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Masterclass Barry-Wehmiller
Lean Forum Kiev Dec. 11th, 2019
#1 Reason a Person Quits Their Job?
Boss
80%
Other Stuff
20%
WHY PEOPLE LEAVE
High Five
Recognition
Champions
Recognition
I3 Recognition
Thank-you!
Recognition & Celebration
Listening Sessions
• Understand the “climate” of your team
• Candid group discussion in alignment with
the GPL
ü Connect to the Why and How
ü Celebrate alignment
ü Confront misalignment
ü Address concerns
• What are the goods, where do you see the
gaps?
BW University
• Pass on knowledge in a scalable and sustainable
way
• Continuous learning program teaching Truly
Human Leadership
• BWU launched in 2007
• “Team members training team members“
• Main classes offered
üCommunication Skills “Listen Like a Leader“
üL3/Lean Culture “Improve Like a Leader“
ü“Culture of Service Foundations“
Core components of Barry-Wehmiller’s
Continuous Improvement Journey
People | Mindset | Customer
People
Environment which
• Trusts
• Celebrates
• Inspires
• Challenges
• Liberates
Leaders are coaches,
teachers, and students
Touch Meetings
Two-way communication
Continuous Improvement
Recognition & Celebration
Responsibility
Mindset
Culture which
• Empowers
• Connects
• Contributes
• Respects
• Encourages
Inspired to engage our
head, heart, and hands
Customer
Opportunity for
• Responsible Freedom
• Proactivity
• Valuable Partnerships
• Responding with grace
• Accountability
We have an opportuntiy
to serve and be served
Approach to Barry-Wehmiller’s
Continuous Improvement Journey
People | Mindset | Customer
Thought Pattern
Fold the paper
Why did our results differ?
What frustrations did you experience in this activity?
What the
customer wanted
How did it feel to meet or not meet customer expectations?
Frustration is the feeling of being upset or
annoyed, especially because of the inability
to change or achieve something
Waste is anything other than the minimum
amount of people, time, material, and space
required to add value
Flow
We create flow by eliminating frustrations and waste
Barriers to Flow
Flow is everywhere…
…Look for improvement
opportunities
Actual Workplace (Gemba)
Go
Observe
Listen
Engage
Go
Go to where the work is
done
Observe
Signs
Schedules
Lights/Signals
Barriers to Flow
Metrics/Charts/Graphs
Listen
Receive the facts and feelings of another
Communicate your understanding
Engage
Ask questions
Discuss frustrations and
barriers to flow
Share additional
perspective and
information
Root Cause Tools
5 Whys
Fishbone Diagram
Pareto Chart
Spaghetti Diagram
Building on the
traditional 5S
Customer
Trust
Value
Creation
Innovation
Product
Management
Engineering
Strategy
Service
Strategy
Quality
System
Global Level
Loading
L3 Continuous
Improvement
Communicati
on Stratety
Create Flow
Vertical
Startup
Cap Ex
Training
Goal Share
Visual
Leadership
BESM
E-
Procurement
Leadership
Development
Lead-Time
Reduction
Where to
start
Developing a
Roadmap
Parts Flow
Value Stream
Organization
Operational
Excellence
Continuous Improvement Event
– Focused team activity
– Usually 2-5 days
– Supported by senior leadership
– Typically 8-10 member cross-functional team
– Empowered by the leadership team to apply
countermeasures
– Aimed to make drastic changes
Brainstorming
Spontaneous contribution of ideas from all team
members
Consensus
Collectively supporting an idea or action even if it’s not
every person’s first choice
It’s about the consensus of the team, not the
quality of the option
CI Event Benefits
Ability to implement improvements immediately
Creates empathy for other areas
Reduces frustration
Creates a more fulfilling work environment
Empowers us to support and achieve business initiatives
Customer
Trust
Value
Creation
Innovation
Product
Management
Engineering
Strategy
Service
Strategy
Quality
System
Global Level
Loading
L3 Continuous
Improvement
Communicati
on Stratety
Create Flow
Vertical
Startup
Cap Ex
Training
Goal Share
Visual
Leadership
BESM
E-
Procurement
Leadership
Development
Lead-Time
Reduction
Where to
start
Developing a
Roadmap
Parts Flow
Value Stream
Organization
Operational
Excellence
Questions?

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