Heavy duty equipment

Heavy duty equipment
 Founded in 1971, Located in Wichita, Kansas,
USA
 Manufacturers and distributers of a broad line of:
 Specialty lubricants
 Greases
 Chemical Additives
 Cleaners
 Professional Tools
 For use in various applications:
 Automotive
 Motorcycle
 Marine
 Aerospace
 Industrial
 Heavy Equipment
ISO 9001:2001 certified
BG Products, Inc.
Manufacturing Facility
Wichita, KS
El Dorado, KS
New Manufacturing Facility
3 times bigger than Wichita
 300+ different
formulas
 20,000+ gallons
blended per day
 976,324 gallons
of total storage
capacity
THE EL DORADO MANUFACTURING PLANT
MOVING FORWARD TO FACE THE 21ST
CENTURY CHALLANGE
•13 filling lines in the
plant
•From 1 ounce bottles
to 330 gallon totes
•22 million cans filled
per year
 513 finished
goods SKU
 133 different
types of cans,
bottles and fluid
containers
 3,600,000 average
pounds shipped a
month
 Founded in 1971 by six WWII veterans
 52 year track record of consistent growth
 200 employees
 Annual production of >40MM lbs. of product
 Over 80% of our business is within the USA
 We manufacture entirely in Kansas; export to
overseas markets
 We maintain an order to ship time of <2 days with
95% complete and on-time performance
• Research & Development Laboratory
• Testing Laboratories
• Auto Lab
• Quality Control Services
• 12 dedicated experts in our labs
 Among many of the associations BG Products, Inc., are
proud to hold membership in:
 American Petroleum Institute
 ASA
 ASTM International
 ILMA
 NADA
 NLGI
 Petroleum Packaging Council
 SAE
 18 United States Patents, with others
pending
 44 United States Trademarks
 15 International Trademarks
 10 United States individual State
Trademarks
+
= Sustainable Growth
Technology Quality
Trained people dedicated to a partnership in service
ISO 9001:2008
Certified
It’s all about the cleaning and
preventative maintenance.
 4-stroke Diesel Engine
 Compression Ration 15.5 : 1
 Bore: 430 mm (16.9 in)
 Stroke: 610 mm (24.0 in)
 Cylinder Displacement: 88.6 L (5406 cu in)
 Cylinder Output: 900 kW
 Fuel type: LFO, HFO up to 700 cSt.
Not your typical engine:
Liztex Corporation, Guatemala C.A.Liztex Corporation, Guatemala C.A.
Liztex Corporation, Guatemala C.A.
http://www.liztex.com/energy.html
Liztex Corporation, Guatemala C.A.Liztex Corporation, Guatemala C.A.
Liztex Corporation, Guatemala C.A.Liztex Corporation, Guatemala C.A.
 Extreme Working Conditions. Difficulty and
Expense of Repairs.
 High Load.
 Prolonged Idle Times.
 Heavier Fuels promote Increased Deposits.
 Increased Deposits increase Fuel and Oil Usage
and Higher burn Temperatures.
 NoX (Oxides of Nitrogen).
 High Heat, limited air cooling, stationary
vehicles.
 Extreme cold. Low Ambient Temperatures.
 High Moisture Content.
 A Necessity for sudden extreme bursts of Power
after long periods at low revolutions.
 Tug Boats, Loaders Ferry Boats etc.
 Heavier Fuels contain more power but gel at
higher temperatures.
 Increased deposits.
 Tier 2 fines are 6 crowns per Kilo of NOX
production.
 Carefully monitored by government to enable
higher fines.
 Group classifications and fining.
 A generic term for the mono-nitrogen oxides NO and NO2 (nitric
oxide and nitrogen dioxide)
 NOX is produced from the reaction of nitrogen and oxygen gases
in the air during combustion, especially at high temperatures.
 NOX is a key ingredient in the formation of urban smog,
and also can contribute to the formation of acid rain.
 High combustion temperatures caused by hot spots in the
combustion chamber due to soot and carbon buildup
 Lean fuel caused by poor atomization due to fuel injector
deposits
 Cooling system inefficiency which raise operating temperatures
 Type and quality of fuel
 Lowering the peak temperatures in the combustion chamber
reduces the amount of NOX produced, but increases the
likelihood of soot formation.
Optimizing combustion efficiency
is the key to lower emissions!
 Remove deposit build up from fuel injectors
 Remove deposit build up from combustion chamber
 Eliminate ring sticking
 BG Diesel Care, Part No. 229, is a specially formulated,
highly effective cleaner which quickly and safely decarbonizes
diesel fuel injection systems.
 Reduced NOX and PM emissions
 Increased horse power
 Lower fuel cost
 BG 109 or BG 119 Compression Performance
Restoration is a revolutionary formula with proven “ring-
clean” technology. It is a quick and effective blend of cleaners
that will soften, emulsify and dissolve fuel gums that clog rings.
 Bg 109 and BG 119 also lower emissions, eliminate oil
consumption associated with buildup and improves overall
power and economy.
 Decreased labor time to re-ring pistons
 Lower oil consumption by reducing oil blow through
 Lower NOX and PM from oil passing the through
rings to burn in the cylinders
 Clean oil passage ways and remove soot and sludge which is
highly abrasive to engine parts
 BG Universal Super Cool®
, Part No, 546, coolant additive
provides outstanding protection for all metals utilized in cooling
systems. It has excellent corrosion inhibitors, anti-foam
capabilities and is biodegradable in its unused form.
 Lowers NOX by lowering the engine temperature
 Increases life of pumps, radiator and cooling system
components
EPA
Verified
Baseline Post Technology
Data Cleaning Applied
NOx NOx NOx
PPM PPM PPM EPA
212 161 151 Verified
213 160 152 Post Technology
213 161 150 Cleaning Applied
212 160 147 NOx NOx
213 156 148 Reduction Reduction
212 158 149 24.0% 29.6%
213 159 150
213 167 149
212 168 148
212 166 151
Average 213 162 150
Unit 103 Low Idle
EPA
Verified
Baseline Post Technology
Data Cleaning Applied
NOx NOx NOx
PPM PPM PPM EPA
707 690 622 Verified
707 688 624 Post Technology
708 687 620 Cleaning Applied
706 686 617 NOx NOx
707 685 613 Reduction Reduction
711 687 617 3.0% 12.2%
710 688 624
708 688 626
709 687 625
708 686 627
Average 708 687 622
Unit 103 Throttle Notch 5
EPA
Verified
Baseline Post Technology
Data Cleaning Applied
NOx NOx NOx
PPM PPM PPM EPA
743 697 661 Verified
743 699 661 Post Technology
743 698 661 Cleaning Applied
744 697 663 NOx NOx
744 696 663 Reduction Reduction
745 694 665 6.5% 10.6%
744 694 666
745 695 668
748 696 670
744 696 673
Average 744 696 665
Unit 103 Throttle Notch 8
There is no mechanical
defect,
no design flaw, no worn
parts
or failed technology
responsible for the way the
locomotives are currently
operating…
Before
Cleaning
Process
During The
Cleaning
Process At
1/3 Throttle
AFTERAFTER
The Cleaning ProcessThe Cleaning Process
At Maximum ThrottleAt Maximum Throttle
The Rail Runner’s Going GREEN!The Rail Runner’s Going GREEN!
NOxNOx
ReductioReductio
nn
Low IdleLow Idle 29.6%29.6%
HighHigh
IdleIdle 18.2%18.2%
Notch 1Notch 1 7.9%7.9%
Notch 2Notch 2 5.6%5.6%
Notch 3Notch 3 8.2%8.2%
Notch 4Notch 4 8.2%8.2%
Notch 5Notch 5 12.2%12.2%
Notch 6Notch 6 9.0%9.0%
Notch 7Notch 7 14.1%14.1%
Notch 8Notch 8 10.6%10.6%
AverageAverage 12.4%12.4%
OpacityOpacity
ReducedReduced
OverOver
90%90%
 Approx 120 litres
BG Diesel Care
 1 Litre BG 244
 Labour to perform service
• 14.6% average increase in horsepower
output resulting in an immediate
reduction in fuel cost
• 90% reduction in opacity
• Compliance with environmental
regulations
• Estimated savings on parts for repairs
• Estimated savings on labour for repairs
• 12.4% Reduction in NOX and pollutants
• Increased public health
and goodwill. i.e. no grass fires.
Cost Benefit
BUKSER OG BERGING RESCUE SHIPS
 This product is unbelievable! We were burning
5 gallons of lube oil every 1000 hours. BG
performed the 109 oil ring service, and we are
now using less than 1 gallon per 1,000 hours
of operation. The BG synthetic oil program has
reduced our fishing fleet’s oil expense by over
30%. I recommend BG to any marine operator!
 Capt. Greg Shifflett, Owner, Key Largo Fishing Co, Inc.
 We maintain our fishing fleet with BG fuel
products, and clean injectors on-board every
2,000 hours. We have experienced 4-1/2 knots
of increased speed on the pins, less smoking,
smoother pull up on plane, and have seen an
additional .65 gallons per hour during fishing
trips. Great product line!
Capt. Bill Noble, Fin Razer Charters
 Our customers with shrimping trawlers, dive
boats and barge tugs have commented on
smoother starting, less smoke and power
increases using BG Products.
 We have noticed a decrease in turbo coking
using the BG product line.
Owner, Sea-Monkeys Marine Repair
 Immediately the oil vapour pressure dropped by
50% but then continued to go down. We had
been losing 55 litres of oil per day and this was
substantially reduced. Fuel consumption was
lowered considerably and as far as we are able
to ascertain, there has been no further wear in
the fuel or oil systems in the 6 months since
cleaning occurred.
 Jon Morkas (Fleet Mgr. Bukser og Berging).
Heavy duty equipment
1 de 43

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Heavy duty equipment

  • 2.  Founded in 1971, Located in Wichita, Kansas, USA  Manufacturers and distributers of a broad line of:  Specialty lubricants  Greases  Chemical Additives  Cleaners  Professional Tools  For use in various applications:  Automotive  Motorcycle  Marine  Aerospace  Industrial  Heavy Equipment
  • 3. ISO 9001:2001 certified BG Products, Inc. Manufacturing Facility Wichita, KS El Dorado, KS New Manufacturing Facility 3 times bigger than Wichita
  • 4.  300+ different formulas  20,000+ gallons blended per day  976,324 gallons of total storage capacity
  • 5. THE EL DORADO MANUFACTURING PLANT MOVING FORWARD TO FACE THE 21ST CENTURY CHALLANGE
  • 6. •13 filling lines in the plant •From 1 ounce bottles to 330 gallon totes •22 million cans filled per year
  • 7.  513 finished goods SKU  133 different types of cans, bottles and fluid containers  3,600,000 average pounds shipped a month
  • 8.  Founded in 1971 by six WWII veterans  52 year track record of consistent growth  200 employees  Annual production of >40MM lbs. of product  Over 80% of our business is within the USA  We manufacture entirely in Kansas; export to overseas markets  We maintain an order to ship time of <2 days with 95% complete and on-time performance
  • 9. • Research & Development Laboratory • Testing Laboratories • Auto Lab • Quality Control Services • 12 dedicated experts in our labs
  • 10.  Among many of the associations BG Products, Inc., are proud to hold membership in:  American Petroleum Institute  ASA  ASTM International  ILMA  NADA  NLGI  Petroleum Packaging Council  SAE
  • 11.  18 United States Patents, with others pending  44 United States Trademarks  15 International Trademarks  10 United States individual State Trademarks
  • 12. + = Sustainable Growth Technology Quality Trained people dedicated to a partnership in service ISO 9001:2008 Certified
  • 13. It’s all about the cleaning and preventative maintenance.
  • 14.  4-stroke Diesel Engine  Compression Ration 15.5 : 1  Bore: 430 mm (16.9 in)  Stroke: 610 mm (24.0 in)  Cylinder Displacement: 88.6 L (5406 cu in)  Cylinder Output: 900 kW  Fuel type: LFO, HFO up to 700 cSt. Not your typical engine: Liztex Corporation, Guatemala C.A.Liztex Corporation, Guatemala C.A.
  • 15. Liztex Corporation, Guatemala C.A. http://www.liztex.com/energy.html Liztex Corporation, Guatemala C.A.Liztex Corporation, Guatemala C.A.
  • 16. Liztex Corporation, Guatemala C.A.Liztex Corporation, Guatemala C.A.
  • 17.  Extreme Working Conditions. Difficulty and Expense of Repairs.  High Load.  Prolonged Idle Times.  Heavier Fuels promote Increased Deposits.  Increased Deposits increase Fuel and Oil Usage and Higher burn Temperatures.  NoX (Oxides of Nitrogen).
  • 18.  High Heat, limited air cooling, stationary vehicles.  Extreme cold. Low Ambient Temperatures.  High Moisture Content.
  • 19.  A Necessity for sudden extreme bursts of Power after long periods at low revolutions.  Tug Boats, Loaders Ferry Boats etc.
  • 20.  Heavier Fuels contain more power but gel at higher temperatures.  Increased deposits.
  • 21.  Tier 2 fines are 6 crowns per Kilo of NOX production.  Carefully monitored by government to enable higher fines.  Group classifications and fining.
  • 22.  A generic term for the mono-nitrogen oxides NO and NO2 (nitric oxide and nitrogen dioxide)  NOX is produced from the reaction of nitrogen and oxygen gases in the air during combustion, especially at high temperatures.  NOX is a key ingredient in the formation of urban smog, and also can contribute to the formation of acid rain.
  • 23.  High combustion temperatures caused by hot spots in the combustion chamber due to soot and carbon buildup  Lean fuel caused by poor atomization due to fuel injector deposits  Cooling system inefficiency which raise operating temperatures  Type and quality of fuel
  • 24.  Lowering the peak temperatures in the combustion chamber reduces the amount of NOX produced, but increases the likelihood of soot formation. Optimizing combustion efficiency is the key to lower emissions!
  • 25.  Remove deposit build up from fuel injectors  Remove deposit build up from combustion chamber  Eliminate ring sticking
  • 26.  BG Diesel Care, Part No. 229, is a specially formulated, highly effective cleaner which quickly and safely decarbonizes diesel fuel injection systems.  Reduced NOX and PM emissions  Increased horse power  Lower fuel cost
  • 27.  BG 109 or BG 119 Compression Performance Restoration is a revolutionary formula with proven “ring- clean” technology. It is a quick and effective blend of cleaners that will soften, emulsify and dissolve fuel gums that clog rings.  Bg 109 and BG 119 also lower emissions, eliminate oil consumption associated with buildup and improves overall power and economy.
  • 28.  Decreased labor time to re-ring pistons  Lower oil consumption by reducing oil blow through  Lower NOX and PM from oil passing the through rings to burn in the cylinders  Clean oil passage ways and remove soot and sludge which is highly abrasive to engine parts
  • 29.  BG Universal Super Cool® , Part No, 546, coolant additive provides outstanding protection for all metals utilized in cooling systems. It has excellent corrosion inhibitors, anti-foam capabilities and is biodegradable in its unused form.  Lowers NOX by lowering the engine temperature  Increases life of pumps, radiator and cooling system components
  • 30. EPA Verified Baseline Post Technology Data Cleaning Applied NOx NOx NOx PPM PPM PPM EPA 212 161 151 Verified 213 160 152 Post Technology 213 161 150 Cleaning Applied 212 160 147 NOx NOx 213 156 148 Reduction Reduction 212 158 149 24.0% 29.6% 213 159 150 213 167 149 212 168 148 212 166 151 Average 213 162 150 Unit 103 Low Idle
  • 31. EPA Verified Baseline Post Technology Data Cleaning Applied NOx NOx NOx PPM PPM PPM EPA 707 690 622 Verified 707 688 624 Post Technology 708 687 620 Cleaning Applied 706 686 617 NOx NOx 707 685 613 Reduction Reduction 711 687 617 3.0% 12.2% 710 688 624 708 688 626 709 687 625 708 686 627 Average 708 687 622 Unit 103 Throttle Notch 5
  • 32. EPA Verified Baseline Post Technology Data Cleaning Applied NOx NOx NOx PPM PPM PPM EPA 743 697 661 Verified 743 699 661 Post Technology 743 698 661 Cleaning Applied 744 697 663 NOx NOx 744 696 663 Reduction Reduction 745 694 665 6.5% 10.6% 744 694 666 745 695 668 748 696 670 744 696 673 Average 744 696 665 Unit 103 Throttle Notch 8
  • 33. There is no mechanical defect, no design flaw, no worn parts or failed technology responsible for the way the locomotives are currently operating…
  • 36. AFTERAFTER The Cleaning ProcessThe Cleaning Process At Maximum ThrottleAt Maximum Throttle The Rail Runner’s Going GREEN!The Rail Runner’s Going GREEN! NOxNOx ReductioReductio nn Low IdleLow Idle 29.6%29.6% HighHigh IdleIdle 18.2%18.2% Notch 1Notch 1 7.9%7.9% Notch 2Notch 2 5.6%5.6% Notch 3Notch 3 8.2%8.2% Notch 4Notch 4 8.2%8.2% Notch 5Notch 5 12.2%12.2% Notch 6Notch 6 9.0%9.0% Notch 7Notch 7 14.1%14.1% Notch 8Notch 8 10.6%10.6% AverageAverage 12.4%12.4% OpacityOpacity ReducedReduced OverOver 90%90%
  • 37.  Approx 120 litres BG Diesel Care  1 Litre BG 244  Labour to perform service • 14.6% average increase in horsepower output resulting in an immediate reduction in fuel cost • 90% reduction in opacity • Compliance with environmental regulations • Estimated savings on parts for repairs • Estimated savings on labour for repairs • 12.4% Reduction in NOX and pollutants • Increased public health and goodwill. i.e. no grass fires. Cost Benefit
  • 38. BUKSER OG BERGING RESCUE SHIPS
  • 39.  This product is unbelievable! We were burning 5 gallons of lube oil every 1000 hours. BG performed the 109 oil ring service, and we are now using less than 1 gallon per 1,000 hours of operation. The BG synthetic oil program has reduced our fishing fleet’s oil expense by over 30%. I recommend BG to any marine operator!  Capt. Greg Shifflett, Owner, Key Largo Fishing Co, Inc.
  • 40.  We maintain our fishing fleet with BG fuel products, and clean injectors on-board every 2,000 hours. We have experienced 4-1/2 knots of increased speed on the pins, less smoking, smoother pull up on plane, and have seen an additional .65 gallons per hour during fishing trips. Great product line! Capt. Bill Noble, Fin Razer Charters
  • 41.  Our customers with shrimping trawlers, dive boats and barge tugs have commented on smoother starting, less smoke and power increases using BG Products.  We have noticed a decrease in turbo coking using the BG product line. Owner, Sea-Monkeys Marine Repair
  • 42.  Immediately the oil vapour pressure dropped by 50% but then continued to go down. We had been losing 55 litres of oil per day and this was substantially reduced. Fuel consumption was lowered considerably and as far as we are able to ascertain, there has been no further wear in the fuel or oil systems in the 6 months since cleaning occurred.  Jon Morkas (Fleet Mgr. Bukser og Berging).

Notas del editor

  1. BG headquarters