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영월복합화력 건설공사




              제    목 : Shop Painting Procedure for
                        YEONGWOL Combined Cycle Power Plant



              문서번호 : 9-01230-TX-424-001




                  한국남부발전주식회사
      도서 등급
      □   작업승인, 계약자는 규격서에 따라 제작 또는 건설을 진행할 수 있다
 1.

      □   조건부 작업승인, 계약자는 규격서 및 제시된 검토의견에 따라서 우선
 2.
          작업을 진행할 수 있으나 검토의견을 반영하여 도서를 개정한 후 재 제
          출하여야 한다.
      □   재 제출(작업 진행 불가), 계약자는 제시된 검토의견을 반영하여 도서를
 3.
          개정한 후 재 제출 하여야 한다.
      □   참조용.
 4.
      □   재 제출
 M.
          도서등급이 “1” 이지만 CD--ROM 또는 복사물을 제작하기 부적합 하므
          로 재제출 하여야 한다.
 주:       작업승인은 계약자가 개발하고 선정한 재질 또는 상세설계, 계산, 분석,
          시험방법 등의 승인이나 채택을 의미하지 않으며, 계약자 준수 의무사항
          이 면제되는 것은 아니다.
 검토자 :                 일자 : 2008.




                                두산중공업주식회사
                          Doosan Heavy Industries & Construction Co., Ltd.
영월복합화력 건설공사




               제      목 : Shop Painting Procedure for

                            YEONGWOL Combined Cycle Power Plant



                문서번호 : 9-01230-TX-424-001




                        사업번호 : PWC-P-08ED1



                            두산중공업주식회사

                                발      행   현      황




    A    20081224       For Approval
                                               (K.A.Jang) (K.A.Jang) (Y.Y.Shin)   Y.Y.Shin

개정번호      발행일          개정 / 발행목적                 작성         점검          검토         승인

        호기          사업소 번호                 사업주문서 번호                           형태코드

                                       01230-TX-424-001
9                    8330                                                         424
사업 번호     PWC-P-08ED1
                                              문서 번호   01230-TX-424-001
               Shop Painting Procedure
                                              개정번호        Rev. A
                                               페이지          1/8


                               TABLE OF CONTENTS

1.0    SCOPE

2.0    REFERENCES

3.0    GENERALS

 3.1   SURFACE PREPARATION

 3.2   APPLICATION OF COATING

 3.3   TOUCH-UP PAINTING

 3.4   INSPECTION

4.0    COATING SYSTEM

 4.1 Application of material

 4.2 Material selection




 * Attachment -1 : Application of Coating system
사업 번호                PWC-P-08ED1
                                                          문서 번호             01230-TX-424-001
                          Shop Painting Procedure
                                                           개정번호                  Rev. A
                                                            페이지                    2/8

1.0 SCOPE

1.1 This procedure covers the surfaces preparation and application of protective coating for
    YEONGWOL Combined Cycle Power Plant Project.

 1.2      When there is a contradictory stipulation in the generals and the special
 requirements, the
       special requirements shall have priority over the generals.

2.0    REFERENCES

 2.1 Steel Structures Painting Council (SSPC)

  2.1.1 SSPC-PA1           Shop, Field & Maintenance Painting
  2.1.2 SSPC-PA 2          Measurement of Dry Paint Thickness with Magnetic Gauges
  2.1.3 SSPC-Vis 1        Visual Standard for Abrasive Blast Cleaned Steel
  2.1.4 SSPC-SP 1          Solvent Cleaning
  2.1.5 SSPC-SP 2          Hand Tool Cleaning
  2.1.6 SSPC-SP 3          Power Tool Cleaning
  2.1.7 SSPC-SP 5          White Metal Blast Cleaning
  2.1.8 SSPC-SP 6          Commercial Blast Cleaning
  2.1.9 SSPC-SP 7          Brush-off Blast Cleaning
  2.1.10 SSPC-SP10         Near White Blast Cleaning

 2.2 Equipment and/or Material Purchase Contract Appendix M2 for YEONGWOL Combined
Cycle
    Power Plant

3.0    GENERALS

 3.1   Surface Preparation

  3.1.1    All surface of carbon steel shall be blasted, unless otherwise specified, using
           dry blasting abrasive only.
           The surface profile shall be as recommended by the paint manufacturers.

  3.1.2    Blast cleaning shall not be conducted when the temperature of the surfaces is
           less than 3℃ above dew point of the surrounding air or when the relative
           humidity of the air is more than 80%.

  3.1.3    Any oil and grease on the surface before surface preparation shall be removed
           by SSPC-SP 1, Solvent Cleaning.
           After blasting and immediately prior to coating, the blasting dust and
           abrasives shall be removed by using a high pressure air blow off and followed
           by vacuum cleaning.

  3.1.4    All rough welds, burrs, weld spatters, indentations, and all other sharp surface
           projections
사업 번호              PWC-P-08ED1
                                                          문서 번호            01230-TX-424-001
                          Shop Painting Procedure
                                                           개정번호                Rev. A
                                                            페이지                  3/8

            shall be ground smooth prior to further surface preparation.


 3.1.5  Steel and fabrication defects such as weld spatters, lamination scabs, sharp edges
        of
          welds, and slivers visible before or after blast cleaning shall be repaired prior to
 coating.

 3.1.6   Blasting shall not be performed in the same area where coating or curing of coated
         surfaces is in progress.

 3.1.7   Should any phase not meet the standard required, Contractor shall carry out
         necessary rectification in accordance with this procedure.

 3.1.7   Piping, and other components where sand, grit or other debris from blasting can be
         trapped and not completely removed, should be pickled, SP 8(Pickling) instead of
 blasting.

 3.1.8   Thin sheet metal surface requiring painting that cannot be blasted shall be
         chemically
          pretreated by a suitable phosphating process or other approved metal condition.

3.2   Application of Coating

 3.2.1 All structural steel shall be treated in accordance with this procedure and the data
       sheet(s)
       of the paint manufacturer(s).

 3.2.2   Paint shall not be applied on the following surfaces unless otherwise specified.

  3.2.2.1 Non-metallic materials such as concrete, brickwork, tile, slate, glass, and
   plastics

  3.2.2.2     Non-ferrous materials such as hot-dip galvanized steel, weathering steel,
              stainless steel, brass, copper, and aluminum.

  3.2.2.3     Nameplate and other identification plates or label

  3.2.2.4 Machined surfaces

  3.2.2.5     Galvanized Surfaces

  3.2.2.6     Surface of insulation lagging will not be coated.

  3.2.2.7     Internal surface pf pipes, tubes, headers, fittings, valves, pressure vessel and
              others.

 3.2.3   Painting works shall be applied immediately 4 hours after the surface have
         been prepared(after inspection of surface preparation).
사업 번호               PWC-P-08ED1
                                                           문서 번호             01230-TX-424-001
                             Shop Painting Procedure
                                                           개정번호                  Rev. A
                                                            페이지                    4/8


  3.2.4     Apply the paints in accordance with the manufacturer’s recommendation as to the
            application, humidity, weather, temperature conditions and coating thickness.
            Painting works shall be applied when the metal temperature shall be at least
            3℃ above dew point.

  3.2.5     Painting works shall be applied by means of brushing, rolling or spraying.

  3.2.6     The surface shall be clean and free from contamination.

  3.2.7     Painting works shall not be applied to the wet surface.

  3.2.8     Paint shall be mixed with mechanical mixers to keep the pigment in suspension.

  3.2.9     Coated steel or components shall be rested on wooden supports during shop
            storage or shipment and shall at no time be placed directly on other steel or
            directly on the ground.

3.3    Repairing Damage/Touch-Up Painting

 3.3.1 The repair of the damaged coating shall be applied in accordance with painting
       system by means of brushing, rolling, or spraying.

 3.3.2     Run, sags, drips or over-spray which cause failures by loss of adhesion,
           blistering, peeling, mud-cracking or rusting of substrate shall not be
           permitted. Defective areas shall be re-blasting and re-coated.


 3.4     Inspection

  3.4.1     The Contractor shall maintain necessary instruments to test and inspect
            the surface preparation, the coating application and the fully cured coating
            at the place of work for his quality control and the instruments shall be
            available to the Customer.
            These instruments shall include:

      3.4.1.1 Thermometer

      3.4.1.2 Hygrometer

      3.4.1.3 A thickness gauge such as Microtest, Elcometer, or equivalents

      3.4.1.4 A 5x or higher magnifier

      3.4.1.5 A flashlight

      3.4.1.6 A wet film thickness gauge

  3.4.2     The suppliers shall perform the following inspection and testing for surface
            preparation and application of coating.
사업 번호               PWC-P-08ED1
                                                       문서 번호             01230-TX-424-001
                        Shop Painting Procedure
                                                       개정번호                  Rev. A
                                                        페이지                    5/8



 3.4.2.1     Surface preparation

 3.4.2.1.1    Verify compliance with the requirements of this procedure.

 3.4.2.1.2    Confirm the blast quality by comparing the blasted surface with SSPC-
               Vis1 and verify the height of the anchor pattern profile with an
               Elcometer roughness gauge adjusted to profile height or a Keane-Tator
               Profile Compactor.

 3.4.2.1.3    Check the contamination of the abrasive with grease or oil. Place the
               abrasive into a glass of water for checking visual indications of grease
               or oil. If grease or oil is present in the abrasive, the abrasive shall
               not be used.

 3.4.2.1.4    Inspect blasted surfaces immediately before application of the coating
              as follows.
                ▶ Check dryness by visual inspection.
                ▶ Check rusting visually. If rusting is detected, surfaces shall be
                   reblasted until acceptable.

3.4.2.2   Handling and application of coating

 3.4.2.2.1    Check spray equipment before handling and application of coating for
              correct air pressure, cleanliness of agitators, hoses and pots, and
              correct size of tips and caps.

 3.4.2.2.2    Mixed materials that exceeds pot life shall be rejected.

 3.4.2.2.3    Thickness measurements will be made in accordance with SSPC PA2.
              Method of determining the final DFT(dry film thickness)shall be take
              reading over any square meter of the painted area, the average of these
              reading shall equal or exceed the nominal DFT.

 3.4.2.2.4    Check continuously the following coating defects and take immediate
              corrective action ;

  3.4.2.2.4.1 Loss of adhesion
  3.4.2.2.4.2 Blistering
  3.4.2.2.4.3 Peeling
  3.4.2.2.4.4 Mud-cracking
  3.4.2.2.4.5 Rusting of substrate
  3.4.2.2.4.6 Over-spray
  3.4.2.2.4.7 Runs and Sags
  3.4.2.2.4.8 Embedded particles
  3.4.2.2.4.9 Other imperfections and blemishes

 3.4.2.2.5    Check relative humidity and temperature to allow the specified curing period.
사업 번호                PWC-P-08ED1
                                                          문서 번호              01230-TX-424-001
                              Shop Painting Procedure
                                                           개정번호                      Rev. A
                                                            페이지                       6/8



4.0     COATING SYSTEM

 4.1     Application of materials

  4.1.1 Maker standard coating products shall be coated in accordance with Manufacturer’s
        Maker Standard.

   4.1.2 Coating materials shall be delivered in the manufacturer’s original sealed
containers
        legible labels. The containers of paint or thinner shall not be opened unless ready
for
        immediate use.

  4.1.3 The sides of each container for paint and thinner shall have the following
        information listed :

      4.1.3.1   Manufacturer’s name
      4.1.3.2   Product name
      4.1.3.3   Product color designation
      4.1.3.4   Product batch number and manufacturing date
      4.1.3.5   Product shelf life

  4.1.4 Mixing and application of coating material shall be in accordance with the
        data sheet(s) published by the paint manufacturer(s).

  4.1.5 Thinners shall used by the product of the painting manufacturer. Products from
        the different manufacturers shall not be intermixed.

  4.1.6 Coating materials shall be used before the expiration of their shelf-life.

 4.2     Material selection

      4.2.1.1 Inorganic zinc primer
               PRODUCT NAME : SUPERZINC 190BG
                                    CARBOZINC 11
                                    INTERZINC 22
      4.2.1.2 High Build Epoxy
               PRODUCT NAME : SUPERPOKCY 270
                                   CARBOLINE 801
                                   INTERGARD 345
      4.2.1.3 Polyurethane
               PRODUCT NAME : SUPERTHANE 300
                                   CARBOLINE 134
                                   INTERTHANE 990
      4.2.1.4 Silicone Aluminum
               PRODUCT NAME : HION 600
                                   CARBOLINE 4631
                                   INTERTHERM 50
사업 번호              PWC-P-08ED1
                                                문서 번호            01230-TX-424-001
                     Shop Painting Procedure
                                                 개정번호                Rev. A
                                                  페이지                  7/8



4.2.1.5 Acrylic Silicone
     PRODUCT NAME : HION 300
                         CARBOLINE 1248
                         INTERTHERM 875
4.2.1.6 Coal Tar Epoxy
     PRODUCT NAME : EPICOL 7000
                          Bitumastic 300S or equivalents
4.2.1.7 Phenolic Epoxy
     PRODUCT NAME : INTERLINE 850 or equivalents must be a approved by Owner.

4.2.1.8 High Gloss Epoxy Enamel
     PRODUCT NAME: CARBOLINE 890 or equivalents must be a approved by Owner

4.2.1.9 Volatile Corrosion Inhibitor
     PRODUCT NAME : YS-OIL COAT (Yooshin Chemical co.,) or equivalents must be
                                     a approved by Owner.

4.2.1.10 Rust Preventive Coat-I
     PRODUCT NAME : TECTYL 502C (HOUGHTON / THE VALVOLINE COMPANY)
                            or equivalents must be a approved by Owner.

4.2.1.11 Rust Preventive Coat-II
     PRODUCT NAME : TECTYL 506 (HOUGHTON / THE VALVOLINE COMPANY)
                            or equivalents must be a approved by Owner.

4.2.1.12 Polyamide Epoxy
     PRODUCT NAME : SUPERPOKCY 360
                         INTERLINE 850

4.2.1.13 Water Soluble Rust Preventive
     PRODUCT NAME : ARS-627

4.2.1.14 Rust preventive Oil (Using HRSG Fin Tube)
    PRODUCT NAME : INPLUS ECOCryl 5000 (Samhwa paint)
                         Tectyl 300G FT (Houghton)
                         Castrol Rustilo Aqua 10 (Castrol)

4.2.1.15 Alkyd Red Oxide Primer
   PRODUCT NAME : Red Lead Fast-Drying Primer
                        INTERPRIME 198
                        STAROZX 2101

4.2.1.16 ALKYD ENAMEL FINISH PAINT
   PRODUCT NAME : 777 ENAMEL or equivalents

4.2.1.17 Modified Silicone
   PRODUCT NAME : HION 500
                        INTERTHERM 50 or equivalents must be a approved by Owner.
사업 번호             PWC-P-08ED1
                                              문서 번호           01230-TX-424-001
                    Shop Painting Procedure
                                               개정번호               Rev. A
                                               페이지                  8/8

4.2.1.18 Alkyd Water Reducible Paint
      PRODUCT NAME : Watergallon 6000 or equivalents must be a approved
Attachment #1      Application of Coating System                                                                            PAGE :    1 of 35
                                                                                                                       Work
                                                                                                                 Total
                                                                                                       D.F.T/
                                                           Surface
                                                                                                                                Final
                                                                    No. Of
                                                    In/Out                                                             Scope
                                                                                                                 D.F.T
                                                                                                       Coat
                                                           Prepara-                                                                    Remark
                                                                                  Paint Type
No.        Item Name           Kind Of Surface
                                                                                                                                Color
                                                                     Coat
                                                   Surface
                                                             tion                                                (㎛) Shop Site
                                                                                                        (㎛)
Steam Turbine
                                                   Outside            1st     Silicone Aluminum          25            ●
                            Contacted with air                SP-10                                               50            Silver
                                                   Surface            2nd     Silicone Aluminum          25            ●                 Insulation
                            Contacted with         Inside
 1    HIP Casing                                              SP-10   1st         Volatile Corrosion Inhibitor         ●         M/S
                            steam                  Surface
                                                   Outside
                            Machined Surface                  SP-1    1st    Rust Preventive Coat-II (Tectyl 506 )     ●         M/S
                                                   Surface
                                                   Outside            1st     Silicone Aluminum          25            ●
                            Contacted with air                SP-10                                               50                     Insulation
                                                   Surface            2nd     Silicone Aluminum          25            ●
 2    Balance Pipe                                            SP-10
                            Contacted with         Inside
                                                                      1st         Volatile Corrosion Inhibitor         ●         M/S
                                                               or
                            steam                  Surface
                                                              SP-8
                                                   Outside            1st    Inorganic zinc primer       75            ●
                            Contacted with air                SP-6                                               175            N9.5
                                                   Surface            2nd      High Build Epoxy         100            ●
 3    Cooling Pipe                                            SP-6
                                                   Inside
                                                               or     1st         Volatile Corrosion Inhibitor         ●         M/S
                            Contacted with air
                                                   Surface
                                                              SP-8
                                                   All                                                                 ●
                                                                      1ST
                                                               N/A
                            Machined surface                                      Volatile Corrosion Inhibitor
                                                   Surfaces
                                                   All                                                                 ●
                                                                      1ST
 4    Dummy Ring                                                                                                                 M/S
                            Surface of cast                    N/A                Volatile Corrosion Inhibitor
                                                   Surfaces
                                                   All
                                                                      1ST
                            Fin                                N/A                Volatile Corrosion Inhibitor         ●
                                                   Surfaces
                                                   Outside            1st     Silicone Aluminum          25            ●
                            Contacted with air                SP-10                                               50            Silver
                                                   Surface            2nd     Silicone Aluminum          25            ●
 5    HIP Outer Gland
                            Contacted with         Inside
                                                              SP-10   1st         Volatile Corrosion Inhibitor         ●         M/S
                            steam                  Surface
                            Contacted with         All
                                                                      1ST
 6    HIP Inner Gland                                          N/A                Volatile Corrosion Inhibitor         ●         M/S
                            steam                  Surfaces


                                              DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
Attachment #1       Application of Coating System                                                                                PAGE    :    2 of   35

                                                                                                                           Work
                                                                                                                     Total
                                                                                                            D.F.T/
                                                            Surface
                                                                                                                                      Final
                                                                     No. Of
                                                     In/Out                                                                Scope
                                                                                                                     D.F.T
                                                                                                            Coat
                                                            Prepara-                                                                           Remark
                                                                                     Paint Type
No.        Item Name            Kind Of Surface
                                                                                                                                      Color
                                                                      Coat
                                                    Surface
                                                              tion                                                   (㎛) Shop Site
                                                                                                             (㎛)
                                                    Outside            1st     Inorganic zinc primer          75             ●
                             Contacted with Air                SP-6                                                  175             10GY8/4
                                                    Surface            2nd       High Build Epoxy            100             ●
                                                                                                            100 ~
                                                                       1st        Phenolic Epoxy                             ●
                                                    Inside                                                           200 ~
                                                                                                             150
                             Contacted with Oil                SP-10                                                                  Gray
                                                    Surface                                                           300
                                                                                                            100 ~
      HP Pedestal
 7                                                                     2nd        Phenolic Epoxy                             ●
                                                                                                             150
                                                    Inside
                             Machined Surface                  SP-10   1st           Volatile Corrosion Inhibitor            ●          M/S
                                                    Surface
                                                    Outside
                                                               SP-1    1st     Rust Preventive Coat-II (Tectyl 506 )         ●          M/S
                             Machined Surface
                                                    Surface
                                                    Outside            1st     Inorganic zinc primer         75              ●
                             Contacted with Air                SP-6                                                  175             10GY8/4
                                                    Surface            2nd       High Build Epoxy           100              ●
                             Contacted with         Inside             1st                                   38              ●         M/S
                                                                              Alkyd Water Reducible Paint
                                                               SP-6                                                   76
                             steam                  Surface            2nd                                   38              ●        Beige
                                                                              Alkyd Water Reducible Paint
                                                                                                            100-
                                                                       1st        Phenolic Epoxy                             ●
                                                                                                                     200-
                                                    All                                                     150
      LP Outer Casing
 8                                                                                                                                    Gray
                             Contacted with oil                SP-10
                                                                                                                     300
                                                    Surfaces                                                100-
                                                                                                                             ●
                                                                       2nd        Phenolic Epoxy
                                                                                                            150
                                                    Outside
                             Lifting Point                     SP-6    1st       Alkyd Finish Paint          30       30     ●       5G5/10
                                                    Surface
                                                    All
                             Machined Surface                  SP-1    1st     Rust Preventive Coat-II (Tectyl 506 )         ●          M/S
                                                    Surfaces
                             Contacted with         All                1st                                   38              ●         M/S
                                                                              Alkyd Water Reducible Paint
                                                               SP-6                                                   76
                             Steam                  Surfaces           2nd                                   38              ●        Beige
                                                                              Alkyd Water Reducible Paint
                                                    All
      LP Inner Casing
 9                           Machined Surface                  SP-1    1st     Rust Preventive Coat-II (Tectyl 506 )         ●          M/S
                                                    Surfaces
                                                    Outside                                                                          5G5/10
                             Lifting Point                     SP-6    1st       Alkyd Finish Paint          30       30     ●
                                                    Surface


                                              DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
Attachment #1    Application of Coating System                                                                            PAGE    :    3 of   35

                                                                                                               Total
                                                                                                     D.F.T/           Work
                                                         Surface
                                                                                                                               Final
                                                                  No. Of
                                                  In/Out
                                                                                                               D.F.T
                                                                                                     Coat            Scope
                                                         Prepara-                                                                    Remark
                                                                                Paint Type
No.        Item Name         Kind Of Surface
                                                                                                                              Color
                                                                   Coat
                                                 Surface
                                                           tion                                                (㎛) Shop Site
                                                                                                      (㎛)
                                                 Outside            1st    Inorganic zinc primer       75            ●
                           Contacted with Air             SP-6                                                  175          10GY8/4
                                                 Surface           2nd       High Build Epoxy         100            ●
                                                                                                     100-            ●
                                                                    1st      Phenolic Epoxy
                                                                                                               200-
                                                 All                                                  150
10 LP Bearing Housing      Contacted with Oil               SP-10                                                              Gray
                                                                                                                300
                                                 Surfaces                                            100-            ●
                                                                    2nd      Phenolic Epoxy
                                                                                                      150
                                                 All
                           Machined Surface                 SP-1    1st    Rust Preventive Coat-II (Tectyl 506 )     ●           M/S
                                                 Surfaces
                           Thickness of plate    Outside
                                                            SP-1    1st    Rust Preventive Coat-II (Tectyl 506 )     ●           M/S
      Foundation Plate &   side                  Surface
11
      Base Plate                                 All
                           Machined Surface                 SP-1    1st    Rust Preventive Coat-II (Tectyl 506 )     ●           M/S
                                                 Surfaces
                                                 Outside            1st    Inorganic zinc primer       75            ●
                           Contacted with Air               SP-6                                               175           10GY8/4
                                                 Surface            2nd      High Build Epoxy         100            ●
                           Contacted with        Inside
12 LP Gland Ring                                            SP-6    1st    Rust Preventive Coat-II (Tectyl 506 )     ●           M/S
                           steam                 Surface
                                                 All
                           Machined Surface                 SP-1    1st    Rust Preventive Coat-II (Tectyl 506 )     ●           M/S
                                                 Surfaces
                                                 Outside            1st    Inorganic zinc primer       75            ●
                           Contacted with air               SP-6                                               175           10GY8/4
                                                 Surface            2nd      High Build Epoxy         100            ●
   Piping of LP Gland
13                                                          SP-6
   Ring                    Contacted with        Inside
                                                                    1st         Volatile Corrosion Inhibitor         ●           M/S
                                                             or
                           steam                 Surface
                                                            SP-8
                                                 Outside
                                                            SP-6           Rust Preventive Coat-II (Tectyl 506 )     ●           M/S
                                                 Surface
   Performance Test        Contacted with
14                                                          SP-6
   Piping                  steam                 Inside
                                                                    1st         Volatile Corrosion Inhibitor         ●           M/S
                                                             or
                                                 Surface
                                                            SP-8


                                            DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
Attachment #1    Application of Coating System                                                                                 PAGE    :     4 of    35

                                                                                                                    Total
                                                                                                           D.F.T/          Work
                                                           Surface
                                                                                                                                    Final
                                                                    No. Of
                                                    In/Out
                                                                                                                    D.F.T
                                                                                                           Coat           Scope
                                                           Prepara-                                                                           Remark
                                                                                    Paint Type
No.        Item Name          Kind Of Surface
                                                                                                                                    Color
                                                                     Coat
                                                   Surface
                                                             tion                                                   (㎛) Shop Site
                                                                                                            (㎛)
                            Contacted with        All                 1st                                    38           ●          M/S
                                                                             Alkyd Water Reducible Paint
                                                            SP-6                                                     76
                            steam                 Surfaces
   Flow Guide Upper &                                                2nd                                     38           ●         Beige
                                                                             Alkyd Water Reducible Paint
15
   Lower                                          All
                            Machined Surface                SP-1      1st     Rust Preventive Coat-II (Tectyl 506 )       ●           M/S
                                                  Surfaces
                                                  Outside
                            Contacted with air              SP-6      1st     Inorganic zinc primer         75       75   ●         Silver
                                                  Surface
                            Contacted with        Inside
16 X-over Piping                                            SP-10     1st           Volatile Corrosion Inhibitor          ●           M/S     Insulation
                            steam                 Surface
                                                  All
                            Machined Surface                SP-1      1st     Rust Preventive Coat-II (Tectyl 506 )       ●           M/S
                                                  Surface
                                                  All
                                                                      1ST
                            Jornal & Thrust                 SP-1              Rust Preventive Coat-II (Tectyl 506 )       ●           M/S
                                                  Surfaces
                                                  All
                                                                      1ST
                            Gland                           SP-1                    Volatile Corrosion Inhibitor          ●           M/S
                                                  Surfaces
17 HIP Rotor
                                                  All
                                                                      1ST
                            Blade                           SP-1                    Volatile Corrosion Inhibitor          ●           M/S
                                                  Surfaces
                                                  All
                                                                      1ST
                            Disc/Dummy                      SP-1                    Volatile Corrosion Inhibitor          ●           M/S
                                                  Surfaces
                                                  All
                                                                      1ST
                                                            SP-1
18 HIP Rotor                Coupling                                          Rust Preventive Coat-II (Tectyl 506 )       ●           M/S
                                                  Surfaces
                                                  All
19 LP Rotor                 Machined Surface                SP-1      1st     Rust Preventive Coat-II (Tectyl 506 )       ●           M/S
                                                  Surfaces
      HP Valve & IP Valve
                                                                     1st       Silicone Aluminum            25            ●
                                                  Outside
                            Contacted with Air              SP-10                                                    50             Silver
                                                  Surface            2nd       Silicone Aluminum            25            ●
20 -. HPSV & CV             Contacted with        Inside                                                                                      Insulation
                                                            SP-10    1st            Volatile Corrosion Inhibitor          ●           M/S
   -. RSV & IV              steam                 Surface
                                                  All
                                                            SP-1     1st      Rust Preventive Coat-II (Tectyl 506 )       ●           M/S
                            Machined Surface
                                                  Surface

                                              DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
Attachment #1     Application of Coating System                                                                             PAGE    :     5 of    35

                                                                                                                 Total
                                                                                                       D.F.T/           Work
                                                           Surface
                                                                                                                                 Final
                                                                    No. Of
                                                    In/Out
                                                                                                                 D.F.T
                                                                                                       Coat            Scope
                                                           Prepara-                                                                        Remark
                                                                                  Paint Type
No.        Item Name          Kind Of Surface
                                                                                                                                 Color
                                                                     Coat
                                                   Surface
                                                             tion                                                (㎛) Shop Site
                                                                                                        (㎛)
                                                                                                         25
                                                                      1st     Silicone Aluminum                        ●
                                                  In/Out
      -. Spring Housing    All Surfaces                     SP-10                                                 50             Silver
                                                  Surface                                                25
                                                                     2nd      Silicone Aluminum                        ●
                                                                                                       100-
                                                                     1st       Phenolic Epoxy                           ●
                                                  Outside                                               150      200-
20                                                                                                                               Gray
                           Contacted with oil                SP-10
                                                  Surface                                                        300
                                                                                                       100-
      -. Servomotor                                                                                                     ●
                                                                     2nd       Phenolic Epoxy
                                                                                                        150
                                                  All
                           Machined Surface                  SP-1    1st     Rust Preventive Coat-II (Tectyl 506 )      ●          M/S
                                                  Surfaces
      LP Valve
                                                  Outside
                           Contacted with air                SP-6    1st     Inorganic zinc primer       75       75    ●        Gray
                                                  Surface
                           Contacted with         Inside
      -. LPSV & CV                                           SP-6    1st          Volatile Corrosion Inhibitor          ●          M/S
                           steam                  Surface
                                                                                                                                           Insulation
                                                  All
                           Machined Surface                  SP-1    1st     Rust Preventive Coat-II (Tectyl 506 )      ●          M/S
                                                  Surfaces
21                                                In/Out
      -. Spring Housing    All Surfaces                      SP-6    1st     Inorganic zinc primer       75       75    ●        Gray
                                                  Surface
                                                                                                        100-
                                                                     1st       Phenolic Epoxy                           ●
                                                                                                        150 200~30
                                                  Outside
                                                                                                                                 Gray
                           Contacted with oil                SP-10
                                                                                                               0
                                                  Surface                                               100-
      -. Servomotor                                                                                                     ●
                                                                     2nd       Phenolic Epoxy
                                                                                                        150
                                                  All
                           Machined Surface                  SP-1    1st     Rust Preventive Coat-II (Tectyl 506 )      ●          M/S
                                                  Surfaces




                                            DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
Attachment #1     Application of Coating System                                                                           PAGE    :    6 of   35

                                                                                                      D.F.T/ Total   Work
                                                          Surface
                                                                                                                             Final
                                                                   No. Of
                                                   In/Out
                                                                                                      Coat D.F.T    Scope
                                                          Prepara-                                                                  Remark
                                                                                 Paint Type
No.        Item Name          Kind Of Surface
                                                                                                                             Color
                                                                    Coat
                                                  Surface
                                                            tion                                              (㎛) Shop Site
                                                                                                       (㎛)
                                                                     1st    Inorganic zinc primer       75          ●
                                                  Outside
                           Contacted with air              SP-6                                               175           2.5G7/2
                                                  Surface           2nd       High Build Epoxy         100          ●
                                                                                                      100-
                                                                     1st      Phenolic Epoxy                        ●
      Lube Oil Reservoir                          Inside                                               150
22                         Contacted with oil                SP-10                                                            Gray
                                                                                                            200~300
      (= Lube Oil Tank)                           Surface                                             100-
                                                                     2nd      Phenolic Epoxy                        ●
                                                                                                       150
                                                  All
                           Machined Surface                  SP-1    1st    Rust Preventive Coat-II (Tectyl 506 )     ●          M/S
                                                  Surfaces
                                                                     1st    Inorganic zinc primer       75            ●
                                                  Outside
                           Contacted with air                SP-6                                             175           2.5G7/2
                                                  Surface                     High Build Epoxy         100
                                                                     2nd                                              ●
                                                                                                       100-
                                                                     1st      Phenolic Epoxy                          ●
                                                  Inside                                               150
                           Contacted with oil                SP-10                                                           Gray
                                                                                                            200~300
                                                  Surface                                              100-
23 Lube Oil Cooler                                                   2nd      Phenolic Epoxy                          ●
                                                                                                       150
                                                                     1st      Coal Tar Epoxy           200            ●
                                                  All
                                                                                                                             Black
                           Contacted with water              SP-10                                            400
                                                  Surfaces           2nd      Coal Tar Epoxy           200            ●
                                                  All
                           Machined Surface                  SP-1    1st    Rust Preventive Coat-II (Tectyl 506 )     ●          M/S
                                                  Surfaces
                                                  All
24 HIP Diaphragm           Machined Surface                  SP-1    1st         Volatile Corrosion Inhibitor         ●          M/S
                                                  Surfaces
                                                  All
25 LP Diaphragm            Machined Surface                  SP-1    1st    Rust Preventive Coat-II (Tectyl 506 )     ●          M/S
                                                  Surfaces
   Bearings
                                                  All
26 (HP Casing & HP         Machined Surface                  SP-1    1st         Volatile Corrosion Inhibitor         ●          M/S
                                                  Surfaces
    Pedestal)
   Bearings                                       All
27                         Machined Surface                  SP-1    1st    Rust Preventive Coat-II (Tectyl 506 )     ●          M/S
                                                  Surfaces
   (LP Casing)



                                          DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
Attachment #1    Application of Coating System                                                                            PAGE :     7 of 35
                                                                                                               Total
                                                                                                     D.F.T/           Work
                                                         Surface
                                                                                                                               Final
                                                                  No. Of
                                                  In/Out
                                                                                                               D.F.T
                                                                                                     Coat            Scope
                                                         Prepara-                                                                     Remark
                                                                                Paint Type
No.        Item Name          Kind Of Surface
                                                                                                                              Color
                                                                   Coat
                                                 Surface
                                                           tion                                                (㎛) Shop Site
                                                                                                      (㎛)
                                                 Outside            1st    Inorganic zinc primer       75            ●
                            Contacted with air            SP-6                                                  175          10GY8/4
                                                 Surface           2nd       High Build Epoxy         100            ●
                                                                                                     100-
                                                                    1st      Phenolic Epoxy                           ●
                                                 Inside                                               150
                            Contacted with oil              SP-10                                                              Gray
                                                                                                            200~300
      Oil Retaining Rings                        Surface                                             100-
28                                                                  2nd      Phenolic Epoxy                           ●
                                                                                                      150
      (HP Pedestal)
                                                 Outside
                                                            SP-1    1st    Rust Preventive Coat-II (Tectyl 506 )      ●        M/S
                                                 Surface
                            Machined Surface
                                                 Inside
                                                            SP-1    1st         Volatile Corrosion Inhibitor          ●        M/S
                                                 Surface
                                                 Outside            1st     Silicone Aluminum          25             ●
                            Contacted with air              SP-6                                             50                Silver
                                                 Surface            2nd     Silicone Aluminum          25             ●
                                                                                                      100-
                                                                    1st      Phenolic Epoxy                           ●
                                                 Inside                                               150
                            Contacted with oil              SP-10                                                              Gray
                                                                                                           200~300
      Oil Retaining Rings                        Surface                                              100-
29                                                                  2nd      Phenolic Epoxy                           ●
                                                                                                      150
      (HP Casing)
                                                 Outside
                                                            SP-1    1st    Rust Preventive Coat-II (Tectyl 506 )      ●        M/S
                                                 Surface
                            Machined Surface
                                                 Inside
                                                            SP-1    1st         Volatile Corrosion Inhibitor          ●        M/S
                                                 Surface
                                                 Outside            1st    Inorganic zinc primer       75             ●
                            Contacted with air              SP-6                                             175             10GY8/4
                                                 Surface            2nd      High Build Epoxy         100             ●
                                                                                                      100-
                                                                    1st      Phenolic Epoxy                           ●
   Oil Retaining Rings                           Inside                                               150
30                          Contacted with oil              SP-10                                                              Gray
                                                                                                           200~300
                                                 Surface
   (LP Casing)                                                                                        100-
                                                                    2nd      Phenolic Epoxy                           ●
                                                                                                      150
                                                 All
                            Machined Surface                SP-1    1st    Rust Preventive Coat-II (Tectyl 506)       ●        M/S
                                                 Surfaces




                                           DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
Attachment #1   Application of Coating System                                                                          PAGE   :    8 of   35

                                                                                                            Total
                                                                                                   D.F.T/          Work
                                                         Surface
                                                                                                                            Final
                                                                  No. Of
                                                  In/Out
                                                                                                            D.F.T
                                                                                                   Coat           Scope
                                                         Prepara-                                                                 Remark
                                                                                Paint Type
No.      Item Name          Kind Of Surface
                                                                                                                           Color
                                                                   Coat
                                                 Surface
                                                           tion                                             (㎛) Shop Site
                                                                                                    (㎛)
                                                                    1st    Inorganic zinc primer     75           ●
                                                Inside
                                                                             High Build Epoxy       100
                         Contacted with air               SP-6                                               215          10GY8/4
                                                                   2nd                                            ●
                                                Surface
31 Turbine Lagging                                                 3rd         Polyurethane          40           ●
                                                Inside
                         Contacted with air               SP-6      1st    Inorganic zinc primer    75       75   ●         Gray
                                                Surface




                                        DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
Attachment #1         Application of Coating System                                                                              PAGE :    9 of 35
                                                                                                                      Total
                                                                                                            D.F.T/          Work
                                                              Surface
                                                                                                                                     Final
                                                                       No. Of
                                                       In/Out
                                                                                                                      D.F.T
                                                                                                            Coat            Scope
                                                              Prepara-                                                                      Remark
                                                                                       Paint Type
No.         Item Name             Kind Of Surface
                                                                                                                                     Color
                                                                        Coat
                                                      Surface
                                                                tion                                                  (㎛) Shop Site
                                                                                                             (㎛)
Generator (STG & GTG)
                               Thickness of plate     Outside
                                                                 SP-1    1st      Rust Preventive Coat-II (Tectyl 506 )      ●        M/S
      Foundation Plate &       side                   Surface
 1
      Base Plate                                      All
                               Machined Surface                  SP-1    1st      Rust Preventive Coat-II (Tectyl 506 )      ●        M/S
                                                      Surfaces
                                                      All                1st      Inorganic zinc primer       75             ●
                               Contacted with air                SP-6                                               175             10GY8/4
                                                      Surfaces           2nd        High Build Epoxy         100             ●
                                                                                                             100-
                                                                         1st        Phenolic Epoxy                           ●
      Stator Frame &                                  All                                                    150
 2                             Contacted with oil                SP-10                                                               Gray
                                                                                                                  200~300
      End Shield                                      Surfaces                                               100-
                                                                         2nd        Phenolic Epoxy                           ●
                                                                                                             150
                                                      All
                               Machined Surface                  SP-1    1st      Rust Preventive Coat-II (Tectyl 506 )      ●        M/S
                                                      Surfaces
                                                                                                             100-
                                                                         1st        Phenolic Epoxy                           ●
                                                      All                                                             200-
                                                                                                             150
                               Contacted with oil                SP-10                                                               Gray
                                                      Surfaces                                                        300
                                                                                                             100-
                                                                         2nd        Phenolic Epoxy                           ●
                                                                                                             150
 3    H2 Seal Casing
                                                                                High Gloss Epoxy Enamel
                                                                         1st                                  50             ●
                                                      All                          (CARBOLINE 890)
                               Isolation area                    SP-10                                                100            Beige
                                                      Surfaces                  High Gloss Epoxy Enamel
                                                                         2nd                                  50             ●
                                                                                   (CARBOLINE 890)
                                                    All                  1st      Inorganic zinc primer       75             ●
                               Contacted with air                SP-6                                                 175           10GY8/4
                                                    Surfaces             2nd        High Build Epoxy         100             ●
 4    H2 Cooler
                                                    All                  1st         Coal Tar Epoxy          200             ●
                               Contacted with water              SP-10                                                400            Black
                                                    Surfaces             2nd         Coal Tar Epoxy          200             ●
                                                    Outside              1st      Inorganic zinc primer       75             ●
                               Contacted with air                SP-6                                                 175           2.5G7/2
                                                    Surface              2nd        High Build Epoxy         100             ●
                                                    Inside
 5    Seal Oil Unit            Contacted with oil                SP-6    1st           Volatile Corrosion Inhibitor          ●        M/S
                                                    Surface
                                                    All
                               Machined Surface                  SP-1    1st      Rust Preventive Coat-II (Tectyl 506 )      ●        M/S
                                                    Surfaces

                                                DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
Attachment #1     Application of Coating System                                                                             PAGE    :    10   of   35

                                                                                                                 Total
                                                                                                       D.F.T/           Work
                                                           Surface
                                                                                                                                 Final
                                                                    No. Of
                                                    In/Out
                                                                                                                 D.F.T
                                                                                                       Coat            Scope
                                                           Prepara-                                                                     Remark
                                                                                  Paint Type
No.        Item Name          Kind Of Surface
                                                                                                                                 Color
                                                                     Coat
                                                   Surface
                                                             tion                                                (㎛) Shop Site
                                                                                                        (㎛)
                                                  Outside             1st    Inorganic zinc primer       75            ●
                           Contacted with air               SP-6                                                  175          7.5YR5/6
                                                  Surface            2nd       High Build Epoxy         100            ●
                                                            SP-6
                                                  Inside
 6    Seal Oil Piping      Contacted with oil                 or      1st         Volatile Corrosion Inhibitor          ●          M/S
                                                  Surface
                                                            SP-8
                                                  All
                           Machined Surface                 SP-1      1st    Rust Preventive Coat-II (Tectyl 506 )      ●          M/S
                                                  Surfaces




                                          DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
Attachment #1        Application of Coating System                                                                         PAGE    :    11 of   35

                                                                                                                      Work
                                                                                                                Total
                                                                                                       D.F.T/
                                                             Surface
                                                                                                                                Final
                                                                      No. Of
                                                      In/Out                                                          Scope
                                                                                                                D.F.T
                                                                                                       Coat
                                                             Prepara-                                                                    Remark
                                                                                   Paint Type
No.         Item Name              Kind Of Surface
                                                                                                                                Color
                                                                       Coat
                                                     Surface
                                                               tion                                             (㎛) Shop Site
                                                                                                        (㎛)
Gas Turbine
                                                     All
 1    -. Seal Disk               Machined Surface               SP-1   1st     Rust Preventive Coat-I(Tectyl 502 )    ●           M/S
                                                     Surfaces
                                                     All
 2    -. Torque Tube             Machined Surface               SP-1   1st     Rust Preventive Coat-I(Tectyl 502 )    ●           M/S
                                                     Surfaces
                                                     All
 3    -. Comp. Row Disk          Machined Surface               SP-1   1st     Rust Preventive Coat-I(Tectyl 502 )    ●           M/S
                                                     Surfaces
                                                     All
 4    -. Bearing Cover           Machined Surface               SP-1   1st     Rust Preventive Coat-I(Tectyl 502 )    ●           M/S
                                                     Surfaces
                                                     All
 5    -. Seal Housing            Machined Surface               SP-1   1st     Rust Preventive Coat-I(Tectyl 502 )    ●           M/S
                                                     Surfaces
                                                     All
 6    -. Damper Holder           Machined Surface               SP-1   1st     Rust Preventive Coat-I(Tectyl 502 )    ●           M/S
                                                     Surfaces
                                                     All
 7    -. Torque Tube Cover Machined Surface                     SP-1   1st     Rust Preventive Coat-I(Tectyl 502 )    ●           M/S
                                                     Surfaces
                                                     All
 8    -. Inner Diffuser          Machined Surface               SP-1   1st     Rust Preventive Coat-I(Tectyl 502 )    ●           M/S
                                                     Surfaces
      -. Seal Housing                                All
 9                          Machined Surface                    SP-1   1st     Rust Preventive Coat-I(Tectyl 502 )    ●           M/S
        (Torque Tube Cover)                          Surfaces
                                                     All
 10 -. Bypass Body               Machined Surface               SP-1   1st     Rust Preventive Coat-I(Tectyl 502 )    ●           M/S
                                                     Surfaces
                                                     All
 11 -. Bypass Ring               Machined Surface               SP-1   1st     Rust Preventive Coat-I(Tectyl 502 )    ●           M/S
                                                     Surfaces
      -.    Turbine       Seal                       All
 12                              Machined Surface               SP-1   1st     Rust Preventive Coat-I(Tectyl 502 )    ●           M/S
        Housing                                      Surfaces
                                                     All
 13 -. Gas Seal Ring             Machined Surface               SP-1   1st     Rust Preventive Coat-I(Tectyl 502 )    ●           M/S
                                                     Surfaces



                                               DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
Attachment #1      Application of Coating System                                                                            PAGE    :    12   of   35

                                                                                                                      Work
                                                                                                                Total
                                                                                                       D.F.T/
                                                            Surface
                                                                                                                                 Final
                                                                     No. Of
                                                     In/Out                                                           Scope
                                                                                                                D.F.T
                                                                                                       Coat
                                                            Prepara-                                                                      Remark
                                                                                   Paint Type
No.       Item Name            Kind Of Surface
                                                                                                                                 Color
                                                                      Coat
                                                    Surface
                                                              tion                                              (㎛) Shop Site
                                                                                                        (㎛)
                                                   Outside
                                                              SP-6    1st     Inorganic zinc primer      75      75     ●        Gray     Insulation
                                                   Surface
                            Contacted with air
                                                   Inside             1st     Inorganic zinc primer      75             ●
14 -. Inlet Manifold                                          SP-6                                              175             10GY8/4
                                                   Surface            2nd       High Build Epoxy        100             ●
                                                   All
                            Machined Surface                  SP-1    1st     Rust Preventive Coat-II (Tectyl 506 )     ●          M/S
                                                   Surfaces
                                                   All
                            Contacted with air                SP-6    1st     Inorganic zinc primer      75      75     ●        Gray     Insulation
                                                   Surfaces
                                                                      1st     Inorganic zinc primer      75             ●
                                                   All
                            Ventilation area                  SP-6                                              175             10GY8/4
                                                   Surfaces           2nd       High Build Epoxy        100             ●
                                                                                                        100-
15 -. Inlet Case                                                      1st       Phenolic Epoxy                          ●
                                                   Inside                                                       200-
                                                                                                        150
                            Contacted with oil                SP-10                                                              Gray
                                                   Surface                                                      300
                                                                                                        100-
                                                                      2nd       Phenolic Epoxy                          ●
                                                                                                        150
                                                   All
                            Machined Surface                  SP-1    1st     Rust Preventive Coat-II (Tectyl 506 )     ●          M/S
                                                   Surfaces
                                                                      1st     Inorganic zinc primer      75             ●
                                                   Outside
                            Contacted with Air                SP-6                                              175             10GY8/4
                                                   Surface            2nd       High Build Epoxy        100             ●
   -. Thrust Bearing
                                                                                                        100-
      Cover                                                                                                             ●
                                                                      1st       Phenolic Epoxy
                                                                                                        150
                                                   Inside                                                       200 ~
16 -. Thrust Bearing Seal Contacted with Oil                                                                                     Gray
                                                              SP-10
                                                   Surface                                                       300
                                                                                                        100-
   -. Thrust Bearing                                                                                                    ●
                                                                      2nd       Phenolic Epoxy
                                                                                                        150
      Housing
                                                   All
                          Machined Surface                    SP-1    1st     Rust Preventive Coat-I (Tectyl 502 )      ●          M/S
                                                   Surfaces
                                                                      1st     Inorganic zinc primer      75             ●
                                                   All
   -. Actuator Ring
                            Contacted with Air                SP-6                                              175             10GY8/4
                                                   Surfaces
   -. Actuator Support                                                2nd       High Build Epoxy        100             ●
17
   -. Actuator Base                                All
                            Machined Surface                  SP-1    1st     Rust Preventive Coat-II(Tectyl 506 )      ●          M/S
   -. Actuator Bracket                             Surfaces


                                               DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
Attachment #1   Application of Coating System                                                                         PAGE     :     13   of   35

                                                                                                                 Work
                                                                                                           Total
                                                                                                  D.F.T/
                                                        Surface
                                                                                                                            Final
                                                                 No. Of
                                                 In/Out                                                          Scope
                                                                                                           D.F.T
                                                                                                  Coat
                                                        Prepara-                                                                      Remark
                                                                               Paint Type
No.       Item Name         Kind Of Surface
                                                                                                                            Color
                                                                  Coat
                                                Surface
                                                          tion                                             (㎛) Shop Site
                                                                                                   (㎛)
                                                                                                                  ●
                                                                   1st     Silicone Aluminum        25
                                                All
                          Contacted with air               SP-10                                            50              Silver
                                                Surfaces                                                          ●
                                                                   2nd     Silicone Aluminum        25
18 -. Compress Cylinder                                                                                                               Insulation
                                                All
                          Machined surface                 SP-1    1st    Rust Preventive Coat-I (Tectyl 502 )    ●          M/S
                                                Surfaces
                                                                                                                  ●
                                                                   1st     Silicone Aluminum        25
                                                All
                          Contacted with air               SP-10                                            50              Silver
   -. Compress
                                                Surfaces                                                          ●
                                                                   2nd     Silicone Aluminum        25
19    Combustor                                                                                                                       Insulation
                                                All
      Cylinder            Machined surface                 SP-1    1st    Rust Preventive Coat-1 (Tectyl 502 )    ●          M/S
                                                Surfaces
                                                                   1st    Inorganic zinc primer      75           ●
                                                All
                          Contacted with air               SP-6                                             175            10GY8/4
                                                Surfaces           2nd      High Build Epoxy        100           ●
20 -. Compress Support
                                                All
                          Machined surface                 SP-1    1st    Rust Preventive Coat-II(Tectyl 506 )    ●          M/S
                                                Surfaces
                                                                                                                  ●
                                                                   1st     Silicone Aluminum        25
                                                Outside
                                                           SP-10                                            50              Silver    Insulation
                                                Surface                                                           ●
                                                                   2nd     Silicone Aluminum        25
                                                Inside             1st     Silicone Aluminum        25            ●
                          Contacted with air    Surface
21 -. Turbine Cylinder                                     SP-10                                            50              Silver
                                                (Flow
                                                                   2nd     Silicone Aluminum        25            ●
                                                path
                                                side)
                                                All
                          Machined Surface                 SP-1    1st    Rust Preventive Coat-I(Tectyl 502 )     ●          M/S
                                                Surfaces
                                                                   1st    Inorganic zinc primer      75           ●
                                                All
                          Contacted with air               SP-6                                             175            10GY8/4
   -. Turbine Support
                                                Surfaces           2nd      High Build Epoxy        100           ●
22 -. Turbine Support
                                                All
      Base                Machined surface                 SP-1    1st    Rust Preventive Coat-II (Tectyl 506)    ●          M/S
                                                Surfaces




                                         DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
9 01230 Tx 424 001
9 01230 Tx 424 001
9 01230 Tx 424 001
9 01230 Tx 424 001
9 01230 Tx 424 001
9 01230 Tx 424 001
9 01230 Tx 424 001
9 01230 Tx 424 001
9 01230 Tx 424 001
9 01230 Tx 424 001
9 01230 Tx 424 001
9 01230 Tx 424 001
9 01230 Tx 424 001
9 01230 Tx 424 001
9 01230 Tx 424 001
9 01230 Tx 424 001
9 01230 Tx 424 001
9 01230 Tx 424 001
9 01230 Tx 424 001
9 01230 Tx 424 001
9 01230 Tx 424 001
9 01230 Tx 424 001

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9 01230 Tx 424 001

  • 1. 영월복합화력 건설공사 제 목 : Shop Painting Procedure for YEONGWOL Combined Cycle Power Plant 문서번호 : 9-01230-TX-424-001 한국남부발전주식회사 도서 등급 □ 작업승인, 계약자는 규격서에 따라 제작 또는 건설을 진행할 수 있다 1. □ 조건부 작업승인, 계약자는 규격서 및 제시된 검토의견에 따라서 우선 2. 작업을 진행할 수 있으나 검토의견을 반영하여 도서를 개정한 후 재 제 출하여야 한다. □ 재 제출(작업 진행 불가), 계약자는 제시된 검토의견을 반영하여 도서를 3. 개정한 후 재 제출 하여야 한다. □ 참조용. 4. □ 재 제출 M. 도서등급이 “1” 이지만 CD--ROM 또는 복사물을 제작하기 부적합 하므 로 재제출 하여야 한다. 주: 작업승인은 계약자가 개발하고 선정한 재질 또는 상세설계, 계산, 분석, 시험방법 등의 승인이나 채택을 의미하지 않으며, 계약자 준수 의무사항 이 면제되는 것은 아니다. 검토자 : 일자 : 2008. 두산중공업주식회사 Doosan Heavy Industries & Construction Co., Ltd.
  • 2. 영월복합화력 건설공사 제 목 : Shop Painting Procedure for YEONGWOL Combined Cycle Power Plant 문서번호 : 9-01230-TX-424-001 사업번호 : PWC-P-08ED1 두산중공업주식회사 발 행 현 황 A 20081224 For Approval (K.A.Jang) (K.A.Jang) (Y.Y.Shin) Y.Y.Shin 개정번호 발행일 개정 / 발행목적 작성 점검 검토 승인 호기 사업소 번호 사업주문서 번호 형태코드 01230-TX-424-001 9 8330 424
  • 3. 사업 번호 PWC-P-08ED1 문서 번호 01230-TX-424-001 Shop Painting Procedure 개정번호 Rev. A 페이지 1/8 TABLE OF CONTENTS 1.0 SCOPE 2.0 REFERENCES 3.0 GENERALS 3.1 SURFACE PREPARATION 3.2 APPLICATION OF COATING 3.3 TOUCH-UP PAINTING 3.4 INSPECTION 4.0 COATING SYSTEM 4.1 Application of material 4.2 Material selection * Attachment -1 : Application of Coating system
  • 4. 사업 번호 PWC-P-08ED1 문서 번호 01230-TX-424-001 Shop Painting Procedure 개정번호 Rev. A 페이지 2/8 1.0 SCOPE 1.1 This procedure covers the surfaces preparation and application of protective coating for YEONGWOL Combined Cycle Power Plant Project. 1.2 When there is a contradictory stipulation in the generals and the special requirements, the special requirements shall have priority over the generals. 2.0 REFERENCES 2.1 Steel Structures Painting Council (SSPC) 2.1.1 SSPC-PA1 Shop, Field & Maintenance Painting 2.1.2 SSPC-PA 2 Measurement of Dry Paint Thickness with Magnetic Gauges 2.1.3 SSPC-Vis 1 Visual Standard for Abrasive Blast Cleaned Steel 2.1.4 SSPC-SP 1 Solvent Cleaning 2.1.5 SSPC-SP 2 Hand Tool Cleaning 2.1.6 SSPC-SP 3 Power Tool Cleaning 2.1.7 SSPC-SP 5 White Metal Blast Cleaning 2.1.8 SSPC-SP 6 Commercial Blast Cleaning 2.1.9 SSPC-SP 7 Brush-off Blast Cleaning 2.1.10 SSPC-SP10 Near White Blast Cleaning 2.2 Equipment and/or Material Purchase Contract Appendix M2 for YEONGWOL Combined Cycle Power Plant 3.0 GENERALS 3.1 Surface Preparation 3.1.1 All surface of carbon steel shall be blasted, unless otherwise specified, using dry blasting abrasive only. The surface profile shall be as recommended by the paint manufacturers. 3.1.2 Blast cleaning shall not be conducted when the temperature of the surfaces is less than 3℃ above dew point of the surrounding air or when the relative humidity of the air is more than 80%. 3.1.3 Any oil and grease on the surface before surface preparation shall be removed by SSPC-SP 1, Solvent Cleaning. After blasting and immediately prior to coating, the blasting dust and abrasives shall be removed by using a high pressure air blow off and followed by vacuum cleaning. 3.1.4 All rough welds, burrs, weld spatters, indentations, and all other sharp surface projections
  • 5. 사업 번호 PWC-P-08ED1 문서 번호 01230-TX-424-001 Shop Painting Procedure 개정번호 Rev. A 페이지 3/8 shall be ground smooth prior to further surface preparation. 3.1.5 Steel and fabrication defects such as weld spatters, lamination scabs, sharp edges of welds, and slivers visible before or after blast cleaning shall be repaired prior to coating. 3.1.6 Blasting shall not be performed in the same area where coating or curing of coated surfaces is in progress. 3.1.7 Should any phase not meet the standard required, Contractor shall carry out necessary rectification in accordance with this procedure. 3.1.7 Piping, and other components where sand, grit or other debris from blasting can be trapped and not completely removed, should be pickled, SP 8(Pickling) instead of blasting. 3.1.8 Thin sheet metal surface requiring painting that cannot be blasted shall be chemically pretreated by a suitable phosphating process or other approved metal condition. 3.2 Application of Coating 3.2.1 All structural steel shall be treated in accordance with this procedure and the data sheet(s) of the paint manufacturer(s). 3.2.2 Paint shall not be applied on the following surfaces unless otherwise specified. 3.2.2.1 Non-metallic materials such as concrete, brickwork, tile, slate, glass, and plastics 3.2.2.2 Non-ferrous materials such as hot-dip galvanized steel, weathering steel, stainless steel, brass, copper, and aluminum. 3.2.2.3 Nameplate and other identification plates or label 3.2.2.4 Machined surfaces 3.2.2.5 Galvanized Surfaces 3.2.2.6 Surface of insulation lagging will not be coated. 3.2.2.7 Internal surface pf pipes, tubes, headers, fittings, valves, pressure vessel and others. 3.2.3 Painting works shall be applied immediately 4 hours after the surface have been prepared(after inspection of surface preparation).
  • 6. 사업 번호 PWC-P-08ED1 문서 번호 01230-TX-424-001 Shop Painting Procedure 개정번호 Rev. A 페이지 4/8 3.2.4 Apply the paints in accordance with the manufacturer’s recommendation as to the application, humidity, weather, temperature conditions and coating thickness. Painting works shall be applied when the metal temperature shall be at least 3℃ above dew point. 3.2.5 Painting works shall be applied by means of brushing, rolling or spraying. 3.2.6 The surface shall be clean and free from contamination. 3.2.7 Painting works shall not be applied to the wet surface. 3.2.8 Paint shall be mixed with mechanical mixers to keep the pigment in suspension. 3.2.9 Coated steel or components shall be rested on wooden supports during shop storage or shipment and shall at no time be placed directly on other steel or directly on the ground. 3.3 Repairing Damage/Touch-Up Painting 3.3.1 The repair of the damaged coating shall be applied in accordance with painting system by means of brushing, rolling, or spraying. 3.3.2 Run, sags, drips or over-spray which cause failures by loss of adhesion, blistering, peeling, mud-cracking or rusting of substrate shall not be permitted. Defective areas shall be re-blasting and re-coated. 3.4 Inspection 3.4.1 The Contractor shall maintain necessary instruments to test and inspect the surface preparation, the coating application and the fully cured coating at the place of work for his quality control and the instruments shall be available to the Customer. These instruments shall include: 3.4.1.1 Thermometer 3.4.1.2 Hygrometer 3.4.1.3 A thickness gauge such as Microtest, Elcometer, or equivalents 3.4.1.4 A 5x or higher magnifier 3.4.1.5 A flashlight 3.4.1.6 A wet film thickness gauge 3.4.2 The suppliers shall perform the following inspection and testing for surface preparation and application of coating.
  • 7. 사업 번호 PWC-P-08ED1 문서 번호 01230-TX-424-001 Shop Painting Procedure 개정번호 Rev. A 페이지 5/8 3.4.2.1 Surface preparation 3.4.2.1.1 Verify compliance with the requirements of this procedure. 3.4.2.1.2 Confirm the blast quality by comparing the blasted surface with SSPC- Vis1 and verify the height of the anchor pattern profile with an Elcometer roughness gauge adjusted to profile height or a Keane-Tator Profile Compactor. 3.4.2.1.3 Check the contamination of the abrasive with grease or oil. Place the abrasive into a glass of water for checking visual indications of grease or oil. If grease or oil is present in the abrasive, the abrasive shall not be used. 3.4.2.1.4 Inspect blasted surfaces immediately before application of the coating as follows. ▶ Check dryness by visual inspection. ▶ Check rusting visually. If rusting is detected, surfaces shall be reblasted until acceptable. 3.4.2.2 Handling and application of coating 3.4.2.2.1 Check spray equipment before handling and application of coating for correct air pressure, cleanliness of agitators, hoses and pots, and correct size of tips and caps. 3.4.2.2.2 Mixed materials that exceeds pot life shall be rejected. 3.4.2.2.3 Thickness measurements will be made in accordance with SSPC PA2. Method of determining the final DFT(dry film thickness)shall be take reading over any square meter of the painted area, the average of these reading shall equal or exceed the nominal DFT. 3.4.2.2.4 Check continuously the following coating defects and take immediate corrective action ; 3.4.2.2.4.1 Loss of adhesion 3.4.2.2.4.2 Blistering 3.4.2.2.4.3 Peeling 3.4.2.2.4.4 Mud-cracking 3.4.2.2.4.5 Rusting of substrate 3.4.2.2.4.6 Over-spray 3.4.2.2.4.7 Runs and Sags 3.4.2.2.4.8 Embedded particles 3.4.2.2.4.9 Other imperfections and blemishes 3.4.2.2.5 Check relative humidity and temperature to allow the specified curing period.
  • 8. 사업 번호 PWC-P-08ED1 문서 번호 01230-TX-424-001 Shop Painting Procedure 개정번호 Rev. A 페이지 6/8 4.0 COATING SYSTEM 4.1 Application of materials 4.1.1 Maker standard coating products shall be coated in accordance with Manufacturer’s Maker Standard. 4.1.2 Coating materials shall be delivered in the manufacturer’s original sealed containers legible labels. The containers of paint or thinner shall not be opened unless ready for immediate use. 4.1.3 The sides of each container for paint and thinner shall have the following information listed : 4.1.3.1 Manufacturer’s name 4.1.3.2 Product name 4.1.3.3 Product color designation 4.1.3.4 Product batch number and manufacturing date 4.1.3.5 Product shelf life 4.1.4 Mixing and application of coating material shall be in accordance with the data sheet(s) published by the paint manufacturer(s). 4.1.5 Thinners shall used by the product of the painting manufacturer. Products from the different manufacturers shall not be intermixed. 4.1.6 Coating materials shall be used before the expiration of their shelf-life. 4.2 Material selection 4.2.1.1 Inorganic zinc primer PRODUCT NAME : SUPERZINC 190BG CARBOZINC 11 INTERZINC 22 4.2.1.2 High Build Epoxy PRODUCT NAME : SUPERPOKCY 270 CARBOLINE 801 INTERGARD 345 4.2.1.3 Polyurethane PRODUCT NAME : SUPERTHANE 300 CARBOLINE 134 INTERTHANE 990 4.2.1.4 Silicone Aluminum PRODUCT NAME : HION 600 CARBOLINE 4631 INTERTHERM 50
  • 9. 사업 번호 PWC-P-08ED1 문서 번호 01230-TX-424-001 Shop Painting Procedure 개정번호 Rev. A 페이지 7/8 4.2.1.5 Acrylic Silicone PRODUCT NAME : HION 300 CARBOLINE 1248 INTERTHERM 875 4.2.1.6 Coal Tar Epoxy PRODUCT NAME : EPICOL 7000 Bitumastic 300S or equivalents 4.2.1.7 Phenolic Epoxy PRODUCT NAME : INTERLINE 850 or equivalents must be a approved by Owner. 4.2.1.8 High Gloss Epoxy Enamel PRODUCT NAME: CARBOLINE 890 or equivalents must be a approved by Owner 4.2.1.9 Volatile Corrosion Inhibitor PRODUCT NAME : YS-OIL COAT (Yooshin Chemical co.,) or equivalents must be a approved by Owner. 4.2.1.10 Rust Preventive Coat-I PRODUCT NAME : TECTYL 502C (HOUGHTON / THE VALVOLINE COMPANY) or equivalents must be a approved by Owner. 4.2.1.11 Rust Preventive Coat-II PRODUCT NAME : TECTYL 506 (HOUGHTON / THE VALVOLINE COMPANY) or equivalents must be a approved by Owner. 4.2.1.12 Polyamide Epoxy PRODUCT NAME : SUPERPOKCY 360 INTERLINE 850 4.2.1.13 Water Soluble Rust Preventive PRODUCT NAME : ARS-627 4.2.1.14 Rust preventive Oil (Using HRSG Fin Tube) PRODUCT NAME : INPLUS ECOCryl 5000 (Samhwa paint) Tectyl 300G FT (Houghton) Castrol Rustilo Aqua 10 (Castrol) 4.2.1.15 Alkyd Red Oxide Primer PRODUCT NAME : Red Lead Fast-Drying Primer INTERPRIME 198 STAROZX 2101 4.2.1.16 ALKYD ENAMEL FINISH PAINT PRODUCT NAME : 777 ENAMEL or equivalents 4.2.1.17 Modified Silicone PRODUCT NAME : HION 500 INTERTHERM 50 or equivalents must be a approved by Owner.
  • 10. 사업 번호 PWC-P-08ED1 문서 번호 01230-TX-424-001 Shop Painting Procedure 개정번호 Rev. A 페이지 8/8 4.2.1.18 Alkyd Water Reducible Paint PRODUCT NAME : Watergallon 6000 or equivalents must be a approved
  • 11. Attachment #1 Application of Coating System PAGE : 1 of 35 Work Total D.F.T/ Surface Final No. Of In/Out Scope D.F.T Coat Prepara- Remark Paint Type No. Item Name Kind Of Surface Color Coat Surface tion (㎛) Shop Site (㎛) Steam Turbine Outside 1st Silicone Aluminum 25 ● Contacted with air SP-10 50 Silver Surface 2nd Silicone Aluminum 25 ● Insulation Contacted with Inside 1 HIP Casing SP-10 1st Volatile Corrosion Inhibitor ● M/S steam Surface Outside Machined Surface SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surface Outside 1st Silicone Aluminum 25 ● Contacted with air SP-10 50 Insulation Surface 2nd Silicone Aluminum 25 ● 2 Balance Pipe SP-10 Contacted with Inside 1st Volatile Corrosion Inhibitor ● M/S or steam Surface SP-8 Outside 1st Inorganic zinc primer 75 ● Contacted with air SP-6 175 N9.5 Surface 2nd High Build Epoxy 100 ● 3 Cooling Pipe SP-6 Inside or 1st Volatile Corrosion Inhibitor ● M/S Contacted with air Surface SP-8 All ● 1ST N/A Machined surface Volatile Corrosion Inhibitor Surfaces All ● 1ST 4 Dummy Ring M/S Surface of cast N/A Volatile Corrosion Inhibitor Surfaces All 1ST Fin N/A Volatile Corrosion Inhibitor ● Surfaces Outside 1st Silicone Aluminum 25 ● Contacted with air SP-10 50 Silver Surface 2nd Silicone Aluminum 25 ● 5 HIP Outer Gland Contacted with Inside SP-10 1st Volatile Corrosion Inhibitor ● M/S steam Surface Contacted with All 1ST 6 HIP Inner Gland N/A Volatile Corrosion Inhibitor ● M/S steam Surfaces DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
  • 12. Attachment #1 Application of Coating System PAGE : 2 of 35 Work Total D.F.T/ Surface Final No. Of In/Out Scope D.F.T Coat Prepara- Remark Paint Type No. Item Name Kind Of Surface Color Coat Surface tion (㎛) Shop Site (㎛) Outside 1st Inorganic zinc primer 75 ● Contacted with Air SP-6 175 10GY8/4 Surface 2nd High Build Epoxy 100 ● 100 ~ 1st Phenolic Epoxy ● Inside 200 ~ 150 Contacted with Oil SP-10 Gray Surface 300 100 ~ HP Pedestal 7 2nd Phenolic Epoxy ● 150 Inside Machined Surface SP-10 1st Volatile Corrosion Inhibitor ● M/S Surface Outside SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Machined Surface Surface Outside 1st Inorganic zinc primer 75 ● Contacted with Air SP-6 175 10GY8/4 Surface 2nd High Build Epoxy 100 ● Contacted with Inside 1st 38 ● M/S Alkyd Water Reducible Paint SP-6 76 steam Surface 2nd 38 ● Beige Alkyd Water Reducible Paint 100- 1st Phenolic Epoxy ● 200- All 150 LP Outer Casing 8 Gray Contacted with oil SP-10 300 Surfaces 100- ● 2nd Phenolic Epoxy 150 Outside Lifting Point SP-6 1st Alkyd Finish Paint 30 30 ● 5G5/10 Surface All Machined Surface SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surfaces Contacted with All 1st 38 ● M/S Alkyd Water Reducible Paint SP-6 76 Steam Surfaces 2nd 38 ● Beige Alkyd Water Reducible Paint All LP Inner Casing 9 Machined Surface SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surfaces Outside 5G5/10 Lifting Point SP-6 1st Alkyd Finish Paint 30 30 ● Surface DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
  • 13. Attachment #1 Application of Coating System PAGE : 3 of 35 Total D.F.T/ Work Surface Final No. Of In/Out D.F.T Coat Scope Prepara- Remark Paint Type No. Item Name Kind Of Surface Color Coat Surface tion (㎛) Shop Site (㎛) Outside 1st Inorganic zinc primer 75 ● Contacted with Air SP-6 175 10GY8/4 Surface 2nd High Build Epoxy 100 ● 100- ● 1st Phenolic Epoxy 200- All 150 10 LP Bearing Housing Contacted with Oil SP-10 Gray 300 Surfaces 100- ● 2nd Phenolic Epoxy 150 All Machined Surface SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surfaces Thickness of plate Outside SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Foundation Plate & side Surface 11 Base Plate All Machined Surface SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surfaces Outside 1st Inorganic zinc primer 75 ● Contacted with Air SP-6 175 10GY8/4 Surface 2nd High Build Epoxy 100 ● Contacted with Inside 12 LP Gland Ring SP-6 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S steam Surface All Machined Surface SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surfaces Outside 1st Inorganic zinc primer 75 ● Contacted with air SP-6 175 10GY8/4 Surface 2nd High Build Epoxy 100 ● Piping of LP Gland 13 SP-6 Ring Contacted with Inside 1st Volatile Corrosion Inhibitor ● M/S or steam Surface SP-8 Outside SP-6 Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surface Performance Test Contacted with 14 SP-6 Piping steam Inside 1st Volatile Corrosion Inhibitor ● M/S or Surface SP-8 DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
  • 14. Attachment #1 Application of Coating System PAGE : 4 of 35 Total D.F.T/ Work Surface Final No. Of In/Out D.F.T Coat Scope Prepara- Remark Paint Type No. Item Name Kind Of Surface Color Coat Surface tion (㎛) Shop Site (㎛) Contacted with All 1st 38 ● M/S Alkyd Water Reducible Paint SP-6 76 steam Surfaces Flow Guide Upper & 2nd 38 ● Beige Alkyd Water Reducible Paint 15 Lower All Machined Surface SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surfaces Outside Contacted with air SP-6 1st Inorganic zinc primer 75 75 ● Silver Surface Contacted with Inside 16 X-over Piping SP-10 1st Volatile Corrosion Inhibitor ● M/S Insulation steam Surface All Machined Surface SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surface All 1ST Jornal & Thrust SP-1 Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surfaces All 1ST Gland SP-1 Volatile Corrosion Inhibitor ● M/S Surfaces 17 HIP Rotor All 1ST Blade SP-1 Volatile Corrosion Inhibitor ● M/S Surfaces All 1ST Disc/Dummy SP-1 Volatile Corrosion Inhibitor ● M/S Surfaces All 1ST SP-1 18 HIP Rotor Coupling Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surfaces All 19 LP Rotor Machined Surface SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surfaces HP Valve & IP Valve 1st Silicone Aluminum 25 ● Outside Contacted with Air SP-10 50 Silver Surface 2nd Silicone Aluminum 25 ● 20 -. HPSV & CV Contacted with Inside Insulation SP-10 1st Volatile Corrosion Inhibitor ● M/S -. RSV & IV steam Surface All SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Machined Surface Surface DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
  • 15. Attachment #1 Application of Coating System PAGE : 5 of 35 Total D.F.T/ Work Surface Final No. Of In/Out D.F.T Coat Scope Prepara- Remark Paint Type No. Item Name Kind Of Surface Color Coat Surface tion (㎛) Shop Site (㎛) 25 1st Silicone Aluminum ● In/Out -. Spring Housing All Surfaces SP-10 50 Silver Surface 25 2nd Silicone Aluminum ● 100- 1st Phenolic Epoxy ● Outside 150 200- 20 Gray Contacted with oil SP-10 Surface 300 100- -. Servomotor ● 2nd Phenolic Epoxy 150 All Machined Surface SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surfaces LP Valve Outside Contacted with air SP-6 1st Inorganic zinc primer 75 75 ● Gray Surface Contacted with Inside -. LPSV & CV SP-6 1st Volatile Corrosion Inhibitor ● M/S steam Surface Insulation All Machined Surface SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surfaces 21 In/Out -. Spring Housing All Surfaces SP-6 1st Inorganic zinc primer 75 75 ● Gray Surface 100- 1st Phenolic Epoxy ● 150 200~30 Outside Gray Contacted with oil SP-10 0 Surface 100- -. Servomotor ● 2nd Phenolic Epoxy 150 All Machined Surface SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surfaces DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
  • 16. Attachment #1 Application of Coating System PAGE : 6 of 35 D.F.T/ Total Work Surface Final No. Of In/Out Coat D.F.T Scope Prepara- Remark Paint Type No. Item Name Kind Of Surface Color Coat Surface tion (㎛) Shop Site (㎛) 1st Inorganic zinc primer 75 ● Outside Contacted with air SP-6 175 2.5G7/2 Surface 2nd High Build Epoxy 100 ● 100- 1st Phenolic Epoxy ● Lube Oil Reservoir Inside 150 22 Contacted with oil SP-10 Gray 200~300 (= Lube Oil Tank) Surface 100- 2nd Phenolic Epoxy ● 150 All Machined Surface SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surfaces 1st Inorganic zinc primer 75 ● Outside Contacted with air SP-6 175 2.5G7/2 Surface High Build Epoxy 100 2nd ● 100- 1st Phenolic Epoxy ● Inside 150 Contacted with oil SP-10 Gray 200~300 Surface 100- 23 Lube Oil Cooler 2nd Phenolic Epoxy ● 150 1st Coal Tar Epoxy 200 ● All Black Contacted with water SP-10 400 Surfaces 2nd Coal Tar Epoxy 200 ● All Machined Surface SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surfaces All 24 HIP Diaphragm Machined Surface SP-1 1st Volatile Corrosion Inhibitor ● M/S Surfaces All 25 LP Diaphragm Machined Surface SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surfaces Bearings All 26 (HP Casing & HP Machined Surface SP-1 1st Volatile Corrosion Inhibitor ● M/S Surfaces Pedestal) Bearings All 27 Machined Surface SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surfaces (LP Casing) DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
  • 17. Attachment #1 Application of Coating System PAGE : 7 of 35 Total D.F.T/ Work Surface Final No. Of In/Out D.F.T Coat Scope Prepara- Remark Paint Type No. Item Name Kind Of Surface Color Coat Surface tion (㎛) Shop Site (㎛) Outside 1st Inorganic zinc primer 75 ● Contacted with air SP-6 175 10GY8/4 Surface 2nd High Build Epoxy 100 ● 100- 1st Phenolic Epoxy ● Inside 150 Contacted with oil SP-10 Gray 200~300 Oil Retaining Rings Surface 100- 28 2nd Phenolic Epoxy ● 150 (HP Pedestal) Outside SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surface Machined Surface Inside SP-1 1st Volatile Corrosion Inhibitor ● M/S Surface Outside 1st Silicone Aluminum 25 ● Contacted with air SP-6 50 Silver Surface 2nd Silicone Aluminum 25 ● 100- 1st Phenolic Epoxy ● Inside 150 Contacted with oil SP-10 Gray 200~300 Oil Retaining Rings Surface 100- 29 2nd Phenolic Epoxy ● 150 (HP Casing) Outside SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surface Machined Surface Inside SP-1 1st Volatile Corrosion Inhibitor ● M/S Surface Outside 1st Inorganic zinc primer 75 ● Contacted with air SP-6 175 10GY8/4 Surface 2nd High Build Epoxy 100 ● 100- 1st Phenolic Epoxy ● Oil Retaining Rings Inside 150 30 Contacted with oil SP-10 Gray 200~300 Surface (LP Casing) 100- 2nd Phenolic Epoxy ● 150 All Machined Surface SP-1 1st Rust Preventive Coat-II (Tectyl 506) ● M/S Surfaces DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
  • 18. Attachment #1 Application of Coating System PAGE : 8 of 35 Total D.F.T/ Work Surface Final No. Of In/Out D.F.T Coat Scope Prepara- Remark Paint Type No. Item Name Kind Of Surface Color Coat Surface tion (㎛) Shop Site (㎛) 1st Inorganic zinc primer 75 ● Inside High Build Epoxy 100 Contacted with air SP-6 215 10GY8/4 2nd ● Surface 31 Turbine Lagging 3rd Polyurethane 40 ● Inside Contacted with air SP-6 1st Inorganic zinc primer 75 75 ● Gray Surface DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
  • 19. Attachment #1 Application of Coating System PAGE : 9 of 35 Total D.F.T/ Work Surface Final No. Of In/Out D.F.T Coat Scope Prepara- Remark Paint Type No. Item Name Kind Of Surface Color Coat Surface tion (㎛) Shop Site (㎛) Generator (STG & GTG) Thickness of plate Outside SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Foundation Plate & side Surface 1 Base Plate All Machined Surface SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surfaces All 1st Inorganic zinc primer 75 ● Contacted with air SP-6 175 10GY8/4 Surfaces 2nd High Build Epoxy 100 ● 100- 1st Phenolic Epoxy ● Stator Frame & All 150 2 Contacted with oil SP-10 Gray 200~300 End Shield Surfaces 100- 2nd Phenolic Epoxy ● 150 All Machined Surface SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surfaces 100- 1st Phenolic Epoxy ● All 200- 150 Contacted with oil SP-10 Gray Surfaces 300 100- 2nd Phenolic Epoxy ● 150 3 H2 Seal Casing High Gloss Epoxy Enamel 1st 50 ● All (CARBOLINE 890) Isolation area SP-10 100 Beige Surfaces High Gloss Epoxy Enamel 2nd 50 ● (CARBOLINE 890) All 1st Inorganic zinc primer 75 ● Contacted with air SP-6 175 10GY8/4 Surfaces 2nd High Build Epoxy 100 ● 4 H2 Cooler All 1st Coal Tar Epoxy 200 ● Contacted with water SP-10 400 Black Surfaces 2nd Coal Tar Epoxy 200 ● Outside 1st Inorganic zinc primer 75 ● Contacted with air SP-6 175 2.5G7/2 Surface 2nd High Build Epoxy 100 ● Inside 5 Seal Oil Unit Contacted with oil SP-6 1st Volatile Corrosion Inhibitor ● M/S Surface All Machined Surface SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surfaces DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
  • 20. Attachment #1 Application of Coating System PAGE : 10 of 35 Total D.F.T/ Work Surface Final No. Of In/Out D.F.T Coat Scope Prepara- Remark Paint Type No. Item Name Kind Of Surface Color Coat Surface tion (㎛) Shop Site (㎛) Outside 1st Inorganic zinc primer 75 ● Contacted with air SP-6 175 7.5YR5/6 Surface 2nd High Build Epoxy 100 ● SP-6 Inside 6 Seal Oil Piping Contacted with oil or 1st Volatile Corrosion Inhibitor ● M/S Surface SP-8 All Machined Surface SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surfaces DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
  • 21. Attachment #1 Application of Coating System PAGE : 11 of 35 Work Total D.F.T/ Surface Final No. Of In/Out Scope D.F.T Coat Prepara- Remark Paint Type No. Item Name Kind Of Surface Color Coat Surface tion (㎛) Shop Site (㎛) Gas Turbine All 1 -. Seal Disk Machined Surface SP-1 1st Rust Preventive Coat-I(Tectyl 502 ) ● M/S Surfaces All 2 -. Torque Tube Machined Surface SP-1 1st Rust Preventive Coat-I(Tectyl 502 ) ● M/S Surfaces All 3 -. Comp. Row Disk Machined Surface SP-1 1st Rust Preventive Coat-I(Tectyl 502 ) ● M/S Surfaces All 4 -. Bearing Cover Machined Surface SP-1 1st Rust Preventive Coat-I(Tectyl 502 ) ● M/S Surfaces All 5 -. Seal Housing Machined Surface SP-1 1st Rust Preventive Coat-I(Tectyl 502 ) ● M/S Surfaces All 6 -. Damper Holder Machined Surface SP-1 1st Rust Preventive Coat-I(Tectyl 502 ) ● M/S Surfaces All 7 -. Torque Tube Cover Machined Surface SP-1 1st Rust Preventive Coat-I(Tectyl 502 ) ● M/S Surfaces All 8 -. Inner Diffuser Machined Surface SP-1 1st Rust Preventive Coat-I(Tectyl 502 ) ● M/S Surfaces -. Seal Housing All 9 Machined Surface SP-1 1st Rust Preventive Coat-I(Tectyl 502 ) ● M/S (Torque Tube Cover) Surfaces All 10 -. Bypass Body Machined Surface SP-1 1st Rust Preventive Coat-I(Tectyl 502 ) ● M/S Surfaces All 11 -. Bypass Ring Machined Surface SP-1 1st Rust Preventive Coat-I(Tectyl 502 ) ● M/S Surfaces -. Turbine Seal All 12 Machined Surface SP-1 1st Rust Preventive Coat-I(Tectyl 502 ) ● M/S Housing Surfaces All 13 -. Gas Seal Ring Machined Surface SP-1 1st Rust Preventive Coat-I(Tectyl 502 ) ● M/S Surfaces DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
  • 22. Attachment #1 Application of Coating System PAGE : 12 of 35 Work Total D.F.T/ Surface Final No. Of In/Out Scope D.F.T Coat Prepara- Remark Paint Type No. Item Name Kind Of Surface Color Coat Surface tion (㎛) Shop Site (㎛) Outside SP-6 1st Inorganic zinc primer 75 75 ● Gray Insulation Surface Contacted with air Inside 1st Inorganic zinc primer 75 ● 14 -. Inlet Manifold SP-6 175 10GY8/4 Surface 2nd High Build Epoxy 100 ● All Machined Surface SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surfaces All Contacted with air SP-6 1st Inorganic zinc primer 75 75 ● Gray Insulation Surfaces 1st Inorganic zinc primer 75 ● All Ventilation area SP-6 175 10GY8/4 Surfaces 2nd High Build Epoxy 100 ● 100- 15 -. Inlet Case 1st Phenolic Epoxy ● Inside 200- 150 Contacted with oil SP-10 Gray Surface 300 100- 2nd Phenolic Epoxy ● 150 All Machined Surface SP-1 1st Rust Preventive Coat-II (Tectyl 506 ) ● M/S Surfaces 1st Inorganic zinc primer 75 ● Outside Contacted with Air SP-6 175 10GY8/4 Surface 2nd High Build Epoxy 100 ● -. Thrust Bearing 100- Cover ● 1st Phenolic Epoxy 150 Inside 200 ~ 16 -. Thrust Bearing Seal Contacted with Oil Gray SP-10 Surface 300 100- -. Thrust Bearing ● 2nd Phenolic Epoxy 150 Housing All Machined Surface SP-1 1st Rust Preventive Coat-I (Tectyl 502 ) ● M/S Surfaces 1st Inorganic zinc primer 75 ● All -. Actuator Ring Contacted with Air SP-6 175 10GY8/4 Surfaces -. Actuator Support 2nd High Build Epoxy 100 ● 17 -. Actuator Base All Machined Surface SP-1 1st Rust Preventive Coat-II(Tectyl 506 ) ● M/S -. Actuator Bracket Surfaces DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.
  • 23. Attachment #1 Application of Coating System PAGE : 13 of 35 Work Total D.F.T/ Surface Final No. Of In/Out Scope D.F.T Coat Prepara- Remark Paint Type No. Item Name Kind Of Surface Color Coat Surface tion (㎛) Shop Site (㎛) ● 1st Silicone Aluminum 25 All Contacted with air SP-10 50 Silver Surfaces ● 2nd Silicone Aluminum 25 18 -. Compress Cylinder Insulation All Machined surface SP-1 1st Rust Preventive Coat-I (Tectyl 502 ) ● M/S Surfaces ● 1st Silicone Aluminum 25 All Contacted with air SP-10 50 Silver -. Compress Surfaces ● 2nd Silicone Aluminum 25 19 Combustor Insulation All Cylinder Machined surface SP-1 1st Rust Preventive Coat-1 (Tectyl 502 ) ● M/S Surfaces 1st Inorganic zinc primer 75 ● All Contacted with air SP-6 175 10GY8/4 Surfaces 2nd High Build Epoxy 100 ● 20 -. Compress Support All Machined surface SP-1 1st Rust Preventive Coat-II(Tectyl 506 ) ● M/S Surfaces ● 1st Silicone Aluminum 25 Outside SP-10 50 Silver Insulation Surface ● 2nd Silicone Aluminum 25 Inside 1st Silicone Aluminum 25 ● Contacted with air Surface 21 -. Turbine Cylinder SP-10 50 Silver (Flow 2nd Silicone Aluminum 25 ● path side) All Machined Surface SP-1 1st Rust Preventive Coat-I(Tectyl 502 ) ● M/S Surfaces 1st Inorganic zinc primer 75 ● All Contacted with air SP-6 175 10GY8/4 -. Turbine Support Surfaces 2nd High Build Epoxy 100 ● 22 -. Turbine Support All Base Machined surface SP-1 1st Rust Preventive Coat-II (Tectyl 506) ● M/S Surfaces DOOSAN HEAVY INDUSTRIES AND CONSTRUCTION CO., LTD.