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Review Paper on Performance Analysis of LPG Refrigerator
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 02 | Feb 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 766 Review Paper on Performance Analysis of LPG Refrigerator Prof. Eknath L. Manjarekar1, Prof. Aniket S. Pendse2, Jay A. Bagwe3, Omkar E. Bagwe4, Harshal A. Gawade5, Ankur S. Sovani6 1,2 Professor, Department of Mechanical Engineering, SSPM’s College of Engineering, Sindhudurg, Maharashtra, India 3,4,5,6 B. E. Student, Department of Mechanical Engineering, SSPM’s College of Engineering, Sindhudurg, Maharashtra, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract – Ozone depletion due to Chlorofluorocarbon (CFC) and Hydrofluorocarbon (HFC) refrigerants is one the major problem to our natural habitat. Also, availability of electricity is still not available in several areas of the world where one needed electricity and refrigeration of water, food, and medicine. The use of LPG for refrigeration purpose can be eco- friendly since it has no ozone depletionpotential(ODP). LPGas a refrigerant for refrigeration can be a betteralternative. (28) LPG is offered in high-pressure cylinders. When this high- pressure LPG gas passes through a capillary tube with a tiny internal diameter, the pressure drops due to expansion, and the LPG phase shifts in an isoenthalpic process. The liquid refrigerant gains latent heat when its phase changes from liquid to gas, and the temperature drops. LPG can generate a cooling effect in this manner. (21)) Key Words: LPG Refrigeration system, COP, VCR, Evaporator temp, refrigerating effect. 1. INTRODUCTION According to the Indian Government, the refrigerator is the 3rd heaviest consumer of power among household appliances. It is one of the few appliancesthatisrunning365 days a year. According to thesecondlawofthermodynamics, this process can only be performed with the supply of some external work. It is thus obvious, that supply of power (say electrical motor) is regularly requiredtodrivea refrigerator. The substance which works in a heat pump to extract heat from a cold body to deliver it to a hot body is called refrigerant. When we think about refrigerators only remember refrigeration inthekitchen, butdividedintothree types in which each type has its own type offunctioning.One which is used for Industrial purposes is called as Industrial refrigerator, which is used for food processing, chemical processing & cold storage. Industrial refrigeration, which frequently uses ammonia refrigeration to maintain temperature, is necessary for computers, foodstuffs, blood, vaccines, and quite a few other goods that must maintain a constant and steady temperature at all times. (28) The climatic change and global warming demand accessible and affordable cooling systems in the form of refrigerators and air conditioners. LPG is stored in liquefied state in a cylinder before its utilization as fuel. (1) LPG is more affordable and environmentally beneficial, as it has no Ozone Depletion Potential (ODP) and no Global Warming Potential (GWP) (GDP). It is used for cooking in various places of the world. This practice makes use of a refrigerator that runs on LPG refrigerant. When LPGrefrigerantwasusedinsteadofR134a refrigerant, the refrigerator performedwell.Wecanforecast the maximum value of cooling impact with the appropriate operating conditions of regulating the capillary tube of the setup based on the demonstration that is done in atmospheric conditions. 2. OBJECTIVES 1) Compare the important characteristicsbetween the LPG refrigeration system and the traditional refrigeration system. 2) To distinguish between the current existing refrigerator. Cost and estimated cost of LPG refrigerator. 3) The performance of existing refrigerator and LPG refrigerator is to be compared. 3. SCOPE OF WORK To study and analyze the vapour Compression Refrigeration system is our basic objective. We are substituting the compressor and condenser by a LPG cylinder. The pressure energy of LPG is very high as it canbe compressed up to 12.5 bars and hence this pressure energy of LPG can be used for refrigeration by usage of this LPG system is also very low. (16) It can be useful in remote parts where electricity is not available. It can play an important role in restaurants where continuously cooling and heating is required. It can be used in automobiles running on LPG or other Gaseous fuelsforair conditioning. (1)
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 02 | Feb 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 767 4. EXPERIMENTAL FEATURE 4.1 Vapour Compression Refrigeration System The LPG Refrigerator is work on the simple Vapour Compression Refrigeration system. The construction and working of simple VCRS is as shown in fig. 1. Process 2-3: When the compressor is started, it draws the low-pressure vapour from the evaporator at state 2 and compresses it is entropically to a sufficiently to a high pressureup to state3. Since thecompressionworkisdoneon the vapour, its temp also increases. Fig -1 Schematic diagram of simple VCRS, (Henry Joseph A. et all, 2020) Process 3-4: Hot vapour from compressor under pressure is discharged into the condenser where condenser cooling medium usually water or surrounding air is absorbing the heat from hot vapour. This converts the hot vapour into liquid and the liquid is collected in liquid receiver at state 4. Process 4-1: The liquid from the liquid receiver at high pressure is then piped to a refrigerant control valve which regulates the flow of liquid into the evaporator. This control valve, while restricting the flow, also reduces the pressure of the liquid with the result theliquid change intovapouroflow dryness fraction represented by state 1. During this process the temperature of the refrigerant reduces corresponding to its pressure. Process 1-2: Finally, the low pressure, low temperature refrigerant passes through the evaporator coil where it absorbs its latent heat from the cold chamber or from brine solution at constant pressure and converts into vapour at state 2. It is again supplied to compressor. Thus, the cycle is completed. (6) 4.2 LPG Refrigeration Cycle Explanation The LPG Refrigerator uses evaporation of LPG to absorb heat. LPG is stored in cylinders at pressure at about 80 psi. We lowering this pressure to pressure of 1 psi so that the heat absorbed adiabatically from refrigeration box and cooling is obtained on surrounding. LPG is stored in the LPG cylinder under high pressure. When the gas tank of regulators is opened then high pressure LPG passes in gas pipe. ThisLPG passed to capillary tube at high pressure.High pressure LPG is converted in low pressure at capillary tube with enthalpy remainsconstant. Low pressureLPG is passed through evaporator. LPG is converted into low pressure and temperature vapour from passing through the evaporator which absorbs heat from the refrigeration box .Thus the refrigeration box becomes cools down. Thus we can achieve cooling effect in refrigerator. LPG from evaporator is then passed through pipe to the burner. (1) Fig -2 Schematic setup of LPG refrigeration system, (M. Manohar et all, 2020) 5.1 Gas Cylinder From gas cylinder LPG in the start at a pressure of approximately 5.156 flows through the pipe to reach the capillary tube. Fig -3 LPG Gas Cylinder, (Henry Joseph A. et all, 2020) 5.2 Capillary Tube A capillary tubeisofcopperhavingasmall-borediameter. It reduces the pressure of liquid Refrigerant from condenser pressure to evaporator pressure when connected to a liquid line. The length of capillary tube is greater when the evaporator pressure is lower. The capillary tube is a simple device with no moving part. However, its small bore makesit 5. COMPONENT FEATURES
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 02 | Feb 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 768 necessary that a filter and drier is fitted before the capillary tube to preventchoking.Whilepassingthroughcapillarytube the LPG expands and its pressure drops less than 1.2 bar. Fig -4 Capillary Tube, (Henry Joseph A. et all, 2020) 5.3 Evaporator In evaporator LPG is converted into the vapor form with low pressure.Theevaporatorisalsoanimportantcomponent of the refrigeration system. The cooling effect is produced by passing the refrigerant through Evaporator coil. Fig -5 Evaporator, (M. Manohar ET all, 2020) 5.4 Pressure Gauge The most used mechanical gauge is Bourdon type pressure gauge. It is a stiff, flattened metal tube Bent into a circularshape. The fluid whose pressureis to be measured is inside the tube. One end of the tube is fixed, and another end is free to move inward or outward. The inward and outward movement of free end moves a pointer,throughalinkageand gear arrangement, a dial graduated in pressure unit i.e. bar. Pressure gauge records the gauge Records the gauge pressure which is the difference between fluid pressure and outside atmospheric pressure. These Gauges are available in the different ranges of pressure. Fig -6 Pressure gauge, (Henry Joseph A. et all, 2020) 5.5 Gas Burner Afterperformingthecoolingeffect,lowpressureLPG gas goes into the burner where it burns and through generator to generate electricity. Sr. No. Inlet Pressure (bar) Outlet Pressure (bar) Time (min) Evaporator Temp. (0C) 1 5 0.8 10 34.5 2 5 0.8 20 31.6 3 5 0.6 30 28.1 4 5 0.5 40 25.7 5 5 0.5 50 21.9 6 5 0.4 60 18.8 7 5 0.3 70 16.4 8 5 0.2 80 14.8 9 5 0.2 90 12.2 Chart -1: Evaporator temperature vs. time, (M. Manohar et all, 2020) Fig -7 Gas Burner, (Henry Joseph A. et all, 2020) 6. OPERATIONAL PARAMETERS TABLE -1: Experimental Readings,(M. Manohar et all, 2020)
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 02 | Feb 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 769 The properties of LPG at 5.525 bars are Enthalpy h1= 430.3 kJ/kg The properties of LPG at 1.22 bars are Enthalpy hf = 107.3 kJ/Kg h2 = 294.8 kJ/kg hg = 482.3 kJ/kg. h3 = 562.46kJ/kg So the refrigerating effect is, RE = h3-h2 = 562.46-294.8 = 267.66 kJ/kg For calculating the COP of the system, we required the work input. For work input we have a 14.5 Kg. LPG cylinder. Hence, input work is the amount of power required for filling 1 cylinder. From the PCRA energy audit report power required to refill 1 cylinder is 3.1354kWh. Therefore, for filling 1 kg of LPG power required is, = 3.1354/14.5 = 0.2162 kWh For 1.5 hr. for that power is = 0.2162*1000/ (9.45/10000)*5400 = 42.39W COP of the LPG Refrigeration System: COP = RE/W = 267.66/42.39 = 6.3 (1) 7. ADVANTAGES 1) There is no any noise or vibrationasthesystemdoes not contain any moving part. 2) One energy source is utilized for refrigeration and burning processes, Hence energy saving system. 3) No electricity is required, so power saving system. 4) In comparison to other refrigerants, LPG has no ozone depletion potential and no global warming potential. 5) LPG is a low-cost, environmentally beneficial alternative to other household refrigerants. 6) This refrigeration device operates even when the power is turned off. 8. COMPAREWITHDOMESTICREFRIGERATOR Cop of a domestic refrigerator is normally up to 2.95 which is lesser than the LPG refrigerator. Domestic refrigerator required highinputpowerthanLPGrefrigerator. Also there are more moving parts in domestic refrigerator and not eco-friendly. Domestic refrigerator requires more maintenance and operation is noisy. (1) (16) 9. CONCLUSIONS From this above papers we concluded that LPG is better alternative refrigerant and eco-friendly than other refrigerant. (28) In a LPG refrigeration system capillary tube is more adjustable and better device. The initial and running cost of this LPG refrigeration systemis reallyless.Nooutsideenergy source is required to run the system. As well as no moving components are present in the system which furtherreduces the maintenance cost as well. This LPG refrigeration system has wide scale application in hotel industries, chemical industries where the LPGconsumptionisatahigherlevel.(1) (16) In this paper the refrigeration is amplified remarkably, and a cheaper and eco-friendly method is developed. This system is most suitable for hotel, industries, refinery, chemical industries where consumption of LPG is very high. (6) REFERENCES [1] M. Manohar, P. Sahu, P. Sahu, Deepak Singh, A. Chandra “Design Analysis and Performance of LowCostRefrigeration System using LPG” ISSN:2321 3361, May 2020, Volume 10 Issue No.5 [2].Zainal Zakaria and Zulaikha Shahrun The possibility of Using liquefied petroleum gas in domestic refrigeration System International Journal of Research and Reviews in Applied Science(IJRRAS), December 2011, Volume 9. [3].Vishwadip singh J. Ghariya and Swastik R. Gajjar International Journal for Scientific Research and Development ISSN (online): 2321-0613, March 2014, Vol.2 [4]. Ibrahim Hussain Shah and Kundan Gupta International Journal of Engineering Sciences and Research TechnologyISSN: 2277-9655, July 2014, Vol. 3(206-213). [5]. Khandare R. S. and Bhane A. B International Journal of Emerging Technology and Advanced Engineering ISSN: 2250-2459, March 2015, Volume 5. [6] Henry Joseph A., Lenin Divakar J., Lijin Thinishkar S., Nallamuthu K.,Neethi Manickam, S. Shiek Sulaiman “Performance Analysis of LPG Refrigeration System” ISSN(Online): 2319-8753,ISSN (Print): 2347-6710,Vol. 9, Issue 2, February 2020. [7] Dipak C. Gosai Thermodynamically Evolution of LPG Refrigerator International Journal ofEngineeringResearch& Technology (IJERT). Volume 2, Issue 12, December 2013, Page No 2869 to 2875.
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of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 02 | Feb 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 770 [8] R. Hanuma Naik, K. Ramachandra Manohar IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE). E-ISSN: 2278-1684, p-ISSN: 2320-334X , Pages 07-16 . [9] Prabal Roy, SurjeetSingh RajpootInternational Journal of Engineering Trends and Technology (IJETT). Volume 55, Number 1, January 2018. [10] A Textbook of RefrigerationandAirConditioning byR.S. Khurmi, S. Chand Publication. [11] Mr. B. Kiran Kumar Engineering Journals & Magazineof Engineering, Technology, Management & Research. Volume 3, Issue No 5, May 2016, Page No 226 to 235. [12] Sarthak. M Thakar, R.P. Prajapati, D.C. Solanki, IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE). Volume 14, Issue 3 Ver. I, May – June 2017, Pages 92-103. [13] Mubashir Hayat Design and Fabrication of Liquefied Petroleum Gas Refrigeration System and Comparison with Domestic Refrigerator International Journal of Innovation and Scientific Research. Volume 25, July 2016, Page No 637 to 645. [14] P. Murugan, S. Mohana Murugan, N. Nallusamy, S. Sekar Journal of Applied Fluid Mechanics. Selected papers from International Conference On Newer Techniques and Innovations in Mechanical Engineering (ICONTIME 2K18). Volume 11, July 2018, Pages 53-61. [15] Jeetendra Kumar Patel, Yogesh Parkhi, Rajesh Soni International Journal for Research in Applied Science & Engineering Technology (IJRASET). Volume 6, Issue I, January 2018, Pages 1840 to 1845 [16] Mhaske M. S., Deshmukh T. S., Ankush D. D., PalkarS.M., Gaikwad V. S. ”Performance Evolution of Domestic Refrigerator Using LPG Cylinder”,ISSN(Online): 2395 -0056, ISSN: 2395-0072, Volume: 03 Issue: 04 | April-2016. [17] Zainal Zakaria and Zulaikha Shahrun The possibility of Using liquefied petroleum gas in domestic refrigeration System International Journal of Research and Reviews In Applied Science(IJRRAS), December 2011, Volume9 [18] Vishwadipsingh J. Ghariya and Swastik R. Gajjar International Journal for Scientific Research and Development ISSN (online): 2321-0613, March 2014, Vol.2 [19] Ibrahim Hussain Shah and Kundan Gupta International Journal of Engineering Sciences and Research Technology ISSN: 2277-9655, July 2014, Vol. 3(206-213). [20] Khandare R. S. and Bhane A. B International Journal of Emerging Technology and Advanced Engineering ISSN: 2250-2459, March 2015, Volume 5. [21] Utsav Shahare, Krishna Yadav, Viraj Dongre, Aryan Umre, Kalpesh Gajbhiye, Yugal Bhaisare ”Fabrication ofLow Cost Refrigeration System by Using LPG”, ISSN (Online) 2581-9429, Volume 8, Issue 1, August 2021. [22]. Mhaske. M. S. et al, (2016), Performance Evolution of Domestic Refrigerator Using LPG Cylinder, International Research Journal ofEngineeringandTechnology,volume-03. [23]. Shyam H. Prajapati. Et al, (2020), LPG Refrigeration system, International Research Journal of Engineering And Technology, volume-07. [24]. Deokate S. M. et al, (2016), A Study Paper on LPG as an Alternative Refrigerant for Refrigeration, International Journal of Current Engineering and Technology, issue-0 [25]. Shailesh Dubey. Et al, (2018), Evolution of Domestic Refrigerator by Using LPG as Refrigerant, International Journal of Scientific & Engineering Research, volume-09. [26]. Murli Manohar, et al, (2020), Design Analysis and Performance of Low Cost Refrigeration System Using LPG, ijesc, volume-10. [27]. Shashil M Sankannavar, et al, (2020), Design and Fabrication of LPG Refrigeration System, International Journal of Scientific & Engineering Research, volume-11. [28] Praveen kumar goud.E, Nitesh Sharma, Mohanraj, MD Abdul khaleed, Y.Pavan kumar, Dr. V. Chokkalingam “LPGAs An Alternative Refrigerant For Refrigeration”, ISSN: 2321- 9637, Special Issue, March 2019. [29] N. Austin.etal (2012), Thermodynamic Optimization of Household Refrigerator Using Propane Butane as Mixed Refrigerant, International Journal of Engineering Research and Applications, 2 (6), 268-271. [30] Nikam S.D. et. Al.,(2015) Electricity Free Refrigeration System using Domestic LPG Design of Energy Saving Refrigerator, International Journal of Emerging Technology and Advanced Engineering. 5 (3), 45646 [31] Mhaske.M.S.etal, (2016), Performance Evolution of Domestic Refrigerator Using LPG Cylinder, International Research Journal of Engineering and Technolog, 3(4),2586- 2592. [32] Ibrahim Hussain Shah. Et.al., (2014), Design of LPGRefrigeration System and Comparative Energy Analysis with Domestic Refrigerator, International Journal of engineering sciences & research Technology,3(7), 206-213.