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VISION OF KBC
Global Company Leading the Tube Industry through
                        Technological Innovation




                                   Head office in Pyeongtaek, Plant 1
                                   Gwangju Plant 2
                                   Changwon Plant 3
                                   Seotan Plant 4
                                   Suzhou SeAH, China
                                   Foshan SeAH, China
                                   Thai SeAH, Thailand
                                   Qingdao SeAH, China
Greetings
                                                           Korea Bundy Corp. was founded by SeAH Steel Corp. (formerly Busan Pipe),
                                                           its parent company, in March 1979 through technical affiliation and joint
                                                           venture with Bundy of Australia, US and Japan. Over the years, Korea Bundy,
                                                           based on the industrial advancement in Korea, has grown into a professional
                                                           maker of small diameter tubes for automobiles and home appliances.

                                                           The copper brazed double-wall steel tube, our main product created through
                                                           a unique manufacturing method, displays outstanding pressure resistance
                                                           and excellent mechanical properties. Therefore it is used as a cycle-related
                                                           tube in cooling products as well as in brake and fuel lines of automobiles.

                                                           We take pride that this is the most important part for top performance and
                                                           safety in household appliances and automobiles. Due to our focus on quality
                                                           manufacturing, we obtained ISO/TS 16949 certifications in January 2006.

                                                           To enhance corrosion resistance, we are independently developing a variety
                                                           of surface treatment technologies. Recently, we also succeeded in
                                                           commercializing trivalent chrome, an environmental-friendly product, and
                                                           are manufacturing high-end products through the PA12 coating process.
                                                           These are just some of the many ways we are responding to various
                                                           demands from our customers.

                                                           To satisfy increasing demands and diversify products, we are advancing as a
                                                           global company by establishing plants not only in Korea, but also in
                                                           countries abroad, such as the US, China, Thailand, New Zealand and Mexico.
                                                           Korea Bundy will continue to exert effort in the coming days to be an active
                                                           company that contributes to the development of our society through
                                                           advanced technology based on precision and powered by our creative and
                                                           progressive human force.

                                                                                                                                                             Thank you.

CONTENTS
          About Our Company                       Production Process                                                              Products
Greetings                     3    Double-Wall Steel Tube                                          6    Refrigerator, Kimchi Refrigerator & Air Conditioner for Household Use 14
Oneism                        4    Single-Wall Steel Tube                                          8    Other Products for Household Use                                   18
History                       5    Sequential Zinc Plating and Fluoride Resin Coating Steel Tube   10   Products for Automobiles                                           20
Quality Assurance System      24   High Core & PA 12 Coating Tube                                  12   Other Products for Automobiles                                     22
R&D                           26                                                                        Stainless Steel Products                                           23




                                                                                                                          www.bundy.co.kr
In the unique corporate culture of Korea Bundy, the Open One Heart Campaign aims to achieve a

ONEISM
 Open One Heart
                  corporate vision of advancing as the ‘Global company leading the tube industry through technological
                  innovation’. In a broader perspective, this is a spiritual reform to serve as the motive power for the
                  growth of Korea Bundy by flexibly, actively and autonomously responding to rapidly changing
     Campaign     domestic and international environments. This is the foundation for evolving into the world’s best
                  company and a means for solving labor-management conflicts in Korea through a spirit of harmony
                  and coexistence. As a self-initiated and detailed means of achieving a strong management philosophy,
                  such as the ‘Satisfaction of customers, stockholders and employees’, the Open One Heart Campaign
                  aims to create maximum synergy by joining the highest spirit and forces of every individual.




                  History of Oneism

                  Selected as outstanding company of labor-management cooperation                                          Dec. 1997: Minister of Labor
                  World Best Awards (Gold)                                                                                 Apr. 1998: Korea Management Association
                  Received Gold Medal in National Quality Control Division Contest                                         Nov. 1998: President
                  New Management Innovation Awards (for technological innovation)                                          May 1999: Korea Productivity Center
                  Received Gold Medal in National Quality Control Division Contest                                         Sep. 1999: President
                  Received Gold Medal in Quality Control Division Contest                                                  Aug. 2000: President
                  Gyeonggi Small and Medium Business Awards (for technological innovation)                                 Dec. 2000: Governor of Gyeonggi-do
                  Received commendation as an exemplary taxpayer                                                           Mar. 2001: Deputy Prime Minister
                  Management Productivity Awards (for productivity management)                                             Jul. 2001: Minister of Commerce, Industry and Energy
                  Received Bronze Tower Order of Industrial Service Merit (for development of outstanding capital goods)   Nov. 2001: President
                  Received Prize of Excellence in New Labor-Management Culture Awards                                      Dec. 2001: Prime Minister
                  Received Gold Medal in National Quality Control Division Contest                                         Sep. 2002: President
                  Young Frontier Awards(Gold)                                                                              Nov. 2002: Seoul Economy Daily
                  Designated as outstanding company of productivity improvement                                            Sep. 2003: Minister of Commerce, Industry and Energy
                  Korea Management Productivity Awards (overall)                                                           Sep. 2003: President
                  Received $5M Tower of Export                                                                             Nov. 2003: President
                  Received $10M Tower of Export                                                                            Dec. 2004: President
                  Received commendation as exemplary taxpayer                                                              Mar. 2005: Deputy Prime Minister
                  Designated as outstanding company of productivity improvement                                            Nov. 2005: Minister of Commerce, Industry and Energy
                  Received $20M Tower of Export                                                                            Nov. 2005: President
                  Selected as company of outstanding labor-management culture (Gwangju Plant)                              Sep. 2006: Minister of Labor
                  Received Gold Medal in National Quality Control Division Contest                                         Sep. 2006: President
                  Selected as company of outstanding labor-management culture (Pyeongtaek Plant)                           Sep. 2007: Minister of Labor
                  Received Prime Minister’s prize in National Productivity Awards (Gwangju Plant)                          Sep. 2007: Prime Minister
                  Received Gold Medal in National Quality Control Division Contest                                         Nov. 2007: President
                  Received Prime Minister’s Prize in Labor-Management Culture Awards                                       Dec. 2007: Prime Minister
HISTORY

Mar. 1979 : Established Busan Bundy Corp. (joint venture between Busan Pipe and Australia Bundy)
May 1980 : Commenced sale of tubes for refrigerator condensers to Gold Star and Taihan Electric Wire
Jun. 1981 : Achieved sale of 100% to refrigerator companies of Korea
Oct. 1985 : Concluded affiliation agreement for fluoride resin coating steel tube manufacturing technology with
             Mechano Bundy of Germany
Mar. 1988 : Changed trade name to Korea Bundy Corp.
Sep. 1988 : Installed slitter line
Apr. 1993 : Completed construction of Plant 2 in Hanam Industrial Complex, Gwangju-si
Dec. 1994 : Completed authorization for domestic production of double-wall steel tubes for automobiles
             Completed construction of wastewater treatment plant
May 1995 : Commenced production of wide condenser
Nov. 1995 : Completed authorization for domestic production of single-wall steel tube for automobiles
Mar. 1996 : Commenced production of molten zinc galvanizing steel tube
Oct. 1996 : Obtained ISO 9002 certificate
Dec. 1997 : Obtained ISO 14001 certificate Obtained single PPM certificate
Oct. 1998 : Obtained KS-R-2028 Korea Industrial Standard
Nov. 1999 : Obtained QS 9000 certificate
Nov. 2000 : Received certificate as Quality Master of Korea
Aug. 2002 : Selected as the 33rd company of the 50 Substantial Businesses of Korea (Chosun Monthly)
Dec. 2003 : Established overseas plants (Foshan, Changsha, Chuzhou of China and Oakland of New Zealand)
Jun. 2005 : Established Seotan Plant (M&A with Yeongpung)
Dec. 2005 : Completed construction of overseas plant (Suzhou, China)
Jan. 2006 : Designated a venture business Installed and started operation of SG, NSG facilities
             Obtained ISO/ TS 16949 certificates
Jul. 2006 : Installed and started operation of PA coating facility
Oct. 2007 : Completed construction of overseas plant (Chonburi, Thailand)
Oct. 2008 : Completed construction of overseas plant (Qingdao, China)
Present     : 32 patents, 9 utility models, 4 trademarks and 21 patent applications (4 international patents)
PROCESS
  COPPER BRAZED            Copper brazed double wall steel tube consists with the double structure of copper-brazed steel
  DOUBLE WALL              and is being used in industrial fields to require prevention of vibration, pressure and leakage.
  STEEL TUBING
                              DIMENSIONS AND SPECIFICATIONS

                            Outer Diameter          Thickness    Inner Diameter Cross-section           Unit weight   Proof pressure
                                                                                                                                       Remarks
                                  (mm)                (mm)           (mm)                (mm2)            (g/m)         (kg/cm2)
                                   2.60               0.50             1.60               3.30             25.92          350          Drawing
                                                      0.50             2.18               4.21             33.09                       Drawing
                                   3.18
                                                      0.70             1.78               5.45             42.84                       Drawing
                                   3.60               0.50             2.60               4.87             38.28                       Drawing
                                                      0.50             3.00               5.50             43.23                       Drawing
                                   4.00
                                                      0.70             2.60               7.26             57.06                       Drawing
                                   4.76               0.70             3.36               8.93             70.19
                                   5.56               0.70             4.16              10.69             84.02                       Drawing
                                   6.00               0.70             4.60              11.66             91.65                       Drawing
                                   6.35               0.70             4.95              12.42             97.62
                                   6.80               0.70             5.40              13.50            105.30                       Drawing
                                   7.00               0.70             5.60              13.85            108.86                       Drawing
                                   8.00               0.70             6.60              16.05            126.15          250
                                   9.53               0.70             8.13              19.42            152.64
                                  10.00               0.70             8.60              20.45            160.74
                                  12.00               0.90            10.20              31.38            246.65
                           Straight tubes up to 6m and coil tubes up to 36m in length can be supplied.

                               TOLERANCES                                               CHEMICAL COMPOSITION
                               Outer diameter :       0.08mm                            C    -   MAX.   0.15%
TDW Monitoring System          Thickness:         0.08mm                                Si   -   Tr
                                                                                        Mn   -   MAX.   0.60%
                                                                                        P    -   MAX.   0.050%
                                                                                        S    -   MAX.   0.050%

                               MECHANICAL PROPERTIES                                    RELATED CERTIFIED SPEC.
                               Tensile Strength : MIN. 294Mpa                       KS R 2028 : Korean Standards
                               Yield Strength : MIN. 177Mpa                         ASTM-A254 : American Society for Testing Materials
                                                                                    SAE-J526 & J527 : Society of Automotive Engineers
                               Elongation Rate : MIN. 25%(distance 50mm)
                                                                                    MS191-21 : HYUNDAI & KIA Motors Standards
                               Hardness: Max. Vickers hardness of 150 or less       JASO M 101 : Japanese Automotive Standards

   TUBE DOUBLE WALL LINE


             Slitter




          Raw Material                Uncoiling                               Forming                                                            Brazing
CROSS-SECTION OF DOUBLE WALL STEEL TUBE                                                   PRODUCT FEATURES
  Bevel treatment in joint                 Copper-brazing
                                                                                             Double-walled
                                                                                             Copper plating of inner and outer walls, maintaining
                                                                                             cleanliness and gloss
                                                                                             No beading and discoloration in welded part
                                                                                             Maintaining pressure resistance with Max. 1,200kg/cm2
                                                                                             Durability with air-tightness against vibration and impact
                                                                                             Diverse type of bending and end finish processing avilable
                                                                                             Zinc and fluoride resin coating available
Copper-plating                                                                               NSG and PA12 coating available
                                               Low-carbon steel



    BUNDY WELDING TECHNIQUE




Double forming of copper-galvanized steel tube from side          Maintaining even thickness and roundness by precision
surface in tube shape                                             roller forming




Complete bonding     Smooth joints       Strong double            Brazing double walls by passing through furnace of
walls    Maintaining roundness                                    reducing conditions




                                                                                                                                                             Bending


                                                                                                                                                          Straight pipe




               Cooling                                                       Straightening                             Eddy-Current
                                                                                                                                                             Coil pipe
PROCESS
   ELECTRIC                      The electric welded tubes of Bundy are the most diverse small-diameter tubes in fields using single-wall
   WELDED                        welded tubes. With excellent workability, fatigue strength, precision and cleanliness, the electric welded
   SINGLE WALL                   tubes of Bundy maintain high quality at low cost.
                                      DIMENSIONS AND SPECIFICATIONS
   STEEL TUBING
                                  Outer Diameter           Thickness        Inner Diameter Cross-section          Unit weight      Proof pressure
                                                                                                                                                       Remarks
                                         (mm)                 (mm)              (mm)               (mm2)               (g/m)          (kg/cm2)
                                          4.00                 0.70              2.68              7.26                57.06             250
                                          4.20                 0.50              3.20              5.81                45.65
                                          4.76                 0.70              3.36              8.93                70.19
                                          6.00                 0.70              4.60             11.66                91.57
                                          6.35                 0.70              4.95             12.42                97.62
                                          8.00                 0.70              6.60             16.05               126.15             200         1.00t available
                                          9.53                 0.70              8.13             18.92               152.55                         1.07t available
                                         10.00                 0.70              8.60             20.45               160.74                         0.90t available
                                         12.00                 0.90             10.20             31.38               246.65             150
                                         12.70                 1.00             10.70             36.76               288.82                         0.90t available
                                         13.00                 1.00             11.00             37.70               296.22
                                         14.00                 1.00             12.00             40.84               321.00
                                         15.00                  0.9             13.00             43.98               345.68                         1.00t available
                                         16.00                  0.9             14.00             47.12               370.36                         1.00t available
                                         17.00                 1.00             15.00             50.27               395.12             100
                                         18.00                 1.00             16.00             53.41               419.80
                                 In case of the coil tube and straight tube, the maximum lengths possible for supply are 6,500m and 6m respectively.
                                 Other factors, such as mechanical characteristics, chemical properties and allowable error, are the same as the double-wall steel tube.


                                      AUTO CONTROL SYSTEM OF WELDING POWER
TSW Monitoring system
                                      The fabrication process of the
                                      Bundy tube uses a variety of
                                      modern equipment. In particular,
                                      the manufacturing of single-wall
                                      steel tubes utilizes a welding heat
                                      control system developed through
                                      academic-industrial collaboration in
                                      order to maintain even bead quality
                                      during the welding process.


     TUBE SINGLE WALL LINE




     Uncoiling
                        Accumulator                             Forming and welding                        Reducing                  Annealing        Cooling              Copper galvan
                                                                                                                                                                       Molten zinc galv
CROSS-SECTION OF SINGLE WALL STEEL TUBE                   PRODUCT FEATURES

            Minimizing inner bead              Removing outer bead    Economical
                                                                      Smooth outer surface
                                                                      Maintaining inner cleanliness to the max. of 0.1948g/m2
                                                                      Durability with air-tightness against vibration and impact
                                                                      Diverse processing available
                                                                      Zinc plating and fluoride resin coating available
                                                                      Molten zinc plating and trivalent zinc plating (SG)
                                                                      NSG and PA12 coating available
             Low carbon steel




             Single-wall steel tubes can be applied with separate surface treatment in the fabrication line for
             increased corrosion resistance. Molten zinc, electric copper, galfan and galvalume plating is possible.
             The single-wall steel tube is made by using materials treated with nickel and copper plating in order to
             prevent corrosion of the inner surface.




                                                                                                                                      Bending


                                                                                                                                   Straight pipe




anizing           Recoilng      Leakage test       Uncoiliing           Calibration                                                   Coil pipe
lvanizing                                                                                             Eddy-current
PROCESS
 SEQUENTIAL ZINC                 Electric zinc plating and chromate treatment on the outer surface of single- or double-wall
                                 steel tubes are applied to products that are exposed to severely corrosive environments (ex. :
 PLATING AND                     brake lines in automobiles and evaporators in refrigerators)
 FLUORIDE RESIN
                                 For PVF(Poly Vinyl Fluoride) coating, a resin coating is applied after electric zinc galvanizing
 COATIONG STEEL                  and chromate treatment.
 TUBE
                                 The first zinc layer is a protective layer for corrosion resistance on tube surfaces. The second
                                 chromate layer prevents white rust formation in the zinc layer and maintains cohesion with
                                 the PVF. The third layer is a PVF treatment to protect corrosion of the chromate layer.

                                 The double PVF coating product of Korea Bundy created using independently developed
                                 technology successfully can withstand 6,000 hours of the saline water spray test.

                                 The recently developed primer coating technology is administered after chromate treatment.
                                 This technology has been developed to increase corrosion resistance. Furthermore, by
                                 applying Cr3+ (trivalent) chromate, Korea Bundy is responding to environmental regulations as
                                 required by advanced countries.



                                  Cross Section of                     O : Zinc + Olive Cr3+                                   GF : Zinc + Olive Cr3+ + PVF(orPVdF)Green
                                  Surface Treatment                    Y : Zinc + Yellow Cr3+                                  GPF : Zinc + Olive Cr3+ + PVF-Primer + PVF Green




SEQUENTIAL COATING LINE




                                                                                                                                                            Yellow
                                                            Electrolytic powders
                                                                                                                                                                                                                                     G
                                                                  Brushing                                                                                 Olive Drab
                      Coupling               Pretreatment                             Nickel plating   Electric zinc plating    Trivalent chrome plating                Fluoride primer coating   Hot dry   Fluoride resin coating
                                                            Electrolytic degreasing                                                                        White Blue

                                                                   Dipping                                                                                 Trivalent
Lot Marking System                                Automatic Packaging Facility                          Sequential Zinc Plating Line




              Thickness per Surface Treatment

                                                                                     Saline Water Spray Test
                   Classification           Thickness( )                                                                                       Remarks
                                                                           White Rust (hr)                Red Rust (hr)                                            Coating Technology SEM pic.

                       Zinc                        8-25                          -                                -
                                                                                                                                                                   GF
                     Chromate                      2-3                          72                         192-280                               Cr3+
                        PVF                       Min. 10                       240                          3,000                               Cr3+
                                                                                                                                                                                       Thickness of
                       PVdF                       Min. 8                        240                          2,000                                                                PVF coated Layer

                                                                                                                                                                                  Thickness of
                    PVF-Primer                    Min. 15                       240                        6,000                                 Cr3+
                                                                                                                                                                            ZINC coated Layer
                    PVdF-Primer                   Min. 10                       240                        3,000                                 Cr3+

              Thickness per Inner Treatment
                  For inner surface treatment, the double-wall steel tube is manufactured using copper                                                             GPF
                  plating and cold rolling. Therefore, both the inner and outer surfaces of the tube are
                  completed with copper galvanizing. However, for single-wall steel tubes, different
                  choices can be made according to the required use.
                                                                                                                                                                             Thickness of
                            Type                      Surface Treatment                           Thickness( )                             Remarks                      PVF coated Layer
                    Double-Wall Steel Tube             Copper-plating                                   3                          Essential Copper-plating
                                                        None plating                                    0                                                                     Thickness of
                                                                                                                                                                        ZINC coated Layer
                    Single-Wall Steel Tube             Copper-plating                                   3                          According to customer’s spec.
                                                        Nickel-plating                                  3




                                                                                                           Visual Tester




Clear

Green
        Hot dry                     Lot Marking           Cutting connections   Standard length cutting                    Automatic packing                             Coating product
Black
PROCESS
   HICORE & PA12 COATING TUBE PROCESSING


    High Core Coating Tube
     Recently developed high core coating is used on suction pipes for air conditioner and hot pipes for
     refrigerators. Developed with proprietary technology, high core coating replaces conventional copper
     pipes, and thereby significantly reduces costs.


    Cross Section of Surface Treatment


      HD : Hot Dip zinc galvanizing
      SG : Hot Dip zinc galvanizing + Cr3+
      GSG : Galfan + Cr3+
      NSG : Galvalume + Cr3+




    Thickness per Inner Treatment

                                             Saline water sprya test
           Type             Thickness( )                                        Remarks
                                                   Red rust (hr)
           HD                  Av. 6                   72
                                                                       Dust Max.     0.1mg/meter
            SG                 Av. 6                  240
                                                                       Oil Max.      0.1mg/meter
           GSG                 Av. 15                 360
                                                                       Moisture Max. 0.35mg/meter
           NSG                 Av. 15                 720


HIGH CORE PROCESS LINE
● PA12 Coating Tube
   The coating products of Korea Bundy are capable of extending the durability of automobiles and comply with
   recent stricter environmental regulations. They were developed with high corrosion resistance and are
   environmental-friendly. In particular, the PA12 coating tube which has the highest corrosion is being produced in
   our newest facilities and is used in brake and fuel lines of automobiles.
                                                                                           Coating Technology SEM pic.
● Cross Section of Surface Treatment
                                                                                           Higal

                                                                                                            Thickness of
                                                                                                             PA12 Layer




                                      HIZN : Zinc + Cr3+ + PA12 primer + PA12
                                      HIGAL : Galfan + Cr3+ + PA12 primer + PA12             Galfan = Al 5% + Zn 95%
                                                              3+
                                      HICORE : Galvalume + Cr + PA12 primer + PA12

● Thickness per Surface Treatment

                                                                 Saline water spray test
     구 Type                    Thickness(㎛)                                                                        Remarks
                                                             White rust (hr)    Red rust (hr)
     HIZN      Zinc Av. 13 or 25 + PA12 Min. 150, Av.170                           12,000↑            Dust Max.     0.1mg/meter
     HIGAL     Galfan Av. 15 + PA12 Min. 150, Av.170               1,000↑          12,000↑            Oil Max.      0.1mg/meter
     HICORE    Galvalume Av. 15 + PA12 Min. 150, Av.170                            15,000↑            Moisture Max. 0.35mg/meter

                                                                                                                           PA 12 PROCESS LINE




                                                                                                                                           13
PRODUCT


FLUID CARRYING SYSTEM FOR REFRIGERATOR




                  Bundy’s products are used in a wide variety of applications, such as condensers, compressors, hot tubes,
                  suction tubes, dryer and capillaries, and the core cycle parts of refrigerators. Product specifications and
                  surface treatment are completed according to the consumer s request. Products manufactured with the
                  highest quality are provided through Bundy’s outstanding technological power and stringent quality
                  control system.
                  In particular, due to our new refrigerant, consumer demand for foreign substances as well as moisture and
                  oil content control inside the tube is met through our high-tech facilities and strict quality inspection. The
                  high-quality SG, GSG and NSG tubes independently developed for the first time in the world by Korea Bundy
                  satisfies the RoHS directive. Therefore it has achieved great popularity as copper pipe substitute for the
                  cooling cycle component of refrigerators.
Turn Fin Cond.              Compressor Tube




      Turn Fin Cond. Ass’y               Wire Cond. Ass’y




Suction TUBE                 Skin Cond.(Horizontal)         Hot Tube
                                                                       www.bundy.co.kr
PRODUCT


         FLUID CARRYING SYSTEM FOR
         KIMCHI REFRIGERATOR & AIR CONDITIONER




Capillary Tube

Accumulator

Dryer

Sensor

Freezer tape

Incase

Various kinds of
connecting tube for Cu Tube




                                  Based on technology developed during the history of the Kimchi refrigerator,
                                  Korea Bundy is satisfying customer requirements for cooling cycle and
                                  temperature control systems, the core technologies of the Kimchi refrigerator.
                                  Bundy is providing a variety of copper processed products, such as condenser
                                  assemblies, hot pipes, skin evaporators, dryers, suction and capillaries.
Wire Cond. Ass’y          Wire Cond.




       Turn Fin Cond. Ass’y          Steel Fin Cond.




Hot Tube(SG)                      Hot Tube(NSG)        Steel Suction

                                                                       www.bundy.co.kr
PRODUCT


FLUID CARRYING SYSTEM FOR OTHER PRODUCTS FOR HOUSEHOLD USE
(WATER DISPENSER, SHOWCASES, WATER PURIFIERS, CLOTHES DRYER, Etc.)


Korea Bundy is supplying a variety of cycle parts, such as condensers, skin
evaporators and shelf evaporators, suction, capillary, Dryer, hot pipes that are
essential for the refrigeration and freezing requirements of water purifiers, water
cooler heaters, showcases, and refrigerators for commercial use.




                  Skin Evap.                                Wire Cond.



                                                                                            Shelf Evap.


                                                                                      Condenser
                                                                                      Evaporator
                                                                                      Oil cooler

      Refrigerated air dryer
                                              Heater (rice cooker, iron)
      Heat Exchanger Ass’y




     Clothes dryer cond. unit                                Modular




                    Cold water tank Ass’y for cold   hot water purifier
COPPER PRODUCTS



Copper products processed and manufactured by Korea Bundy are being used as core refrigerant-related components
found in refrigerators, air conditioners and compressors. Processed in diverse shapes such as level wound, bunch coil,
pancake and straight tubes, our copper products are satisfying the various needs of our customers. In particular, the
recently developed suction pipe and capillary tube developed through the industry-changing technology of using steel
applied with the independently developed surface coating technology are receiving great reviews from our customers.




                     Capillary(LWC)                            Capillary (cut)                        Filter Dryer                      Accumulator




           Capillary (processed)              Suction pipe (heat exchanger pipe)   Suction pipe (capillary separated)     Compressor connection tube




  Suc. & Discharge Pipe for Air conditioner                    Pan Cake Coil                          Evaporator               Door warmer(Hot pipe)




                                                                                                                             www.bundy.co.kr
PRODUCT


FLUID CARRYING SYSTEM FOR AUTOMOBILE
(PASSENGER VEHICLES & COMMERCIAL VECHICLES)



Power Train Systems
Power Steering
(Feed, Return, Pressure, Suction)
Transmission Oil Cooling
Engine Oil Cooling
Air Conditioning
Heating

Engine
MPI
GDI
Injection
Common Rail System
CNG
EGR
EGR Cooler System

Brake & Fuel Bundle Systems
High Pressure Line(Brake & Clutch Tubes)
Brake & Fuel Bundles
ABS Bundles(Antilock Brake Systems)
ESP Systems(Electronic Stability Program)

Fuel Systems
Oil Filler Neck Tubes
Fuel Storage & Delivery Systems
Fuel Jumper Tubes
Fuel Pump Plate Ass’y Tubes

Others
Seat Track Lever
Side Airbag
Head Rest
Sun Roof
Wiper Linkage




         Tubes for automobiles produced by Korea Bundy are capable of extending the lifespan of automobiles and satisfy
         environmental regulations. They have been developed with high corrosion-resistance and are environmental-
         friendly. Products manufactured with the latest technologies developed over 30 years are being mainly used in
         the pipelines of brakes and fuel systems. Outstanding in pressure resistance and mechanical properties, these
         tubes provide excellent rust-proofing together with high thermal transmission and low inner-fluid resistance.



          Brake & Fuel pipe Ass y

                                                                                                                          Power
High Pressure Tube




                                             Suction Tube    Power Steering Cooler Tube




                       Cooling Fin Tube   Fuel Pump Tube           Tube for Fuel System




Steering Cooler Tube    Sun Roof Tube     Oil Suction Tube    Power Steering Feed Tube

                                                                     www.bundy.co.kr
PRODUCT


FLUID CARRYING SYSTEM FOR OTHER PRODUCTS AUTOMOBILE
(HEAVY EQUIPMENTS, ENGINE PRODUCTS AND FARMING MACHINERY)




                  Boom / Arm Pipe                         Hydraulic Cylinder Parts               Oil Pipe




                           Head Rest                      Air/Water/Exhaust Pipe




            Exhaust Pipe               Fuel Filler Neck                              High pressure tube
STAINLESS PRODUCTS



Stainless steel pipes of Korea Bundy are mainly used in the EGR of
automobiles and heavy equipments. EGR (exhaust gas re-circulation)
prevents emission of harmful gas by sending exhaust gas generated by the
engine back to the engine before it is discharged into the air. Also, the
stainless steel pipes absorb vibrations generated from the engine and
provide outstanding workability during assembly, EGR is produced with
independently developed bellows in a multi-type facility. Recently, Korea
Bundy is promoting the development of high-pressure pipes for use in GDI
(gasoline direct injector) engines, which are a substantial improvement
over the conventional fuel injection system used by gasoline vehicles.




                                                                                  www.bundy.co.kr
QUALITY
ASSURANCE
    SYSTEM                     The products of Korea Bundy are creations of new technology.
                               With our strong belief that the quickest way to securing quality competitiveness is by
                               achieving quality through humanism, Korea Bundy takes pride in our new technology that
                               allows us to develop the most perfect products.




                                         Moisture Meter                Oil content Meter             Thermo-hygrostat




Multipurpose Material Tester                  ET Tester         Saline Water Spray Tester             Heat Cycle Tester
ISO / TS 16949                 ISO 14001                OHSAS18001                        KS R 2028                         Single PPM
                                                                                                                                             061009~091008




  SPECIFICATION COMPARISON TABEL


          Spec.                ASTM A 254                KS R 2028             JASO M101-21             Mitsubishi MS82-1311      Nissan M2023                Hyundai MS 191-21
         Exterior                                                             No cracking, rust and harmful substances
                      C        0.05% ~ 0.15%                0.15%                                                             0.15%

 Chemical            Mn        0.27% ~ 0.63%               0.60%                                                              0.60%
Component             P              0.035%               0.050%                                                          0.010%
                      S              0.035%               0.050%                                                          0.050%
                      TS       290 Mpa Min.                         294 Mpa Min.                          290 Mpa Min.                294 Mpa Min.             294 Mpa Min.

 Mechanical           YP           172Mpa Min.                      177Mpa Min.                           180 Mpa Min.                177 Mpa Min.             177 Mpa Min.
Characteristics       EL            25% Min.                          25% Min.                               25% Min.                    25% Min.                 25% Min.
                      H              No spec.                        150HV Max.                            120HV Max.                  140HV Max.               150HV Max.
          Flaring                                                              No defect after tube expansion by 20%
    Flattening test                                                                  No defect after 3t flattening
         Bending               No 3D defect                                              1.5D(<       8.00) 2.5D(        8.00) No defect
                                     Double wall                                                              Double wall
                                                                      Double wall                                                         Double wall             Double wall
                                   8.00 - 19.3 Mpa                                                          8.00 - 24.5 Mpa
     Proof pressure                                                 < 8.00 - 35 Mpa                                                        6.35 - 34.3 Mpa         7.00 - 34.3 Mpa
                                   6.35 - 24.3 Mpa                                                          6.35 - 34.3 Mpa
                                                                       8.00 - 25 Mpa                                                  8.00~10.00 - 24.5 Mpa    8.00~10.00 - 24.5Mpa
                                   4.76 - 32.4 Mpa                                                          4.76 - 34.4 Mpa
    Outer diameter           4.76~9.53 +/- 0.076 mm                              < 6.35 - +/- 0.08      4.76~22.00 +/- 0.10 mm                                 < 8.00 - +/- 0.08
                                                    4.76~15.90 +/- 0.10 mm                                                     4.76~10.00 +/- 0.10 mm
   (before coating)          11.1~15.9 +/- 0.102 mm                                 6.35 - +/- 0.10        3.17 +/- 0.08 mm                                       8.00 - +/- 0.10

      Thickness              +/-0.08 mm(0.51~0.76t)                              < 6.35 - +/- 0.08                                                             < 8.00 - +/- 0.08
                                                     +/-0.10 mm(0.70~1.00t)                             0.70~1.00t +/- 0.10 mm        0.70t +/- 0.10 mm
   (before coating)          +/-0.09 mm(0.79~1.24t )                                6.35 - +/- 0.10                                                               8.00 - +/- 0.10

                      Z8                                                                       White rust 72hr Red rust 192hr
Corrosion-
resistance           Z13             No spec.                                                  White rust 72hr Red rust 288hr
 (coloerd)
                     Z25                                                                       White rust 72hr Red rust 480hr



                                                                                                                                              www.bundy.co.kr
R&D




A global company leading
the tube industry through
technological innovation




                            Korea Bundy Corp. obtained a variety of patent rights, utility models and registered
                            trademarks as a result of our ongoing R&D.


                            Korea Bundy Corp. is continuously pursuing the development of domestic, alternative
                            and new products in order to reduce costs, improve quality, and develop products and
                            services that keep pace with the requirements of our customers. Korea Bundy Corp. is
                            also focusing on R&D to maximize customer satisfaction.
                            CHAMBER                          WIND TUNNEL EQUIP                    CALORIMETER
                            Temperature Test                 Condenser Kcal/h Test                Condenser Kcal/h Test
                            Ref Cycle Test                   Drop Ressure Test                    Drop Ressure Test
                            Ref Energy Consumption Test      Air Volume Test                      Ref. Flow Rate Test




              SEM-EDX




              ICP-OES
Vision of KBC
“A Leading World Class Company with Technical Innovation”




                                                                KOREA H.Q                                                        U.S.A. Alabama
                                                                                                                    Mexico




                                                                                        SEOTAN 4th Factory
                                                                                         PYEONGTAEK H.Q. 1st Factory
                                                           Australia


                                                                                                 CHANGWON 3rd Factory

                                                                                    GWANGJU 2nd Factory




                                                                                    GLOBAL BUNDY
  PYEONGTAEK(KOREA H.Q) 1st Factroy                                                Changsha Plant
  206-1, Shin-ri, Jinwi-myeon, Pyeongtaek-si, Gyeonggi-do, 451-865, Korea          Li Tang Vallige, Muyu Town, Changsha, Hunan, 410119, P.R. China
  Tel : +82-31-662-3335 Fax : +82-31-662-8502                                      Tel : +86-731-690-9608 Fax : +86-731-690-960909
                                                                                SeAH Precision Metal (Thailand) Co., Ltd.
  GWANGJU 2nd Factroy
                                                                                700/809 Moo 1, Amata Nakorn Industrial Estate(Phase 8) T. Pantong A.Pantong
  738-3, Ancheong-dong, Gwangsan-gu, Gwangju, 506-258, Korea
                                                                                Chonburi 20160, Thailand
  Tel : +82-62-953-1771 Fax : +82-62-953-1772
                                                                                Tel : +66-38-447-334~8 Fax : +66-38-447-339

  CHANGWON 3rd Factroy                                                          New Zealand SeAH Precision Metal Co.,Ltd
  119-3, Sinchon-dong, Changwon-si, Gyeongsangnam-do, 641-370, Korea            88 Harris Road, East Tamaki Auckland 1730, New Zeland
  Tel : +82-55-286-3308 Fax : +82-55-267-0985                                   Tel : +64-9-274-9445 Fax : +64-9-274-0281

  SEOTAN 4th Factroy                                                            Qingdao SeAH Precision Metal Co., Ltd.
  472-1, Suworam-ri, Seotan-myeon, Pyeongtaek-si, Gyeonggi-do, 451-852, Korea   The West side of the 8 th way, The south of the 35 th way, Fuyuan Industrial
  Tel : +82-31-662-2800 Fax : +82-31-663-2400                                   garden development district, Qingdao, Shandong 266500 P.R. China
                                                                                Tel : +86-532-8316-6057 Fax : +86-532-8316-6633

                                                                                SeAH Precision Mexico S.A de C.V
  Suzhou SeAH Precision Metal Co., Ltd                                          AV. Bentio Juarez 121 B-2, Col.Parque Industrial Queretaro,
  No. 2008 Dongtaihu RD., Wangshan Industry Park, Wuzhong Economic              Santa Rosa Jauregui, Queretaro, Queretaro CP76220 Mexico
  Development Zone, Suzhou, Jiangsu, 215103, P.R. China                         Tel : +52-442-357-1602
  Tel : +86-512-6630-0173 Fax : +86-512-6630-0170

  Foshan SeAH Precision Metal Co., Ltd
     Foshan Plant
     Quin Jun Rd, Lanshi, Foshan, Guangdong 528041, P.R. China
     Tel : +86-757-8331-1009 Fax : +86-757-8331-3061
     Chuzhou Plant
     Cheng Nan Science and Technology Industry Park, Chuzhou, Anhui,
     239000, P.R. China
     Tel : +86-550-395-2718 Fax : +86-550-395-2016

                                                                                                                              www.bundy.co.kr
KOREA BUNDY Corp.
   www.bundy.co.kr

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Korea Bundy Co., Ltd

  • 1.
  • 2. VISION OF KBC Global Company Leading the Tube Industry through Technological Innovation Head office in Pyeongtaek, Plant 1 Gwangju Plant 2 Changwon Plant 3 Seotan Plant 4 Suzhou SeAH, China Foshan SeAH, China Thai SeAH, Thailand Qingdao SeAH, China
  • 3. Greetings Korea Bundy Corp. was founded by SeAH Steel Corp. (formerly Busan Pipe), its parent company, in March 1979 through technical affiliation and joint venture with Bundy of Australia, US and Japan. Over the years, Korea Bundy, based on the industrial advancement in Korea, has grown into a professional maker of small diameter tubes for automobiles and home appliances. The copper brazed double-wall steel tube, our main product created through a unique manufacturing method, displays outstanding pressure resistance and excellent mechanical properties. Therefore it is used as a cycle-related tube in cooling products as well as in brake and fuel lines of automobiles. We take pride that this is the most important part for top performance and safety in household appliances and automobiles. Due to our focus on quality manufacturing, we obtained ISO/TS 16949 certifications in January 2006. To enhance corrosion resistance, we are independently developing a variety of surface treatment technologies. Recently, we also succeeded in commercializing trivalent chrome, an environmental-friendly product, and are manufacturing high-end products through the PA12 coating process. These are just some of the many ways we are responding to various demands from our customers. To satisfy increasing demands and diversify products, we are advancing as a global company by establishing plants not only in Korea, but also in countries abroad, such as the US, China, Thailand, New Zealand and Mexico. Korea Bundy will continue to exert effort in the coming days to be an active company that contributes to the development of our society through advanced technology based on precision and powered by our creative and progressive human force. Thank you. CONTENTS About Our Company Production Process Products Greetings 3 Double-Wall Steel Tube 6 Refrigerator, Kimchi Refrigerator & Air Conditioner for Household Use 14 Oneism 4 Single-Wall Steel Tube 8 Other Products for Household Use 18 History 5 Sequential Zinc Plating and Fluoride Resin Coating Steel Tube 10 Products for Automobiles 20 Quality Assurance System 24 High Core & PA 12 Coating Tube 12 Other Products for Automobiles 22 R&D 26 Stainless Steel Products 23 www.bundy.co.kr
  • 4. In the unique corporate culture of Korea Bundy, the Open One Heart Campaign aims to achieve a ONEISM Open One Heart corporate vision of advancing as the ‘Global company leading the tube industry through technological innovation’. In a broader perspective, this is a spiritual reform to serve as the motive power for the growth of Korea Bundy by flexibly, actively and autonomously responding to rapidly changing Campaign domestic and international environments. This is the foundation for evolving into the world’s best company and a means for solving labor-management conflicts in Korea through a spirit of harmony and coexistence. As a self-initiated and detailed means of achieving a strong management philosophy, such as the ‘Satisfaction of customers, stockholders and employees’, the Open One Heart Campaign aims to create maximum synergy by joining the highest spirit and forces of every individual. History of Oneism Selected as outstanding company of labor-management cooperation Dec. 1997: Minister of Labor World Best Awards (Gold) Apr. 1998: Korea Management Association Received Gold Medal in National Quality Control Division Contest Nov. 1998: President New Management Innovation Awards (for technological innovation) May 1999: Korea Productivity Center Received Gold Medal in National Quality Control Division Contest Sep. 1999: President Received Gold Medal in Quality Control Division Contest Aug. 2000: President Gyeonggi Small and Medium Business Awards (for technological innovation) Dec. 2000: Governor of Gyeonggi-do Received commendation as an exemplary taxpayer Mar. 2001: Deputy Prime Minister Management Productivity Awards (for productivity management) Jul. 2001: Minister of Commerce, Industry and Energy Received Bronze Tower Order of Industrial Service Merit (for development of outstanding capital goods) Nov. 2001: President Received Prize of Excellence in New Labor-Management Culture Awards Dec. 2001: Prime Minister Received Gold Medal in National Quality Control Division Contest Sep. 2002: President Young Frontier Awards(Gold) Nov. 2002: Seoul Economy Daily Designated as outstanding company of productivity improvement Sep. 2003: Minister of Commerce, Industry and Energy Korea Management Productivity Awards (overall) Sep. 2003: President Received $5M Tower of Export Nov. 2003: President Received $10M Tower of Export Dec. 2004: President Received commendation as exemplary taxpayer Mar. 2005: Deputy Prime Minister Designated as outstanding company of productivity improvement Nov. 2005: Minister of Commerce, Industry and Energy Received $20M Tower of Export Nov. 2005: President Selected as company of outstanding labor-management culture (Gwangju Plant) Sep. 2006: Minister of Labor Received Gold Medal in National Quality Control Division Contest Sep. 2006: President Selected as company of outstanding labor-management culture (Pyeongtaek Plant) Sep. 2007: Minister of Labor Received Prime Minister’s prize in National Productivity Awards (Gwangju Plant) Sep. 2007: Prime Minister Received Gold Medal in National Quality Control Division Contest Nov. 2007: President Received Prime Minister’s Prize in Labor-Management Culture Awards Dec. 2007: Prime Minister
  • 5. HISTORY Mar. 1979 : Established Busan Bundy Corp. (joint venture between Busan Pipe and Australia Bundy) May 1980 : Commenced sale of tubes for refrigerator condensers to Gold Star and Taihan Electric Wire Jun. 1981 : Achieved sale of 100% to refrigerator companies of Korea Oct. 1985 : Concluded affiliation agreement for fluoride resin coating steel tube manufacturing technology with Mechano Bundy of Germany Mar. 1988 : Changed trade name to Korea Bundy Corp. Sep. 1988 : Installed slitter line Apr. 1993 : Completed construction of Plant 2 in Hanam Industrial Complex, Gwangju-si Dec. 1994 : Completed authorization for domestic production of double-wall steel tubes for automobiles Completed construction of wastewater treatment plant May 1995 : Commenced production of wide condenser Nov. 1995 : Completed authorization for domestic production of single-wall steel tube for automobiles Mar. 1996 : Commenced production of molten zinc galvanizing steel tube Oct. 1996 : Obtained ISO 9002 certificate Dec. 1997 : Obtained ISO 14001 certificate Obtained single PPM certificate Oct. 1998 : Obtained KS-R-2028 Korea Industrial Standard Nov. 1999 : Obtained QS 9000 certificate Nov. 2000 : Received certificate as Quality Master of Korea Aug. 2002 : Selected as the 33rd company of the 50 Substantial Businesses of Korea (Chosun Monthly) Dec. 2003 : Established overseas plants (Foshan, Changsha, Chuzhou of China and Oakland of New Zealand) Jun. 2005 : Established Seotan Plant (M&A with Yeongpung) Dec. 2005 : Completed construction of overseas plant (Suzhou, China) Jan. 2006 : Designated a venture business Installed and started operation of SG, NSG facilities Obtained ISO/ TS 16949 certificates Jul. 2006 : Installed and started operation of PA coating facility Oct. 2007 : Completed construction of overseas plant (Chonburi, Thailand) Oct. 2008 : Completed construction of overseas plant (Qingdao, China) Present : 32 patents, 9 utility models, 4 trademarks and 21 patent applications (4 international patents)
  • 6. PROCESS COPPER BRAZED Copper brazed double wall steel tube consists with the double structure of copper-brazed steel DOUBLE WALL and is being used in industrial fields to require prevention of vibration, pressure and leakage. STEEL TUBING DIMENSIONS AND SPECIFICATIONS Outer Diameter Thickness Inner Diameter Cross-section Unit weight Proof pressure Remarks (mm) (mm) (mm) (mm2) (g/m) (kg/cm2) 2.60 0.50 1.60 3.30 25.92 350 Drawing 0.50 2.18 4.21 33.09 Drawing 3.18 0.70 1.78 5.45 42.84 Drawing 3.60 0.50 2.60 4.87 38.28 Drawing 0.50 3.00 5.50 43.23 Drawing 4.00 0.70 2.60 7.26 57.06 Drawing 4.76 0.70 3.36 8.93 70.19 5.56 0.70 4.16 10.69 84.02 Drawing 6.00 0.70 4.60 11.66 91.65 Drawing 6.35 0.70 4.95 12.42 97.62 6.80 0.70 5.40 13.50 105.30 Drawing 7.00 0.70 5.60 13.85 108.86 Drawing 8.00 0.70 6.60 16.05 126.15 250 9.53 0.70 8.13 19.42 152.64 10.00 0.70 8.60 20.45 160.74 12.00 0.90 10.20 31.38 246.65 Straight tubes up to 6m and coil tubes up to 36m in length can be supplied. TOLERANCES CHEMICAL COMPOSITION Outer diameter : 0.08mm C - MAX. 0.15% TDW Monitoring System Thickness: 0.08mm Si - Tr Mn - MAX. 0.60% P - MAX. 0.050% S - MAX. 0.050% MECHANICAL PROPERTIES RELATED CERTIFIED SPEC. Tensile Strength : MIN. 294Mpa KS R 2028 : Korean Standards Yield Strength : MIN. 177Mpa ASTM-A254 : American Society for Testing Materials SAE-J526 & J527 : Society of Automotive Engineers Elongation Rate : MIN. 25%(distance 50mm) MS191-21 : HYUNDAI & KIA Motors Standards Hardness: Max. Vickers hardness of 150 or less JASO M 101 : Japanese Automotive Standards TUBE DOUBLE WALL LINE Slitter Raw Material Uncoiling Forming Brazing
  • 7. CROSS-SECTION OF DOUBLE WALL STEEL TUBE PRODUCT FEATURES Bevel treatment in joint Copper-brazing Double-walled Copper plating of inner and outer walls, maintaining cleanliness and gloss No beading and discoloration in welded part Maintaining pressure resistance with Max. 1,200kg/cm2 Durability with air-tightness against vibration and impact Diverse type of bending and end finish processing avilable Zinc and fluoride resin coating available Copper-plating NSG and PA12 coating available Low-carbon steel BUNDY WELDING TECHNIQUE Double forming of copper-galvanized steel tube from side Maintaining even thickness and roundness by precision surface in tube shape roller forming Complete bonding Smooth joints Strong double Brazing double walls by passing through furnace of walls Maintaining roundness reducing conditions Bending Straight pipe Cooling Straightening Eddy-Current Coil pipe
  • 8. PROCESS ELECTRIC The electric welded tubes of Bundy are the most diverse small-diameter tubes in fields using single-wall WELDED welded tubes. With excellent workability, fatigue strength, precision and cleanliness, the electric welded SINGLE WALL tubes of Bundy maintain high quality at low cost. DIMENSIONS AND SPECIFICATIONS STEEL TUBING Outer Diameter Thickness Inner Diameter Cross-section Unit weight Proof pressure Remarks (mm) (mm) (mm) (mm2) (g/m) (kg/cm2) 4.00 0.70 2.68 7.26 57.06 250 4.20 0.50 3.20 5.81 45.65 4.76 0.70 3.36 8.93 70.19 6.00 0.70 4.60 11.66 91.57 6.35 0.70 4.95 12.42 97.62 8.00 0.70 6.60 16.05 126.15 200 1.00t available 9.53 0.70 8.13 18.92 152.55 1.07t available 10.00 0.70 8.60 20.45 160.74 0.90t available 12.00 0.90 10.20 31.38 246.65 150 12.70 1.00 10.70 36.76 288.82 0.90t available 13.00 1.00 11.00 37.70 296.22 14.00 1.00 12.00 40.84 321.00 15.00 0.9 13.00 43.98 345.68 1.00t available 16.00 0.9 14.00 47.12 370.36 1.00t available 17.00 1.00 15.00 50.27 395.12 100 18.00 1.00 16.00 53.41 419.80 In case of the coil tube and straight tube, the maximum lengths possible for supply are 6,500m and 6m respectively. Other factors, such as mechanical characteristics, chemical properties and allowable error, are the same as the double-wall steel tube. AUTO CONTROL SYSTEM OF WELDING POWER TSW Monitoring system The fabrication process of the Bundy tube uses a variety of modern equipment. In particular, the manufacturing of single-wall steel tubes utilizes a welding heat control system developed through academic-industrial collaboration in order to maintain even bead quality during the welding process. TUBE SINGLE WALL LINE Uncoiling Accumulator Forming and welding Reducing Annealing Cooling Copper galvan Molten zinc galv
  • 9. CROSS-SECTION OF SINGLE WALL STEEL TUBE PRODUCT FEATURES Minimizing inner bead Removing outer bead Economical Smooth outer surface Maintaining inner cleanliness to the max. of 0.1948g/m2 Durability with air-tightness against vibration and impact Diverse processing available Zinc plating and fluoride resin coating available Molten zinc plating and trivalent zinc plating (SG) NSG and PA12 coating available Low carbon steel Single-wall steel tubes can be applied with separate surface treatment in the fabrication line for increased corrosion resistance. Molten zinc, electric copper, galfan and galvalume plating is possible. The single-wall steel tube is made by using materials treated with nickel and copper plating in order to prevent corrosion of the inner surface. Bending Straight pipe anizing Recoilng Leakage test Uncoiliing Calibration Coil pipe lvanizing Eddy-current
  • 10. PROCESS SEQUENTIAL ZINC Electric zinc plating and chromate treatment on the outer surface of single- or double-wall steel tubes are applied to products that are exposed to severely corrosive environments (ex. : PLATING AND brake lines in automobiles and evaporators in refrigerators) FLUORIDE RESIN For PVF(Poly Vinyl Fluoride) coating, a resin coating is applied after electric zinc galvanizing COATIONG STEEL and chromate treatment. TUBE The first zinc layer is a protective layer for corrosion resistance on tube surfaces. The second chromate layer prevents white rust formation in the zinc layer and maintains cohesion with the PVF. The third layer is a PVF treatment to protect corrosion of the chromate layer. The double PVF coating product of Korea Bundy created using independently developed technology successfully can withstand 6,000 hours of the saline water spray test. The recently developed primer coating technology is administered after chromate treatment. This technology has been developed to increase corrosion resistance. Furthermore, by applying Cr3+ (trivalent) chromate, Korea Bundy is responding to environmental regulations as required by advanced countries. Cross Section of O : Zinc + Olive Cr3+ GF : Zinc + Olive Cr3+ + PVF(orPVdF)Green Surface Treatment Y : Zinc + Yellow Cr3+ GPF : Zinc + Olive Cr3+ + PVF-Primer + PVF Green SEQUENTIAL COATING LINE Yellow Electrolytic powders G Brushing Olive Drab Coupling Pretreatment Nickel plating Electric zinc plating Trivalent chrome plating Fluoride primer coating Hot dry Fluoride resin coating Electrolytic degreasing White Blue Dipping Trivalent
  • 11. Lot Marking System Automatic Packaging Facility Sequential Zinc Plating Line Thickness per Surface Treatment Saline Water Spray Test Classification Thickness( ) Remarks White Rust (hr) Red Rust (hr) Coating Technology SEM pic. Zinc 8-25 - - GF Chromate 2-3 72 192-280 Cr3+ PVF Min. 10 240 3,000 Cr3+ Thickness of PVdF Min. 8 240 2,000 PVF coated Layer Thickness of PVF-Primer Min. 15 240 6,000 Cr3+ ZINC coated Layer PVdF-Primer Min. 10 240 3,000 Cr3+ Thickness per Inner Treatment For inner surface treatment, the double-wall steel tube is manufactured using copper GPF plating and cold rolling. Therefore, both the inner and outer surfaces of the tube are completed with copper galvanizing. However, for single-wall steel tubes, different choices can be made according to the required use. Thickness of Type Surface Treatment Thickness( ) Remarks PVF coated Layer Double-Wall Steel Tube Copper-plating 3 Essential Copper-plating None plating 0 Thickness of ZINC coated Layer Single-Wall Steel Tube Copper-plating 3 According to customer’s spec. Nickel-plating 3 Visual Tester Clear Green Hot dry Lot Marking Cutting connections Standard length cutting Automatic packing Coating product Black
  • 12. PROCESS HICORE & PA12 COATING TUBE PROCESSING High Core Coating Tube Recently developed high core coating is used on suction pipes for air conditioner and hot pipes for refrigerators. Developed with proprietary technology, high core coating replaces conventional copper pipes, and thereby significantly reduces costs. Cross Section of Surface Treatment HD : Hot Dip zinc galvanizing SG : Hot Dip zinc galvanizing + Cr3+ GSG : Galfan + Cr3+ NSG : Galvalume + Cr3+ Thickness per Inner Treatment Saline water sprya test Type Thickness( ) Remarks Red rust (hr) HD Av. 6 72 Dust Max. 0.1mg/meter SG Av. 6 240 Oil Max. 0.1mg/meter GSG Av. 15 360 Moisture Max. 0.35mg/meter NSG Av. 15 720 HIGH CORE PROCESS LINE
  • 13. ● PA12 Coating Tube The coating products of Korea Bundy are capable of extending the durability of automobiles and comply with recent stricter environmental regulations. They were developed with high corrosion resistance and are environmental-friendly. In particular, the PA12 coating tube which has the highest corrosion is being produced in our newest facilities and is used in brake and fuel lines of automobiles. Coating Technology SEM pic. ● Cross Section of Surface Treatment Higal Thickness of PA12 Layer HIZN : Zinc + Cr3+ + PA12 primer + PA12 HIGAL : Galfan + Cr3+ + PA12 primer + PA12 Galfan = Al 5% + Zn 95% 3+ HICORE : Galvalume + Cr + PA12 primer + PA12 ● Thickness per Surface Treatment Saline water spray test 구 Type Thickness(㎛) Remarks White rust (hr) Red rust (hr) HIZN Zinc Av. 13 or 25 + PA12 Min. 150, Av.170 12,000↑ Dust Max. 0.1mg/meter HIGAL Galfan Av. 15 + PA12 Min. 150, Av.170 1,000↑ 12,000↑ Oil Max. 0.1mg/meter HICORE Galvalume Av. 15 + PA12 Min. 150, Av.170 15,000↑ Moisture Max. 0.35mg/meter PA 12 PROCESS LINE 13
  • 14. PRODUCT FLUID CARRYING SYSTEM FOR REFRIGERATOR Bundy’s products are used in a wide variety of applications, such as condensers, compressors, hot tubes, suction tubes, dryer and capillaries, and the core cycle parts of refrigerators. Product specifications and surface treatment are completed according to the consumer s request. Products manufactured with the highest quality are provided through Bundy’s outstanding technological power and stringent quality control system. In particular, due to our new refrigerant, consumer demand for foreign substances as well as moisture and oil content control inside the tube is met through our high-tech facilities and strict quality inspection. The high-quality SG, GSG and NSG tubes independently developed for the first time in the world by Korea Bundy satisfies the RoHS directive. Therefore it has achieved great popularity as copper pipe substitute for the cooling cycle component of refrigerators.
  • 15. Turn Fin Cond. Compressor Tube Turn Fin Cond. Ass’y Wire Cond. Ass’y Suction TUBE Skin Cond.(Horizontal) Hot Tube www.bundy.co.kr
  • 16. PRODUCT FLUID CARRYING SYSTEM FOR KIMCHI REFRIGERATOR & AIR CONDITIONER Capillary Tube Accumulator Dryer Sensor Freezer tape Incase Various kinds of connecting tube for Cu Tube Based on technology developed during the history of the Kimchi refrigerator, Korea Bundy is satisfying customer requirements for cooling cycle and temperature control systems, the core technologies of the Kimchi refrigerator. Bundy is providing a variety of copper processed products, such as condenser assemblies, hot pipes, skin evaporators, dryers, suction and capillaries.
  • 17. Wire Cond. Ass’y Wire Cond. Turn Fin Cond. Ass’y Steel Fin Cond. Hot Tube(SG) Hot Tube(NSG) Steel Suction www.bundy.co.kr
  • 18. PRODUCT FLUID CARRYING SYSTEM FOR OTHER PRODUCTS FOR HOUSEHOLD USE (WATER DISPENSER, SHOWCASES, WATER PURIFIERS, CLOTHES DRYER, Etc.) Korea Bundy is supplying a variety of cycle parts, such as condensers, skin evaporators and shelf evaporators, suction, capillary, Dryer, hot pipes that are essential for the refrigeration and freezing requirements of water purifiers, water cooler heaters, showcases, and refrigerators for commercial use. Skin Evap. Wire Cond. Shelf Evap. Condenser Evaporator Oil cooler Refrigerated air dryer Heater (rice cooker, iron) Heat Exchanger Ass’y Clothes dryer cond. unit Modular Cold water tank Ass’y for cold hot water purifier
  • 19. COPPER PRODUCTS Copper products processed and manufactured by Korea Bundy are being used as core refrigerant-related components found in refrigerators, air conditioners and compressors. Processed in diverse shapes such as level wound, bunch coil, pancake and straight tubes, our copper products are satisfying the various needs of our customers. In particular, the recently developed suction pipe and capillary tube developed through the industry-changing technology of using steel applied with the independently developed surface coating technology are receiving great reviews from our customers. Capillary(LWC) Capillary (cut) Filter Dryer Accumulator Capillary (processed) Suction pipe (heat exchanger pipe) Suction pipe (capillary separated) Compressor connection tube Suc. & Discharge Pipe for Air conditioner Pan Cake Coil Evaporator Door warmer(Hot pipe) www.bundy.co.kr
  • 20. PRODUCT FLUID CARRYING SYSTEM FOR AUTOMOBILE (PASSENGER VEHICLES & COMMERCIAL VECHICLES) Power Train Systems Power Steering (Feed, Return, Pressure, Suction) Transmission Oil Cooling Engine Oil Cooling Air Conditioning Heating Engine MPI GDI Injection Common Rail System CNG EGR EGR Cooler System Brake & Fuel Bundle Systems High Pressure Line(Brake & Clutch Tubes) Brake & Fuel Bundles ABS Bundles(Antilock Brake Systems) ESP Systems(Electronic Stability Program) Fuel Systems Oil Filler Neck Tubes Fuel Storage & Delivery Systems Fuel Jumper Tubes Fuel Pump Plate Ass’y Tubes Others Seat Track Lever Side Airbag Head Rest Sun Roof Wiper Linkage Tubes for automobiles produced by Korea Bundy are capable of extending the lifespan of automobiles and satisfy environmental regulations. They have been developed with high corrosion-resistance and are environmental- friendly. Products manufactured with the latest technologies developed over 30 years are being mainly used in the pipelines of brakes and fuel systems. Outstanding in pressure resistance and mechanical properties, these tubes provide excellent rust-proofing together with high thermal transmission and low inner-fluid resistance. Brake & Fuel pipe Ass y Power
  • 21. High Pressure Tube Suction Tube Power Steering Cooler Tube Cooling Fin Tube Fuel Pump Tube Tube for Fuel System Steering Cooler Tube Sun Roof Tube Oil Suction Tube Power Steering Feed Tube www.bundy.co.kr
  • 22. PRODUCT FLUID CARRYING SYSTEM FOR OTHER PRODUCTS AUTOMOBILE (HEAVY EQUIPMENTS, ENGINE PRODUCTS AND FARMING MACHINERY) Boom / Arm Pipe Hydraulic Cylinder Parts Oil Pipe Head Rest Air/Water/Exhaust Pipe Exhaust Pipe Fuel Filler Neck High pressure tube
  • 23. STAINLESS PRODUCTS Stainless steel pipes of Korea Bundy are mainly used in the EGR of automobiles and heavy equipments. EGR (exhaust gas re-circulation) prevents emission of harmful gas by sending exhaust gas generated by the engine back to the engine before it is discharged into the air. Also, the stainless steel pipes absorb vibrations generated from the engine and provide outstanding workability during assembly, EGR is produced with independently developed bellows in a multi-type facility. Recently, Korea Bundy is promoting the development of high-pressure pipes for use in GDI (gasoline direct injector) engines, which are a substantial improvement over the conventional fuel injection system used by gasoline vehicles. www.bundy.co.kr
  • 24. QUALITY ASSURANCE SYSTEM The products of Korea Bundy are creations of new technology. With our strong belief that the quickest way to securing quality competitiveness is by achieving quality through humanism, Korea Bundy takes pride in our new technology that allows us to develop the most perfect products. Moisture Meter Oil content Meter Thermo-hygrostat Multipurpose Material Tester ET Tester Saline Water Spray Tester Heat Cycle Tester
  • 25. ISO / TS 16949 ISO 14001 OHSAS18001 KS R 2028 Single PPM 061009~091008 SPECIFICATION COMPARISON TABEL Spec. ASTM A 254 KS R 2028 JASO M101-21 Mitsubishi MS82-1311 Nissan M2023 Hyundai MS 191-21 Exterior No cracking, rust and harmful substances C 0.05% ~ 0.15% 0.15% 0.15% Chemical Mn 0.27% ~ 0.63% 0.60% 0.60% Component P 0.035% 0.050% 0.010% S 0.035% 0.050% 0.050% TS 290 Mpa Min. 294 Mpa Min. 290 Mpa Min. 294 Mpa Min. 294 Mpa Min. Mechanical YP 172Mpa Min. 177Mpa Min. 180 Mpa Min. 177 Mpa Min. 177 Mpa Min. Characteristics EL 25% Min. 25% Min. 25% Min. 25% Min. 25% Min. H No spec. 150HV Max. 120HV Max. 140HV Max. 150HV Max. Flaring No defect after tube expansion by 20% Flattening test No defect after 3t flattening Bending No 3D defect 1.5D(< 8.00) 2.5D( 8.00) No defect Double wall Double wall Double wall Double wall Double wall 8.00 - 19.3 Mpa 8.00 - 24.5 Mpa Proof pressure < 8.00 - 35 Mpa 6.35 - 34.3 Mpa 7.00 - 34.3 Mpa 6.35 - 24.3 Mpa 6.35 - 34.3 Mpa 8.00 - 25 Mpa 8.00~10.00 - 24.5 Mpa 8.00~10.00 - 24.5Mpa 4.76 - 32.4 Mpa 4.76 - 34.4 Mpa Outer diameter 4.76~9.53 +/- 0.076 mm < 6.35 - +/- 0.08 4.76~22.00 +/- 0.10 mm < 8.00 - +/- 0.08 4.76~15.90 +/- 0.10 mm 4.76~10.00 +/- 0.10 mm (before coating) 11.1~15.9 +/- 0.102 mm 6.35 - +/- 0.10 3.17 +/- 0.08 mm 8.00 - +/- 0.10 Thickness +/-0.08 mm(0.51~0.76t) < 6.35 - +/- 0.08 < 8.00 - +/- 0.08 +/-0.10 mm(0.70~1.00t) 0.70~1.00t +/- 0.10 mm 0.70t +/- 0.10 mm (before coating) +/-0.09 mm(0.79~1.24t ) 6.35 - +/- 0.10 8.00 - +/- 0.10 Z8 White rust 72hr Red rust 192hr Corrosion- resistance Z13 No spec. White rust 72hr Red rust 288hr (coloerd) Z25 White rust 72hr Red rust 480hr www.bundy.co.kr
  • 26. R&D A global company leading the tube industry through technological innovation Korea Bundy Corp. obtained a variety of patent rights, utility models and registered trademarks as a result of our ongoing R&D. Korea Bundy Corp. is continuously pursuing the development of domestic, alternative and new products in order to reduce costs, improve quality, and develop products and services that keep pace with the requirements of our customers. Korea Bundy Corp. is also focusing on R&D to maximize customer satisfaction. CHAMBER WIND TUNNEL EQUIP CALORIMETER Temperature Test Condenser Kcal/h Test Condenser Kcal/h Test Ref Cycle Test Drop Ressure Test Drop Ressure Test Ref Energy Consumption Test Air Volume Test Ref. Flow Rate Test SEM-EDX ICP-OES
  • 27. Vision of KBC “A Leading World Class Company with Technical Innovation” KOREA H.Q U.S.A. Alabama Mexico SEOTAN 4th Factory PYEONGTAEK H.Q. 1st Factory Australia CHANGWON 3rd Factory GWANGJU 2nd Factory GLOBAL BUNDY PYEONGTAEK(KOREA H.Q) 1st Factroy Changsha Plant 206-1, Shin-ri, Jinwi-myeon, Pyeongtaek-si, Gyeonggi-do, 451-865, Korea Li Tang Vallige, Muyu Town, Changsha, Hunan, 410119, P.R. China Tel : +82-31-662-3335 Fax : +82-31-662-8502 Tel : +86-731-690-9608 Fax : +86-731-690-960909 SeAH Precision Metal (Thailand) Co., Ltd. GWANGJU 2nd Factroy 700/809 Moo 1, Amata Nakorn Industrial Estate(Phase 8) T. Pantong A.Pantong 738-3, Ancheong-dong, Gwangsan-gu, Gwangju, 506-258, Korea Chonburi 20160, Thailand Tel : +82-62-953-1771 Fax : +82-62-953-1772 Tel : +66-38-447-334~8 Fax : +66-38-447-339 CHANGWON 3rd Factroy New Zealand SeAH Precision Metal Co.,Ltd 119-3, Sinchon-dong, Changwon-si, Gyeongsangnam-do, 641-370, Korea 88 Harris Road, East Tamaki Auckland 1730, New Zeland Tel : +82-55-286-3308 Fax : +82-55-267-0985 Tel : +64-9-274-9445 Fax : +64-9-274-0281 SEOTAN 4th Factroy Qingdao SeAH Precision Metal Co., Ltd. 472-1, Suworam-ri, Seotan-myeon, Pyeongtaek-si, Gyeonggi-do, 451-852, Korea The West side of the 8 th way, The south of the 35 th way, Fuyuan Industrial Tel : +82-31-662-2800 Fax : +82-31-663-2400 garden development district, Qingdao, Shandong 266500 P.R. China Tel : +86-532-8316-6057 Fax : +86-532-8316-6633 SeAH Precision Mexico S.A de C.V Suzhou SeAH Precision Metal Co., Ltd AV. Bentio Juarez 121 B-2, Col.Parque Industrial Queretaro, No. 2008 Dongtaihu RD., Wangshan Industry Park, Wuzhong Economic Santa Rosa Jauregui, Queretaro, Queretaro CP76220 Mexico Development Zone, Suzhou, Jiangsu, 215103, P.R. China Tel : +52-442-357-1602 Tel : +86-512-6630-0173 Fax : +86-512-6630-0170 Foshan SeAH Precision Metal Co., Ltd Foshan Plant Quin Jun Rd, Lanshi, Foshan, Guangdong 528041, P.R. China Tel : +86-757-8331-1009 Fax : +86-757-8331-3061 Chuzhou Plant Cheng Nan Science and Technology Industry Park, Chuzhou, Anhui, 239000, P.R. China Tel : +86-550-395-2718 Fax : +86-550-395-2016 www.bundy.co.kr
  • 28. KOREA BUNDY Corp. www.bundy.co.kr