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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 10 | Oct 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1157
Experimental Investigation of the Optimum Turning Surface
Finish of Recycled 6061 Aluminum Alloy
Mandatsy Moungomo J. Brice1, Kibouka G.Richard1, Ndong Mezui Lauhic1 and Ndilou Merline1
1 Department of Mechanical Engineering of ENSET,
Systems Technology Research Laboratory,
210 Avenue des Grandes Écoles, 3989 Libreville, Gabon
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - In manufacturing industries, emphasis is placed
on the suitability for the use of the parts produced. The
suitability for use also depends on the parameters and
machining conditions and the nature of the material used
during the shaping of the parts.
As the use of recycled materials is topical, recycled aluminum
alloy 6061 is the material chosen for the study. This study
consisted in optimizing the parameters and machining
conditions in dry turning and with wet, to guarantee a better
surface quality of the alloy.
The design of experiment method was used to analyze the
data, and the desirability function for the optimization of the
feed rate and the cutting speed according to the machining
conditions. This study allowed the implementation of a model
to obtain the optimum surface roughness, the recycled alloy
6061, if the combination of parameters and cuttingconditions
is respected.
Key Words: Surface roughness, cutting parameters and
condition, optimization, recycled aluminum alloy
1.INTRODUCTION
Manufacturing industries are generally concerned with the
quality of products from the production process. As
machining is one of the processes used in these industries, it
appears that the quality of the surfaces generated is one of
the aspects on which the emphasis is placed. In general, the
surfaces produced have some defects that can have an effect
on their suitability for use (functional constraints). These
defects are due to the influence of several elements during
machining. Among these elements are the conditions under
which machining is done (with or withoutlubrication),since
the quality of the surface depends on it. In addition to these
cutting conditions, there are others such as: cutting
parameters, the nature of the machined material, the
geometry of the cutting tool, vibrations ...). The combination
of all these elements therefore has a considerable impact on
the generated surfaces defined in terms of surface
roughness, mainly the average arithmetic roughness (Ra).
This study is made to determine the optimum surface
roughness (Ra), depending on the combination of
parameters and cutting conditions that have a considerable
influence on the quality of the surface. We can realize that
several research works have been done, to study and / or
optimize the parameters and cutting conditions in order to
look for the best surface finish on different materials
(aluminum alloys, steels). Some research focuses on the
effects of cutting parameters (feed rate, cutting speed,
cutting depth) and lubrication conditions (dry machining,
MQL, wet) Sasi PrasathThangamani[1].TheMQLlubrication
mode, according to Sreejith [2], is a good compromise
between dry machiningandwetmachiningfor bettersurface
quality. Y. Zedan et al [3] have shown that when machining
alloy 6061-T6, dry and MQL, the increase in cutting speed
leads to a decrease in surface roughness, and lubrication
minimizes and eliminates the deterioration of the resulting
surface. Other works such as those of Kouam et al [4] during
the turning of the aluminum alloy 6061-T6, have shownthat
surface roughness is a function of the feed rate under
different lubrication conditions. The surface finish of other
aluminum alloys, such as 2024-T351, 7075-T6 and 6061-
T65, is more influenced by the Kamguem etal towerlead[5].
By analyzing the influence of lap advance under different
lubrication conditions on surface roughness, Leppert and
Tadeusz [6] indicated that increasing the lead per lap leads
to increased roughness and the MQl guarantees the best
surface finish.
These studies are not limited to the search for the effects of
cutting parameters and conditions. There is also the
optimization of these parameters and cutting conditions to
know the optimum of the surface roughness. Thus, several
optimization methods are used. Statistical, analytical and
experimental methods were used by KH. Chibane et al [7] to
combine cutting parameters, in order to obtain predictive
models of the surface roughness of a 100C6 steel. Taguchi's
methods and analysis of variances were also used, in the
studies of Vishal F et al [8] and Bouzid et al [9] for the
optimization of the influence of cutting speed, cutting depth
and feed rate, on the surface roughness when turning a mild
steel (0.18% carbon). Modelingandoptimizationtechniques
with a significant influence in hard turning, were presented
by Sudhansu Ranjan D et al [10]. For them, the Tagichi
method and that of ANOVA are the most effective in
controlling the effects of process parameters on the surface
finish. Among the methods used, there is the one that
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 10 | Oct 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1158
imposes the definition of the desirability function. This
desirability function was used by Derringer [11] and Myers
et al [12], to find a result that varies between two extreme
values 0 and 1, and by Ramana et al [13] to perform optimal
parameter adjustment to reduce surface roughness.
With regard to the roughness of recycled materials, in
particular aluminum alloys, Mandatsy et al [14,15] reported
a difference in surface roughness between two recycled
aluminum alloys, machined underthesameconditions. They
indicated a very significant influence of lubrication on
roughness. Mandatsy et al [16] recycled and heat-treated
aluminum alloy 6061, then did dry and lubrication
machining to define modelsforevaluatingsurfaceroughness
based on the feed rate, cutting speed and hardness of the
material.
In order to continue the research in the same axis, but with
recycled aluminum alloys, we use thestudyof Mandatsyetal
[16]. In this study, they recycled by foundry the machining
chips of aluminum alloy 6061. Some of these alloys obtained
were heat treated to T6, others remained without heat
treatment. They limited themselvestopresenting roughness
assessment models according to the most influential cutting
parameters and conditions. This study therefore
complements the optimization of the same parameters and
cutting conditions in order to define a model for evaluating
the optimum of surface roughness when turning untreated
and treated recycled 6061 aluminum alloys.
This study includes a part on the experimental procedure
and the material used, another part on the results and
discussion, and finally a conclusion to close the study.
2. PROCEDURE EXPERIMENTALE
Figure 1 shows the three steps that make up the
experimental procedure put in place to conduct the study.
The first step was to apply the design of experiments
(response surface method). The experimental designs were
used to determine the relationship between thefeedrate(f),
the cutting speed (Vc), the lubrication mode (drymachining,
wet machining) and the surface roughness (Ra), and then to
define the models for assessing the surface roughness. The
second step was to optimize the feed rate, cutting speed and
lubrication conditions to have the optimums of surface
roughness (maximizing and minimizing). Using the
definition of the desirability function, as derringer [11] and
Myers et al [12], the optimal values of the feed rate and the
cutting speed according to the lubrication mode were
obtained. In the end, thethirdstagefocusedonmachinability
testing. The results of the optimization were taken into
account to generate surfaces, whose surface roughness was
measured, in order to compare the results with the previous
steps.
The data from a design of experiment (response surface)
carried out by Mandatsy et al [16] were used to carry out
this study.
Fig-1 : Steps constituting the experimental procedure
Statgraphics software, software for designexperiments, was
used to analyze the data and perform the optimization. A
multi-response optimization study by the desirability
function was done to determine the combinationoffeedrate
and cutting speed. This combination makesitpossibletofind
the optimum(maximumand minimum)surfaceroughnessof
treated and untreated recycled 6061 alloys (obtained dry
machining and wetmachining).Thedesirabilityfunction was
used considering that all surface roughness’s have the same
importance.
This study required the use of recycled aluminum alloys
(untreated recycled6061alloyandT6-treatedrecycled6061
alloy) produced by Mandatsy et al [16]. In this study, these
alloys were designated as follows:
 Untreated recycled 6061 alloy : 6061-RNT
 Recycled 6061 alloy treated with T6: 6061-RT
The optimized values of the feed rate and the cutting speed
were taken into account, to be introduced into the models of
Mandatsy et al [16] in order to calculate the surface
roughness. Then, machinability tests were done based on
optimized the feed rate and cutting speed, and to measure
surface roughness. For machinability tests, a turning
machine was used, for dry machining and wet machining.
Surface roughness measurements, a rugosimeter equipped
withSurfPack-SJ data acquisition software, was used.
3. RESULTATS ET DISCUSION
Table 1 contains values of the surface roughness of each
alloy obtained after each test (machining at a cutting depth
of 0.6 mm) according to the cutting parameters considered
(lap advance 0.05 – 0.13 – 0.2 mm/rev, cutting speed 100 –
155 – 210 m/min) and the cutting conditions considered
(dry machining and wet machining).
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 10 | Oct 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1159
Table -1: Surface roughness values at a cutting depth of
0.6 mm (Mandatsy et al [16])
Dry
machining
Wet
machining
f Vc 6061 R 6061 R-
T6
6061 R 6061 R-T6
0.2 155 4.771 3.856 2.618 1.5
0.05 210 3.336 1.971 1.69 0.866
0.13 100 3.907 2.662 1.91 1.108
0.2 100 4.513 3.724 2.506 1.375
0.05 155 2.83 1.889 1.67 0.873
0.05 100 2.602 1.867 1.633 0.824
0.13 210 4.611 3.703 2.1 0.951
0.13 155 3.801 3.655 1.9 0.965
0.2 210 5.023 3.976 2.879 1.479
0.13 155 3.801 3.655 1.9 0.966
0.13 155 3.801 3.655 1.9 0.968
0.13 155 3.801 3.653 1.9 0.965
0.13 155 3.803 3.655 1.904 0.965
0.13 155 3.801 3.655 1.906 0.965
0.13 155 3.801 3.657 1.9 0.968
The analysis of ANOVA has allowed to have models
adjusted according to the form of the relation 1.
2
0
1 1, 1 1
k k k
i i ij i j ii i
i i j i
Y a a X a X X a X 
   
    
  
(1)
 With Y variable explained, Xi explanatory variable,
XiXj interaction between explanatory variables,
effect of the variable, aii effect of the quadratic term
relative to i, aij effect of the interaction between i
and j, ɛ term of unobservable errors of the model
The statistics R2 for each alloy are very close to the value of
1. So, we have:
 R2 explains 98.061% variability in the surface
roughness of the alloy 6061-RNT, dry machined.
 R2 explains 94.934% variability in the surface
roughness of the alloy 6061-RT, dry machined.
 R2 explains 99.654% variability in the surface
roughness of the alloy 6061-RNT, wet machined
 R2 explains 95.835% variability in the surface
roughness of the alloy 6061-RT, wet machined.
Themodels obtained are slightly different from those of
Mandatsy et al [16]. This difference is due to the fact that
some values had been increased. Models 2 to 5 are those
selected to be applied inthecalculationofsurfaceroughness.
This analysis showed that the wet machining improves the
surface finish. The improvement in surface finish is also
related to the high hardness, the reduction of the feed rate
and the nature of the alloy.
 Alloy 6061-RNT dry machined.
7 2
7 8 2
2.93921 19.6932*
208813.10 * 21.2695*
133351.10 * * 9185.10 *
Ra f
Vc f
f Vc Vc

 
 
 
 
(2)
 Alloy 6061-RNT wet machined
6 2
6 10 2
2.36409 7.13284*
7811.10 * 43.4722*
19559.10 * * 234711.10 *
Ra f
Vc f
f VC Vc

 
 
 
 
(3)
 Alloy 6061-RT dry machined.
7 2
7 10 2
1.8079 32.9551*
276009.10 * 86.9991*
112776.10 * * 799873.10 *
Ra f
Vc f
f Vc Vc

 
  
 
 
(4)
 Alloy 6061-RT wet machined
8 2
8 11 2
1.13654 4.88892*
154568.10 * 33.533*
313341.10 * * 359822.10 *
Ra f
Vc f
f Vc Vc

 
 
 
 
(5)
3.1 Optimization of cutting parameters
In order to optimizethesurfaceroughnessofalloy6061-
RNT (dry machined and with abundant lubrication) and
alloy 6061-RT (dry machined and wet machined), the
elemental desirability function (di) was used to maximize
(relationship 6) and minimize (relationship 7).
max
min max
i
i
i i
y y
d
y y

 



(6)
min
max min
i
i
i i
y y
d
y y

 



(7)
With Y max – highest value of the response that is not
suitable, Y mini + lowest value that is suitable, Y mini –
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 10 | Oct 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1160
lowest value that is not suitable, Y maxi + strongest value of
the response that is suitable
A common weight of 1 and a common impact of I=3 are
considered, to make the combination of the advance per lap
and the cutting speed, with the aim of simultaneously
optimizing all surfaceroughness.Sinceoptimizationismulti-
response, overall desirability (D) was defined according to
elementary desirability. The overall desirability that
presents a compromise between theadvanceandthecutting
speed is calculated by the relationship 8.
1
n
n
i
i
D d

  (8)
To maximize, the optimum value of desirability is 0.996044
for alloy 6061-RNT and 0.974986 for alloy6061-RT. The
contour overlay graphs, Figures 2 and 3 show that the best
points aren’t at f = 0.2 mm/rev and Vc = 210 m/min. This
gives:
 Alloy 6061-RNT, the optimum surface roughness is
5.132 μm for dry machining and 2.88 μm for wet
machining (chart 1). Alloy 6061-RT, the optimum
surface roughness is 4.049 μm for dry machining
and 1.466 μm for wet machining (chart 2).
2.9
3.2
3.5
3.8
4.1
4.4 4.7 5.0
1.75 1.9 2.05 2.2
2.35
2.5
2.65
2.8
Vc
(m/min)
f (mm/rev)
Graphique de superposition des contours
6061R-T0 S
6061R-T0 L
0,05 0,08 0,11 0,14 0,17 0,2
100
120
140
160
180
200
220
Chart-1 : Overlay graph showing the optimum surface
roughness of alloy 6061-RNT
1.85 2.1 2.35 2.6 2.85 3.1
3.35
3.6
3.85
0.9 0.98 1.06 1.14 1.22
1.3
1.38
1.46
f (mm/rev)
Vc
(m/min)
Graphique de superposition des contours
6061R-T6 S
6061R-T6 L
0,05 0,08 0,11 0,14 0,17 0,2
100
120
140
160
180
200
220
Chart-2 : Overlay graph showing the optimum surface
roughness of alloy 6061-RT
To minimize, the optimum value of desirabilityis0.9980022
for alloy 6061-RNT and 0.962218 for alloy6061-RT. The
contour overlay graphs, Figures 4 and 5 show that the best
points are at f = 0.05 mm/rev and Vc = 118.5 m/min (for
alloy 6061 R) and 121.42 m/min (for alloy 6061-RT). This
gives:
 Alloy 6061-RNT, the optimum surface roughnessof
2.6 μm for dry machining and 1.63 μm for wet
machining (chart 3). Alloy 6061-RT, the optimum
surface roughness of 1.86 μmfordry machiningand
0.86 μm for wet machining (chart 4).
2.9
3.2
3.5
3.8 4.1 4.4 4.7 5.0
1.75 1.9 2.05 2.2 2.35
2.5
2.65
2.8
Vc
(m/min)
f (mm/rev)
Graphique de superposition des contours
6061R-T
6061R-T
0,05 0,08 0,11 0,14 0,17 0,2
100
120
140
160
180
200
220
Chart-3 : Overlay graph showing the optimum surface
roughness of alloy 6061-RNT
1.85 2.1 2.35 2.6 2.85 3.1 3.35
3.6
3.85
0.9 0.98 1.06 1.14 1.22 1.3 1.38
1.46
f (mm/rev)
Vc
(m/min)
Graphique de superposition des contours
6061R-T
6061R-T
0,05 0,08 0,11 0,14 0,17 0,2
100
120
140
160
180
200
220
Chart-4 : Overlay graph showing the optimum surface
roughness of alloy 6061-RT
3.2 Surface roughness calculations
To find the calculated values of surface roughness,
models 2 to 5 were used. This calculation consisted in
introducing into these models the optimized values of the
feed rate and the cutting speed.
In the case of maximizing surface roughness, we have f = 0.2
mm/rev and Vc = 210 m/min for alloy 6061-RT and alloy
6061-RNT. The results are:
 Ra = 5.132 μm dry and Ra = 2.88 μm wet for alloy
6061-RNT.
 Ra = 4.049 μm dry and Ra = 1.466 μm wet for alloy
6061-RT.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 10 | Oct 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1161
In the case of minimizing surface roughness,wehavef=0.05
mm/rev, Vc = 118.5 m/min for alloy 6061-RNT and, f = 0.05
mm/rev Vc = 121.42 m/min for alloy 6061-RT. The results
are:
 Ra = 2.607 μm dry and Ra = 1.633 μm wet for alloy
6061-RNT.
 Ra = 1.867 μm dry and Ra = 0.862 μm wet for alloy
6061-RT.
3.3 Measurement of surface roughness
The machinability tests (the trolley operation with a
cutting depth equal to 0.6 mm) were carried out using as
cutting parameters, the optimizedvaluesofthefeedrateand
the cutting speed, according to each case. Each test carried
out, in dry machining and wet machining, requiredtheuse of
a type of cutting tool (CPGT09T308HP,positiveuncoated cut
of grade KC5410, rɛ = 0.8 mm, α = 11°). After making three
identical samples of each (length of 200 mm, diameterof the
piece 50 mm), an average roughness of over face was made.
Tables 2 and 3 present respectively the optimum values of
surface roughness measured when maximized and minimized.
Table -2: Optimum values of maximized roughness
Paramètres de
coupe
Ra (µm)
Maximisée
f Vc Dry Wet
6061-RNT 0.2 210 5.153 2.861
6061-RT 0.2 210 4.065 1.453
Table -3: Optimum values of minimized roughness
Paramètres de
coupe
Ra (µm)
Minimisée
f Vc Dry Wet
6061-RNT 0.05 118.5 2.617 1.63
6061-RT 0.05 121.42 1.887 0.859
These experimental results were compared with those
calculated on the basis of models 2 to 5 and those of
optimization. Charts 5 to 8 are graphs that show the
differences between these results. On these graphs, there is
a clear difference between the results, although this
difference is very small.
When maximizing the roughness of the dry machined alloy
6061-RNT, chart 5 shows that the optimized surface
roughness values (Ra = 5.132 μm) are identical to the
calculated surface roughness values (Ra = 5.132 μm). On the
other hand, they are different from the values of the surface
roughness measured after machining(Ra =5.153μm).There
is a slight difference denoted Δ (Δ=+0.021).
When machining is done wet machining, the optimized
surface roughness values (Ra = 2.88 μm) are alsoidentical to
the calculated surface roughness values (Ra = 2.88 μm). On
the other hand, they are different from the values of the
surface roughness measured after machining (Ra = 2.861
μm). There is a slight difference denoted Δ (Δ=-0.019).
When maximizing the roughness of the dry machined alloy
6061-RT, chart 6 shows that the optimized surface
roughness values (Ra = 4,049 μm) are identical to the
calculated surface roughness values (Ra = 4,049 μm). On the
other hand, they are different from the values of the surface
roughness measured after machining (Ra = 4.065 μm). We
see a slight difference denoted Δ (Δ=+0.016). When
machining is done wet machining, the optimized surface
roughness values (Ra = 1.466 μm) are also identical to the
calculated surface roughness values (Ra = 1.466 μm). On the
other hand, they are different from the values of the surface
roughness measured after machining(Ra =1.453μm). There
is a slight difference denoted Δ (Δ=-0.013).
Chart-5 : Surface roughness values optimized for alloy
6061-RNT.
Chart-6 : Surface roughness values optimized for alloy
6061-RT.
When minimizing the roughness of the dry-machined alloy
6061-RNT, chart 7 shows that the optimized surface
roughness values (Ra = 2,607 μm) are identical to the
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 10 | Oct 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1162
calculated surface roughness values (Ra = 2,607 μm). On the
other hand, they are different from the values of the surface
roughness measured after machining(Ra =2.617μm).There
is a slight difference denoted Δ (Δ=+0.01). When machining
is done wet machining, the optimized surface roughness
values (Ra = 1.633 μm) are also identical to the calculated
surface roughness values (Ra = 1.633 μm). On the other
hand, they are different from the values of the surface
roughness measured after machining ((Ra =1.63μm).There
is a slight difference denoted Δ (Δ=-0.003).
When minimizing the roughness of the dry-machined alloy
6061-RT, chart 8 shows that the optimized surface
roughness values (Ra = 1.867 μm) are identical to the
calculated surface roughness values (Ra = 1.867 μm). On the
other hand, they are different from the values of the surface
roughness measured after machining (Ra = 1.887 μm). We
dare a slight difference denoted Δ (Δ=+0.02). When
machining is done wet machining, the optimized surface
roughness values (Ra = 0.862 μm) are also identical to the
calculated surface roughness values (Ra = 0.862 μm). On the
other hand, they are different from the values of the surface
roughness measured after machining(Ra =0.859μm).There
is a slight difference denoted Δ (Δ=-0.003).
Chart-7 : Surface roughness values optimized for alloy
6061-RNT.
Chart-8 : Surface roughness values optimized for alloy
6061-RT.
In addition to the study by Mandatsy et al [16], the variation
Δ is added to models 2 to 5, to evaluate the surface
roughness of aluminumalloys6061-RNTand6061-RTwhen
machined dry or wet machined. Model 9 can therefore be
considered.
opti
Ra Ra
   (9)
+Δ will apply to both recycled aluminum alloys when
machined dry, and –Δ when wet machined.
4. CONCLUSIONS
At the end of this study, it appears that the machining of two
aluminum alloys 6061-RNT and 6061-RT is possible when
there is a combination of parameters and cut conditions by
applying model 9.
 If it is necessary to maximize the surface roughness, it is
possible to combine the feed rate (0.2 mm/rev) withthe
cutting speed (210 m/min) to have an optimum surface
roughness by dry machining and wet machining.
 If it is necessary to minimize the surface roughness, it is
possible to combine the feed rate (0.05 mm/rev) with
the cutting speed (118.5 m/min) to have an optimum
surface roughness (alloy 6061-RNT) and the feed rate
(0.05 mm/min) with the cutting speed (121.42 m/min)
to have an optimum roughness (alloy 6061-RT by dry
machined and wet machining.
This study also indicated the influences of lubrication and
alloy type on surface roughness. In any case, wet machining
improves the surface finish well regardless of the material.
The surface finish of alloy 6061-RNT is significantly better
than that of alloy 6061-RT.
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© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1163
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Machine Tools and Manufacture, vol. 51, no 2, p. 120-
126.
[7] KH. Chibane et al, Mise en œuvre d’une optimisation
multi-objectif en tournage d’un d’un acier 100C6 :
compromis entre qualité de surface et productivité.
20ème Congrés Français de Mécanique. Besançon, 29
août au 2 septembre 2011
[8] Vishal Francis, Ravi S.Singh, Nikita Singh, Ali. R. Rizvi,
Santosh Kumar “application of taguchi method and
anova in optimization of cuttingparametersformaterial
removal rate and surface roughness in turning
operation” International Journal of Mechanical
Engineering and Technology (IJMET), ISSN 0976 – 6340
(Print), ISSN 0976 – 6359(Online) Volume 4, Issue 3,
May - June (2013) © IAEME Volume 4, Issue 3, May -
June (2013), pp. 47-53
[9] Bouzid L, Boutabba S, Yallese M, Belhadi S, Girardin F.
Simultaneous optimization of surface roughness and
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014-6043-9 2014.
[10] Sudhansu Ranjan Das, Deepak KumarMohapatra,Purna
Chandra Routray, Biswaranjan Rout, Journal of
Engineering Innovation and Research, Volume: V,
Issue:1, January-March2015 ISSN 2230-9373 Available
online at www.a2zknowledge.com
[11] Derringer, George. 1980. «Simultaneousoptimizationof
several response variables ». Journal of quality
technology, vol. 12, p. 214-219.
[12] Myers, Raymond H, Douglas C Montgomery et Christine
M Anderson-Cook. 2009. Response surface methodology:
process and product optimization using designed
experiments, 705. John Wiley & Sons.
[13] Ramana, M Venkata, G Krishna Mohan Rao et D
Hanumantha Rao. 2014. « Optimization and Effect of
Process Parameters on Tool Wear in Turning of
Titanium Alloy under Different Machining Conditions ».
[14] Mandatsy Moungomo J. B. Nganga-Kouya, D. Songmene,
V. Kouam, J.; Kenné, J.P. Machinability Study of Recycled
Aluminum Cans and Machining Chips. Adv. Manuf.
Technol. 2016.
[15] Mandatsy Moungomo J. B. Nganga-Kouya,D.;Songmene,
V. Tourning and Drilling Machinability of Recycled
Aluminum Alloys. Key Eng. Mater. 2016, 710, 77–82.
[16] Mandatsy Moungomo, J.B. Kibouka, G.R. Nganga-Kouya,
D. Influence of Heat Treatments, Parameters and
Machining Conditions on MachinabilityintheTurningof
Recycled 6061 Aluminum Alloy. J. Manuf. Mater. Process.
2021, 5, 37. https://doi.org/ 10.3390/jmmp5020037
BIOGRAPHIES
Dr. Jean BriceMandatsyMoungomo
is a teacher researcher at ENSET. He is
Assistant ProfessoratCAMES.Member
of the Systems Technology Research
Laboratory (LARTESY), he focuses his
research on the continuous
optimization of production processes,
the recomposition of materials and
their characterizations.
Dr. Guy Richard Kibouka is a
teacher-researcher at the ENSET.Heis
Assistant ProfessoratCAMES.Member
of the Systems Technology Research
Laboratory (LARTESY), he focuses his
research on the continuous
optimization of production processes,
the reliability and maintenance of
production equipment.
Dr. Jean Marie Lauhic Ndong Mezui
is a research professor at ENSET. He is
Assistant ProfessoratCAMES.Member
of the Systems Technology Research
Laboratory (LARTESY), his areas of
research relate to the modeling and
digital design of systems, modeling,
design and control applied to mobile
robotics.
Mrs. Merline Ndilou is a PhD student
at EDGE and a teacher-researcher at
ENSET. Member of the Systems
Technology Research Laboratory
(LARTESY), his research focuses on
modeling, design and control applied
to mobile robotics and the continuous
optimization of production processes,

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Experimental Investigation of the Optimum Turning Surface Finish of Recycled 6061 Aluminum Alloy

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 10 | Oct 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1157 Experimental Investigation of the Optimum Turning Surface Finish of Recycled 6061 Aluminum Alloy Mandatsy Moungomo J. Brice1, Kibouka G.Richard1, Ndong Mezui Lauhic1 and Ndilou Merline1 1 Department of Mechanical Engineering of ENSET, Systems Technology Research Laboratory, 210 Avenue des Grandes Écoles, 3989 Libreville, Gabon ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - In manufacturing industries, emphasis is placed on the suitability for the use of the parts produced. The suitability for use also depends on the parameters and machining conditions and the nature of the material used during the shaping of the parts. As the use of recycled materials is topical, recycled aluminum alloy 6061 is the material chosen for the study. This study consisted in optimizing the parameters and machining conditions in dry turning and with wet, to guarantee a better surface quality of the alloy. The design of experiment method was used to analyze the data, and the desirability function for the optimization of the feed rate and the cutting speed according to the machining conditions. This study allowed the implementation of a model to obtain the optimum surface roughness, the recycled alloy 6061, if the combination of parameters and cuttingconditions is respected. Key Words: Surface roughness, cutting parameters and condition, optimization, recycled aluminum alloy 1.INTRODUCTION Manufacturing industries are generally concerned with the quality of products from the production process. As machining is one of the processes used in these industries, it appears that the quality of the surfaces generated is one of the aspects on which the emphasis is placed. In general, the surfaces produced have some defects that can have an effect on their suitability for use (functional constraints). These defects are due to the influence of several elements during machining. Among these elements are the conditions under which machining is done (with or withoutlubrication),since the quality of the surface depends on it. In addition to these cutting conditions, there are others such as: cutting parameters, the nature of the machined material, the geometry of the cutting tool, vibrations ...). The combination of all these elements therefore has a considerable impact on the generated surfaces defined in terms of surface roughness, mainly the average arithmetic roughness (Ra). This study is made to determine the optimum surface roughness (Ra), depending on the combination of parameters and cutting conditions that have a considerable influence on the quality of the surface. We can realize that several research works have been done, to study and / or optimize the parameters and cutting conditions in order to look for the best surface finish on different materials (aluminum alloys, steels). Some research focuses on the effects of cutting parameters (feed rate, cutting speed, cutting depth) and lubrication conditions (dry machining, MQL, wet) Sasi PrasathThangamani[1].TheMQLlubrication mode, according to Sreejith [2], is a good compromise between dry machiningandwetmachiningfor bettersurface quality. Y. Zedan et al [3] have shown that when machining alloy 6061-T6, dry and MQL, the increase in cutting speed leads to a decrease in surface roughness, and lubrication minimizes and eliminates the deterioration of the resulting surface. Other works such as those of Kouam et al [4] during the turning of the aluminum alloy 6061-T6, have shownthat surface roughness is a function of the feed rate under different lubrication conditions. The surface finish of other aluminum alloys, such as 2024-T351, 7075-T6 and 6061- T65, is more influenced by the Kamguem etal towerlead[5]. By analyzing the influence of lap advance under different lubrication conditions on surface roughness, Leppert and Tadeusz [6] indicated that increasing the lead per lap leads to increased roughness and the MQl guarantees the best surface finish. These studies are not limited to the search for the effects of cutting parameters and conditions. There is also the optimization of these parameters and cutting conditions to know the optimum of the surface roughness. Thus, several optimization methods are used. Statistical, analytical and experimental methods were used by KH. Chibane et al [7] to combine cutting parameters, in order to obtain predictive models of the surface roughness of a 100C6 steel. Taguchi's methods and analysis of variances were also used, in the studies of Vishal F et al [8] and Bouzid et al [9] for the optimization of the influence of cutting speed, cutting depth and feed rate, on the surface roughness when turning a mild steel (0.18% carbon). Modelingandoptimizationtechniques with a significant influence in hard turning, were presented by Sudhansu Ranjan D et al [10]. For them, the Tagichi method and that of ANOVA are the most effective in controlling the effects of process parameters on the surface finish. Among the methods used, there is the one that
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 10 | Oct 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1158 imposes the definition of the desirability function. This desirability function was used by Derringer [11] and Myers et al [12], to find a result that varies between two extreme values 0 and 1, and by Ramana et al [13] to perform optimal parameter adjustment to reduce surface roughness. With regard to the roughness of recycled materials, in particular aluminum alloys, Mandatsy et al [14,15] reported a difference in surface roughness between two recycled aluminum alloys, machined underthesameconditions. They indicated a very significant influence of lubrication on roughness. Mandatsy et al [16] recycled and heat-treated aluminum alloy 6061, then did dry and lubrication machining to define modelsforevaluatingsurfaceroughness based on the feed rate, cutting speed and hardness of the material. In order to continue the research in the same axis, but with recycled aluminum alloys, we use thestudyof Mandatsyetal [16]. In this study, they recycled by foundry the machining chips of aluminum alloy 6061. Some of these alloys obtained were heat treated to T6, others remained without heat treatment. They limited themselvestopresenting roughness assessment models according to the most influential cutting parameters and conditions. This study therefore complements the optimization of the same parameters and cutting conditions in order to define a model for evaluating the optimum of surface roughness when turning untreated and treated recycled 6061 aluminum alloys. This study includes a part on the experimental procedure and the material used, another part on the results and discussion, and finally a conclusion to close the study. 2. PROCEDURE EXPERIMENTALE Figure 1 shows the three steps that make up the experimental procedure put in place to conduct the study. The first step was to apply the design of experiments (response surface method). The experimental designs were used to determine the relationship between thefeedrate(f), the cutting speed (Vc), the lubrication mode (drymachining, wet machining) and the surface roughness (Ra), and then to define the models for assessing the surface roughness. The second step was to optimize the feed rate, cutting speed and lubrication conditions to have the optimums of surface roughness (maximizing and minimizing). Using the definition of the desirability function, as derringer [11] and Myers et al [12], the optimal values of the feed rate and the cutting speed according to the lubrication mode were obtained. In the end, thethirdstagefocusedonmachinability testing. The results of the optimization were taken into account to generate surfaces, whose surface roughness was measured, in order to compare the results with the previous steps. The data from a design of experiment (response surface) carried out by Mandatsy et al [16] were used to carry out this study. Fig-1 : Steps constituting the experimental procedure Statgraphics software, software for designexperiments, was used to analyze the data and perform the optimization. A multi-response optimization study by the desirability function was done to determine the combinationoffeedrate and cutting speed. This combination makesitpossibletofind the optimum(maximumand minimum)surfaceroughnessof treated and untreated recycled 6061 alloys (obtained dry machining and wetmachining).Thedesirabilityfunction was used considering that all surface roughness’s have the same importance. This study required the use of recycled aluminum alloys (untreated recycled6061alloyandT6-treatedrecycled6061 alloy) produced by Mandatsy et al [16]. In this study, these alloys were designated as follows:  Untreated recycled 6061 alloy : 6061-RNT  Recycled 6061 alloy treated with T6: 6061-RT The optimized values of the feed rate and the cutting speed were taken into account, to be introduced into the models of Mandatsy et al [16] in order to calculate the surface roughness. Then, machinability tests were done based on optimized the feed rate and cutting speed, and to measure surface roughness. For machinability tests, a turning machine was used, for dry machining and wet machining. Surface roughness measurements, a rugosimeter equipped withSurfPack-SJ data acquisition software, was used. 3. RESULTATS ET DISCUSION Table 1 contains values of the surface roughness of each alloy obtained after each test (machining at a cutting depth of 0.6 mm) according to the cutting parameters considered (lap advance 0.05 – 0.13 – 0.2 mm/rev, cutting speed 100 – 155 – 210 m/min) and the cutting conditions considered (dry machining and wet machining).
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 10 | Oct 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1159 Table -1: Surface roughness values at a cutting depth of 0.6 mm (Mandatsy et al [16]) Dry machining Wet machining f Vc 6061 R 6061 R- T6 6061 R 6061 R-T6 0.2 155 4.771 3.856 2.618 1.5 0.05 210 3.336 1.971 1.69 0.866 0.13 100 3.907 2.662 1.91 1.108 0.2 100 4.513 3.724 2.506 1.375 0.05 155 2.83 1.889 1.67 0.873 0.05 100 2.602 1.867 1.633 0.824 0.13 210 4.611 3.703 2.1 0.951 0.13 155 3.801 3.655 1.9 0.965 0.2 210 5.023 3.976 2.879 1.479 0.13 155 3.801 3.655 1.9 0.966 0.13 155 3.801 3.655 1.9 0.968 0.13 155 3.801 3.653 1.9 0.965 0.13 155 3.803 3.655 1.904 0.965 0.13 155 3.801 3.655 1.906 0.965 0.13 155 3.801 3.657 1.9 0.968 The analysis of ANOVA has allowed to have models adjusted according to the form of the relation 1. 2 0 1 1, 1 1 k k k i i ij i j ii i i i j i Y a a X a X X a X              (1)  With Y variable explained, Xi explanatory variable, XiXj interaction between explanatory variables, effect of the variable, aii effect of the quadratic term relative to i, aij effect of the interaction between i and j, ɛ term of unobservable errors of the model The statistics R2 for each alloy are very close to the value of 1. So, we have:  R2 explains 98.061% variability in the surface roughness of the alloy 6061-RNT, dry machined.  R2 explains 94.934% variability in the surface roughness of the alloy 6061-RT, dry machined.  R2 explains 99.654% variability in the surface roughness of the alloy 6061-RNT, wet machined  R2 explains 95.835% variability in the surface roughness of the alloy 6061-RT, wet machined. Themodels obtained are slightly different from those of Mandatsy et al [16]. This difference is due to the fact that some values had been increased. Models 2 to 5 are those selected to be applied inthecalculationofsurfaceroughness. This analysis showed that the wet machining improves the surface finish. The improvement in surface finish is also related to the high hardness, the reduction of the feed rate and the nature of the alloy.  Alloy 6061-RNT dry machined. 7 2 7 8 2 2.93921 19.6932* 208813.10 * 21.2695* 133351.10 * * 9185.10 * Ra f Vc f f Vc Vc          (2)  Alloy 6061-RNT wet machined 6 2 6 10 2 2.36409 7.13284* 7811.10 * 43.4722* 19559.10 * * 234711.10 * Ra f Vc f f VC Vc          (3)  Alloy 6061-RT dry machined. 7 2 7 10 2 1.8079 32.9551* 276009.10 * 86.9991* 112776.10 * * 799873.10 * Ra f Vc f f Vc Vc           (4)  Alloy 6061-RT wet machined 8 2 8 11 2 1.13654 4.88892* 154568.10 * 33.533* 313341.10 * * 359822.10 * Ra f Vc f f Vc Vc          (5) 3.1 Optimization of cutting parameters In order to optimizethesurfaceroughnessofalloy6061- RNT (dry machined and with abundant lubrication) and alloy 6061-RT (dry machined and wet machined), the elemental desirability function (di) was used to maximize (relationship 6) and minimize (relationship 7). max min max i i i i y y d y y       (6) min max min i i i i y y d y y       (7) With Y max – highest value of the response that is not suitable, Y mini + lowest value that is suitable, Y mini –
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 10 | Oct 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1160 lowest value that is not suitable, Y maxi + strongest value of the response that is suitable A common weight of 1 and a common impact of I=3 are considered, to make the combination of the advance per lap and the cutting speed, with the aim of simultaneously optimizing all surfaceroughness.Sinceoptimizationismulti- response, overall desirability (D) was defined according to elementary desirability. The overall desirability that presents a compromise between theadvanceandthecutting speed is calculated by the relationship 8. 1 n n i i D d    (8) To maximize, the optimum value of desirability is 0.996044 for alloy 6061-RNT and 0.974986 for alloy6061-RT. The contour overlay graphs, Figures 2 and 3 show that the best points aren’t at f = 0.2 mm/rev and Vc = 210 m/min. This gives:  Alloy 6061-RNT, the optimum surface roughness is 5.132 μm for dry machining and 2.88 μm for wet machining (chart 1). Alloy 6061-RT, the optimum surface roughness is 4.049 μm for dry machining and 1.466 μm for wet machining (chart 2). 2.9 3.2 3.5 3.8 4.1 4.4 4.7 5.0 1.75 1.9 2.05 2.2 2.35 2.5 2.65 2.8 Vc (m/min) f (mm/rev) Graphique de superposition des contours 6061R-T0 S 6061R-T0 L 0,05 0,08 0,11 0,14 0,17 0,2 100 120 140 160 180 200 220 Chart-1 : Overlay graph showing the optimum surface roughness of alloy 6061-RNT 1.85 2.1 2.35 2.6 2.85 3.1 3.35 3.6 3.85 0.9 0.98 1.06 1.14 1.22 1.3 1.38 1.46 f (mm/rev) Vc (m/min) Graphique de superposition des contours 6061R-T6 S 6061R-T6 L 0,05 0,08 0,11 0,14 0,17 0,2 100 120 140 160 180 200 220 Chart-2 : Overlay graph showing the optimum surface roughness of alloy 6061-RT To minimize, the optimum value of desirabilityis0.9980022 for alloy 6061-RNT and 0.962218 for alloy6061-RT. The contour overlay graphs, Figures 4 and 5 show that the best points are at f = 0.05 mm/rev and Vc = 118.5 m/min (for alloy 6061 R) and 121.42 m/min (for alloy 6061-RT). This gives:  Alloy 6061-RNT, the optimum surface roughnessof 2.6 μm for dry machining and 1.63 μm for wet machining (chart 3). Alloy 6061-RT, the optimum surface roughness of 1.86 μmfordry machiningand 0.86 μm for wet machining (chart 4). 2.9 3.2 3.5 3.8 4.1 4.4 4.7 5.0 1.75 1.9 2.05 2.2 2.35 2.5 2.65 2.8 Vc (m/min) f (mm/rev) Graphique de superposition des contours 6061R-T 6061R-T 0,05 0,08 0,11 0,14 0,17 0,2 100 120 140 160 180 200 220 Chart-3 : Overlay graph showing the optimum surface roughness of alloy 6061-RNT 1.85 2.1 2.35 2.6 2.85 3.1 3.35 3.6 3.85 0.9 0.98 1.06 1.14 1.22 1.3 1.38 1.46 f (mm/rev) Vc (m/min) Graphique de superposition des contours 6061R-T 6061R-T 0,05 0,08 0,11 0,14 0,17 0,2 100 120 140 160 180 200 220 Chart-4 : Overlay graph showing the optimum surface roughness of alloy 6061-RT 3.2 Surface roughness calculations To find the calculated values of surface roughness, models 2 to 5 were used. This calculation consisted in introducing into these models the optimized values of the feed rate and the cutting speed. In the case of maximizing surface roughness, we have f = 0.2 mm/rev and Vc = 210 m/min for alloy 6061-RT and alloy 6061-RNT. The results are:  Ra = 5.132 μm dry and Ra = 2.88 μm wet for alloy 6061-RNT.  Ra = 4.049 μm dry and Ra = 1.466 μm wet for alloy 6061-RT.
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 10 | Oct 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1161 In the case of minimizing surface roughness,wehavef=0.05 mm/rev, Vc = 118.5 m/min for alloy 6061-RNT and, f = 0.05 mm/rev Vc = 121.42 m/min for alloy 6061-RT. The results are:  Ra = 2.607 μm dry and Ra = 1.633 μm wet for alloy 6061-RNT.  Ra = 1.867 μm dry and Ra = 0.862 μm wet for alloy 6061-RT. 3.3 Measurement of surface roughness The machinability tests (the trolley operation with a cutting depth equal to 0.6 mm) were carried out using as cutting parameters, the optimizedvaluesofthefeedrateand the cutting speed, according to each case. Each test carried out, in dry machining and wet machining, requiredtheuse of a type of cutting tool (CPGT09T308HP,positiveuncoated cut of grade KC5410, rɛ = 0.8 mm, α = 11°). After making three identical samples of each (length of 200 mm, diameterof the piece 50 mm), an average roughness of over face was made. Tables 2 and 3 present respectively the optimum values of surface roughness measured when maximized and minimized. Table -2: Optimum values of maximized roughness Paramètres de coupe Ra (µm) Maximisée f Vc Dry Wet 6061-RNT 0.2 210 5.153 2.861 6061-RT 0.2 210 4.065 1.453 Table -3: Optimum values of minimized roughness Paramètres de coupe Ra (µm) Minimisée f Vc Dry Wet 6061-RNT 0.05 118.5 2.617 1.63 6061-RT 0.05 121.42 1.887 0.859 These experimental results were compared with those calculated on the basis of models 2 to 5 and those of optimization. Charts 5 to 8 are graphs that show the differences between these results. On these graphs, there is a clear difference between the results, although this difference is very small. When maximizing the roughness of the dry machined alloy 6061-RNT, chart 5 shows that the optimized surface roughness values (Ra = 5.132 μm) are identical to the calculated surface roughness values (Ra = 5.132 μm). On the other hand, they are different from the values of the surface roughness measured after machining(Ra =5.153μm).There is a slight difference denoted Δ (Δ=+0.021). When machining is done wet machining, the optimized surface roughness values (Ra = 2.88 μm) are alsoidentical to the calculated surface roughness values (Ra = 2.88 μm). On the other hand, they are different from the values of the surface roughness measured after machining (Ra = 2.861 μm). There is a slight difference denoted Δ (Δ=-0.019). When maximizing the roughness of the dry machined alloy 6061-RT, chart 6 shows that the optimized surface roughness values (Ra = 4,049 μm) are identical to the calculated surface roughness values (Ra = 4,049 μm). On the other hand, they are different from the values of the surface roughness measured after machining (Ra = 4.065 μm). We see a slight difference denoted Δ (Δ=+0.016). When machining is done wet machining, the optimized surface roughness values (Ra = 1.466 μm) are also identical to the calculated surface roughness values (Ra = 1.466 μm). On the other hand, they are different from the values of the surface roughness measured after machining(Ra =1.453μm). There is a slight difference denoted Δ (Δ=-0.013). Chart-5 : Surface roughness values optimized for alloy 6061-RNT. Chart-6 : Surface roughness values optimized for alloy 6061-RT. When minimizing the roughness of the dry-machined alloy 6061-RNT, chart 7 shows that the optimized surface roughness values (Ra = 2,607 μm) are identical to the
  • 6. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 10 | Oct 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1162 calculated surface roughness values (Ra = 2,607 μm). On the other hand, they are different from the values of the surface roughness measured after machining(Ra =2.617μm).There is a slight difference denoted Δ (Δ=+0.01). When machining is done wet machining, the optimized surface roughness values (Ra = 1.633 μm) are also identical to the calculated surface roughness values (Ra = 1.633 μm). On the other hand, they are different from the values of the surface roughness measured after machining ((Ra =1.63μm).There is a slight difference denoted Δ (Δ=-0.003). When minimizing the roughness of the dry-machined alloy 6061-RT, chart 8 shows that the optimized surface roughness values (Ra = 1.867 μm) are identical to the calculated surface roughness values (Ra = 1.867 μm). On the other hand, they are different from the values of the surface roughness measured after machining (Ra = 1.887 μm). We dare a slight difference denoted Δ (Δ=+0.02). When machining is done wet machining, the optimized surface roughness values (Ra = 0.862 μm) are also identical to the calculated surface roughness values (Ra = 0.862 μm). On the other hand, they are different from the values of the surface roughness measured after machining(Ra =0.859μm).There is a slight difference denoted Δ (Δ=-0.003). Chart-7 : Surface roughness values optimized for alloy 6061-RNT. Chart-8 : Surface roughness values optimized for alloy 6061-RT. In addition to the study by Mandatsy et al [16], the variation Δ is added to models 2 to 5, to evaluate the surface roughness of aluminumalloys6061-RNTand6061-RTwhen machined dry or wet machined. Model 9 can therefore be considered. opti Ra Ra    (9) +Δ will apply to both recycled aluminum alloys when machined dry, and –Δ when wet machined. 4. CONCLUSIONS At the end of this study, it appears that the machining of two aluminum alloys 6061-RNT and 6061-RT is possible when there is a combination of parameters and cut conditions by applying model 9.  If it is necessary to maximize the surface roughness, it is possible to combine the feed rate (0.2 mm/rev) withthe cutting speed (210 m/min) to have an optimum surface roughness by dry machining and wet machining.  If it is necessary to minimize the surface roughness, it is possible to combine the feed rate (0.05 mm/rev) with the cutting speed (118.5 m/min) to have an optimum surface roughness (alloy 6061-RNT) and the feed rate (0.05 mm/min) with the cutting speed (121.42 m/min) to have an optimum roughness (alloy 6061-RT by dry machined and wet machining. This study also indicated the influences of lubrication and alloy type on surface roughness. In any case, wet machining improves the surface finish well regardless of the material. The surface finish of alloy 6061-RNT is significantly better than that of alloy 6061-RT. REFERENCES [1] Sasi Prasath Thangamani, KaruppasamyRamasamy and Milon Selvam Dennison The Effect of Cutting Fluid on Surface Roughness of Lm6 Aluminium Alloy During Turning Operation, International Research Journal of Engineering and Technology, Volume: 05 Issue: 02 | Feb-2018 pp 1198 – 1200 e-ISSN: 2395-0056, p-ISSN: 2395-0072 [2] Sreejith, PS. 2008. « Machining of 6061 aluminium alloy with MQL, dry and flooded lubricant conditions ». Materials letters, vol. 62, no 2, p. 276-278. [3] Zedan, Y.; Khettabi, R.; Zaghbani, I.; Kouam, J.; Masounave, J.; Songmene, V. Experimental investigation of cutting fluid influence on drilled aluminum part quality. Int. J. Civil Eng. Build. Mater. 2012, 2, 78–84. [4] Kouam, J, V Songmene, M BalazinskietPHendrick. 2012. « Dry, Semi-Dry and Wet Machining of 6061-T6 Aluminium Alloy ».
  • 7. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 10 | Oct 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1163 [5] Kamguem, R, A Djebara et V Songmene. 2013. « Investigation on surface finish and metallic particle emission during machining of aluminum alloys using responsesurfacemethodologyanddesirabilityfunctions ». The International Journal of Advanced Manufacturing Technology, vol. 69, no 5-8, p. 1283-1298. [6] Leppert, Tadeusz. 2011. « Effect of cooling and lubrication conditions on surface topography and turning process of C45 steel ». International Journal of Machine Tools and Manufacture, vol. 51, no 2, p. 120- 126. [7] KH. Chibane et al, Mise en œuvre d’une optimisation multi-objectif en tournage d’un d’un acier 100C6 : compromis entre qualité de surface et productivité. 20ème Congrés Français de Mécanique. Besançon, 29 août au 2 septembre 2011 [8] Vishal Francis, Ravi S.Singh, Nikita Singh, Ali. R. Rizvi, Santosh Kumar “application of taguchi method and anova in optimization of cuttingparametersformaterial removal rate and surface roughness in turning operation” International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340 (Print), ISSN 0976 – 6359(Online) Volume 4, Issue 3, May - June (2013) © IAEME Volume 4, Issue 3, May - June (2013), pp. 47-53 [9] Bouzid L, Boutabba S, Yallese M, Belhadi S, Girardin F. Simultaneous optimization of surface roughness and material removal rate for turning of X20Cr13 stainless steel. Int J Adv Manuf Technol DOI 10.1007/s00170- 014-6043-9 2014. [10] Sudhansu Ranjan Das, Deepak KumarMohapatra,Purna Chandra Routray, Biswaranjan Rout, Journal of Engineering Innovation and Research, Volume: V, Issue:1, January-March2015 ISSN 2230-9373 Available online at www.a2zknowledge.com [11] Derringer, George. 1980. «Simultaneousoptimizationof several response variables ». Journal of quality technology, vol. 12, p. 214-219. [12] Myers, Raymond H, Douglas C Montgomery et Christine M Anderson-Cook. 2009. Response surface methodology: process and product optimization using designed experiments, 705. John Wiley & Sons. [13] Ramana, M Venkata, G Krishna Mohan Rao et D Hanumantha Rao. 2014. « Optimization and Effect of Process Parameters on Tool Wear in Turning of Titanium Alloy under Different Machining Conditions ». [14] Mandatsy Moungomo J. B. Nganga-Kouya, D. Songmene, V. Kouam, J.; Kenné, J.P. Machinability Study of Recycled Aluminum Cans and Machining Chips. Adv. Manuf. Technol. 2016. [15] Mandatsy Moungomo J. B. Nganga-Kouya,D.;Songmene, V. Tourning and Drilling Machinability of Recycled Aluminum Alloys. Key Eng. Mater. 2016, 710, 77–82. [16] Mandatsy Moungomo, J.B. Kibouka, G.R. Nganga-Kouya, D. Influence of Heat Treatments, Parameters and Machining Conditions on MachinabilityintheTurningof Recycled 6061 Aluminum Alloy. J. Manuf. Mater. Process. 2021, 5, 37. https://doi.org/ 10.3390/jmmp5020037 BIOGRAPHIES Dr. Jean BriceMandatsyMoungomo is a teacher researcher at ENSET. He is Assistant ProfessoratCAMES.Member of the Systems Technology Research Laboratory (LARTESY), he focuses his research on the continuous optimization of production processes, the recomposition of materials and their characterizations. Dr. Guy Richard Kibouka is a teacher-researcher at the ENSET.Heis Assistant ProfessoratCAMES.Member of the Systems Technology Research Laboratory (LARTESY), he focuses his research on the continuous optimization of production processes, the reliability and maintenance of production equipment. Dr. Jean Marie Lauhic Ndong Mezui is a research professor at ENSET. He is Assistant ProfessoratCAMES.Member of the Systems Technology Research Laboratory (LARTESY), his areas of research relate to the modeling and digital design of systems, modeling, design and control applied to mobile robotics. Mrs. Merline Ndilou is a PhD student at EDGE and a teacher-researcher at ENSET. Member of the Systems Technology Research Laboratory (LARTESY), his research focuses on modeling, design and control applied to mobile robotics and the continuous optimization of production processes,