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EAM Continuum
- 2. Minimal Performance Tracking Limited Utilization CMMS Asset and Inventory Records Limited Development “Fire Fighting” Heroes Lagging Indicators Leading & Lagging Indicators Continuous Improvement Efforts Organizational Metrics Aligned Document Management Systems Condition Monitoring Precision Maintenance Barcoding & RFID Utilization CMMS Work Order and Inventory Issues CMMS PM and Inventory Management CMMS Automated Work Generation CMMS Life Cycle Cost Tracking Work Planning & Inventory Management Kitting Materials & Scheduling Technicians Monitoring Technician Work Execution Total Productive Maintenance Overlapping Responsibilities Role Based Training Defined Roles & Responsibilities Cross Trained / Bench Strength PerformanceMeasures Governance Technology Systems Processes People Reactive Fix it AFTER it fails Defer Maintenance Planned Fix it BEFORE it fails Plan Schedule Coordinate Predictive Measure & fix Predict Plan Schedule Coordinate Reliability Don’t just fix it, improve it Eliminate Defects Improve Precision Redesign Value Focus Enterprise Improve & sustain Alignment (shared vision) Integration (Supply, Operations, Engineering) Differentiation (System Performance) Alliances AssetManagementMaturityContinuum Maturity Continuum Progression Genesis (2014)
- 3. EnterpriseAssetManagement Maturity Continuum Minimal Performance Tracking Limited Utilization CMMS PM Management Limited Development “Fire Fighting” Heroes Lagging Indicators Leading & Lagging Indicators Continuous Improvement Efforts Organizational Metrics Aligned Electronic Document Management Systems Predictive Technologies Mobile Handheld Devices Barcoding & RFID Utilization CMMS Planning & Inventory Management CMMS Scheduling & Robust Reporting CMMS Automated Work Generation CMMS Life Cycle Cost Tracking Planning Materials & Inventory Management Kitting Materials & Scheduling Technicians Monitoring Technician Work Execution Total Productive Maintenance Overlapping Responsibilities Role Based Training Defined Roles & Responsibilities Cross Trained / Bench Strength PerformanceMeasures Governance Technology Systems Processes People Reactive Planned Predictive Reliability Enterprise Fix it BEFORE it fails Measure & fix Don’t just fix it, improve it Fix it AFTER it fails Improve & sustain Plan Schedule Coordinate Eliminate Defects Improve Precision Redesign Value Focus Alignment (shared vision) Integration (Supply, Operations, Engineering) Differentiation (System Performance) Alliances Predict Plan Schedule CoordinateDefer Maintenance Genesis (2012)
- 4. [ 4 ] MaintenanceMaturityContinuum MaintenanceMaturityContinuum Fix it BEFORE it fails Measure & fix Don’t just fix it, improve it Plan Schedule Coordinate Eliminate Defects Improve Precision Redesign Value Focus Alignment (shared vision) Integration (Supply, Operations, Engineering) Differentiation (System Performance) Alliances Performance Measures Behavior Responding “Heroes” No investment Processes Preventing No Surprises Long term Savings Predict No Surprises Reduce Failures Risk Based Criticality Driven Reduce Failures Leveraging Optimizing Growth Limited Work Management Planning Materials Planning Analysis Analysis Engineering Governance Enterprise leverage Systems/Tech Simple CMMS Tier 1 EAM Tier 1 Multi-site EAM Tier 1 Enterprise EAM Tier 1 EAM Tier 1 ERP Fix it AFTER it fails Data Limited Assets, PM’s, JP, INV Condition Monitoring WO Trending EAM/ERP Predict Plan Schedule Coordinate Defer Maintenance Reactive Planned Predictive Reliability Enterprise Enterprise Asset Management Genesis (2010)
- 5. EAM Life Cycle Maturity Reactive Planned Predictive Reliability Enterprise EAMFix it before it fails Measure & fix Don’t just fix it, improve it Enterprise Management Plan Schedule Coordinate Eliminate Defects Improve Precision Redesign Value Focus Alignment (shared vision) Integration (Supply, Operations, Engineering) Differentiation (System Performance) Alliances PerformanceMeasures Behavior Responding ‘Heroes’ No investment Processes: Preventing No surprises Long term Savings Predict No Surprises Reduce Failures Risk Based Criticality Driven Reduce Failures Leveraging Optimizing Growth Limited Work Management Planning’ Materials Planning Analysis Analysis Engineering Governance Enterprise leverage Systems/Tech: Simple CMMS Tier 1 EAM Tier 1 Multi-site EAM Tier 1 Enterprise EAM Tier 1 EAM Tier 1 ERP Fix it after it fails Data: Limited Assets, PM’s, JP, INV Condition Monitoring WO Trending EAM/ERP Predict Plan Schedule Coordinate Defer Maintenance Genesis (2009)