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Open Source self-replicating 3D printer




                          Josef Průša
                           josefprusa.cz
                             @prusajr




Thursday, April 7, 2011
What is 3D printer?


                      • Additive processes vs. substrative processes
                      • 3D printing adds material instead of milling
                          it away




Thursday, April 7, 2011
How does 3D printer work?



                          Y




                                     X


                              2D + 2D + 2D + 2D + 2D = ?????

Thursday, April 7, 2011
How does 3D printer work?



                              Z




                                  X
                          Y




Thursday, April 7, 2011
Simplified principle
                          Cartesian robot     +          Extruder


                                  Z



                                              +
                                      X
                              Y




                                          = 3D printer
Thursday, April 7, 2011
Extrusion detail




                                       video by Koen Kooi
Thursday, April 7, 2011
Extrusion detail




                                       video by Koen Kooi
Thursday, April 7, 2011
240 whistles for TEDxPrague 300 more to go




Thursday, April 7, 2011
Printing of whistles




Thursday, April 7, 2011
Every can be different!




Thursday, April 7, 2011
Impossible




Thursday, April 7, 2011
Bridge




Thursday, April 7, 2011
Overhangs




Thursday, April 7, 2011
“History”

                      • 2005 - Founded by Dr Adrian Bowyer at
                          the University of Bath
                      • 2006 - First part printed
                      • 2008 - RepRap Darwin
                      • 2009 - RepRap Mendel
                      • 2010 - Huxley, Prusa Mendel
Thursday, April 7, 2011
2006 first printed part


                      •   Chicken and egg
                          problem




                                            photo by Vik Oliver



Thursday, April 7, 2011
2008 Darwin

                      •   First printer released

                      •   Big, bulky, hard to
                          assemble

                      •   But it worked!!



                                                   photo by Adrian Bowyer



Thursday, April 7, 2011
2009 Mendel

                      •   Smaller

                      •   Faster

                      •   Faster to replicate




Thursday, April 7, 2011
2010 Huxley

                      •   Even smaller

                      •   Still PITA to
                          assemble

                      •   Smaller build area



                                               photo by Erik De Bruijn


Thursday, April 7, 2011
2010 Prusa

                      •   Almost no bearings,
                          using PRINTED
                          alternatives

                      •   Build time reduced to
                          few days for newbies

                      •   Half replication time




Thursday, April 7, 2011
Number of printers

                      • nobody really knows, most of the printers
                          are crowd-sourced
                      • Erik de Bruijn estimated in his thesis
                          between 3872 and 4840 people in the
                          community (October 2010)
                      • But what we know for sure, community
                          grows exponentially!!



Thursday, April 7, 2011
Materials
                      •   mostly thermoplastics in 3mm or 1.75mm rod form
                          •   ABS (LEGO)
                          •   PLA (compostable plastic, throw away cups)
                      •   paste consistence materials
                          •   clay (ceramics)
                          •   silicone
                          •   chocolate
                      •   exotic materials
                          •   metals
                          •   chemicals for electronics printing



Thursday, April 7, 2011
Impossible ceramics




                               photo by Unfold
Thursday, April 7, 2011
Real life use
                      • Starts from small everyday use objects



             by nophead                      by zydac            by DesignGlut




                            by wade
Thursday, April 7, 2011
photo by MakerGear


Thursday, April 7, 2011
First ever working
                             open source
                                glasses?!

                               GPL v2




 photo by root.cz




Thursday, April 7, 2011
Upgrade in few hours




Thursday, April 7, 2011
image by NASA
Thursday, April 7, 2011
design and image by Tomáš Rousek

Thursday, April 7, 2011
Whistle story
                          •   Whistle was originally designed by Zaggo, located in germany




                                                        ~10hrs




Thursday, April 7, 2011
3D printer in every home


                      • First in hackerspaces, which will work as
                          3D copy centers. Basically happens now.
                      • Nobody can guesstimate when 3D printer
                          will be in every home




Thursday, April 7, 2011
Build party Aachen




Thursday, April 7, 2011
Build party Maastricht




Thursday, April 7, 2011
Build parties


                      • People forget how awesome is it to create
                          something with their own hands!!!




Thursday, April 7, 2011
Discussion

                      • Recyclation?
                      • Commercial printers?
                      • ... ?


Thursday, April 7, 2011

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Open Source 3D Printer Revolution

  • 1. Open Source self-replicating 3D printer Josef Průša josefprusa.cz @prusajr Thursday, April 7, 2011
  • 2. What is 3D printer? • Additive processes vs. substrative processes • 3D printing adds material instead of milling it away Thursday, April 7, 2011
  • 3. How does 3D printer work? Y X 2D + 2D + 2D + 2D + 2D = ????? Thursday, April 7, 2011
  • 4. How does 3D printer work? Z X Y Thursday, April 7, 2011
  • 5. Simplified principle Cartesian robot + Extruder Z + X Y = 3D printer Thursday, April 7, 2011
  • 6. Extrusion detail video by Koen Kooi Thursday, April 7, 2011
  • 7. Extrusion detail video by Koen Kooi Thursday, April 7, 2011
  • 8. 240 whistles for TEDxPrague 300 more to go Thursday, April 7, 2011
  • 10. Every can be different! Thursday, April 7, 2011
  • 14. “History” • 2005 - Founded by Dr Adrian Bowyer at the University of Bath • 2006 - First part printed • 2008 - RepRap Darwin • 2009 - RepRap Mendel • 2010 - Huxley, Prusa Mendel Thursday, April 7, 2011
  • 15. 2006 first printed part • Chicken and egg problem photo by Vik Oliver Thursday, April 7, 2011
  • 16. 2008 Darwin • First printer released • Big, bulky, hard to assemble • But it worked!! photo by Adrian Bowyer Thursday, April 7, 2011
  • 17. 2009 Mendel • Smaller • Faster • Faster to replicate Thursday, April 7, 2011
  • 18. 2010 Huxley • Even smaller • Still PITA to assemble • Smaller build area photo by Erik De Bruijn Thursday, April 7, 2011
  • 19. 2010 Prusa • Almost no bearings, using PRINTED alternatives • Build time reduced to few days for newbies • Half replication time Thursday, April 7, 2011
  • 20. Number of printers • nobody really knows, most of the printers are crowd-sourced • Erik de Bruijn estimated in his thesis between 3872 and 4840 people in the community (October 2010) • But what we know for sure, community grows exponentially!! Thursday, April 7, 2011
  • 21. Materials • mostly thermoplastics in 3mm or 1.75mm rod form • ABS (LEGO) • PLA (compostable plastic, throw away cups) • paste consistence materials • clay (ceramics) • silicone • chocolate • exotic materials • metals • chemicals for electronics printing Thursday, April 7, 2011
  • 22. Impossible ceramics photo by Unfold Thursday, April 7, 2011
  • 23. Real life use • Starts from small everyday use objects by nophead by zydac by DesignGlut by wade Thursday, April 7, 2011
  • 25. First ever working open source glasses?! GPL v2 photo by root.cz Thursday, April 7, 2011
  • 26. Upgrade in few hours Thursday, April 7, 2011
  • 27. image by NASA Thursday, April 7, 2011
  • 28. design and image by Tomáš Rousek Thursday, April 7, 2011
  • 29. Whistle story • Whistle was originally designed by Zaggo, located in germany ~10hrs Thursday, April 7, 2011
  • 30. 3D printer in every home • First in hackerspaces, which will work as 3D copy centers. Basically happens now. • Nobody can guesstimate when 3D printer will be in every home Thursday, April 7, 2011
  • 33. Build parties • People forget how awesome is it to create something with their own hands!!! Thursday, April 7, 2011
  • 34. Discussion • Recyclation? • Commercial printers? • ... ? Thursday, April 7, 2011