely and excellent and the transformer
designed & re-manufacturing was done with most prime industry
standards with regular reporting and analytical testing of the job, on
every stage. The Re-manufactured Transformer was provided with
efficiencies better than the new transformer”
–Yashpal Sharma
Manager (Electrical)
“This is to state that NDL (P) Ltd. New Delhi has been working for North
Delhi Power Ltd. (NDPL) for transformer oil testing. NDL has been
entrusted to carry oil testing of our 91 Power Transformer twice in a
year for all the nine tests mandatory as per IS: 1866 include
Dissolved Gas Analysis ( DGA ). During this testing, a total of 11 DGA
faults were detected and 33 other recommendations were provided
by NDL. The professionalism of NDL has been outstanding in
terms of Co-ordination, reporting and fault diagnosis.”
–C V Mathur
GM (Operations)
“Thanks for taking the job with M/S GAIL (India) Limited, Vijaypur. I would
like to appreciate your team members, who did a wonderful job during the
month of January, 2008. You have set a new Benchmark to M/S GAIL
(India) Limited.”
–Satendra Kumar Pal
Manger (Electrical) GAIL (India)
“This is to certify that M/S NDL (P) Ltd., New Delhi completed the
Transformer oil testing of our Transformers as per IS: 1866 successfully,
which is the landmark of the above company.”
–D.K. Mangraj Asst.
General Manager, Power Distribution SAIL
“This is to certify that the work of Transformer Dehydration/ Filtration/
Reclamation/ Oil Testing and maintenance job by M/S NDL (P) Ltd. In Our
various Transformer have been carried out with outmost professionalism
and to our entire satisfaction with minimum of supervision from our side.
The timely and accurate completion of job is the landmark of the
company.”
–Plant Engineer (Electrical)
Preventive Maintenance, Nagaon Paper Mill
“QMS is very well implement in lab. Technical competency
of the persons working for Laboratory is very good. The
interaction with Lab Managers is very informative. Overall
we got good feeling in all aspect.”
–Nirav A. Shah
Manager,
NDL Group - Transformer Experts

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NDL Group - Transformer Experts

  • 1.
  • 2. Thank you for providing us the opportunity of introducing NDL Power Limited. Being the holding company of New Delhi Laboratories Pvt. Ltd. And with a pool experience and expertise of over 3 decades in the field of Transformer’s, NDL Power Limited is dedicated and committed to provide flexible, integrated, dependable, cost effective and responsive solutions for the requirements of Power industry. Transformer is a very crucial part of the power system, serving as an heart to the power requirement of your industry. Further, is a high-valued asset to your organization – which, if encountered by failure would cause losses of catastrophic proportions – both asset loss and production losses due to the subsequent downtime within your industry NDL Group has dedicated and committed to provide flexible, integrated, dependable, cost effective and responsive solutions for the Operation, Maintenance, Analytical and consultancy requirements of Power industry for over 3 decades. With our vast experience and expertise in the field of Power Management, along with a pool of our companies serving various aspects of the industry – And it all started with our most cherished and expertise solution of transformer oil analysis and diagnostics, which has been the soul to our organization for past 3 decades. With a pool of senior level Scientists, Chemists, Engineers and Technicians having vast experience in operation and maintenance activities of Power plants and substations, ranging from Manufacturing, Repairing, Reconditioning, Servicing, Condition Monitoring, Tending & Analytical services of the Transformers, Our Company has developed great expertise in ensuring optimum results for our Clients, Providing One-Stop solutions to their entire Power Management System. Through a series of scientific program, along with the fine, scientifically designed blend of the analytical and diagnostic services – we at NDL provides a highly automated, computerized management, maintenance and control system – which allows us to regularly monitor every heart-beat of the power station, and helps us trend, analyze and control the entire power distribution chain – ensuring ZERO Break-down. It would be an honor for the team of NDL POWER Ltd. to serve you and your organization with our entire range of products and services. Looking forward towards a long term, successful relationship with you and your organization. Experts in Power Management System – Providing Manufacturing, Repair and Analytical Services for POWER & DISTRIBUTION TRANSFORMERS
  • 3. New Delhi Laboratories P. Ltd. – A NABL accredited Laboratory in the field of Electrical Testing, has been providing analytical, testing and trending services for power requirements of various industries through-out the globe and has a prestigious history of success in being pioneer in calibration testing amongst various laboratories throughout the world*. NDL Power Limited in providing Operational maintenance services, along with manufacturing and repairing of Power and distribution transformers and electric panels for the industry. With highly automated range of products and CMMS integration, NDL ensure to provide our clients with highly reliable, efficient and innovative products. NDL Consultancy has been providing trainings and consultancy solutions for the Preventive maintenance, operational practices, analytical and diagnostic of the power system of various industries along with support services for consultancy in planning, installation and commissioning of the power stations. NDL Research & Development Institute is a recent initiative taken up by our team of head scientists and experts, along collaboration with National Institute of Technology - for working towards the innovation of new technologies and methodologies to provide us the more detailed eye under our analytical diagnosis. With a few patents in our name, NDL R&D strives to provide our clients with the hands-on experience to the latest developments of resources * NDL had been pioneer in the Inter-laboratory comparisons held by independent calibration authorities in India and World
  • 4. Accreditations & Certifications NDL success is reflected in various certifications National Accreditation Board for Testing & Calibration Laboratories (NABL) NABL is an autonomous body under the aegis of Department of Science & Technology, Government of India, and is registered under the Societies Act. NABL has been established with the objective to provide Government, Industry Associations and Industry in general with a scheme for third-party assessment of the quality and technical competence of testing and calibration laboratories. Government of India has authorized NABL as the sole accreditation body for Testing and Calibration laboratories. It is associated with Asia Pacific Laboratory Accreditation Corporation (APLAC), Mutual Recognition Arrangement (MRA), and International Laboratory Accreditation Cooperation (ILAC). NDL is an NABL accredited Laboratory providing all types of Transformer services in India. NDL is expert in Transformer oil testing and also providing Transformer maintenance and repair jobs. Certificate No: T- 0074 in the field of ELECTRICAL TESTING National Institute of Technology (NIT) National Institute of Technology Hamirpur, established in 1986 as Regional Engineering College, as cooperative enterprise of the Govt. of India . The goals of the institute as embodied in the logo are truly remarkable in their scope of vision. The college provide Undergraduate, Postgraduate and Doctorate Education in Engineering, Sciences & Humanities; fostering the spirit of national integration among the students, a close interaction with industry and a strong emphasis on research, both basic and applied. It has been given the status of Deemed University. NDL has a successful Technical Collaboration with NIT on Power Transformer Condition Monitoring, Diagnosis and Training for Power Utilities, Industrial Consumers & Professional Manpower, thereby utilizing our resource base over R&D to ensure better and up-to-date services to our Clients.
  • 5. Implementing and practicing the best International Standards & References ASTM International, formerly known as the American Society for Testing and Materials (ASTM), is a globally recognized leader in the development and delivery of international voluntary consensus standards. Today, some 12,000 ASTM standards are used around the world to improve product quality, enhance safety, facilitate market access and trade, and build consumer confidence. ASTM’s leadership in international standards development is driven by the contributions of its members: more than 30,000 of the world’s top technical experts and business professionals representing 150 countries. Working in an open and transparent process and using ASTM’s advanced electronic infrastructure, ASTM members deliver the test methods, specifications, guides and practices that support industries and governments worldwide. The International Electrotechnical Commission (IEC) is the world’s leading organization that prepares and publishes International Standards for all electrical, electronic and related technologies. Over 10 000 experts from industry, commerce, government, test and research labs, academia and consumer groups participate in IEC Standardization work. Globally relevant! The IEC is one of three global sister organizations (IEC, ISO, ITU) that develop International Standards for the world. When appropriate, IEC cooperates with ISO (International Organization for Standardization) or ITU (International Telecommunication Union) to ensure that International Standards fit together seamlessly and complement each other. Joint committees ensure that International Standards combine all relevant knowledge of experts working in related areas. The Bureau of Indian Standards (BIS) is the national Standards Body of India working under the aegis of Ministry of Consumer Affairs, Food & Public Distribution, Government of India. It is established by the Bureau of Indian Standards Act, 1986 which came into effect on 23 December 1986. The organization was formerly the Indian Standards Institution (ISI), set up under the Resolution of the then Department of Industries and Supplies No. 1 Std.(4)/45, dated 3 September 1946. The ISI was registered under the Societies Registration Act, 1860.
  • 6. Analytical & Diagnostic: Power NDL Power Ltd. is equipped with the most advanced testing facilities and is capable of conducting all tests required by IEC standards except a few type tests, conducted in an independent - accredited laboratory, CPRI. Despite of the highly sophisticated equipments and facilities – the Laboratory engineers, operators and Chemists are a very significant part of this process. With a team of highly experienced experts and professionals – having a working experience of over 2 decades with our existing NABL accredited electrical and chemical testing laboratory and with Maintenance of over thousands of transformers all around the country, NDL Power Ltd. has a team of highly reliable transformer testing professionals which on each step – ensures that highest quality standards are maintained. Our facilities Includes: Tests during Manufacturing / Production: These are performed on all our transformers whilst manufacturing, after the active part is assembled. 1. Winding resistance measurement ! - After the coils are manufactured ! - After the active part assembly completed 2. Voltage ratio measurements and checking of the vector group 3. D.C. insulation resistance control Routine Tests: These tests are performed on all transformers manufactured – as per the IEC standards 1. Voltage ratio measurements and checking of the vector group 2. Winding resistance measurement 3. Applied voltage test 4. Induced voltage test 5. No-load losses and no-load current measurement 6. Load losses and short-circuit voltage measurement 7. AC insulation loss factor and capacitance measurement 8. DC insulation resistance measurement 9. Measurement of voltage regulation and efficiency 10. Loss angle tan delta measurement In our strive to provide highly efficient and reliable transformers – our highly equipped TESTING LABORATORIES plays a very crucial role in helping us realize our objective
  • 7. Type Tests: These tests are performed upon customers request – as per the IEC standards; NDL Power Ltd. Provides the Temperature rise test – a very critical test – providing the load factors of transformers, within our in-house facilities. Other type tests are conducted and certified through an independently accredited and renowned testing laboratory, CPRI Other Testing Facilities: These are few electrical testing that NDL Power has incorporated within our facilities: We have employed one of the most sophisticated equipments and machineries for the same: ‘The OMICRON Transformer Diagnostic System’ Is a unique test equipment which provides automatic testing of important transformer parameters within one portable system. The test system is comprised of the CPC 100 Multi-function Primary Test System and the CP TD1 Tangent Delta unit. The patented CPC 100 is the main control unit for the test system and the CP-TD1 unit is used for testing of insulation condition. Together, the system is the ideal tool for comprehensive testing of the following parameters of a power transformer: • Winding resistance • Turns ratio and excitation current • On-load tap changer condition • Leakage reactance • Insulation condition (capacitance, tangent delta, power factor) With the CPC 100 - power transformers and their ancillary components can be tested: • Windings • Tap changer • Bushings • Insulation • Core • Connection leads • Surge arrestors
  • 8. Transformer Manufacturing NDL Power transformers are applied to transform electric power to the high voltage levels currently in use. This enables electricity to be transmitted over long distances efficiently and permits power grids with different voltage levels to be linked. NDL POWER provides customized solutions for Designing and Manufacturing of Power Transformers. These transformers are ensured to be highly reliable and are tested to serve for over decades to our clients. Special consideration is given to the quality materials and equipments used in the manufacturing of the transformer – therefore providing our customers with ‘the best of its class’ products. With consistent research and innovation, we strive to provide maximum efficiency, quality transformers – which are durable and reliable, and we back them with our maintenance services, hence providing life long power solutions to our clients. Large transformers generally used to step up voltage at generating stations and to step down voltage at sub stations for supply of power to distribution systems. A transformer rated over 1600 KVA is generally termed as power transformer. !
  • 9. NDL Power provides Standard as well as customized Distribution Transformers, as per customer’s requirement. We specialize in manufacturing distribution transformers from 50KVA to 5000KVA capacity with all voltage class and up-to 33 KV. The R&D and the design team always bring the best design for various capacities of transformers making sure it functions with high efficiency and low energy loss. Our transformers are appreciated for heavy-duty construction and optimum safety. We offer distribution transformers of various ratings that are widely used by industrial sector, State electricity boards and housing complexes. Our distribution transformers are appreciated by clients from all over India and abroad for their quality, durability and reliability. Further, our range of Distribution Transformers is offered with cooling systems with on load and off load tap changing facility.
  • 10. Transformer Re-Manufacturing /Repairs Because NDL Power is a transformer repair and manufacture service, and has been providing testing, analytical and repairing service for over 2 decades - With our years of experience, we are able to see what works and what doesn’t. We provide Repairing, Rewinding and Re- manufacturing services for Power and Distribution Transformers for up 50 MVA. The Transformer is first brought to our factory, where through our state of art testing and inspection facility – our pool of highly experienced engineers determine the fault, which is further followed by physical inspection of the transformers. Besides Re-Manufacturing, NDL POWER provide following services: 1. Coil Rewinding, and Reconditioning of transformers. 2. Over-hauling and Servicing 3. Electrical and Chemical Testing 4. AMC and Condition monitoring. 5. Residual Life Assessment 6. Replacement and Refurbishment of accessories
  • 11. Implementing the best quality control’s *the manufacturing processes 1)Winding, 2) Core Assembly, 3)Tanking, 4)Core-coil assembly (L-R) *Re-manufactured transformer: 2.5 MVA 33 KV Class Power Transformer *the Qualtiy material used: 1)M-4(+) CRGO, 2)Silver brazing, 3)Insulations, 4)EC Grade copper(L-R) The production and manufacturing practices observed by NDL Power is to the best of the industries standards and the Quality of material such as: Copper, CRGO Core, Insulations etc used are of high-grades and optimum quality standards. !
  • 12. Analytical & Diagnostic: Chemical *NABL Accredited analytical testing and diagnostic laboratory for chemical and electrical testing and calibration Highly sophisticated and precise SCIENTIFIC DIAGNOSIS THROUGH ANALYTICAL TESTING with our electrical and chemical analytical testing laboratory NDL Power has been providing analytical and diagnostic services to our client around the world for over 3 decades, with our NABL accredited, highly equipped facilities and highly specialized team of scientist with experience of over hundreds of thousands of High voltage equipment diagnosis and testing. Through our Power Management System, NDL provide our clients with the best of our resources at their disposal, along with the experience and technical database of thousands of equipments. Our scientifically designed maintenance routine incorporated with these analytical testing of various parameters of your equipments which gives us a detailed insight to the power system, which helps us see through the equipments like no-one else could. This being a unique facility, helps us provide our clients with the ‘best of its class’ service modules through the Power Management System.
  • 13. With over thousands of transformer analyzed and services, along with the experience & expertise of over 3 decades and a trending and monitoring databank of lacks of transformers, NDL Group provide you our highly specialized service
  • 14. Power Management Solutions Providing Expert ONLINE / OFFLINE CONDITION MONITORING ROUTINE ensuring the optimum condition of you assets and equipments Our Power Managements Systems comprises of several periodic condition monitoring, testing and commissioning services for the power system of your industry. With updated, state-of-the-art and highly sophisticated testing and calibrating equipments, our team of expert power engineers ensure to test and monitor each and every equipments with your facilities for their updated status, which is further monitored, trended and controlled for future references and resource data-bank which helps our experts predict and avert any possible breakdown, thereby ensure ZERO down-time period for your industry, by keeping your investments highly productive and saving enormous expenditure on repairs and unplanned ‘fire-fighting’ services.
  • 15. Customizing & Implementing SCIENTIFICALLY DESIGNED MAINTENANCE PROGRAM Providing you with the best practices of the world ! Our Power Managements Systems ensures to provide our clients with the hands-on implementation of the best preventive maintenance practices of the world. Following are few of our valuable clients, where we are catering our AMC services for Operation & Maintenance of Electrical Substations: Uttar Pradesh: 400 KV Substation Arunachal Pradesh – 400 KV Substation Assam – 220 KV Substation Rosa Power, UP: 400KV Substation Sasan Power, Anpara: 400 KV Substation Haryana: 220KV Substation Orissa 2200 KV Substation Chhattisgarh: 220 KV Substation
  • 16. Punjab: 132 KV Substation Haryana: 33KV Substation Uttaranchal: 33 KV Substation Himachal Pradesh: 33 KV Substation Gujarat: 132 KV Substation Chhattisgarh: 132 KV Substation Baddi, Himachal: 132 KV Substation Chennai: 132 KV Substation Punjab: 132 KV Substation Himachal Pradesh: 132 KV Substation Chandigarh: 132 KV Substation Gwalior: 33 KV Substation Noida, Uttar Pradesh: 132 KV Substation Haryana: 33KV Substation ALL INDIA: Entire Group
  • 17. Himachal: 132 KV Substation HINDUSTAN ZINC LIMITED: all plants BALCO: all plants STERLTE INDUSTRIES: all plants Jamshedpur: 220 KV Substation Mumbai: 132KV Substation Orissa: 132 KV Substation Bhopal, MP: 132 KV Substation All India: Entire Group Shree Cement: All India Shree Mega Power: 220 KV Substations Vikram Cement Limited Ultratech Cement, Punjab Ultratech Cement, Chattisgarh Ultratech Cement, Panipat
  • 18. Client Testimonials “NDL Power Limited was trusted with the re-manufacturing job of our 2.5 MVA, 33 KV Class Power Transformer: The professionalism observed by NDL was timely and excellent and the transformer designed & re-manufacturing was done with most prime industry standards with regular reporting and analytical testing of the job, on every stage. The Re-manufactured Transformer was provided with efficiencies better than the new transformer” –Yashpal Sharma Manager (Electrical) “This is to state that NDL (P) Ltd. New Delhi has been working for North Delhi Power Ltd. (NDPL) for transformer oil testing. NDL has been entrusted to carry oil testing of our 91 Power Transformer twice in a year for all the nine tests mandatory as per IS: 1866 include Dissolved Gas Analysis ( DGA ). During this testing, a total of 11 DGA faults were detected and 33 other recommendations were provided by NDL. The professionalism of NDL has been outstanding in terms of Co-ordination, reporting and fault diagnosis.” –C V Mathur GM (Operations) “Thanks for taking the job with M/S GAIL (India) Limited, Vijaypur. I would like to appreciate your team members, who did a wonderful job during the month of January, 2008. You have set a new Benchmark to M/S GAIL (India) Limited.” –Satendra Kumar Pal Manger (Electrical) GAIL (India)
  • 19. “This is to certify that M/S NDL (P) Ltd., New Delhi completed the Transformer oil testing of our Transformers as per IS: 1866 successfully, which is the landmark of the above company.” –D.K. Mangraj Asst. General Manager, Power Distribution SAIL “This is to certify that the work of Transformer Dehydration/ Filtration/ Reclamation/ Oil Testing and maintenance job by M/S NDL (P) Ltd. In Our various Transformer have been carried out with outmost professionalism and to our entire satisfaction with minimum of supervision from our side. The timely and accurate completion of job is the landmark of the company.” –Plant Engineer (Electrical) Preventive Maintenance, Nagaon Paper Mill “QMS is very well implement in lab. Technical competency of the persons working for Laboratory is very good. The interaction with Lab Managers is very informative. Overall we got good feeling in all aspect.” –Nirav A. Shah Manager,