SlideShare a Scribd company logo
1 of 19
Download to read offline
ACE305: Aircraft Components
Design and Manufacture
Instructor: Dr Mohamed Elfarran
Aerospace Engineering Department
Cairo University
2020 ACE 305: Dr Mohamed Elfarran 1
Lec1 : Manufacturing
Process
Ref: Ch 1-3
Lecture 1
2020 ACE 305: Dr Mohamed Elfarran 2
The Traditional Design Process
2020 ACE 305: Dr Mohamed Elfarran
3
Preliminary Design Phase
2020 ACE 305: Dr Mohamed Elfarran
4
Often the first step in which a designer becomes
involved, and may not involve intense iteration. In this
phase, we deal with the entire machine:
• Define function
• Identify constraints involving cost, size, etc.
• Develop alternative conceptions of
mechanism/process combinations that can satisfy
the constraints
• Perform supporting analyses (thermodynamic, heat
transfer, fluid mechanics, kinematics, force, stress,
life, cost, compatibility with special constraints)
• Select the best mechanism
• Document the design
Alternative design concepts for cross members in
a light-duty truck floorpan assembly
Concept 1 Two longitudinal members,
one trans-verse split-end cross
member, small transverse member in
transmission tunnel, rear transverse
member similar to original, gauge
reduction.
Concept 6 Two integrated, split
transverse cross members, rear
transverse member similar to original,
reduced sheet thickness in cross
members.
Intermediate Design Phase
2020 ACE 305: Dr Mohamed Elfarran
5
Generally occurs after preliminary design, but the two phases may
overlap. Intermediate design always involves iterations. In this
phase, we deal with individual components of the machine:
• Identify components
• Define component functions
• Identify constraints involving cost, size, etc.
• Develop tentative conceptions of the components
mechanism/process combinations using good form synthesis
principles
• Perform supporting analyses (including analyses at each
critical point in each component)
• Select the best component designs
• Document component designs; prepare a layout drawing
A-pillar component geometries
Corner
Reinforcement
Front
Reinforcement
Detailed Design Phase
2020 ACE 305: Dr Mohamed Elfarran
6
Subsequent to intermediate and. In
this phase, we deal with individual
components of the machine and the
machine as a whole:
•Select manufacturing and
assembly processes
•Specify dimensions and
tolerances
•Prepare component detail
drawings
•Prepare assembly drawings
Line rendering of a pickup box assembly showing
geometric details such as wheel well openings, cross
members, and bed corrugation
Design Affecting Factors
2020 ACE 305: Dr Mohamed Elfarran
7
The design of a component or system may be influenced by a
number of requirements. If a requirement affects design, it is called
a design affecting factor/design consideration. For example, if the
ability to carry large loads without failure is important, we say that
strength is a design consideration. Most product development
projects involve a number of design affecting factors:
- Strength/stress - Cost - Thermal properties
- Distortion/stiffness- Processing requirements - Surface finish
- Wear - Weight - Lubrication
- Corrosion - Life - Marketability
- Safety - Noise - Maintenance
- Reliability - Aesthetic considerations - Volume
- Friction - Shape - Liability
- Usability - Size - Scrapping/recyclability
Economics
2020 ACE 305: Dr Mohamed Elfarran
8
Strength, safety, reliability, and cost are perhaps the most
important design considera-tions. In general the design
alternative that satisfies other design considerations at the lowest
costs is to be preferred. Issues affecting the “cost” of a design
include:
•Product development costs
•Material choice
•Manufacturing processes involved
•Economies of scale
•Tolerances specified
•Use of standard sizes and
components
Breakeven point for two different screw manufacturing
processes
Materials Selection
2020 ACE 305: Dr Mohamed Elfarran
9
• The designer of any product, other than
software must get involved with material
selection.
• Only occasionally will the exact grade of
material be specified by the customer.
• Even then the designer must understand
the material to be able to design the
product.
Materials Selection
2020 ACE 305: Dr Mohamed Elfarran
10
Decisions, decisions!
So many materials, so much information.
How do we decide?
How do we begin to choose?
First we need to look at the function of the
product – product analysis
Materials Selection
2020 ACE 305: Dr Mohamed Elfarran
11
Product Analysis
Every product is designed in a particular way - product
analysis enables us to understand the:
important materials, processing, economic and aesthetic decisions
which are required before any product can be manufactured.
Just what it says – analyse the product!
• What does it do?
• How does it do it?
• Where does it do it?
• Who uses it?
• What should it cost?
• What does it look like?
Lecture 2
2020 ACE 305: Dr Mohamed Elfarran 12
Introduction
• Choice of materials for a machine element depends very much on its
properties, cost, availability and such other factors. It is therefore
important to have some idea of the common engineering materials
and their properties before learning the details of design procedure.
This topic is in the domain of material science or metallurgy but some
relevant discussions are necessary at this stage.
• Common engineering materials are normally classified as metals and
non- metals. Metals may conveniently be divided into ferrous and
non-ferrous metals. Important ferrous metals for the present purpose
are:
• (i) cast iron (ii) wrought iron (iii) steel.
• Some of the important non-ferrous metals used in engineering design
are:
2020 ACE 305: Dr Mohamed Elfarran 13
Classification of Engineering Materials
2020 ACE 305: Dr Mohamed Elfarran 14
Loads
2020 ACE 305: Dr Mohamed Elfarran 15
2020 ACE 305: Dr Mohamed Elfarran 16
Stress and loads
2020 ACE 305: Dr Mohamed Elfarran 17
Material Strength and Stiffness
2020 ACE 305: Dr Mohamed Elfarran 18
Strength and Cold Work
2020 ACE 305: Dr Mohamed Elfarran 19

More Related Content

What's hot

STRESS & STRAIN ANALYSIS IN FRICTION STIR WELDING WITH THE ANSYS TOOL(ppt)
STRESS & STRAIN ANALYSIS IN FRICTION STIR WELDING WITH THE ANSYS TOOL(ppt)STRESS & STRAIN ANALYSIS IN FRICTION STIR WELDING WITH THE ANSYS TOOL(ppt)
STRESS & STRAIN ANALYSIS IN FRICTION STIR WELDING WITH THE ANSYS TOOL(ppt)
niajkumar
 

What's hot (20)

Recent advances in Metal Forming process
Recent advances in Metal Forming processRecent advances in Metal Forming process
Recent advances in Metal Forming process
 
Manufacturing Processes
Manufacturing ProcessesManufacturing Processes
Manufacturing Processes
 
Mould material & Alloy
Mould material & AlloyMould material & Alloy
Mould material & Alloy
 
Optimization for Cold Forging
Optimization for Cold ForgingOptimization for Cold Forging
Optimization for Cold Forging
 
Modeling and Simulation of Base Plate of Friction Stir Welding-Advanced Weldi...
Modeling and Simulation of Base Plate of Friction Stir Welding-Advanced Weldi...Modeling and Simulation of Base Plate of Friction Stir Welding-Advanced Weldi...
Modeling and Simulation of Base Plate of Friction Stir Welding-Advanced Weldi...
 
Cold Forging | Precision Cold Forged Progressive Stamping
Cold Forging | Precision Cold Forged Progressive StampingCold Forging | Precision Cold Forged Progressive Stamping
Cold Forging | Precision Cold Forged Progressive Stamping
 
Classification of Manufacturing Process
Classification of Manufacturing ProcessClassification of Manufacturing Process
Classification of Manufacturing Process
 
Manufacturing processes
Manufacturing processesManufacturing processes
Manufacturing processes
 
Manufacturing process
Manufacturing process Manufacturing process
Manufacturing process
 
Manufacturing Proecesses
Manufacturing ProecessesManufacturing Proecesses
Manufacturing Proecesses
 
Classification of manufacturing process
Classification of manufacturing processClassification of manufacturing process
Classification of manufacturing process
 
Optimization of Process Parameters of Friction Stir Welding for Similar He-30...
Optimization of Process Parameters of Friction Stir Welding for Similar He-30...Optimization of Process Parameters of Friction Stir Welding for Similar He-30...
Optimization of Process Parameters of Friction Stir Welding for Similar He-30...
 
Incremental sheet metal forming - Incremental Single Point
Incremental sheet metal forming - Incremental Single PointIncremental sheet metal forming - Incremental Single Point
Incremental sheet metal forming - Incremental Single Point
 
IRJET- Modeling and Design Analysis of Die Profile of Extrusion of Square...
IRJET-  	  Modeling and Design Analysis of Die Profile of Extrusion of Square...IRJET-  	  Modeling and Design Analysis of Die Profile of Extrusion of Square...
IRJET- Modeling and Design Analysis of Die Profile of Extrusion of Square...
 
Assginment 4 hydroforming
Assginment 4 hydroformingAssginment 4 hydroforming
Assginment 4 hydroforming
 
Introduction to manufacturing
Introduction to manufacturingIntroduction to manufacturing
Introduction to manufacturing
 
Ch5 metalworkproc Erdi Karaçal Mechanical Engineer University of Gaziantep
Ch5 metalworkproc Erdi Karaçal Mechanical Engineer University of GaziantepCh5 metalworkproc Erdi Karaçal Mechanical Engineer University of Gaziantep
Ch5 metalworkproc Erdi Karaçal Mechanical Engineer University of Gaziantep
 
05 gears part 1(1)
05 gears part 1(1)05 gears part 1(1)
05 gears part 1(1)
 
STRESS & STRAIN ANALYSIS IN FRICTION STIR WELDING WITH THE ANSYS TOOL(ppt)
STRESS & STRAIN ANALYSIS IN FRICTION STIR WELDING WITH THE ANSYS TOOL(ppt)STRESS & STRAIN ANALYSIS IN FRICTION STIR WELDING WITH THE ANSYS TOOL(ppt)
STRESS & STRAIN ANALYSIS IN FRICTION STIR WELDING WITH THE ANSYS TOOL(ppt)
 
Design for Zinc Die Casting
Design for Zinc Die CastingDesign for Zinc Die Casting
Design for Zinc Die Casting
 

Similar to ACE305: Aircraft Components Design and Manufacture

Similar to ACE305: Aircraft Components Design and Manufacture (20)

Fundamentals of machine design
Fundamentals of machine designFundamentals of machine design
Fundamentals of machine design
 
machine design Introduction unit-1
machine design Introduction unit-1machine design Introduction unit-1
machine design Introduction unit-1
 
Schmid, hamrock, jacobson fundamentals of machine elements ch 01 what is de...
Schmid, hamrock, jacobson   fundamentals of machine elements ch 01 what is de...Schmid, hamrock, jacobson   fundamentals of machine elements ch 01 what is de...
Schmid, hamrock, jacobson fundamentals of machine elements ch 01 what is de...
 
Machine Design – I.pdf
Machine Design – I.pdfMachine Design – I.pdf
Machine Design – I.pdf
 
DESIGN OF MACHINE ELEMENTS NOTES.PDF SHARE
DESIGN OF MACHINE ELEMENTS NOTES.PDF SHAREDESIGN OF MACHINE ELEMENTS NOTES.PDF SHARE
DESIGN OF MACHINE ELEMENTS NOTES.PDF SHARE
 
UNIT-1.pptx
UNIT-1.pptxUNIT-1.pptx
UNIT-1.pptx
 
DFMA PPT.pdf
DFMA PPT.pdfDFMA PPT.pdf
DFMA PPT.pdf
 
MD-I UNIT-1 (TY A+B).pptx
MD-I   UNIT-1 (TY A+B).pptxMD-I   UNIT-1 (TY A+B).pptx
MD-I UNIT-1 (TY A+B).pptx
 
Ch1 introduction Erdi Karaçal Mechanical Engineer University of Gaziantep
Ch1 introduction Erdi Karaçal Mechanical Engineer University of GaziantepCh1 introduction Erdi Karaçal Mechanical Engineer University of Gaziantep
Ch1 introduction Erdi Karaçal Mechanical Engineer University of Gaziantep
 
IRJET-Design Optimization of Mold for Dust Proof Cap
IRJET-Design Optimization of Mold for Dust Proof CapIRJET-Design Optimization of Mold for Dust Proof Cap
IRJET-Design Optimization of Mold for Dust Proof Cap
 
IRJET- Development of Ejection System to Improve Productivity
IRJET-  	  Development of Ejection System to Improve ProductivityIRJET-  	  Development of Ejection System to Improve Productivity
IRJET- Development of Ejection System to Improve Productivity
 
IRJET- Development of Ejection System to Improve Productivity
IRJET- Development of Ejection System to Improve ProductivityIRJET- Development of Ejection System to Improve Productivity
IRJET- Development of Ejection System to Improve Productivity
 
FORGING HAMMER
FORGING HAMMERFORGING HAMMER
FORGING HAMMER
 
Chapter 1 introduction to agricultural machinery design
Chapter 1   introduction to agricultural machinery designChapter 1   introduction to agricultural machinery design
Chapter 1 introduction to agricultural machinery design
 
Vice Cum Bender Machine
Vice Cum Bender MachineVice Cum Bender Machine
Vice Cum Bender Machine
 
F113243
F113243F113243
F113243
 
Final project report
Final project reportFinal project report
Final project report
 
Chapter 1 Introduction to Mechanical Engineering Design.pptx
Chapter 1 Introduction to Mechanical Engineering Design.pptxChapter 1 Introduction to Mechanical Engineering Design.pptx
Chapter 1 Introduction to Mechanical Engineering Design.pptx
 
DME - Unit1.pptx
DME - Unit1.pptxDME - Unit1.pptx
DME - Unit1.pptx
 
UNIT-1_DME.pptx
UNIT-1_DME.pptxUNIT-1_DME.pptx
UNIT-1_DME.pptx
 

More from Dr Mohamed Elfarran

More from Dr Mohamed Elfarran (20)

SCRUM Day 1 Rev03.pdf
SCRUM Day 1 Rev03.pdfSCRUM Day 1 Rev03.pdf
SCRUM Day 1 Rev03.pdf
 
Project Management Day 5 Risk R02.pdf
Project Management Day 5 Risk  R02.pdfProject Management Day 5 Risk  R02.pdf
Project Management Day 5 Risk R02.pdf
 
Project Management Day 4 Cost ٌ R02.pdf
Project Management Day 4 Cost ٌ R02.pdfProject Management Day 4 Cost ٌ R02.pdf
Project Management Day 4 Cost ٌ R02.pdf
 
Day 3 Schedule R02.pdf
Day 3 Schedule R02.pdfDay 3 Schedule R02.pdf
Day 3 Schedule R02.pdf
 
Day 1 Framework R03.pdf
Day 1 Framework R03.pdfDay 1 Framework R03.pdf
Day 1 Framework R03.pdf
 
Day 2 Scope R02.pdf
Day 2 Scope R02.pdfDay 2 Scope R02.pdf
Day 2 Scope R02.pdf
 
how to write a business plan
how to write a business planhow to write a business plan
how to write a business plan
 
Industry 4.0 and Cyber physical systems Intro
Industry 4.0 and Cyber physical systems IntroIndustry 4.0 and Cyber physical systems Intro
Industry 4.0 and Cyber physical systems Intro
 
Ace 402 lec 12 fueslage shear flow
Ace 402 lec 12 fueslage shear flowAce 402 lec 12 fueslage shear flow
Ace 402 lec 12 fueslage shear flow
 
Ace 402 lec 7 unsymmetrical
Ace 402 lec 7 unsymmetrical Ace 402 lec 7 unsymmetrical
Ace 402 lec 7 unsymmetrical
 
Ace 402 lec 8 max stress
Ace 402 lec 8 max stressAce 402 lec 8 max stress
Ace 402 lec 8 max stress
 
Ace 402 lec 12 fueslage shear flow2
Ace 402 lec 12 fueslage shear flow2Ace 402 lec 12 fueslage shear flow2
Ace 402 lec 12 fueslage shear flow2
 
Ace 402 lec 13 max stress unsymetric
Ace 402 lec 13 max stress unsymetricAce 402 lec 13 max stress unsymetric
Ace 402 lec 13 max stress unsymetric
 
Ace 402 lec 3 bending
Ace 402 lec 3  bendingAce 402 lec 3  bending
Ace 402 lec 3 bending
 
Ace 402 lec 1&2
Ace 402 lec 1&2Ace 402 lec 1&2
Ace 402 lec 1&2
 
Ace 402 lec 5 effective
Ace 402 lec 5 effectiveAce 402 lec 5 effective
Ace 402 lec 5 effective
 
Ace 402 lec 6 ultimate bending
Ace 402 lec 6 ultimate bending Ace 402 lec 6 ultimate bending
Ace 402 lec 6 ultimate bending
 
Ace 402 lec 4 buckling
Ace 402 lec 4 buckling Ace 402 lec 4 buckling
Ace 402 lec 4 buckling
 
Mpe 209 lec 9 Pressized Vessels
Mpe 209 lec 9 Pressized Vessels Mpe 209 lec 9 Pressized Vessels
Mpe 209 lec 9 Pressized Vessels
 
Mpe 209 lec gear Design
Mpe 209 lec gear DesignMpe 209 lec gear Design
Mpe 209 lec gear Design
 

Recently uploaded

Top Rated Call Girls In chittoor 📱 {7001035870} VIP Escorts chittoor
Top Rated Call Girls In chittoor 📱 {7001035870} VIP Escorts chittoorTop Rated Call Girls In chittoor 📱 {7001035870} VIP Escorts chittoor
Top Rated Call Girls In chittoor 📱 {7001035870} VIP Escorts chittoor
dharasingh5698
 
Call Girls in Ramesh Nagar Delhi 💯 Call Us 🔝9953056974 🔝 Escort Service
Call Girls in Ramesh Nagar Delhi 💯 Call Us 🔝9953056974 🔝 Escort ServiceCall Girls in Ramesh Nagar Delhi 💯 Call Us 🔝9953056974 🔝 Escort Service
Call Girls in Ramesh Nagar Delhi 💯 Call Us 🔝9953056974 🔝 Escort Service
9953056974 Low Rate Call Girls In Saket, Delhi NCR
 
Integrated Test Rig For HTFE-25 - Neometrix
Integrated Test Rig For HTFE-25 - NeometrixIntegrated Test Rig For HTFE-25 - Neometrix
Integrated Test Rig For HTFE-25 - Neometrix
Neometrix_Engineering_Pvt_Ltd
 
Standard vs Custom Battery Packs - Decoding the Power Play
Standard vs Custom Battery Packs - Decoding the Power PlayStandard vs Custom Battery Packs - Decoding the Power Play
Standard vs Custom Battery Packs - Decoding the Power Play
Epec Engineered Technologies
 
VIP Call Girls Palanpur 7001035870 Whatsapp Number, 24/07 Booking
VIP Call Girls Palanpur 7001035870 Whatsapp Number, 24/07 BookingVIP Call Girls Palanpur 7001035870 Whatsapp Number, 24/07 Booking
VIP Call Girls Palanpur 7001035870 Whatsapp Number, 24/07 Booking
dharasingh5698
 
Cara Menggugurkan Sperma Yang Masuk Rahim Biyar Tidak Hamil
Cara Menggugurkan Sperma Yang Masuk Rahim Biyar Tidak HamilCara Menggugurkan Sperma Yang Masuk Rahim Biyar Tidak Hamil
Cara Menggugurkan Sperma Yang Masuk Rahim Biyar Tidak Hamil
Cara Menggugurkan Kandungan 087776558899
 

Recently uploaded (20)

Top Rated Call Girls In chittoor 📱 {7001035870} VIP Escorts chittoor
Top Rated Call Girls In chittoor 📱 {7001035870} VIP Escorts chittoorTop Rated Call Girls In chittoor 📱 {7001035870} VIP Escorts chittoor
Top Rated Call Girls In chittoor 📱 {7001035870} VIP Escorts chittoor
 
University management System project report..pdf
University management System project report..pdfUniversity management System project report..pdf
University management System project report..pdf
 
Call Girls in Ramesh Nagar Delhi 💯 Call Us 🔝9953056974 🔝 Escort Service
Call Girls in Ramesh Nagar Delhi 💯 Call Us 🔝9953056974 🔝 Escort ServiceCall Girls in Ramesh Nagar Delhi 💯 Call Us 🔝9953056974 🔝 Escort Service
Call Girls in Ramesh Nagar Delhi 💯 Call Us 🔝9953056974 🔝 Escort Service
 
Bhosari ( Call Girls ) Pune 6297143586 Hot Model With Sexy Bhabi Ready For ...
Bhosari ( Call Girls ) Pune  6297143586  Hot Model With Sexy Bhabi Ready For ...Bhosari ( Call Girls ) Pune  6297143586  Hot Model With Sexy Bhabi Ready For ...
Bhosari ( Call Girls ) Pune 6297143586 Hot Model With Sexy Bhabi Ready For ...
 
Thermal Engineering -unit - III & IV.ppt
Thermal Engineering -unit - III & IV.pptThermal Engineering -unit - III & IV.ppt
Thermal Engineering -unit - III & IV.ppt
 
Unleashing the Power of the SORA AI lastest leap
Unleashing the Power of the SORA AI lastest leapUnleashing the Power of the SORA AI lastest leap
Unleashing the Power of the SORA AI lastest leap
 
data_management_and _data_science_cheat_sheet.pdf
data_management_and _data_science_cheat_sheet.pdfdata_management_and _data_science_cheat_sheet.pdf
data_management_and _data_science_cheat_sheet.pdf
 
Block diagram reduction techniques in control systems.ppt
Block diagram reduction techniques in control systems.pptBlock diagram reduction techniques in control systems.ppt
Block diagram reduction techniques in control systems.ppt
 
UNIT - IV - Air Compressors and its Performance
UNIT - IV - Air Compressors and its PerformanceUNIT - IV - Air Compressors and its Performance
UNIT - IV - Air Compressors and its Performance
 
Work-Permit-Receiver-in-Saudi-Aramco.pptx
Work-Permit-Receiver-in-Saudi-Aramco.pptxWork-Permit-Receiver-in-Saudi-Aramco.pptx
Work-Permit-Receiver-in-Saudi-Aramco.pptx
 
Integrated Test Rig For HTFE-25 - Neometrix
Integrated Test Rig For HTFE-25 - NeometrixIntegrated Test Rig For HTFE-25 - Neometrix
Integrated Test Rig For HTFE-25 - Neometrix
 
2016EF22_0 solar project report rooftop projects
2016EF22_0 solar project report rooftop projects2016EF22_0 solar project report rooftop projects
2016EF22_0 solar project report rooftop projects
 
Double Revolving field theory-how the rotor develops torque
Double Revolving field theory-how the rotor develops torqueDouble Revolving field theory-how the rotor develops torque
Double Revolving field theory-how the rotor develops torque
 
Standard vs Custom Battery Packs - Decoding the Power Play
Standard vs Custom Battery Packs - Decoding the Power PlayStandard vs Custom Battery Packs - Decoding the Power Play
Standard vs Custom Battery Packs - Decoding the Power Play
 
(INDIRA) Call Girl Aurangabad Call Now 8617697112 Aurangabad Escorts 24x7
(INDIRA) Call Girl Aurangabad Call Now 8617697112 Aurangabad Escorts 24x7(INDIRA) Call Girl Aurangabad Call Now 8617697112 Aurangabad Escorts 24x7
(INDIRA) Call Girl Aurangabad Call Now 8617697112 Aurangabad Escorts 24x7
 
Call Girls Pimpri Chinchwad Call Me 7737669865 Budget Friendly No Advance Boo...
Call Girls Pimpri Chinchwad Call Me 7737669865 Budget Friendly No Advance Boo...Call Girls Pimpri Chinchwad Call Me 7737669865 Budget Friendly No Advance Boo...
Call Girls Pimpri Chinchwad Call Me 7737669865 Budget Friendly No Advance Boo...
 
ONLINE FOOD ORDER SYSTEM PROJECT REPORT.pdf
ONLINE FOOD ORDER SYSTEM PROJECT REPORT.pdfONLINE FOOD ORDER SYSTEM PROJECT REPORT.pdf
ONLINE FOOD ORDER SYSTEM PROJECT REPORT.pdf
 
(INDIRA) Call Girl Meerut Call Now 8617697112 Meerut Escorts 24x7
(INDIRA) Call Girl Meerut Call Now 8617697112 Meerut Escorts 24x7(INDIRA) Call Girl Meerut Call Now 8617697112 Meerut Escorts 24x7
(INDIRA) Call Girl Meerut Call Now 8617697112 Meerut Escorts 24x7
 
VIP Call Girls Palanpur 7001035870 Whatsapp Number, 24/07 Booking
VIP Call Girls Palanpur 7001035870 Whatsapp Number, 24/07 BookingVIP Call Girls Palanpur 7001035870 Whatsapp Number, 24/07 Booking
VIP Call Girls Palanpur 7001035870 Whatsapp Number, 24/07 Booking
 
Cara Menggugurkan Sperma Yang Masuk Rahim Biyar Tidak Hamil
Cara Menggugurkan Sperma Yang Masuk Rahim Biyar Tidak HamilCara Menggugurkan Sperma Yang Masuk Rahim Biyar Tidak Hamil
Cara Menggugurkan Sperma Yang Masuk Rahim Biyar Tidak Hamil
 

ACE305: Aircraft Components Design and Manufacture

  • 1. ACE305: Aircraft Components Design and Manufacture Instructor: Dr Mohamed Elfarran Aerospace Engineering Department Cairo University 2020 ACE 305: Dr Mohamed Elfarran 1 Lec1 : Manufacturing Process Ref: Ch 1-3
  • 2. Lecture 1 2020 ACE 305: Dr Mohamed Elfarran 2
  • 3. The Traditional Design Process 2020 ACE 305: Dr Mohamed Elfarran 3
  • 4. Preliminary Design Phase 2020 ACE 305: Dr Mohamed Elfarran 4 Often the first step in which a designer becomes involved, and may not involve intense iteration. In this phase, we deal with the entire machine: • Define function • Identify constraints involving cost, size, etc. • Develop alternative conceptions of mechanism/process combinations that can satisfy the constraints • Perform supporting analyses (thermodynamic, heat transfer, fluid mechanics, kinematics, force, stress, life, cost, compatibility with special constraints) • Select the best mechanism • Document the design Alternative design concepts for cross members in a light-duty truck floorpan assembly Concept 1 Two longitudinal members, one trans-verse split-end cross member, small transverse member in transmission tunnel, rear transverse member similar to original, gauge reduction. Concept 6 Two integrated, split transverse cross members, rear transverse member similar to original, reduced sheet thickness in cross members.
  • 5. Intermediate Design Phase 2020 ACE 305: Dr Mohamed Elfarran 5 Generally occurs after preliminary design, but the two phases may overlap. Intermediate design always involves iterations. In this phase, we deal with individual components of the machine: • Identify components • Define component functions • Identify constraints involving cost, size, etc. • Develop tentative conceptions of the components mechanism/process combinations using good form synthesis principles • Perform supporting analyses (including analyses at each critical point in each component) • Select the best component designs • Document component designs; prepare a layout drawing A-pillar component geometries Corner Reinforcement Front Reinforcement
  • 6. Detailed Design Phase 2020 ACE 305: Dr Mohamed Elfarran 6 Subsequent to intermediate and. In this phase, we deal with individual components of the machine and the machine as a whole: •Select manufacturing and assembly processes •Specify dimensions and tolerances •Prepare component detail drawings •Prepare assembly drawings Line rendering of a pickup box assembly showing geometric details such as wheel well openings, cross members, and bed corrugation
  • 7. Design Affecting Factors 2020 ACE 305: Dr Mohamed Elfarran 7 The design of a component or system may be influenced by a number of requirements. If a requirement affects design, it is called a design affecting factor/design consideration. For example, if the ability to carry large loads without failure is important, we say that strength is a design consideration. Most product development projects involve a number of design affecting factors: - Strength/stress - Cost - Thermal properties - Distortion/stiffness- Processing requirements - Surface finish - Wear - Weight - Lubrication - Corrosion - Life - Marketability - Safety - Noise - Maintenance - Reliability - Aesthetic considerations - Volume - Friction - Shape - Liability - Usability - Size - Scrapping/recyclability
  • 8. Economics 2020 ACE 305: Dr Mohamed Elfarran 8 Strength, safety, reliability, and cost are perhaps the most important design considera-tions. In general the design alternative that satisfies other design considerations at the lowest costs is to be preferred. Issues affecting the “cost” of a design include: •Product development costs •Material choice •Manufacturing processes involved •Economies of scale •Tolerances specified •Use of standard sizes and components Breakeven point for two different screw manufacturing processes
  • 9. Materials Selection 2020 ACE 305: Dr Mohamed Elfarran 9 • The designer of any product, other than software must get involved with material selection. • Only occasionally will the exact grade of material be specified by the customer. • Even then the designer must understand the material to be able to design the product.
  • 10. Materials Selection 2020 ACE 305: Dr Mohamed Elfarran 10 Decisions, decisions! So many materials, so much information. How do we decide? How do we begin to choose? First we need to look at the function of the product – product analysis
  • 11. Materials Selection 2020 ACE 305: Dr Mohamed Elfarran 11 Product Analysis Every product is designed in a particular way - product analysis enables us to understand the: important materials, processing, economic and aesthetic decisions which are required before any product can be manufactured. Just what it says – analyse the product! • What does it do? • How does it do it? • Where does it do it? • Who uses it? • What should it cost? • What does it look like?
  • 12. Lecture 2 2020 ACE 305: Dr Mohamed Elfarran 12
  • 13. Introduction • Choice of materials for a machine element depends very much on its properties, cost, availability and such other factors. It is therefore important to have some idea of the common engineering materials and their properties before learning the details of design procedure. This topic is in the domain of material science or metallurgy but some relevant discussions are necessary at this stage. • Common engineering materials are normally classified as metals and non- metals. Metals may conveniently be divided into ferrous and non-ferrous metals. Important ferrous metals for the present purpose are: • (i) cast iron (ii) wrought iron (iii) steel. • Some of the important non-ferrous metals used in engineering design are: 2020 ACE 305: Dr Mohamed Elfarran 13
  • 14. Classification of Engineering Materials 2020 ACE 305: Dr Mohamed Elfarran 14
  • 15. Loads 2020 ACE 305: Dr Mohamed Elfarran 15
  • 16. 2020 ACE 305: Dr Mohamed Elfarran 16
  • 17. Stress and loads 2020 ACE 305: Dr Mohamed Elfarran 17
  • 18. Material Strength and Stiffness 2020 ACE 305: Dr Mohamed Elfarran 18
  • 19. Strength and Cold Work 2020 ACE 305: Dr Mohamed Elfarran 19