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ASQ Los Angeles Section
Quality management -- Guidelines for realizing financial and
economic benefits
(Based on ASQ Quality Progress Publication “Paddle Like The Dickens”)
Govind Ramu
September 12th, 2018
Agenda
● Current state - Quality, Organization and challenges
● What needs to change?
● Future state - Quality, Organization and financial and economic benefits
● Q & A
Govind Ramu
Defining Quality
Quality: A subjective term for which each person or sector has its own definition.
In technical usage, quality can have two meanings: 1) the characteristics of a
product or service that bear on its ability to satisfy stated or implied needs; 2) a
product or service free of deficiencies. According to Joseph Juran, quality means
“fitness for use”; according to Philip Crosby, it means “conformance to
requirements.”
Ref: The refreshed, third edition of QP’s Quality Glossary
Govind Ramu
Participant Interaction
Questions:
● What is your definition of Quality?
○ Key words that come to your mind
■ Customer
■ Value
● What are our challenges as Quality Professional?
○ Meeting customer expectations
○ Delivering value to our organizations
Govind Ramu
Quality Organization - Function Vs Roles
● Meet customer expectations
● Prevent defects
● Ensure product conformance
● Design in Quality
● Develop management
system
● Manage supplier quality
● Facilitate problem solving
● Auditing - ensure system
compliance
● Others.
● Inspector
● Technician
● Auditor
● Analyst
● Document controller
● Engineer
● Manager
● Director
● Vice President
● Chief Quality Officer
Govind Ramu
Quality Challenges
● Quality roles have rapidly evolved over years into new job titles.
● Quality organization appraisal cost is now a significant portion of Cost of
Quality*.
● Organizations with lower gross margin cannot afford a large headcount
quality organization**.
● Quality organization suffers the early loss of resources during downturns.
● Quality efforts deprioritized for speed (time), cost and design iterations
*Most organizations do not measure beyond COPQ
**>1% of overall organization’s headcount for > 500 employee organizations)
Govind Ramu
Participant Interaction
● Organizations prefer domain expertise and subject matter expertise as their
first preference for candidates for quality.
● Let us explore Pros and Cons
Govind Ramu
How Stakeholders See The Quality Organization*?
● Required by customer contracts, expectations
● Verifies compliance
● Provides degree of independence
● Management System certification maintenance (audits, liaison with
certification body, etc)
● Responsible for responding to customers on quality related complaints
● Administers highly bureaucratic paperwork required in some industry sectors
● Publishes Dashboard/KPI monitoring.
● Others?
*Typical Quality Organization - Based on a Brainstorm at TC 176 International Meeting.
“Narrow perception”
Govind Ramu
What we do not hear about Quality Organization?
● True Partner - Highly engaged in solving organizational issues, share
common priorities instead of competing priorities.
● Value adder - Proactively anticipate and manage risk, contribution to optimize
value and provide objectivity.
● Pragmatic - Being flexible, reasonable yet meeting the intent of the objectives.
● Enabler of simplicity - Making complex issues simple. Disentangling
stakeholders from bureaucratic nightmare.
● Bottom line sensitive - Compliance as a function of Cost.
“Holistic perception”
Govind Ramu
Why?
Quality Management not effectively tied to
organization’s economics
Govind Ramu
How Big Does a Quality Organization Need to Be?
Based on
○ Revenue
○ Overall organization headcount
○ Number of product lines
○ Volume of products or services
OR
○ Customer loyalty improvement
○ Opportunity for business process improvement
○ Defect reduction
Hire aggressively when
the market conditions are
good, downsize when
market is down.
Govind Ramu
Cost of Quality - Opportunities
New product
Introduction -
Improvement team
Process
Improvement
Team
Supplier
Development
Team Customer Loyalty
Improvement
Team
Table 1 - Reference Paddle Like The Dickens, Quality ProgressGovind Ramu
QMS Benefits - Quantify Quiet Savings
Table 2 - Reference Paddle Like The Dickens, Quality Progress
Accountability
(Ownership and
empowerment)
Standardization
(scalability)
Capability
Management of
Change
Prevention
Manage Risk
Govind Ramu
Quality Organization
Quality
Organization
OpEx
Ensure
Compliance
(20%)
Prevent issues
(70%)
Manage Crisis
(10%)
Minimal yet stable
headcount - Folks who
are required Up or Down
market situation
Train Domain experts in
Quality management
and dotted line to
Quality function.
Quality Coach - Who works
with cross functional Team
and have defect Reduction
targets (variable
headcount)
Prevention CostAppraisal Cost Failure Cost
Govind Ramu
Value offering (3C)
● Contribute
○ Launch a highly scalable new product on time
○ Help meet product and service target profit margin
○ Address key customer needs and expectations
● Collaborate
○ Innovation
○ Speed - time to market
○ Integrate - Organizational learning
● Communicate
○ Top management
○ Key stakeholders
○ Industry, professional society
Govind Ramu
Participant Interaction
● What is your economic case for Quality Management?
Govind Ramu
References and bibliography
● The refreshed, third edition of QP’s Quality Glossary
● Paddle Like The Dickens, Quality Progress
● ASQ TR2: 2018 Cost of Quality: Guidelines for Development, Implementation and Monitoring to
improve quality and performance.
● ISO 10014:2006 Quality Management - Guidelines for realizing financial and economic benefits
● ISO 9001:2015 Quality Management System - Requirements
● ISO 9000:2015 Quality Management System - Fundamentals and Vocabulary
Acknowledgement:
Wes Richardson, Knowledge Manager, Quality Council of Indiana, IN
Jordan Freed, Business Unit Director, C4 Solutions, Curtiss-Wright, Ottawa, Canada
for review and suggestions.
Govind Ramu

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Quality Management - Guidelines for realizing financial and economic benefits

  • 1. ASQ Los Angeles Section Quality management -- Guidelines for realizing financial and economic benefits (Based on ASQ Quality Progress Publication “Paddle Like The Dickens”) Govind Ramu September 12th, 2018
  • 2. Agenda ● Current state - Quality, Organization and challenges ● What needs to change? ● Future state - Quality, Organization and financial and economic benefits ● Q & A Govind Ramu
  • 3. Defining Quality Quality: A subjective term for which each person or sector has its own definition. In technical usage, quality can have two meanings: 1) the characteristics of a product or service that bear on its ability to satisfy stated or implied needs; 2) a product or service free of deficiencies. According to Joseph Juran, quality means “fitness for use”; according to Philip Crosby, it means “conformance to requirements.” Ref: The refreshed, third edition of QP’s Quality Glossary Govind Ramu
  • 4. Participant Interaction Questions: ● What is your definition of Quality? ○ Key words that come to your mind ■ Customer ■ Value ● What are our challenges as Quality Professional? ○ Meeting customer expectations ○ Delivering value to our organizations Govind Ramu
  • 5. Quality Organization - Function Vs Roles ● Meet customer expectations ● Prevent defects ● Ensure product conformance ● Design in Quality ● Develop management system ● Manage supplier quality ● Facilitate problem solving ● Auditing - ensure system compliance ● Others. ● Inspector ● Technician ● Auditor ● Analyst ● Document controller ● Engineer ● Manager ● Director ● Vice President ● Chief Quality Officer Govind Ramu
  • 6. Quality Challenges ● Quality roles have rapidly evolved over years into new job titles. ● Quality organization appraisal cost is now a significant portion of Cost of Quality*. ● Organizations with lower gross margin cannot afford a large headcount quality organization**. ● Quality organization suffers the early loss of resources during downturns. ● Quality efforts deprioritized for speed (time), cost and design iterations *Most organizations do not measure beyond COPQ **>1% of overall organization’s headcount for > 500 employee organizations) Govind Ramu
  • 7. Participant Interaction ● Organizations prefer domain expertise and subject matter expertise as their first preference for candidates for quality. ● Let us explore Pros and Cons Govind Ramu
  • 8. How Stakeholders See The Quality Organization*? ● Required by customer contracts, expectations ● Verifies compliance ● Provides degree of independence ● Management System certification maintenance (audits, liaison with certification body, etc) ● Responsible for responding to customers on quality related complaints ● Administers highly bureaucratic paperwork required in some industry sectors ● Publishes Dashboard/KPI monitoring. ● Others? *Typical Quality Organization - Based on a Brainstorm at TC 176 International Meeting. “Narrow perception” Govind Ramu
  • 9. What we do not hear about Quality Organization? ● True Partner - Highly engaged in solving organizational issues, share common priorities instead of competing priorities. ● Value adder - Proactively anticipate and manage risk, contribution to optimize value and provide objectivity. ● Pragmatic - Being flexible, reasonable yet meeting the intent of the objectives. ● Enabler of simplicity - Making complex issues simple. Disentangling stakeholders from bureaucratic nightmare. ● Bottom line sensitive - Compliance as a function of Cost. “Holistic perception” Govind Ramu
  • 10. Why? Quality Management not effectively tied to organization’s economics Govind Ramu
  • 11. How Big Does a Quality Organization Need to Be? Based on ○ Revenue ○ Overall organization headcount ○ Number of product lines ○ Volume of products or services OR ○ Customer loyalty improvement ○ Opportunity for business process improvement ○ Defect reduction Hire aggressively when the market conditions are good, downsize when market is down. Govind Ramu
  • 12. Cost of Quality - Opportunities New product Introduction - Improvement team Process Improvement Team Supplier Development Team Customer Loyalty Improvement Team Table 1 - Reference Paddle Like The Dickens, Quality ProgressGovind Ramu
  • 13. QMS Benefits - Quantify Quiet Savings Table 2 - Reference Paddle Like The Dickens, Quality Progress Accountability (Ownership and empowerment) Standardization (scalability) Capability Management of Change Prevention Manage Risk Govind Ramu
  • 14. Quality Organization Quality Organization OpEx Ensure Compliance (20%) Prevent issues (70%) Manage Crisis (10%) Minimal yet stable headcount - Folks who are required Up or Down market situation Train Domain experts in Quality management and dotted line to Quality function. Quality Coach - Who works with cross functional Team and have defect Reduction targets (variable headcount) Prevention CostAppraisal Cost Failure Cost Govind Ramu
  • 15. Value offering (3C) ● Contribute ○ Launch a highly scalable new product on time ○ Help meet product and service target profit margin ○ Address key customer needs and expectations ● Collaborate ○ Innovation ○ Speed - time to market ○ Integrate - Organizational learning ● Communicate ○ Top management ○ Key stakeholders ○ Industry, professional society Govind Ramu
  • 16. Participant Interaction ● What is your economic case for Quality Management? Govind Ramu
  • 17. References and bibliography ● The refreshed, third edition of QP’s Quality Glossary ● Paddle Like The Dickens, Quality Progress ● ASQ TR2: 2018 Cost of Quality: Guidelines for Development, Implementation and Monitoring to improve quality and performance. ● ISO 10014:2006 Quality Management - Guidelines for realizing financial and economic benefits ● ISO 9001:2015 Quality Management System - Requirements ● ISO 9000:2015 Quality Management System - Fundamentals and Vocabulary Acknowledgement: Wes Richardson, Knowledge Manager, Quality Council of Indiana, IN Jordan Freed, Business Unit Director, C4 Solutions, Curtiss-Wright, Ottawa, Canada for review and suggestions. Govind Ramu