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The EPSRC Centre – LiME
       - For casting a sustainable future

                             Z. Fan
                 BCAST, Brunel University


Light Metals Technology Workshop, Brunel University 11 April 2013
Natural resources: need vs. greed
“There's enough on this planet for everyone's needs
      but not for everyone's greed.” ~ Gandhi
Resource consumption
Resource consumption
Where are we going?




 Over the past 50 years        If 7bn people consume           By 2050 resource
humans have consumed         natural resources at the EU   consumption will double: 6
more resources than in all    average per capita, we’d     planets will be required to
    previous history                need 3 planets            support 9bn people
Linear economy
Circular economy

   Natural
   system



   Linear
   system




   Circular
   system
LiME vision
         The full metal circulation




                       Reduced
                        usage
LiME approaches
 Solidification science: Effective microstructural control
 can be achieved by control of nucleation during
 solidification through better understanding of liquid metal
 engineering
 Technological development: High performance metallic
 components and feed stock materials can be manufactured
 by innovative solidification processing through liquid metal
 engineering with little requirement for solid state processing
 Sustainable metallurgical industry: The demand for
 metallic materials can be met by an efficient circulation of
 existing metallic materials with limited additions of primary
 metal to sustain the circulation loop
Objectives

To be an international leader in liquid metal engineering
To provide a nucleation-centred framework for solidification
science
To harness the impurities and inclusions in metallic materials
To be a key provider of innovative technologies
To nurture both national and international collaborations
To train the future leaders in the field
To rebuild the casting and solidification community
Academic team

                                Associates:          The Global
                                Prof D Eskin        Solidification
                                 Dr I. Stone         Community
              Oxford            Dr Y. Huang
         Professor P. Grant     Dr S. Ji……
           Dr K. O’Reilly
                                             The UK
                                           Solidification
                        Birmingham          Community
        Brunel
                     Professor N. Green
   Professor Z. Fan
                       Dr W. Griffiths
Professor G. Scamans
   Dr N. Hari-Babu
     Dr B. McKay
Industrial partners

                              Materials
                              suppliers
                           MEL, Sapa, LSM
                          Norton, Conseellium
          Materials
         processors                              Equipment
        JVM, Meridian                             supplier
       NewPro, Aeromet                          Siemens, Foseco
       Granger & worrel       End users
                                                   Rautomead
           Sandvic            JLR, RR,
                            DSTL, QinetiQ


               Research
              organisations               Promoters
               NPL, Innoval          CMF, AlFed, ICME
                 Namtec               Materials KTN
Research programme



  Fundamental   Technological    Industrial
   Research     development     Applications




                 Nucleation      Enhancing
   Nucleation
                  control       performance
Management
                IAB                              LMG                                        ISP
  International Advisory Board           LiME Management Group                Industrial Steering Panel
                                            Fan, Grant, Griffiths          White, Dickinson, Frame, Jarraet, Kendrick,
   Ratke, Arnberg, Fredriksson , Greer                                             Parker, Strid, Thistlethwaite
   Hunt, Kainer, Perepezko, StJohn,           Scamans, PM                              Lawrence, Morlidge




                                              LiME                      Industrial Partners
     Academic Partners                                                  JLR, RR, LSM, Sapa, Rautomead
     Brunel, Oxford, Birmingham            Programme                     Meridian, Norton, Foseco, JVM
                                                                        Aeromet, CMF, ICME, AlFed, etc.




               Society                         LiME
                                                                                Knowledge
                                              Impact



                             Economy                                Environment

                                               People
Achievements (18th Sept. 2012)
  New successful grants: £6.83M (EPSRC, TSB, EU,
  Industrial, International)
  LiME Industrial Research Fellows: 6 setup
  Patents: 5 filed (1 new technology, 4 new materials)
  Papers published: 94 (68 journal, 16 conference proc.)
  Invited lectures: 25
  Chaired 1 inter. Conf. (International JDH Symposium)
  To Chair 2 inter. Conf. (LMT-2013, ICASP4-2014)
  Community building: reactivated the Casting Division of
  IOM3.

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Overview of The EPSRC Centre - LiME

  • 1. The EPSRC Centre – LiME - For casting a sustainable future Z. Fan BCAST, Brunel University Light Metals Technology Workshop, Brunel University 11 April 2013
  • 2. Natural resources: need vs. greed “There's enough on this planet for everyone's needs but not for everyone's greed.” ~ Gandhi
  • 5. Where are we going? Over the past 50 years If 7bn people consume By 2050 resource humans have consumed natural resources at the EU consumption will double: 6 more resources than in all average per capita, we’d planets will be required to previous history need 3 planets support 9bn people
  • 7. Circular economy Natural system Linear system Circular system
  • 8. LiME vision The full metal circulation Reduced usage
  • 9. LiME approaches Solidification science: Effective microstructural control can be achieved by control of nucleation during solidification through better understanding of liquid metal engineering Technological development: High performance metallic components and feed stock materials can be manufactured by innovative solidification processing through liquid metal engineering with little requirement for solid state processing Sustainable metallurgical industry: The demand for metallic materials can be met by an efficient circulation of existing metallic materials with limited additions of primary metal to sustain the circulation loop
  • 10. Objectives To be an international leader in liquid metal engineering To provide a nucleation-centred framework for solidification science To harness the impurities and inclusions in metallic materials To be a key provider of innovative technologies To nurture both national and international collaborations To train the future leaders in the field To rebuild the casting and solidification community
  • 11. Academic team Associates: The Global Prof D Eskin Solidification Dr I. Stone Community Oxford Dr Y. Huang Professor P. Grant Dr S. Ji…… Dr K. O’Reilly The UK Solidification Birmingham Community Brunel Professor N. Green Professor Z. Fan Dr W. Griffiths Professor G. Scamans Dr N. Hari-Babu Dr B. McKay
  • 12. Industrial partners Materials suppliers MEL, Sapa, LSM Norton, Conseellium Materials processors Equipment JVM, Meridian supplier NewPro, Aeromet Siemens, Foseco Granger & worrel End users Rautomead Sandvic JLR, RR, DSTL, QinetiQ Research organisations Promoters NPL, Innoval CMF, AlFed, ICME Namtec Materials KTN
  • 13. Research programme Fundamental Technological Industrial Research development Applications Nucleation Enhancing Nucleation control performance
  • 14. Management IAB LMG ISP International Advisory Board LiME Management Group Industrial Steering Panel Fan, Grant, Griffiths White, Dickinson, Frame, Jarraet, Kendrick, Ratke, Arnberg, Fredriksson , Greer Parker, Strid, Thistlethwaite Hunt, Kainer, Perepezko, StJohn, Scamans, PM Lawrence, Morlidge LiME Industrial Partners Academic Partners JLR, RR, LSM, Sapa, Rautomead Brunel, Oxford, Birmingham Programme Meridian, Norton, Foseco, JVM Aeromet, CMF, ICME, AlFed, etc. Society LiME Knowledge Impact Economy Environment People
  • 15. Achievements (18th Sept. 2012) New successful grants: £6.83M (EPSRC, TSB, EU, Industrial, International) LiME Industrial Research Fellows: 6 setup Patents: 5 filed (1 new technology, 4 new materials) Papers published: 94 (68 journal, 16 conference proc.) Invited lectures: 25 Chaired 1 inter. Conf. (International JDH Symposium) To Chair 2 inter. Conf. (LMT-2013, ICASP4-2014) Community building: reactivated the Casting Division of IOM3.