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5 why’s technique and cause and effect analysis

  1. 5 Why’s Technique and Cause and Effect Analysis UWU/EAG/13/00 UWU/EAG/13/0035
  2. 5 Why’s Technique History •Invented in the 1930’s by Toyota Founder Kiichiro Toyoda’s father Sakichi and made popular in the 1970s •by the Toyota Production System, the 5 Whys strategy involves looking at any problem and asking, “Why?” and “What caused this problem?”
  3. 5 Why’s Technique Definition • By asking the question "Why" you can separate the symptoms from the causes of a problem •Using the technique effectively will define the root cause and defining effective long term corrective actions
  4. 5 Why’s Technique Why? Why? Why? Why? Why? Root Cause
  5. 5 Why’s Technique Processof 5Why 1. WriteDowntheSpecificProblem 2. AskWHYtheProblemhappenedandwritedowntheAnswer 3. If the Answer is not the Root Cause, Ask WHY the Answer happenedandwritedownthenewAnswer 4. Repeat Step 3 until the team agrees that the Root Cause has been identified ◦ -Maytakemoreorlessthan5Whys ◦ -Keepaskinguntilyoucannolongeranswer
  6. 5 Why’s Technique PROBLEM STATEMENT: Pizza Delivered Cold
  7. 5 Why’s Technique Advantages of 5 why’s Technique 1.Simplicity: It is easy to use and requires no advanced mathematics or tools(simple tool) 2. Effectiveness: It truly helps to quickly separate symptoms from causes and identify the root cause of a problem(quick) 3. Comprehensiveness: It aids in determining the relationships between various problem causes
  8. 5 Why’s Technique Advantages of 5 why’s Technique ( Cont.) 4. Flexibility: It works well alone and when combined with other quality improvement and troubleshooting techniques 6. Inexpensive: It is a guided, team focused exercise, There are no additional costs(team approach) 7. Easy to learn and Easy to use
  9. 5 Why’s Technique Disadvantages of 5 Whys Analysis •it is essentially a very simple tool •may not be suitable for complex problems • be confused with an in depth analytical tool • the more complicated a situation that 5 Whys Analysis will lead you the wrong way
  10. Cause & Effect Analysis
  11. Outline Introduction Steps in Cause & Effect Analysis Example Advantages & Disadvantages
  12. Introduction Cause & Effect Analysis Founder : Professor Kaoru Ishikawa(1960s) Use to Identify Likely Causes of Problems Diagram-based technique Combines Brainstorming with Mind Mapping Originally developed as a quality control tool
  13. Can use for, -Discover the root cause of a problem -Uncover bottlenecks in processes -Identify where and why a process isn't working
  14. Known as,  Cause and Effect Diagrams  Fishbone Diagrams  Ishikawa Diagrams  Herringbone Diagrams  Fishikawa Diagrams
  15. Steps in Cause & Effect Analysis There are four steps to using the tool 1.Identify the problem 2.Work out the major factors involved 3.Identify possible causes 4. Analyze your diagram
  16. Example Step 1: Identify the Problem Example: Owner of a coffee shop identifies coffee made by his shop are not tasty Bad Coffee
  17. Step 2: Work Out the Major Factors Involved Example: The owner identifies the following factors, and adds these to his diagram: -People -Procedures -Material -Equipment
  18. People Procedures Material Equipment Bad Coffee
  19. Step 3: Identify Possible Causes Example: For each of the factors he identified in step 2, the owner brainstorms possible causes of the problem, and adds these to his diagram
  20. People Procedures Material Equipment Bad Coffee No Training Wrong Fee Too much coffee Too much water Too many grounds Bad Cream Bad Sugar Dirty Cups Coffee not hot enough Wrong size filter Packet is wet Outdated Warmer not working No Training
  21. Step 4: Analyze Your Diagram Example: The owner analyze his diagram & identify the solutions for the problem - Giving training to workers - Repairing & buying equipments - Buying quality ingredients - Paying relevant salaries for workers
  22. Advantages & Disadvantages Advantages • Helps to formulate theories about possible cause & effect relationships • Shows subordinate relationships • Provides basis for experimental plan or data collection plan • Shows areas of weakness • Easy to implement • Avoids overlooking any possible root causes
  23. Disadvantages • Main categories must be known in advanced • If category is left out, it limit the thinking • Many ideas & subcategories makes diagram complex • Sometimes difficult to determine subordinate relationships • Does not evaluate relative importance of ideas • Diagram can not substitute for numerical data
  24. Thank you………!
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