This presentation shows some of the interesting projects snapshots that were completed under my supervision during 2006-2013. Email: bj@bikramjeet.com Website: www.bikramjeet.com

1. CONFIDENTIAL Slide 1
_________________

2. CONFIDENTIAL Slide 2
Packaging Machines – Accessories and Different assemblies
 Introduction
 Packaging machines – HSCP and UHSCP – Case packers
 Business Case/Scope:
 To design solutions to the various sections of the machine - as per
design requirements for the packaging machine
 Solution:
 Making manufacturing drawings of various sub assemblies and
their detailed parts
 Details of Assembly drawings.
 Technology Landscape:
 Solid Works 2010
 Detailed as per ASME standard.
 Client Standards used for Work methodology, BOM & Title Block.
 Time line:
 Projects continued for 2 years

3. CONFIDENTIAL Slide 3
LH Chute and RH Chute Project – Design, Manufacturing and Export
 Introduction
 Parcel delivery Chute design and Manufacturing – Shipping to
Germany
 Business Case/Scope:
 To design A special Chute as per client’s basic inputs in the form of
AutoCad Layout.
 Goal was to Get if manufactured in India (first time) and ship the LH
and RH versions to the Germany location
 Solution:
 Making manufacturing drawings of various sub assemblies and
their detailed parts
 Details of Assembly drawings.
 Get manufactured the complete Chute, Plan and Pack the
consignment, as per Sea freight and deliver
 Technology Landscape:
 Solid Works 2010
 Detailed as per DIN standard.
 Client Standards used for Work methodology, BOM & Title Block.
 Coordination between vendors for Manufacturing, Painting and
Packaging
 Time line:
 6 Months

4. CONFIDENTIAL Slide 4
Conveyors redesigned – Aluminium foundry equipments
 Introduction
 Foundry Conveyors are used to carry the Heavy
Graphite Electrode from one store to the Pot area
 Business Case/Scope:
 Redesign of Ten Conveyors as per given layout
project Specification and releases the manufacturing
Drawings.
 Solution:
 Redesigned all the different ten conveyors as per
requirements
 All detailed drawings along with frame designed and
other parts
 Technology Landscape:
 Ideas V10 (c3p), MIT calculation, pkg file for data
exchange.
 EN & ISO standards used for designing & drafting.
 Client Standard used for welding & fasteners.
 Client Standards used for Work methodology, BOM,
Title Block.
 Time line:
 16 weeks (1800 hrs)

5. CONFIDENTIAL Slide 5
Maintenance Platform – Aluminium foundry equipments
 Introduction
 Maintenance Platform is used to help in
cleaning/Maintenance of deep pits in Aluminum
foundry
 Business Case/Scope:
 Redesign of Maintenance Platform as per the
 project Specification and releases the manufacturing
Drawings.
 Solution:
 Redesigned the Lifting Platform and Stationary
platform to maintain the overall length span as per
given specifications.
 A new Hoist frame designed along with access for
Electrical equipments.
 Make separate cable tray arrangement for power and
control cable for easy maintenance.
 Technology Landscape:
 Ideas V10 (c3p), MIT calculation, pkg file for data
exchange.
 EN & ISO standards used for designing & drafting.
 Client Standard used for welding & fasteners.
 Client Standards used for Work methodology, BOM,
Title Block.
 Time line:
 8 weeks (900 hrs)

6. CONFIDENTIAL Slide 6
Machine design (Plate cutting, forming and bending Industry)
 Objective:
 Design contribution for new machine design
 Contribution for New attachments and optional
accessories for these machines
 New Machine design based on existing machine
design criteria
 Input:
 CAD reference data of previously designed machines
 Design Specifications, sketches
 Output:
 3D models and detailed drawings
 Timeline: Relationship started in 2006, and ongoing till date
 Software : IDEAS NX, SolidWorks
Punching, Press and Roll Forming machines
Plasma and Laser Plate cutting
machines
Sheet Bending machines

7. CONFIDENTIAL Slide 7
Industrial Equipment (Air pollution control) : Wet Electrostatic Precipitator Main Structure
 Objective:
 To design the main structure of a wet electrostatic
Precipitator for a power plant
 To create assembly and detailed drawings
 Input:
 Scope of work specifying the functional requirements.
 Project Drawing
 Output:
 3D models, assembly and detailed drawings
(workshop, shipment, etc) of final design
 Timeline: Different Projects continued up to 2 years
 Software : SolidWorks & AutoCAD

8. CONFIDENTIAL Slide 8
 Introduction
 Wet scrubbers are the air pollution controller devices that remove
pollutants from furnace flue gases.
 Business Case/Scope:
 To create the details for all Structural steel members, Inlet Out let
Ducts, Transition Cone, agitator, shell, mist eliminator, nozzles along
with BOM.
 Solution:
 Making manufacturing drawings of the fabricated structure with
shipment details.
 Details of Assembly drawings for field erection.
 Details of Bracings for field erection.
 Technology Landscape:
 Auto-Cad 2008
 Detailed as per ASME standard.
 Client Standards used for
 Work methodology, BOM & Title Block.
 Time line:
 18 weeks (2480 hrs)
Wet Scrubber
Shell Layout Duct detailing
8

9. CONFIDENTIAL Slide 9
Spray Dryer, Storage Tank
 Introduction
 Spray dryer is the most prevailing air pollution control devise
for removing acid gas in waste incineration. Storage tanks
are used for storing of chemical to be used with dryers.
 Business Case/Scope:
 To create the details for all Structural steel members, Gusset
Plates & Connection Plates for Bottom Cone, Transition
duct, Girder, Shell & Hot Roof of Spray Dryer along with
BOM.
 Create the detailing for Storage tank.
 Solution:
 Making manufacturing drawings of the fabricated structure
with shipment details.
 Details of Assembly drawings for field erection.
 Details of Bracings for field erection.
 Technology Landscape:
 Solid Works 2008, Auto-Cad 2008
 Detailed as per ASME standard.
 Client Standards used for Work methodology,
 BOM &Title Block.
 Time line:
 10 weeks (900 hrs)
Storage Tank detailing
Assembly Drawings
Shipment details
9

10. CONFIDENTIAL Slide 10
Industrial Equipment (Process Industry) : Blower Package, Rotary Air Lock, Bag-House
 Objective:
 Development of new variants of rotary air lock, blower package,
Bag-house with many modified features
 Input:
 Old tiff reference data
 Specifications
 Output:
 3D models and detailed drawings
 Timeline: 3 months
 Software : Solidedge

11. CONFIDENTIAL Slide 11
Transfer Gantry
Transfer Gantry & Raising Beam
Output drawing
Electrical frame with
Access
Raising Beam
 Introduction
 Transfer Gantry used to carry the Pot Tending machine(PTM)
from one Pot area to other Pot area.
 Raising Beam is a machine which moves the PTM up and
down as per cylinder stroke. This complete the continuity of
Rail over building for PTM move.
 Business Case/Scope:
 Redesign of Transfer Gantry & Raising Beam as per the
 project Specification and releases the manufacturing
Drawings.
 Solution:
 Box pattern wheel guard adopt for the new wheels. Truck body
redesigned accordingly.
 Redesigned the columns & Girders to maintain the level and
change in direction.
 A new frame designed along with access for Electrical
equipments.
 Make separate cable tray arrangement for power and control
cable for easy maintenance.
 Technology Landscape:
 Ideas V10 (c3p), MIT calculation, pkg file for data exchange.
 EN & ISO standards used for designing & drafting.
 Client Standard used for welding & fasteners.
 Client Standards used for Work methodology, BOM, Title
Block.
 Time line:
 12 weeks (1500 hrs)
11

12. CONFIDENTIAL Slide 12