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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3949
INTELLIGENT POWER EMULATOR
Anand kumar T1, Anbarasu S2, Santhosh kumar M3, Visalini K4
1Assistant Professor, Department of Electrical and Electronics Engineering, Dr.Mahalingam College of Engineering
and Technology, Pollachi, Tamil Nadu, India
2Student, Department of Electrical and Electronics Engineering, Dr.Mahalingam College of Engineering and
Technology, Pollachi, Tamil Nadu, India
3Student, Department of Electrical and Electronics Engineering, Dr.Mahalingam College of Engineering and
Technology, Pollachi, Tamil Nadu, India
4Student, Department of Electrical and Electronics Engineering, Dr.Mahalingam College of Engineering and
Technology, Pollachi, Tamil Nadu, India
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - In testing of various circuits in laboratory, the
power converters are tested on the separate module. This
occupies a large area, since thetestingofpowerconvertersare
made individually. To overcome this difficulty, the
conventional module is replaced with new testing equipment
called intelligent power emulator (IPE) which is incorporated
with protective device, bread board, driver circuit, switching
device (MOSFET), DSO, etc., The protective device such as
voltage protection, circuit breakers, fuse, relays are used to
protect the device from damages due to an voltage drop, short
circuits or from any other fault in the equipment. Since DSO is
attached to this equipment, the wave forms can be generated
and be easily analyzed. In this (IPE) module, the rotary
switching mechanism and patchisused. Thespaceoccupied by
this power module is less. The testingandfunctioningofpower
converters are analyzed and hardware is completed.
Key Words: Rectifier, Buck converter, Boost converter,
Inverter, Microcontroller,
1. INTRODUCTION
Intelligent Power Emulator (IPE) aims to implement a
module which consists of the testing and functioning of
various power converters. Testing of electronic circuits is
made in separate modules. The electronic circuit consists of
converters or inverter or rectifiers etc., on a separate
module. “Intelligent Power Emulator “is regarding
combining the separate module of converters operationand
put them on a single module. This module will be able to
perform the functions of converters such as
The module mainly consists of various converter circuit,
driver circuit, protective devices, sensors, micro-controller,
etc. The transformer with multi output is used as the driver
circuit. Here the rectifier IC (DB107) is used to rectify the Ac
voltage from the transformer and provides the constant Dc
voltage to the switches used in the module. Optocoupler
after rectifier circuit is used.TLP-250 is mostly suitable for
MOSFET and IGBT. Since MOSFET has high switching speed,
MOSFET is used as the switching device in this module.
Hence TLP-250 is used here. The input stage has a light
emitting diode and output stage have photo diode. This
driver circuit will give the voltage, with which the switches
such as MOSFET can be operated.
Fuses are fixed at each switches, this will protect the
switches from any of the sudden fluctuations.Burgisusedto
receive input voltage from the receiver. Using fuses the
switch and other components will be protected against the
internal damage. All These circuits with proper connections
and with a whole setup will be incorporated inside the
Galvani steel module. This module will haverotaryswitches,
Digital signal oscilloscope screen,patches,probeoutlets, test
points on the module. The remaining circuit will be
incorporated inside this module.
1.1. CONVENTIONAL MODULE
The conventional module consists of a circuit where we can
test separate power converters on separate module. The
output of the power converter can be check with the help of
digital storage oscilloscope. This occupies a largearea space,
since separate modules are used. This is of high cost.
1.2. PROPOSED MODULE
This Proposed module consists of operation of several
converters on a single module. The output can be storedand
analyzed using the digital storage oscilloscope which is
inbuilt within the module. This relatively occupies a less
space. Hence comparatively, the proposed system is more
useful than the conventional module. Since patches areused
here and for future extension rotary switches will be made.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3950
2. BLOCK DIAGRAM
Fig 1: Block diagram
2.1. BLOCK DIAGRAM DESCRIPTION
The block diagram consists of module which isencapsulated
with Gate pulse circuit, pulse generator using micro-
controller, Digital signal oscilloscope (DSO-138), Protective
devices, and rotary switches.
This module will be able to perform the functions of
converters such as buck, boost. Hence this advanced power
emulator is better in its operation as well as it will occupy
only less space when compared to the conventional module.
This Proposed module consists of operation of several
converters on a single module. The output can be storedand
analyzed using the digital storage oscilloscope which is
inbuilt within the module. Hence comparatively, the
proposed system is more useful than the conventional
module. Since patches are usedhereandforfutureextension
rotary switches will be made. This relatively occupies less
space.
2.1.1. TRANSFORMER
The transformer with 1 input and 6 outputsisusedhere.The
transformer fed with 230v ac input and the output with ac is
fed to the rectifier circuit, where ac input from transformer
is rectified to dc supply and is fed to the switches.Thesupply
to switches is basically fed through transformer.
2.1.2. GATE PULSE CIRCUIT
The gate pulse circuit consists of rectifier IC, Optocoupler-
TLP250,Screw connector.
2.1.3. RECTIFIER IC-DB107:
The rectifier converters ac inputintodc.RectifierICDB107is
used to rectify A.C voltage and providesconstantD.Cvoltage.
This is a 1000v rectifier.
A rectifier is Associate in Nursing device that converts
alternating current(AC) that sporadically reversesdirection
to direct current(DC)
2.1.4 OPTOCOUPLER -(TLP-250)
The optocoupler TLP-250 is mostlysuitableforMOSFET and
IGBT. Since MOSFET is the switching device used in this
module, optocoupler (TLP-250) is best suitableforMOSFET.
It has an advantage that it is optically isolated.
Input stage has a light emitting diode and output stage have
a photo diode. Whenever input stage LED falls on output
stage photo detector diode, the output becomes high.
pin 1 and 4 is not connected to any point physically and
hence not in use.
Pin 2 and 3 are anode and cathode points of input stage LED.
It works like a normal light emitting diode. It has similar
characteristic of forward voltage and input current.
Maximum input current is in the range of 7-10mA and
forward voltage drop is about 0.8 volt.TLP-250 provides
output from low to high with minimum threshold current of
1.2mA and above. It is provided by controller .Hence Pin 2 is
Arduino pins(+5v) and Pin 3 is Ground in Arduino.
Pin 8 is used to provide power supply to TLP-250 and pin 5
is ground pin, which provides return path to power supply
ground. Maximum power supply voltagebetween12-30 volt
dc is given to TLP-250.Hence pin 8 is powersupply(+ve)and
pin 5 is ground. Pin 6 and 7 is internally connected to each
other. Output can be taken from either 6 or 7.Totem Pole
configuration is used in TLP-250.Incaseofhighinput,output
becomes high with output voltage equal to supply voltage in
case of low input, output becomes low with output voltage
level equal to ground.TLP-250 can be used up to 25kHZ
frequency due to slow propagation delay.
2.1.5. MOSFET
MOSFET is used in this module. Metal Oxide Semiconductor
Field Effect Transistor has high switching speed. Hence in
this emulator, for switching speed MOSFET is preferred.
2.1.6. FUSES
Fuse is connected in fuse connector. It protects the device
from high current. It is an electrical safety device that
operates to provide over current protection of an electrical
circuit.
2.1.7. PATCH CORDS
Patch cable or patch cord is used in the module for
connections.By using 2mm patchcordconnectors,thecircuit
is formed. The patch cord is of various colors. If the cord is
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3951
red, it is positive. For black, it is negative. For blue, it is
source or collector. For green, it is drain or emitter.
2.1.8. SCREW CONNECTOR
Two types of screw connectors are used. They are,3Pin
screw connector, 2pin screw connector
2.1.9. TEST POINTS
A test point is a location within an electronic circuit that is
used to monitor the state of flow of electricity also it is used
to check the module from outside.The test pointsarefixedat
different parts.
2.1.10. DIGITAL STORAGE OSCILLOSCOPE (DSO)
A digital storage oscilloscope is an type of oscilloscope
which stores and analyses the signal.. In this module DSO-
138 is fixed inside the module. Hence it will notoccupymore
space
3. HARDWARE SETUP
A normal PCB board is used for patch work. This consists of
the following:
1. 3 pin connectors
2. 2 pin connectors
3. Capacitors
4. Test points
5. Male beg
6. Input ports
7. Output ports
8. Patch for switches
9. Test points
The Intelligent Power Emulator (IPE)is incorporate with all
these components in the PCBboard .
This PCB board is shown below where the components such
as connectors, capacitors, mosfet, testpoints, ports for
inputs as well as for output is fixed. However, this module
will be like more conventional than the proposed one.
3.1. PCB BOARD
Pin connectors are used to insert the MOSFET or IGBT into
the PCB layout. The berg is used to give supply to the circuit
connections. The test points are used, to check the circuit
whether it is in good condition or damaged due to short
circuit or any other fluctuations. The input and output ports
are provided to fed the supply to the circuit and to get the
output respectively. Berg used in this board is male berg,
which is incorporated within this circuit. To give supply to
the circuit female berg is used and supplywill befedthrough
the male berg. The internal connections of the patches are
shown below
3.2. PCB WITH CONNECTIONS
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3952
3.3. INTELLIGENT POWER EMULATOR (IPE)
This is the final setup of intelligent power emulator
(IPE).This consists of bread board on top of the module and
below it has the PCB board with internal connection to
perform the patch connections. The aurdino is incorporated
inside the module, below which the rotary switches are
placed.The supply to this circuit will be provided from
outside the module.Separatetransformersarethusprovided
to provide supply to the circuit.The rotary switches are
interconnected depending on theswitchingmechanism.This
replaces the conventional module in efficiency and space
saving, we can perform with both patch as well as the rotary
switching mechanism.
3.4. SIDE VIEW OF (IPE)
This the side view of the Intelligentpower emulator.Herethe
separate fuses are the provided for the internal protection of
the module.The module is made of galvanized steel .
To prevent the short circuit from outside the module ,it is
painted with white paint so as to prevent shock. The output
from a nine level inverter is taken as output from thecircuit.
The output on DSOis shown below.
3.5. DSO OUTPUT
4. CONCLUSION
This Proposed module consists of operation of power
converters on a single module.The output can be stored
and analyzed using the digital storage oscilloscope.Hence
comparatively, the proposed system is moreuseful thanthe
conventional module. Circuitconnectionsaredone withthe
rotary switches and also patches are used. This proposed
system is more convenient than the conventional module.
REFERENCES
[1].Ankita Pandey, Dr. Dharmendra Singh, “A Buck
Converter Based On PID Controller for Voltage
Step-Down Application”, IJSR, (Volume 4 Issue 12),
pp. 1164-1167 December 2015
[2].Mirza Fuad Adnan, Mohammad Abdul Moin
Oninda, Mirza Muntasir Nishat, Nafiul Islam, “Design
and Simulation of a DC - DC Boost Converter with PID
ControllerforEnhancedPerformance”,IJRET,(Volume
6 Issue 09), pp. 27-32 September 2017
[3].Jose Rodriguez,Senior Member,IEEE, Jih Sheng
Lai,Senior Member, IEEE,andFangZhengPeng,Senior
Member,IEEE,“multilevelinverters,Topologies,controls
and applications”.
[4].Sanjay Murmu, SSPMSharmaB,“StudyandDesign,
Simulation of PWM based Buck converter for Low
Power Application”, IOSR- JEEE, (Volume 10 Issue 4),
pp. 01-17 August 2015

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IRJET- Intelligent Power Emulator

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3949 INTELLIGENT POWER EMULATOR Anand kumar T1, Anbarasu S2, Santhosh kumar M3, Visalini K4 1Assistant Professor, Department of Electrical and Electronics Engineering, Dr.Mahalingam College of Engineering and Technology, Pollachi, Tamil Nadu, India 2Student, Department of Electrical and Electronics Engineering, Dr.Mahalingam College of Engineering and Technology, Pollachi, Tamil Nadu, India 3Student, Department of Electrical and Electronics Engineering, Dr.Mahalingam College of Engineering and Technology, Pollachi, Tamil Nadu, India 4Student, Department of Electrical and Electronics Engineering, Dr.Mahalingam College of Engineering and Technology, Pollachi, Tamil Nadu, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - In testing of various circuits in laboratory, the power converters are tested on the separate module. This occupies a large area, since thetestingofpowerconvertersare made individually. To overcome this difficulty, the conventional module is replaced with new testing equipment called intelligent power emulator (IPE) which is incorporated with protective device, bread board, driver circuit, switching device (MOSFET), DSO, etc., The protective device such as voltage protection, circuit breakers, fuse, relays are used to protect the device from damages due to an voltage drop, short circuits or from any other fault in the equipment. Since DSO is attached to this equipment, the wave forms can be generated and be easily analyzed. In this (IPE) module, the rotary switching mechanism and patchisused. Thespaceoccupied by this power module is less. The testingandfunctioningofpower converters are analyzed and hardware is completed. Key Words: Rectifier, Buck converter, Boost converter, Inverter, Microcontroller, 1. INTRODUCTION Intelligent Power Emulator (IPE) aims to implement a module which consists of the testing and functioning of various power converters. Testing of electronic circuits is made in separate modules. The electronic circuit consists of converters or inverter or rectifiers etc., on a separate module. “Intelligent Power Emulator “is regarding combining the separate module of converters operationand put them on a single module. This module will be able to perform the functions of converters such as The module mainly consists of various converter circuit, driver circuit, protective devices, sensors, micro-controller, etc. The transformer with multi output is used as the driver circuit. Here the rectifier IC (DB107) is used to rectify the Ac voltage from the transformer and provides the constant Dc voltage to the switches used in the module. Optocoupler after rectifier circuit is used.TLP-250 is mostly suitable for MOSFET and IGBT. Since MOSFET has high switching speed, MOSFET is used as the switching device in this module. Hence TLP-250 is used here. The input stage has a light emitting diode and output stage have photo diode. This driver circuit will give the voltage, with which the switches such as MOSFET can be operated. Fuses are fixed at each switches, this will protect the switches from any of the sudden fluctuations.Burgisusedto receive input voltage from the receiver. Using fuses the switch and other components will be protected against the internal damage. All These circuits with proper connections and with a whole setup will be incorporated inside the Galvani steel module. This module will haverotaryswitches, Digital signal oscilloscope screen,patches,probeoutlets, test points on the module. The remaining circuit will be incorporated inside this module. 1.1. CONVENTIONAL MODULE The conventional module consists of a circuit where we can test separate power converters on separate module. The output of the power converter can be check with the help of digital storage oscilloscope. This occupies a largearea space, since separate modules are used. This is of high cost. 1.2. PROPOSED MODULE This Proposed module consists of operation of several converters on a single module. The output can be storedand analyzed using the digital storage oscilloscope which is inbuilt within the module. This relatively occupies a less space. Hence comparatively, the proposed system is more useful than the conventional module. Since patches areused here and for future extension rotary switches will be made.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3950 2. BLOCK DIAGRAM Fig 1: Block diagram 2.1. BLOCK DIAGRAM DESCRIPTION The block diagram consists of module which isencapsulated with Gate pulse circuit, pulse generator using micro- controller, Digital signal oscilloscope (DSO-138), Protective devices, and rotary switches. This module will be able to perform the functions of converters such as buck, boost. Hence this advanced power emulator is better in its operation as well as it will occupy only less space when compared to the conventional module. This Proposed module consists of operation of several converters on a single module. The output can be storedand analyzed using the digital storage oscilloscope which is inbuilt within the module. Hence comparatively, the proposed system is more useful than the conventional module. Since patches are usedhereandforfutureextension rotary switches will be made. This relatively occupies less space. 2.1.1. TRANSFORMER The transformer with 1 input and 6 outputsisusedhere.The transformer fed with 230v ac input and the output with ac is fed to the rectifier circuit, where ac input from transformer is rectified to dc supply and is fed to the switches.Thesupply to switches is basically fed through transformer. 2.1.2. GATE PULSE CIRCUIT The gate pulse circuit consists of rectifier IC, Optocoupler- TLP250,Screw connector. 2.1.3. RECTIFIER IC-DB107: The rectifier converters ac inputintodc.RectifierICDB107is used to rectify A.C voltage and providesconstantD.Cvoltage. This is a 1000v rectifier. A rectifier is Associate in Nursing device that converts alternating current(AC) that sporadically reversesdirection to direct current(DC) 2.1.4 OPTOCOUPLER -(TLP-250) The optocoupler TLP-250 is mostlysuitableforMOSFET and IGBT. Since MOSFET is the switching device used in this module, optocoupler (TLP-250) is best suitableforMOSFET. It has an advantage that it is optically isolated. Input stage has a light emitting diode and output stage have a photo diode. Whenever input stage LED falls on output stage photo detector diode, the output becomes high. pin 1 and 4 is not connected to any point physically and hence not in use. Pin 2 and 3 are anode and cathode points of input stage LED. It works like a normal light emitting diode. It has similar characteristic of forward voltage and input current. Maximum input current is in the range of 7-10mA and forward voltage drop is about 0.8 volt.TLP-250 provides output from low to high with minimum threshold current of 1.2mA and above. It is provided by controller .Hence Pin 2 is Arduino pins(+5v) and Pin 3 is Ground in Arduino. Pin 8 is used to provide power supply to TLP-250 and pin 5 is ground pin, which provides return path to power supply ground. Maximum power supply voltagebetween12-30 volt dc is given to TLP-250.Hence pin 8 is powersupply(+ve)and pin 5 is ground. Pin 6 and 7 is internally connected to each other. Output can be taken from either 6 or 7.Totem Pole configuration is used in TLP-250.Incaseofhighinput,output becomes high with output voltage equal to supply voltage in case of low input, output becomes low with output voltage level equal to ground.TLP-250 can be used up to 25kHZ frequency due to slow propagation delay. 2.1.5. MOSFET MOSFET is used in this module. Metal Oxide Semiconductor Field Effect Transistor has high switching speed. Hence in this emulator, for switching speed MOSFET is preferred. 2.1.6. FUSES Fuse is connected in fuse connector. It protects the device from high current. It is an electrical safety device that operates to provide over current protection of an electrical circuit. 2.1.7. PATCH CORDS Patch cable or patch cord is used in the module for connections.By using 2mm patchcordconnectors,thecircuit is formed. The patch cord is of various colors. If the cord is
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3951 red, it is positive. For black, it is negative. For blue, it is source or collector. For green, it is drain or emitter. 2.1.8. SCREW CONNECTOR Two types of screw connectors are used. They are,3Pin screw connector, 2pin screw connector 2.1.9. TEST POINTS A test point is a location within an electronic circuit that is used to monitor the state of flow of electricity also it is used to check the module from outside.The test pointsarefixedat different parts. 2.1.10. DIGITAL STORAGE OSCILLOSCOPE (DSO) A digital storage oscilloscope is an type of oscilloscope which stores and analyses the signal.. In this module DSO- 138 is fixed inside the module. Hence it will notoccupymore space 3. HARDWARE SETUP A normal PCB board is used for patch work. This consists of the following: 1. 3 pin connectors 2. 2 pin connectors 3. Capacitors 4. Test points 5. Male beg 6. Input ports 7. Output ports 8. Patch for switches 9. Test points The Intelligent Power Emulator (IPE)is incorporate with all these components in the PCBboard . This PCB board is shown below where the components such as connectors, capacitors, mosfet, testpoints, ports for inputs as well as for output is fixed. However, this module will be like more conventional than the proposed one. 3.1. PCB BOARD Pin connectors are used to insert the MOSFET or IGBT into the PCB layout. The berg is used to give supply to the circuit connections. The test points are used, to check the circuit whether it is in good condition or damaged due to short circuit or any other fluctuations. The input and output ports are provided to fed the supply to the circuit and to get the output respectively. Berg used in this board is male berg, which is incorporated within this circuit. To give supply to the circuit female berg is used and supplywill befedthrough the male berg. The internal connections of the patches are shown below 3.2. PCB WITH CONNECTIONS
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3952 3.3. INTELLIGENT POWER EMULATOR (IPE) This is the final setup of intelligent power emulator (IPE).This consists of bread board on top of the module and below it has the PCB board with internal connection to perform the patch connections. The aurdino is incorporated inside the module, below which the rotary switches are placed.The supply to this circuit will be provided from outside the module.Separatetransformersarethusprovided to provide supply to the circuit.The rotary switches are interconnected depending on theswitchingmechanism.This replaces the conventional module in efficiency and space saving, we can perform with both patch as well as the rotary switching mechanism. 3.4. SIDE VIEW OF (IPE) This the side view of the Intelligentpower emulator.Herethe separate fuses are the provided for the internal protection of the module.The module is made of galvanized steel . To prevent the short circuit from outside the module ,it is painted with white paint so as to prevent shock. The output from a nine level inverter is taken as output from thecircuit. The output on DSOis shown below. 3.5. DSO OUTPUT 4. CONCLUSION This Proposed module consists of operation of power converters on a single module.The output can be stored and analyzed using the digital storage oscilloscope.Hence comparatively, the proposed system is moreuseful thanthe conventional module. Circuitconnectionsaredone withthe rotary switches and also patches are used. This proposed system is more convenient than the conventional module. REFERENCES [1].Ankita Pandey, Dr. Dharmendra Singh, “A Buck Converter Based On PID Controller for Voltage Step-Down Application”, IJSR, (Volume 4 Issue 12), pp. 1164-1167 December 2015 [2].Mirza Fuad Adnan, Mohammad Abdul Moin Oninda, Mirza Muntasir Nishat, Nafiul Islam, “Design and Simulation of a DC - DC Boost Converter with PID ControllerforEnhancedPerformance”,IJRET,(Volume 6 Issue 09), pp. 27-32 September 2017 [3].Jose Rodriguez,Senior Member,IEEE, Jih Sheng Lai,Senior Member, IEEE,andFangZhengPeng,Senior Member,IEEE,“multilevelinverters,Topologies,controls and applications”. [4].Sanjay Murmu, SSPMSharmaB,“StudyandDesign, Simulation of PWM based Buck converter for Low Power Application”, IOSR- JEEE, (Volume 10 Issue 4), pp. 01-17 August 2015