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Presented By:-
DEEPAK KUMAR VERMA
“MINERAL ADMIXTURE OF HIGH PERFORMANCE
CONCRETE”
Presented To:-
MR.AJAY MATHUR(HOD)
MR. MANOJ MALAV
Session:-2015-2016
A project report
On
Use of Mineral Admixtures in
Concrete
Concrete
Admixtures
 A material other than water, aggregate, cement,
used as an ingredient of concrete or mortar
added to the batch immediately before or
during mixing.
 There are two kinds of admixtures: Chemical
admixtures and Mineral admixtures.
Mineral Admixtures
 -Pozzolanic (Low-calcium FA)
-Cementitious (Granulated iron blast-furnace
slag)
-Both pozzolanic and cementitious (Hihg-
calcium FA)
 -Natural materials (Volcanic Ash)
 -By-product Material
Pozzolans (Definition)
 Siliceous or siliceous and aluminous materials
which in themselves possess little or no
cementitious value but will, in finely divided
form and in the presence of moisture, chemical
react with Ca(OH)2 at ordinary temperatures to
form compounds possessing cementitious
properties.
The Pozzolanic Reaction
 Pozzolanic Reaction
CH+S+aq CSH
 Portland Cement Hydration
C3S + aq CSH + CH
 The pozzolanic reaction is slow, so the rate of the
strength development and the heat of hydration
associated with this reaction are low. It may be noted
that the pozzolanic reactions can be accelerated by
temperature.
A represents C-S-H
H represents CH
C represents capillary cavities or voids
CH+S C-S-H of low density. Pozzolanic reaction converts the less
dense CH phase and larger pores into denser C-S-H and smaller pore
Diagrammatic representation of a well-hydrated portland
cement paste (left) and a portland-pozzolan cement paste (right)
Fly Ash
 Photo Fly ash is a by-product of the
combustion of pulverized coal in
thermal power plants. The dust-
collection system removes the fly ash,
as a fine particulate residue, from the
combustion gases before they are
discharged into the atmosphere.
-Class C: Containing more than 10% CaO (Normally
produced from lignite or subbituminous coal. This class
of fly ash, in addition to having pozzolanic properties,
also has some cementitious properties.)
 SiO2, Al2O3, and CaO are the major constituents of
most fly ashes. One of the important characteristics of
fly ash is the spherical form of the particles, which can
improve the concrete flowability.
Effect of fly ash on properties of
fresh concrete
Concrete using fly ash is
generally reported to show
reduced segregation and
bleeding and to be more
satisfactory than plain
concrete when placed by
pumping.
Effect on Heat of Hydration
Replacement of cement by
fly ash results in a reduction
in the temperature rise in
fresh Concrete. This is
particular importance in mass
concrete where cooling,
following a large temperature
rise, can lead to cracking.
Effect of fly ash on the structural
properties of hardened concrete
At early ages fly ash exhibits
very little cementing value,
at later ages cementing
activity becomes apparent
and a considerable
Contribution to strength may
results.
Important variables influence
strength development:
-properties of fly ash
-chemical composition
-particle size
-reactivity
-the temperature and other curing
conditions
Advantage in high temperature
In contrast to the loss of strength
that occurs with ordinary portland
cement, fly ash concrete show
strength gains as a consequence of
heating.
Effect of fly ash on the durability of
concrete
Fly ash greatly improved
sulphate resistance.
Sulphate expansion of concretes containing low-calcium fly ash
Blast-Furnace Slag
 Blast furnace slag is a by-product of pig iron
manufacture. When quenched rapidly with
water or air to a glassy state and finely ground,
it develops the property of latent hydraulicity.
 Blast furnace slag has chemical component
similar to that of Portland cement. Due to
hydraulicity, therefore, its use contributes not
only to improvement in concrete performance,
but also to resource and energy savings.
Performance of concrete
containing blast furnace slag
 Fresh concrete
The unit water content necessary to
obtain the same slump decreases with
the increase in the slag content.
Hardened concrete
 The strength development is greatly affected by the
quality and replacement ratio of blast furnace slag, and
curing condition.
 Heat of hydration of concrete containing slag powder
decreases with the increase in the slag power content.
 Concrete containing slag as a mineral admixtures
generally offers better chemical resistance due to
improved watertightness, since the concrete texture
becomes dense.
Silica Fume
 Silica fume is an industrial by-product
consisting of ultrafine particle(0.01μm). It is
recovered from electric furnace by means of
dust collectors from the waste gas emitted
during the production of ferro-silicon metal.
 Silica fume is a highly pozzolanic materials.
 Difficult to handle so necessary to use (high-
range) water-reducing admixture
Comparison of particle size
distributions of portland cement, fly
ashes, and condensed silica fume
Schematic description of the mode
and nature of formation of ITZ
around aggregate
Rice Husk Ash
 Rice husk ash is obtained by burning rice husk.
 Highly pozzolanic characteristic.
 The properties are greatly affected by the burning
conditions. The large amount of unburnt carbon
due to the incomplete combustion exist and make
the color of rice husk ash is black, whereas, the
burning is done under enough air supply condition
the rice husk ash become gray and white.
 The white rice husk ash has better quality
compared to the black rice husk ash due to the
existence of carbon affecting adversely on the
reactivity.
Multicomponent Blended Cement
 Is developed by mixing two or more kinds of mineral
admixtures with the aim of further improving the
performance of blended cement.
 This cement helps provide higher fluidity, higher
strength, higher density, higher durability, lower hear
evolution, and increase resistance to alkali aggregate
reaction of concrete and is mainly used for massive
structure including the foundation for piers of long,
large bridges and dam.
Improved Concrete Quality with Combination
of Fly Ash and Silica Fume
 Adding relatively small amount of silica fume to
fly ash concretes with w/c of 0.40 to 0.45,
results in concretes with satisfactory strength
and very low permeability at 28 days.
 With concretes containing a combination of fly
ash and silica fume, increasing the early curing
temperature (up to 38 C) and duration of moist-
curing reduces the chloride permeability, other
conditions remaining the same.
THANK YOU
ANY
QUERY?

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11 1 wan-brief intro use of mineral admixture in concrete

  • 1. Presented By:- DEEPAK KUMAR VERMA “MINERAL ADMIXTURE OF HIGH PERFORMANCE CONCRETE” Presented To:- MR.AJAY MATHUR(HOD) MR. MANOJ MALAV Session:-2015-2016 A project report On
  • 2. Use of Mineral Admixtures in Concrete
  • 4. Admixtures  A material other than water, aggregate, cement, used as an ingredient of concrete or mortar added to the batch immediately before or during mixing.  There are two kinds of admixtures: Chemical admixtures and Mineral admixtures.
  • 5. Mineral Admixtures  -Pozzolanic (Low-calcium FA) -Cementitious (Granulated iron blast-furnace slag) -Both pozzolanic and cementitious (Hihg- calcium FA)  -Natural materials (Volcanic Ash)  -By-product Material
  • 6. Pozzolans (Definition)  Siliceous or siliceous and aluminous materials which in themselves possess little or no cementitious value but will, in finely divided form and in the presence of moisture, chemical react with Ca(OH)2 at ordinary temperatures to form compounds possessing cementitious properties.
  • 7. The Pozzolanic Reaction  Pozzolanic Reaction CH+S+aq CSH  Portland Cement Hydration C3S + aq CSH + CH  The pozzolanic reaction is slow, so the rate of the strength development and the heat of hydration associated with this reaction are low. It may be noted that the pozzolanic reactions can be accelerated by temperature.
  • 8. A represents C-S-H H represents CH C represents capillary cavities or voids CH+S C-S-H of low density. Pozzolanic reaction converts the less dense CH phase and larger pores into denser C-S-H and smaller pore Diagrammatic representation of a well-hydrated portland cement paste (left) and a portland-pozzolan cement paste (right)
  • 9. Fly Ash  Photo Fly ash is a by-product of the combustion of pulverized coal in thermal power plants. The dust- collection system removes the fly ash, as a fine particulate residue, from the combustion gases before they are discharged into the atmosphere.
  • 10. -Class C: Containing more than 10% CaO (Normally produced from lignite or subbituminous coal. This class of fly ash, in addition to having pozzolanic properties, also has some cementitious properties.)  SiO2, Al2O3, and CaO are the major constituents of most fly ashes. One of the important characteristics of fly ash is the spherical form of the particles, which can improve the concrete flowability.
  • 11. Effect of fly ash on properties of fresh concrete Concrete using fly ash is generally reported to show reduced segregation and bleeding and to be more satisfactory than plain concrete when placed by pumping.
  • 12. Effect on Heat of Hydration Replacement of cement by fly ash results in a reduction in the temperature rise in fresh Concrete. This is particular importance in mass concrete where cooling, following a large temperature rise, can lead to cracking.
  • 13. Effect of fly ash on the structural properties of hardened concrete At early ages fly ash exhibits very little cementing value, at later ages cementing activity becomes apparent and a considerable Contribution to strength may results. Important variables influence strength development: -properties of fly ash -chemical composition -particle size -reactivity -the temperature and other curing conditions
  • 14. Advantage in high temperature In contrast to the loss of strength that occurs with ordinary portland cement, fly ash concrete show strength gains as a consequence of heating.
  • 15. Effect of fly ash on the durability of concrete Fly ash greatly improved sulphate resistance. Sulphate expansion of concretes containing low-calcium fly ash
  • 16. Blast-Furnace Slag  Blast furnace slag is a by-product of pig iron manufacture. When quenched rapidly with water or air to a glassy state and finely ground, it develops the property of latent hydraulicity.  Blast furnace slag has chemical component similar to that of Portland cement. Due to hydraulicity, therefore, its use contributes not only to improvement in concrete performance, but also to resource and energy savings.
  • 17. Performance of concrete containing blast furnace slag  Fresh concrete The unit water content necessary to obtain the same slump decreases with the increase in the slag content.
  • 18. Hardened concrete  The strength development is greatly affected by the quality and replacement ratio of blast furnace slag, and curing condition.  Heat of hydration of concrete containing slag powder decreases with the increase in the slag power content.  Concrete containing slag as a mineral admixtures generally offers better chemical resistance due to improved watertightness, since the concrete texture becomes dense.
  • 19. Silica Fume  Silica fume is an industrial by-product consisting of ultrafine particle(0.01μm). It is recovered from electric furnace by means of dust collectors from the waste gas emitted during the production of ferro-silicon metal.  Silica fume is a highly pozzolanic materials.  Difficult to handle so necessary to use (high- range) water-reducing admixture
  • 20. Comparison of particle size distributions of portland cement, fly ashes, and condensed silica fume
  • 21. Schematic description of the mode and nature of formation of ITZ around aggregate
  • 22. Rice Husk Ash  Rice husk ash is obtained by burning rice husk.  Highly pozzolanic characteristic.  The properties are greatly affected by the burning conditions. The large amount of unburnt carbon due to the incomplete combustion exist and make the color of rice husk ash is black, whereas, the burning is done under enough air supply condition the rice husk ash become gray and white.
  • 23.  The white rice husk ash has better quality compared to the black rice husk ash due to the existence of carbon affecting adversely on the reactivity.
  • 24. Multicomponent Blended Cement  Is developed by mixing two or more kinds of mineral admixtures with the aim of further improving the performance of blended cement.  This cement helps provide higher fluidity, higher strength, higher density, higher durability, lower hear evolution, and increase resistance to alkali aggregate reaction of concrete and is mainly used for massive structure including the foundation for piers of long, large bridges and dam.
  • 25. Improved Concrete Quality with Combination of Fly Ash and Silica Fume  Adding relatively small amount of silica fume to fly ash concretes with w/c of 0.40 to 0.45, results in concretes with satisfactory strength and very low permeability at 28 days.  With concretes containing a combination of fly ash and silica fume, increasing the early curing temperature (up to 38 C) and duration of moist- curing reduces the chloride permeability, other conditions remaining the same.