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Variant Configuration in SAP PP: Beginner's Guide

Variant Configuration in SAP PP: Beginner's Guide

Free download at http://www.sapdocs.info/6686/
Step by step configuration settings for Variant Configuration procedure in SAP PP module

Free download at http://www.sapdocs.info/6686/
Step by step configuration settings for Variant Configuration procedure in SAP PP module

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Variant Configuration in SAP PP: Beginner's Guide

  1. 1. 1 PreparedBySandeepKumar Variant Configuration User Manual Sandeep Kumar
  2. 2. 2 PreparedBySandeepKumar Contents Purpose .............................................................................................................................................3 Scenario.............................................................................................................................................3 Configuration.....................................................................................................................................4 Create Characteristics .....................................................................................................................4 Create Class....................................................................................................................................5 Creating a configurable material......................................................................................................8 Create a Super BOM......................................................................................................................15 Create Configuration Profile..........................................................................................................18 Assign Object Dependencies to the items in the Super BOM............................................................22 Create Precondition and Selection Condition dependencies............................................................28 Super Routing...............................................................................................................................33 Configuration Test T-Code: CU50 ...................................................................................................37 Business Process...............................................................................................................................40 Sales Order...................................................................................................................................40 MRP Run......................................................................................................................................48 Creating Outbound Delivery ..........................................................................................................57 Creating Transfer Order for Delivery to pick the material ................................................................57
  3. 3. 3 PreparedBySandeepKumar Purpose User manual providesthe configurationguideandapplicationof variantconfigurationinProduction Planning. Scenario Scenariodemonstratesthe MTO variantconfigurationwithcharacteristicparameterentryinthe sales order,transferof requirementsfromthe salesordertoMRP, conversionof plannedordersto productionordersandselectionof appropriate materialsandoperationsfromthe superBOMs and superroutingsandfinallycreatingdeliveriestothe finishedproduct. Certainconfigurable material characteristicsanditsvaluesare displayedinthe salesorderbasedonthe precedingcharacteristicsvalues.
  4. 4. 4 PreparedBySandeepKumar Configuration Create Characteristics Create the characteristicsforthe selectionparametersof the variantwithDataType CHARor NUMfor calculations
  5. 5. 5 PreparedBySandeepKumar AssignValues Create Class Class Type 300 and 200 Class Type 300 Create classtype 300 forvariantentry
  6. 6. 6 PreparedBySandeepKumar Class Type 200 Create ClassType 200 formentioningparametersforconfigurable materials
  7. 7. 7 PreparedBySandeepKumar Select‘AllowedinBOMsindicator’,enterBase Unitof measure andResultantitemCategory‘L’
  8. 8. 8 PreparedBySandeepKumar Creating a configurable material Configurable material can be created infollowingways a) Mark configurable indicatorin BASICDATA 2 formaterial typesFERT or HALB b) Create a material withmaterial type KMAT Assignclasstype 300 for finishedandsemi-finishedmaterials
  9. 9. 9 PreparedBySandeepKumar Setitemcategorygrp as ‘0002’
  10. 10. 10 PreparedBySandeepKumar
  11. 11. 11 PreparedBySandeepKumar SetStrategyGroup as ‘25’ Make to Order for configurable material SetAvailabilityCheckto‘02’Individual Requirements SetBOM explosion/dependentrequirementsto‘1’
  12. 12. 12 PreparedBySandeepKumar
  13. 13. 13 PreparedBySandeepKumar Material withClass Type 200 ClassType is assigneddirectlytorawmaterialswithmentioningthe variantparametersinthe material masterand thisclasswill be usedasselectioncondition
  14. 14. 14 PreparedBySandeepKumar
  15. 15. 15 PreparedBySandeepKumar Create a Super BOM Create a BOM withall possible materialspresentinvariantmaterials
  16. 16. 16 PreparedBySandeepKumar AssignClassType 200 for selectionof variantmaterials
  17. 17. 17 PreparedBySandeepKumar
  18. 18. 18 PreparedBySandeepKumar Create Configuration Profile Create configurationprofile forthe materials usingCU41Transaction Enter Profile Priority,Profile name andclasstype 300 andset to ‘released’status Double clickonProfile fordetaileddataentry
  19. 19. 19 PreparedBySandeepKumar Go to Configninitial screen SetConfigurationParametersto Plnd/ProdOrder BOMExplosionto Multilevel Applicationto PP01 ProductionGeneral
  20. 20. 20 PreparedBySandeepKumar Similarlyaconfigurationprofile formaterial seatsiscreated
  21. 21. 21 PreparedBySandeepKumar
  22. 22. 22 PreparedBySandeepKumar Assign Object Dependencies to the items in the Super BOM Selectthe material andClickondependencyindicator
  23. 23. 23 PreparedBySandeepKumar Enter the dependencycharacteristicvalue Here the characteristicisSEAT_COLOR withvalue BE and $PARENT refers final parentmaterial of multilevelBOMingeneral butnot material specific.
  24. 24. 24 PreparedBySandeepKumar Selectthe parentmaterial BOMand selectthe itemsandassignthe objectdependencies
  25. 25. 25 PreparedBySandeepKumar The conditionforobjectdependencyforthe engine selectionrequirestwoconditions
  26. 26. 26 PreparedBySandeepKumar
  27. 27. 27 PreparedBySandeepKumar The CharacteristicENGINEhas to be displayedonlywhenthe CARmodel isselectedtoSTANDARDto give optionsforchoosing1800CC or 2000CC displacementcapacity. The 2000CC displacementcapacityengine hastobe chosenonlywhenthe STANDARDmodel coloris BLACK Selectthe objectdependencyindicatorinthe BasicData Tab
  28. 28. 28 PreparedBySandeepKumar Create Precondition and Selection Condition dependencies For preconditiondependencyselectPRECONDITIONoptionandthe Statusisinitiallysetto 2 ‘In Preparation’ ClickDependencyEditor.
  29. 29. 29 PreparedBySandeepKumar Enter Dependencycondition Go to Basic Data for and setthe status to 1 Released Create selectionconditiondependency
  30. 30. 30 PreparedBySandeepKumar Go to Basic Data and choose SelectionConditionoptionandassigndependencyvalues AssigningPreconditionstoENGINEcharacteristicvaluestodisplaythe valuesbasedonthe model and colorcharacteristics Selectavalue MaintainPreconditiondependencyforthe characteristicvalue 1800CC
  31. 31. 31 PreparedBySandeepKumar
  32. 32. 32 PreparedBySandeepKumar In orderto displaythe characteristicvalue 2000CC the usermust selectfirstSTANDARDmodeland COLOR as Black
  33. 33. 33 PreparedBySandeepKumar Super Routing All the operationsrequiredformakingdifferentpossibleconfigurationsandobjectdependenciesfor appropriate operationisentered
  34. 34. 34 PreparedBySandeepKumar
  35. 35. 35 PreparedBySandeepKumar ObjectDependenciesforthe superroutingforsub-itemconfigurable material
  36. 36. 36 PreparedBySandeepKumar Assigncomponentstovariousoperations
  37. 37. 37 PreparedBySandeepKumar Configuration Test T-Code: CU50
  38. 38. 38 PreparedBySandeepKumar Enter the CharacteristicvaluesforCarand Seatsand clickon
  39. 39. 39 PreparedBySandeepKumar Appropriate materialsforthe configuredmaterialsare beenselectedinall the BOMlevels
  40. 40. 40 PreparedBySandeepKumar Business Process Sales Order Create standardsalesorder Enter the itemnumberandquantitytoenterthe variantconfiguration
  41. 41. 41 PreparedBySandeepKumar Enter the parametersforthe CAR variant
  42. 42. 42 PreparedBySandeepKumar Case 1: StandardModel SelectedandColorotherthanBLACK Engine DisplacementParameterisdisplayedbutonlyoptionavailable is1800CC
  43. 43. 43 PreparedBySandeepKumar Case 2:
  44. 44. 44 PreparedBySandeepKumar Car Model Type enteredisSTANDARDand ColorisBLACK, the engine displacementoptionshowstwo values1800CC and 2000CC Case 3: NonSTANDARDcar model
  45. 45. 45 PreparedBySandeepKumar Whenthe car model isselectedwithavalue otherthanSTANDARDthe ENGINEdisplacementoptionis not visible
  46. 46. 46 PreparedBySandeepKumar Afterenteringthe seatparametersclickonthe buttonto checkfor availabilityonthe required deliverydate.If the deliverydate istooearlythenthe configurationdoesn’texplode andselectthe materials
  47. 47. 47 PreparedBySandeepKumar
  48. 48. 48 PreparedBySandeepKumar MRP Run PerformSingle Item, Multi levelMRPrun
  49. 49. 49 PreparedBySandeepKumar
  50. 50. 50 PreparedBySandeepKumar Convertingall the plannedordersintorespective PurchaseOrdersandProductionOrders
  51. 51. 51 PreparedBySandeepKumar ProductionOrderwithreferencetosalesorderisgeneratedformaterial numberSEATS
  52. 52. 52 PreparedBySandeepKumar A VariantBOMwithseatcomponentswithcolorBIEGE isselectedandassignedtothe productionorder Appropriate Operationfromsuperroutingisassignedtothe Productionorder
  53. 53. 53 PreparedBySandeepKumar Confirmingthe Productionorderforthe material SEATS
  54. 54. 54 PreparedBySandeepKumar ProductionOrderforthe material CAR ComponentsforVariantSpecificProductionOrder
  55. 55. 55 PreparedBySandeepKumar Variantspecificoperationforthe CARassignedtoProductionOrder
  56. 56. 56 PreparedBySandeepKumar Afterconfirmingall the productionordersthe Stockspecifictosalesorderisavailable fordelivery
  57. 57. 57 PreparedBySandeepKumar Creating Outbound Delivery Creating Transfer Order for Delivery to pick the material
  58. 58. 58 PreparedBySandeepKumar PostGoods Issue forthe deliveryandsave the document Stock RequirementsListAfterDelivery
  59. 59. 59 PreparedBySandeepKumar

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