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                                                                     Materials and Design 32 (2011) 2423–2428



                                                                  Contents lists available at ScienceDirect


                                                                    Materials and Design
                                                  journal homepage: www.elsevier.com/locate/matdes


Technical Report

Comparison of four test methods to measure damping properties of materials
by using piezoelectric transducers
Roberto Pereira a, Jorge P. Arenas a,⇑, Ernesto Zumelzu b
a
    Institute of Acoustics, Univ. Austral de Chile, PO Box 567, Valdivia, Chile
b
    Institute of Materials and Thermo-Mechanic Processes, Univ. Austral de Chile, PO Box 567, Valdivia, Chile



a r t i c l e           i n f o                            a b s t r a c t

Article history:                                           This article presents the experimental results of damping loss factor and Young’s modulus obtained for
Received 26 September 2010                                 stiff and flexible materials through the use of four different methodologies: the Central Impedance
Accepted 27 November 2010                                  Method, the Modified Oberst Method, the Seismic Response Method, and the simply supported beam
Available online 4 December 2010
                                                           method. The first three methods are based on the ASTM standard but using different experimental setting
                                                           and different Frequency Response Functions. The fourth method corresponds to a non-resonant tech-
                                                           nique used in the characterization of materials at very low frequencies. In this work, the results of damp-
                                                           ing loss factor and Young’s modulus obtained through these four methods are compared, the variability of
                                                           results is studied and the sensitivity of each technique when facing controlled temperature variations is
                                                           verified.
                                                                                                                            Ó 2010 Elsevier Ltd. All rights reserved.




1. Introduction                                                                                   Damping loss factor is defined as the ratio between the energy
                                                                                               dissipated within the damping layer and the energy stored in the
    The study of structural properties in materials is becoming                                whole structure, per cycle of vibration [1]. Use of constrained
more and more important in different disciplines of engineering                                and unconstrained damping material layers has been a helpful tool
and mechanical design [1]. A number of investigations have been                                for structural designers concerned with mitigating stress or dis-
carried out to modify the molecular structure of materials aimed                               placement amplitude in vibrating systems. In addition, some re-
at enhancing their internal damping without altering their other                               search has been specifically aimed to optimize the damping of
physical constants. These kinds of improvements involve develop-                               these layers [5].
ing adequate methods to measure damping loss factor [2].                                          The methodology established by ASTM [6] corresponds to a
    Stiffness and damping are some of the most important design                                standardized test to measure loss factor and Young’s Modulus in
criteria for mechanical components and systems. Frequently,                                    materials. This test is based on the analysis of peaks in the Fre-
performance of a component or a structure is determined by com-                                quency Response Function (FRF) measured without interfering
bination of its stiffness and damping. This is particularly evident                            with the system being analyzed. Consequently, this method im-
when designing the dynamic characteristics of modern machines                                  plies the use of some specialized measurement instruments that
since their increased speed and power, combined with lighter                                   could make the experimental setup highly expensive.
structures, may result in intense resonances and in the develop-                                  On the other hand, there is a variety of different contacting
ment of self-excited vibrations [3].                                                           measuring approaches that can be employed for characterizing
    In general, materials selection and component design are two                               materials by resonance and non-resonance tests. Moreover, use
parallel streams followed when a mechanical component is de-                                   of piezoelectric transducers is quite common in some of these
signed. Firstly, a tentative material is chosen and data for it are                            tests, where accelerometers and force sensors are by far the most
assembled either from data sheets or from data books. In design,                               traditional and widely used piezoelectric sensors employed in
a choice of material can determine the price of a product and pro-                             modal testing [7]. Thus, carrying out tests using this type of trans-
duction paths. Later, a more detailed specification of the design and                           ducers becomes an alternative worthy to be analyzed.
of the material is required. At this point it may be necessary to get                             Particular studies of contacting measuring approaches for
detailed material properties from possible suppliers or to conduct                             characterizing materials are abundant in the technical literature,
experimental tests [4].                                                                        but comparative studies have not been reported. This work aims
                                                                                               to fill in this gap by presenting a comparison of four methodologies
    ⇑ Corresponding author. Tel.: +56 63 221012; fax: +56 63 221013.                           to estimate the characteristics of damping and stiffness in
      E-mail address: jparenas@uach.cl (J.P. Arenas).                                          materials. For the purpose of comparable results among different

0261-3069/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.matdes.2010.11.070
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methods, all of the tests were performed under similar controlled
conditions.

2. Theoretical review

2.1. ASTM methodology

   In general, all resonant methods use the ASTM standard [6].                                                                          Fig. 2. Central Impedance Method (CIM).
This standard establishes a methodology based on the measure-
ment of Frequency Response Functions (FRF) of clamped-free beam
(uniform or composite) to determine the loss factor g, Young’s
modulus E, shear loss factor gShear and shear modulus G of an
absorbing material under test.
   For a uniform beam of length l, density q and thickness H, the
loss factor g of a given mode n, at the resonance frequency fn can
be calculated by
       Dfn
g¼         ;                                                                                             ð1Þ                             Fig. 3. Modified Oberst Method (MOM).
        fn
where Dfn is the half power bandwidth of mode n. The system loss
factor is approximately equal to twice the critical damping ratio of a
vibrating system at resonance. The Young’s modulus is determined
from
             2 4
       12ql fn
E¼                  ;                                                                                    ð2Þ
        H C2
          2
           n

where Cn is a coefficient associated to mode n. In the case of an
Oberst beam (see Fig. 1) or a beam composed of a base beam and                                                                          Fig. 4. Seismic Response Method (SRM).
a layer of absorbing material of density q1 and thickness H1, the
Young’s modulus E1 of the absorbing material associated to mode                                                       Different from previous methods, SRM [10] is based on the appli-
c of the Oberst beam, at resonance frequency fc, is obtained from                                                  cation of a forced motion s(t) at one end of the beam and measuring
                              qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi                                    the displacement response r(t) at the opposing end, as shown in
         E                                                                                                         Fig. 4. Then, the FRF to be analyzed in this method is R/S, where R
E1 ¼               ða À bÞ þ    ða À bÞ2 À 4T 2 ð1 À aÞ ;                                                ð3Þ
        2T 3                                                                                                       and S are the Fourier transform of r(t) and s(t), respectively.
                                                                                                                      Both MOM and SRM require the use of a laser vibrometer or
where a = (fc/fn)2(1 + DT), b = 4 + 6T + 4T2, T = H1/H, and D = q1/q.
                                                                                                                   some non-contact measuring method so as to avoid physical con-
The corresponding loss factor g1 of mode c is
                                                     3                                                           tact with the system.
          2
          ð1 þ MT Þ 1 þ 4MT þ 6MT 2 þ 4MT 3 þ M 2 T 4
g1 ¼ gc 4                                            5;                                                ð4Þ       2.3. Non-resonant method
              ðMTÞ 3 þ 6T þ 4T 2 þ 2MT 3 þ M2 T 4
                                                                                                                       One of the disadvantages of the resonant methods is that rela-
where M = E1/E and gc is the loss factor of the composite beam com-
                                                                                                                   tively large beams must be used to force resonant modes to appear
puted from Eq. (1).
                                                                                                                   in the low frequency region for the characterization of materials in
                                                                                                                   low frequency. This produces a series of practical difficulties,
2.2. Resonant methods
                                                                                                                   mainly when making the experimental setup. The methodology
                                                                                                                   proposed by Zaveri and Olesen [11], based on the theory stated
    The Central Impedance Method (CIM), the Modified Oberst
                                                                                                                   by Timoshenko [12], and here referred to as SSM, requires a beam
Method (MOM) and the Seismic Response Method (SRM) are all
                                                                                                                   of longitude l, width b, thickness h, and density q, which is simply
resonant methods.
                                                                                                                   supported at both ends. This beam is excited by a harmonic force
    The CIM [8] uses contact transducers and is based in the analy-
                                                                                                                   p(t) = P0sin xt at its center, which produces a displacement re-
sis of the FRF defined as X/F, where X is the Fourier transform of the
                                                                                                                   sponse h(t) = H0sin(xt + u), which is measured at the same point
displacement signal x(t) measured at the beam center, produced by
                                                                                                                   where the force is applied, as shown in Fig. 5.
a force f(t) having a Fourier transform F, which is also applied at the
                                                                                                                       For a frequency f, below the first resonance frequency, the loss
beam center. The principle is shown in Fig. 2.
                                                                                                                   factor g is calculated through the equation
    MOM [9] uses the displacement z(t) at one of the bar’s end, pro-
duced by a forced displacement y(t) at the bar center (see Fig. 3).                                                         tan u
                                                                                                                   g¼            2f 2
                                                                                                                                          ;                                        ð5Þ
Then, the FRF used in this method is Z/Y, where Z and Y correspond                                                      1 þ H0 2pcos lbhq
                                                                                                                            P
                                                                                                                              0
                                                                                                                                      u
to the Fourier transform of z(t) and y(t), respectively.
                                                                                                                   and Young’s modulus E is calculated through
                                                                                                                          3                       
                                                                                                                        2l P0
                                                                                                                   E¼          cos u þ 2p2 f 2 lbhq ;                              ð6Þ
                                                                                                                        Ip4 H0

                                                                                                                   where I is the cross-sectional moment of inertia of the beam.
                                                                                                                      As this method does not use resonances, ASTM standard is not
                                        Fig. 1. Oberst beam.                                                       applicable in this case. In this way, according to what was stated
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                                                                                            was joined to this beam through a thin double adhesive. To obtain
                                                                                            resonances in different frequencies, several aluminum beams and
                                                                                            ECCS–PET layers of different lengths were considered. These spec-
                                                                                            imens are summarized in Table 1.
                                                                                                The width of all samples is 18.8 mm. The aluminum used has a
                                                                                            thickness of 2.5 mm and a density of 2927.402 kg/m3. The ECCS–
                                                                                            PET used has a width of 18.8 mm, a thickness of 0.15 mm and a
                  Fig. 5. Simply-supported beam Method (SSM).
                                                                                            density of 9447.083 kg/m3. Concerning the SSM, measurements
                                                                                            with different size beams were carried out with the purpose of ver-
                                                                                            ifying if overlapping of curves obtained from beams having differ-
                                                                                            ent length is produced.
Table 1
Samples under study.
                                                                                            3.2. Experimental setup
  Method                 Sample type and length (cm)           Number of samples
  CIM and MOM            Aluminum beams (32)                   5
                                                                                               The different transducers used in this study are piezoelectric
                         Aluminum beams (25)                   5
                         Aluminum beams (18)                   5                            (see Table 2). Measurements were carried out inside a tempera-
                         ECCS–PET layers (32)                  5                            ture-controlled chamber at T1 = 24 °C and T2 = 40 °C. Sample
                         ECCS–PET layers (25)                  5                            excitation was done, for resonant methods, through an electro-
                         ECCS–PET layers (18)                  5                            dynamic shaker BK 4810. For the SSM a shaker BK 4809 was
  SRM                    Aluminum beams (16)                   5                            used, due to its better performance at low frequencies. White noise
                         Aluminum beams (12)                   5                            was used as excitation signal for all the experiments. The signal
                         Aluminum beams (9)                    5
                         ECCS–PET layers (16)                  5
                                                                                            was amplified by means of an amplifier BK 2718. Acquisition
                         ECCS–PET layers (12)                  5                            and further digital signal processing was done through a system
                         ECCS–PET layers (9)                   5                            Pulse BK 3560-C. Hanning windows were used in all cases and
  SSM                    Aluminum beams (32)                   5                            FRF were calculated with a spectral resolution of 0.5 Hz. When nec-
                         Aluminum beams (25)                   5                            essary, the integration of the temporal signal was carried out with
                         ECCS–PET layers (32)                  5                            the Pulse system. Fig. 6 shows a general diagram of the measure-
                         ECCS–PET layers (25)                  5
                                                                                            ment setup used.


                                                                                            4. Results and discussion
Table 2
Piezoelectric transducers: FS = force sensor, Ac = accelerometer.
                                                                                            4.1. Results of the base beam
  Method                       Excitation                           Response
  CIM                          FS BK 8230                          Ac   BK   4518-003        As an example of the variability detected in the results obtained
  MOM                          Ac 4513-001                          Ac   BK   4518-003     through the resonant methods, Fig. 7 presents the results obtained
  SRM                          Ac 4513-001                          Ac   BK   4518-003     through CIM. This method presented the lowest statistical disper-
  SSM                          FS BK 8230                          Ac   BK   4518-003
                                                                                            sion in all trials.
                                                                                               With the aim of presenting the variability in the results ob-
                                                                                            tained from each methodology, Fig. 8 presents the summary of re-
in [11], the physical characteristics of a viscoelastic material are                        sults obtained through the three resonant methods. Ends of error
not possible to be obtained starting from the known data of a base                          bars correspond to the lowest and highest measured values,
beam.                                                                                       respectively, whereas the point where the graphics intersects these
                                                                                            lines corresponds to the median of the group of measured values.
3. Experimental procedure                                                                   Unlike the average, median of a data set is not too sensitive to ex-
                                                                                            treme values; therefore it was chosen as a descriptive value.
3.1. Materials                                                                                 Concerning aluminum loss factor g, results in the wider fre-
                                                                                            quency range, the lowest variability and the highest correspon-
   The materials used in this study are an aluminum sample and                              dence with those presented in the literature [14] corresponded to
an ECCS–PET, which is a thin and flexible polymer–metal com-                                 the results measured through CIM. Fig. 8 shows that the results ob-
monly used in the food industry for food conservation [13]. In this                         tained by MOM and SRM present a higher dispersion and higher
case, the aluminum was used as a base beam and the ECCS–PET                                 values, mainly at low frequencies.




Fig. 6. General measurement setup. (A) BK Pulse 3560-C, (B) BK 2718 amplifier, (C) BK shaker, (D) response piezoelectric transducer, (E) excitation piezoelectric
transducer, (F) personal computer. (C–E) and the location of the transducers depend on each method.
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                   0.07                                                                                                              ied. However, these results converge into physically right values
                                                                                                                                     when the loss factor is computed and diverge for Young’s modulus
                   0.06                                                                                                              as the frequency increases. In this case, limit values are acceptable
                                                                                                                                     and tend to coincide with those obtained through SRM.
                   0.05                                                                                                                  The increase of temperature during measurements reveals
                                                                                                                                     changes in the values of the loss factor and Young’s modulus calcu-
   Loss factor η




                   0.04                                                                                                              lated by means of each method, although a uniform tendency is not
                                                                                                                                     observed. Concerning CIM, an increase in g values is observed in
                   0.03
                                                                                                                                     general.
                                                                                                                                         On the other hand, the results obtained by the non-resonant
                   0.02
                                                                                                                                     test SSM are shown in Fig. 9. The results show the usual frequency
                                                                                                                                     dependences of the dynamic properties associated to typical metal
                   0.01
                                                                                                                                     or stiff structural materials, as presented in [15,16].
                                                                                                                                         Here the tendency is clear and loss factor values slightly de-
                     0
                                                                                                                                     crease as temperature rises. Almost no variation in values is ob-
                          0                                      500           1000      1500          2000          2500            served for Young’s modulus. These effects show the temperature-
                                                                               Frequency (Hz)                                        frequency dependence for a solid in which there is dense and reg-
                                                                                                                                     ular packing of molecules. It is a fact that an increase in frequency
Fig. 7. Values of g obtained through CIM, T: 24 °C. Ã: l = 32 cm, m = 1; +: l = 25 cm,                                               has an equivalent effect on the damping and stiffness as a decrease
m = 1; s: l = 18 cm, m = 1; h: l = 32 cm, m = 3; Â: l = 25 cm, m = 3; 4: l = 32 cm,
                                                                                                                                     in temperature, and vice versa [1,17].
m = 5; : l = 18 cm, m = 3; }: l = 25 cm, m = 5 (m: excited mode).


                                                                                                                                     4.2. Results of the PET layer
   In contrast, regarding the results obtained for Young’s modulus,
SRM values are the closest to those presented in [14]. CIM presents                                                                     Fig. 10 presents the summary of results for the PET layer ob-
a high variability and high values at low frequencies. Above                                                                         tained through the three resonant methods. We observe that mea-
500 Hz, these values become stable and are close to those reported                                                                   surements of loss factor carried out at 24 °C are quite similar when
in the literature. MOM gives clear information only in the first                                                                      using MOM and SIM. Information is limited up to approximately
resonances present in the measured FRF, which implies a charac-                                                                      330 Hz. The increase in temperature makes information given by
terization covering a more limited frequency range. SSM gives                                                                        FRF clearer and makes ASTM standard applicable [6]. In this way,
dissimilar results depending on the length of the beam being stud-                                                                   information up to 850 Hz is obtained (see Fig. 10). Despite the


                                                               0.45                                                                                             0.45

                                                                0.4                                                                                              0.4

                                                               0.35                                                                                             0.35

                                                                0.3                                                                                              0.3
                              Loss factor η




                                                                                                                               Loss factor η




                                                               0.25                                                                                             0.25

                                                                0.2                                                                                              0.2

                                                               0.15                                                                                             0.15

                                                                0.1                                                                                              0.1

                                                               0.05                                                                                             0.05

                                                                 0                                                                                                0
                                                                      0        500     1000     1500          2000      2500                                           0        500    1000    1500    2000   2500
                                                                                      Frequency (Hz)                                                                                  Frequency (Hz)

                                                                          11                                                                                               11
                                                                      x 10                                                                                             x 10
                                                                20                                                                                               20

                                                                18                                                                                               18
                                      Young´s modulus E (Pa)




                                                                                                                                       Young´s modulus E (Pa)




                                                                16                                                                                               16

                                                                14                                                                                               14

                                                                12                                                                                               12

                                                                10                                                                                               10

                                                                 8                                                                                                8

                                                                 6                                                                                                6

                                                                 4                                                                                                4

                                                                 2                                                                                                2

                                                                 0                                                                                                0
                                                                      0        500     1000     1500          2000      2500                                           0        500    1000    1500    2000   2500
                                                                                      Frequency (Hz)                                                                                  Frequency (Hz)

       Fig. 8. Comparison of g and E values obtained through three resonant methodologies. 5: SRM. : MOM, h: CIM. Plots to the left: 24 °C; plots to the right: 40 °C.
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                                                                                        R. Pereira et al. / Materials and Design 32 (2011) 2423–2428                                                                                     2427

                                                                                                                                                                     10
                                                                                                                                                              x 10
                                                                                                                                                          7

                                                   1.2                                                                                                    6




                                                                                                                               Young´s modulus E (Pa)
                                                        1                                                                                                 5
                         Loss factor η




                                                   0.8                                                                                                    4

                                                   0.6                                                                                                    3

                                                   0.4                                                                                                    2

                                                   0.2                                                                                                    1

                                                        0                                                                                                 0

                                                                 20          40         60          80          100                                                  20           40             60             80          100
                                                                              Frequency (Hz)                                                                                       Frequency (Hz)

       Fig. 9. Comparison of g and E values obtained through the non-resonant method SSM. h: 24 °C. : 40 °C. Dotted line: l = 32 cm. Continuous line: l = 25 cm.




                                                  1.2                                                                                                   1.2


                                                   1                                                                                                     1


                                                  0.8                                                                                                   0.8
                  Loss factor η




                                                                                                                      Loss factor η




                                                  0.6                                                                                                   0.6


                                                  0.4                                                                                                   0.4


                                                  0.2                                                                                                   0.2


                                                   0                                                                                                     0
                                                        0      100    200   300   400   500   600   700   800   900                                           0            200           400            600           800         1000
                                                                             Frequency (Hz)                                                                                            Frequency (Hz)

                                                            12                                                                                                    12
                                                        x 10                                                                                                  x 10
                                                   9                                                                                                     9

                                                   8                                                                                                     8
                         Young´s modulus E (Pa)




                                                                                                                             Young´s modulus E (Pa)




                                                   7                                                                                                     7

                                                   6                                                                                                     6

                                                   5                                                                                                     5

                                                   4                                                                                                     4

                                                   3                                                                                                     3

                                                   2                                                                                                     2

                                                   1                                                                                                     1

                                                   0                                                                                                     0
                                                        0      100    200   300   400   500   600   700   800   900                                           0      100    200    300     400        500     600    700    800   900
                                                                             Frequency (Hz)                                                                                            Frequency (Hz)

Fig. 10. Comparison of g and E values for PET layer obtained through three resonant methodologies. 5: SRM. : MOM, h: CIM. Plots to the left: 24 °C; plots to the right: 40 °C.



existing dispersion, similarities are observed among the obtained                                                            difference between the bending stiffnesses of the layer and base
curves. In addition, for the three resonant methodologies we ob-                                                             beam. This difference must be sufficiently large in order to measure
serve that estimated loss factor values increase as temperature                                                              the bending stiffness of the layer with precision and repeatability,
rises. At high temperatures the material becomes soft and reaches                                                            which is not the case studied here (0.15 mm of the PET layer com-
a rubbery state. This fact has also been observed and discussed in                                                           pared to 2.5 mm of the base beam). These effects have been previ-
the technical literature [17].                                                                                               ously discussed by Jones and Parin [18] and Pritz [19].
    On the other hand, there is no coincidence in the values obtained                                                            Nonetheless, the increase in temperature produced, in all cases,
for Young’s modulus through the studied methods, so there is no                                                              a decrease in the measured values. This fact is typical for highly
clear tendency on its values. It is well known that some of the errors                                                       polymeric materials and it has been widely covered in the litera-
in the estimated values are related to the ratio of layer thickness to                                                       ture [17,20]. Thus, considering the structural influence of the PET
base beam thickness. The layer should be thick enough to cause a                                                             polymer on the behavior of the ECCS–PET composite, the values
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obtained for both loss factor and Young’s modulus through the                  specific negative effects such as undesirable resonances, impacts
three resonant methods are reasonable enough. On the contrary,                 between vibrating parts, accelerated wear, noise generation, and
SSM did not give realistic results; hence they were not included               harmful vibrations transmitted to human operators.
in this section.                                                                  Nonetheless, more experimental studies are needed for a rigor-
                                                                               ous validation of the methods.
5. Conclusions
                                                                               Acknowledgment
    This work has been aimed in the comparison of the results of
loss factor and Young’s modulus obtained through the application                  This work has been supported by CONICYT–FONDECYT No.
of four methodologies using piezoelectric transducers.                         1070375, which is gratefully acknowledged.
    The following conclusions can be drawn from the experiments:
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   the contrary, SSM does not provide realistic results for multi-                  materials by the coated beam method. J Sound Vib 1978;60:319–34.
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   purely bending waves, on which the method is based.                              materials. J Sound Vib 1996;195:103–15.
                                                                               [16] Pritz T. Frequency dependences of complex moduli and complex Poisson’s
                                                                                    ratio of real solid materials. J Sound Vib 1998;214:83–104.
    Therefore, the measurement method must be carefully decided                [17] Lazan BJ. Damping of materials and members in structural mechanics. 1st
if piezoelectric transducers and test beams are used. By the com-                   ed. New York: Pergamon Press; 1968.
                                                                               [18] Jones DIG, Parin ML. Technique for measuring damping properties of thin
plementary use of the four methods, a material could be character-                  viscoelastic layers. J Sound Vib 1972;24:201–10.
ized in different frequency ranges, considering the limitations of             [19] Pritz T. Choice of thickness ratio of a coated beam used for investigating the
each method. Thus, these experimental methodologies can be used                     complex modulus of viscoelastic materials. J Sound Vib 1979;66:155–64.
                                                                               [20] Cremer L, Heckl M, Ungar EE. Structure borne sound. 2nd ed. Berlin: Springer-
to obtain more detailed material properties when designing                          Verlag; 1998.
mechanical components and systems. Measured values of damping
can help in material selection for preventing or alleviating some

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Vibration arenas

  • 1. This article appeared in a journal published by Elsevier. The attached copy is furnished to the author for internal non-commercial research and education use, including for instruction at the authors institution and sharing with colleagues. Other uses, including reproduction and distribution, or selling or licensing copies, or posting to personal, institutional or third party websites are prohibited. In most cases authors are permitted to post their version of the article (e.g. in Word or Tex form) to their personal website or institutional repository. Authors requiring further information regarding Elsevier’s archiving and manuscript policies are encouraged to visit: http://www.elsevier.com/copyright
  • 2. Author's personal copy Materials and Design 32 (2011) 2423–2428 Contents lists available at ScienceDirect Materials and Design journal homepage: www.elsevier.com/locate/matdes Technical Report Comparison of four test methods to measure damping properties of materials by using piezoelectric transducers Roberto Pereira a, Jorge P. Arenas a,⇑, Ernesto Zumelzu b a Institute of Acoustics, Univ. Austral de Chile, PO Box 567, Valdivia, Chile b Institute of Materials and Thermo-Mechanic Processes, Univ. Austral de Chile, PO Box 567, Valdivia, Chile a r t i c l e i n f o a b s t r a c t Article history: This article presents the experimental results of damping loss factor and Young’s modulus obtained for Received 26 September 2010 stiff and flexible materials through the use of four different methodologies: the Central Impedance Accepted 27 November 2010 Method, the Modified Oberst Method, the Seismic Response Method, and the simply supported beam Available online 4 December 2010 method. The first three methods are based on the ASTM standard but using different experimental setting and different Frequency Response Functions. The fourth method corresponds to a non-resonant tech- nique used in the characterization of materials at very low frequencies. In this work, the results of damp- ing loss factor and Young’s modulus obtained through these four methods are compared, the variability of results is studied and the sensitivity of each technique when facing controlled temperature variations is verified. Ó 2010 Elsevier Ltd. All rights reserved. 1. Introduction Damping loss factor is defined as the ratio between the energy dissipated within the damping layer and the energy stored in the The study of structural properties in materials is becoming whole structure, per cycle of vibration [1]. Use of constrained more and more important in different disciplines of engineering and unconstrained damping material layers has been a helpful tool and mechanical design [1]. A number of investigations have been for structural designers concerned with mitigating stress or dis- carried out to modify the molecular structure of materials aimed placement amplitude in vibrating systems. In addition, some re- at enhancing their internal damping without altering their other search has been specifically aimed to optimize the damping of physical constants. These kinds of improvements involve develop- these layers [5]. ing adequate methods to measure damping loss factor [2]. The methodology established by ASTM [6] corresponds to a Stiffness and damping are some of the most important design standardized test to measure loss factor and Young’s Modulus in criteria for mechanical components and systems. Frequently, materials. This test is based on the analysis of peaks in the Fre- performance of a component or a structure is determined by com- quency Response Function (FRF) measured without interfering bination of its stiffness and damping. This is particularly evident with the system being analyzed. Consequently, this method im- when designing the dynamic characteristics of modern machines plies the use of some specialized measurement instruments that since their increased speed and power, combined with lighter could make the experimental setup highly expensive. structures, may result in intense resonances and in the develop- On the other hand, there is a variety of different contacting ment of self-excited vibrations [3]. measuring approaches that can be employed for characterizing In general, materials selection and component design are two materials by resonance and non-resonance tests. Moreover, use parallel streams followed when a mechanical component is de- of piezoelectric transducers is quite common in some of these signed. Firstly, a tentative material is chosen and data for it are tests, where accelerometers and force sensors are by far the most assembled either from data sheets or from data books. In design, traditional and widely used piezoelectric sensors employed in a choice of material can determine the price of a product and pro- modal testing [7]. Thus, carrying out tests using this type of trans- duction paths. Later, a more detailed specification of the design and ducers becomes an alternative worthy to be analyzed. of the material is required. At this point it may be necessary to get Particular studies of contacting measuring approaches for detailed material properties from possible suppliers or to conduct characterizing materials are abundant in the technical literature, experimental tests [4]. but comparative studies have not been reported. This work aims to fill in this gap by presenting a comparison of four methodologies ⇑ Corresponding author. Tel.: +56 63 221012; fax: +56 63 221013. to estimate the characteristics of damping and stiffness in E-mail address: jparenas@uach.cl (J.P. Arenas). materials. For the purpose of comparable results among different 0261-3069/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved. doi:10.1016/j.matdes.2010.11.070
  • 3. Author's personal copy 2424 R. Pereira et al. / Materials and Design 32 (2011) 2423–2428 methods, all of the tests were performed under similar controlled conditions. 2. Theoretical review 2.1. ASTM methodology In general, all resonant methods use the ASTM standard [6]. Fig. 2. Central Impedance Method (CIM). This standard establishes a methodology based on the measure- ment of Frequency Response Functions (FRF) of clamped-free beam (uniform or composite) to determine the loss factor g, Young’s modulus E, shear loss factor gShear and shear modulus G of an absorbing material under test. For a uniform beam of length l, density q and thickness H, the loss factor g of a given mode n, at the resonance frequency fn can be calculated by Dfn g¼ ; ð1Þ Fig. 3. Modified Oberst Method (MOM). fn where Dfn is the half power bandwidth of mode n. The system loss factor is approximately equal to twice the critical damping ratio of a vibrating system at resonance. The Young’s modulus is determined from 2 4 12ql fn E¼ ; ð2Þ H C2 2 n where Cn is a coefficient associated to mode n. In the case of an Oberst beam (see Fig. 1) or a beam composed of a base beam and Fig. 4. Seismic Response Method (SRM). a layer of absorbing material of density q1 and thickness H1, the Young’s modulus E1 of the absorbing material associated to mode Different from previous methods, SRM [10] is based on the appli- c of the Oberst beam, at resonance frequency fc, is obtained from cation of a forced motion s(t) at one end of the beam and measuring qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi the displacement response r(t) at the opposing end, as shown in E Fig. 4. Then, the FRF to be analyzed in this method is R/S, where R E1 ¼ ða À bÞ þ ða À bÞ2 À 4T 2 ð1 À aÞ ; ð3Þ 2T 3 and S are the Fourier transform of r(t) and s(t), respectively. Both MOM and SRM require the use of a laser vibrometer or where a = (fc/fn)2(1 + DT), b = 4 + 6T + 4T2, T = H1/H, and D = q1/q. some non-contact measuring method so as to avoid physical con- The corresponding loss factor g1 of mode c is 3 tact with the system. 2 ð1 þ MT Þ 1 þ 4MT þ 6MT 2 þ 4MT 3 þ M 2 T 4 g1 ¼ gc 4 5; ð4Þ 2.3. Non-resonant method ðMTÞ 3 þ 6T þ 4T 2 þ 2MT 3 þ M2 T 4 One of the disadvantages of the resonant methods is that rela- where M = E1/E and gc is the loss factor of the composite beam com- tively large beams must be used to force resonant modes to appear puted from Eq. (1). in the low frequency region for the characterization of materials in low frequency. This produces a series of practical difficulties, 2.2. Resonant methods mainly when making the experimental setup. The methodology proposed by Zaveri and Olesen [11], based on the theory stated The Central Impedance Method (CIM), the Modified Oberst by Timoshenko [12], and here referred to as SSM, requires a beam Method (MOM) and the Seismic Response Method (SRM) are all of longitude l, width b, thickness h, and density q, which is simply resonant methods. supported at both ends. This beam is excited by a harmonic force The CIM [8] uses contact transducers and is based in the analy- p(t) = P0sin xt at its center, which produces a displacement re- sis of the FRF defined as X/F, where X is the Fourier transform of the sponse h(t) = H0sin(xt + u), which is measured at the same point displacement signal x(t) measured at the beam center, produced by where the force is applied, as shown in Fig. 5. a force f(t) having a Fourier transform F, which is also applied at the For a frequency f, below the first resonance frequency, the loss beam center. The principle is shown in Fig. 2. factor g is calculated through the equation MOM [9] uses the displacement z(t) at one of the bar’s end, pro- duced by a forced displacement y(t) at the bar center (see Fig. 3). tan u g¼ 2f 2 ; ð5Þ Then, the FRF used in this method is Z/Y, where Z and Y correspond 1 þ H0 2pcos lbhq P 0 u to the Fourier transform of z(t) and y(t), respectively. and Young’s modulus E is calculated through 3 2l P0 E¼ cos u þ 2p2 f 2 lbhq ; ð6Þ Ip4 H0 where I is the cross-sectional moment of inertia of the beam. As this method does not use resonances, ASTM standard is not Fig. 1. Oberst beam. applicable in this case. In this way, according to what was stated
  • 4. Author's personal copy R. Pereira et al. / Materials and Design 32 (2011) 2423–2428 2425 was joined to this beam through a thin double adhesive. To obtain resonances in different frequencies, several aluminum beams and ECCS–PET layers of different lengths were considered. These spec- imens are summarized in Table 1. The width of all samples is 18.8 mm. The aluminum used has a thickness of 2.5 mm and a density of 2927.402 kg/m3. The ECCS– PET used has a width of 18.8 mm, a thickness of 0.15 mm and a Fig. 5. Simply-supported beam Method (SSM). density of 9447.083 kg/m3. Concerning the SSM, measurements with different size beams were carried out with the purpose of ver- ifying if overlapping of curves obtained from beams having differ- ent length is produced. Table 1 Samples under study. 3.2. Experimental setup Method Sample type and length (cm) Number of samples CIM and MOM Aluminum beams (32) 5 The different transducers used in this study are piezoelectric Aluminum beams (25) 5 Aluminum beams (18) 5 (see Table 2). Measurements were carried out inside a tempera- ECCS–PET layers (32) 5 ture-controlled chamber at T1 = 24 °C and T2 = 40 °C. Sample ECCS–PET layers (25) 5 excitation was done, for resonant methods, through an electro- ECCS–PET layers (18) 5 dynamic shaker BK 4810. For the SSM a shaker BK 4809 was SRM Aluminum beams (16) 5 used, due to its better performance at low frequencies. White noise Aluminum beams (12) 5 was used as excitation signal for all the experiments. The signal Aluminum beams (9) 5 ECCS–PET layers (16) 5 was amplified by means of an amplifier BK 2718. Acquisition ECCS–PET layers (12) 5 and further digital signal processing was done through a system ECCS–PET layers (9) 5 Pulse BK 3560-C. Hanning windows were used in all cases and SSM Aluminum beams (32) 5 FRF were calculated with a spectral resolution of 0.5 Hz. When nec- Aluminum beams (25) 5 essary, the integration of the temporal signal was carried out with ECCS–PET layers (32) 5 the Pulse system. Fig. 6 shows a general diagram of the measure- ECCS–PET layers (25) 5 ment setup used. 4. Results and discussion Table 2 Piezoelectric transducers: FS = force sensor, Ac = accelerometer. 4.1. Results of the base beam Method Excitation Response CIM FS BK 8230 Ac BK 4518-003 As an example of the variability detected in the results obtained MOM Ac 4513-001 Ac BK 4518-003 through the resonant methods, Fig. 7 presents the results obtained SRM Ac 4513-001 Ac BK 4518-003 through CIM. This method presented the lowest statistical disper- SSM FS BK 8230 Ac BK 4518-003 sion in all trials. With the aim of presenting the variability in the results ob- tained from each methodology, Fig. 8 presents the summary of re- in [11], the physical characteristics of a viscoelastic material are sults obtained through the three resonant methods. Ends of error not possible to be obtained starting from the known data of a base bars correspond to the lowest and highest measured values, beam. respectively, whereas the point where the graphics intersects these lines corresponds to the median of the group of measured values. 3. Experimental procedure Unlike the average, median of a data set is not too sensitive to ex- treme values; therefore it was chosen as a descriptive value. 3.1. Materials Concerning aluminum loss factor g, results in the wider fre- quency range, the lowest variability and the highest correspon- The materials used in this study are an aluminum sample and dence with those presented in the literature [14] corresponded to an ECCS–PET, which is a thin and flexible polymer–metal com- the results measured through CIM. Fig. 8 shows that the results ob- monly used in the food industry for food conservation [13]. In this tained by MOM and SRM present a higher dispersion and higher case, the aluminum was used as a base beam and the ECCS–PET values, mainly at low frequencies. Fig. 6. General measurement setup. (A) BK Pulse 3560-C, (B) BK 2718 amplifier, (C) BK shaker, (D) response piezoelectric transducer, (E) excitation piezoelectric transducer, (F) personal computer. (C–E) and the location of the transducers depend on each method.
  • 5. Author's personal copy 2426 R. Pereira et al. / Materials and Design 32 (2011) 2423–2428 0.07 ied. However, these results converge into physically right values when the loss factor is computed and diverge for Young’s modulus 0.06 as the frequency increases. In this case, limit values are acceptable and tend to coincide with those obtained through SRM. 0.05 The increase of temperature during measurements reveals changes in the values of the loss factor and Young’s modulus calcu- Loss factor η 0.04 lated by means of each method, although a uniform tendency is not observed. Concerning CIM, an increase in g values is observed in 0.03 general. On the other hand, the results obtained by the non-resonant 0.02 test SSM are shown in Fig. 9. The results show the usual frequency dependences of the dynamic properties associated to typical metal 0.01 or stiff structural materials, as presented in [15,16]. Here the tendency is clear and loss factor values slightly de- 0 crease as temperature rises. Almost no variation in values is ob- 0 500 1000 1500 2000 2500 served for Young’s modulus. These effects show the temperature- Frequency (Hz) frequency dependence for a solid in which there is dense and reg- ular packing of molecules. It is a fact that an increase in frequency Fig. 7. Values of g obtained through CIM, T: 24 °C. Ã: l = 32 cm, m = 1; +: l = 25 cm, has an equivalent effect on the damping and stiffness as a decrease m = 1; s: l = 18 cm, m = 1; h: l = 32 cm, m = 3; Â: l = 25 cm, m = 3; 4: l = 32 cm, in temperature, and vice versa [1,17]. m = 5; : l = 18 cm, m = 3; }: l = 25 cm, m = 5 (m: excited mode). 4.2. Results of the PET layer In contrast, regarding the results obtained for Young’s modulus, SRM values are the closest to those presented in [14]. CIM presents Fig. 10 presents the summary of results for the PET layer ob- a high variability and high values at low frequencies. Above tained through the three resonant methods. We observe that mea- 500 Hz, these values become stable and are close to those reported surements of loss factor carried out at 24 °C are quite similar when in the literature. MOM gives clear information only in the first using MOM and SIM. Information is limited up to approximately resonances present in the measured FRF, which implies a charac- 330 Hz. The increase in temperature makes information given by terization covering a more limited frequency range. SSM gives FRF clearer and makes ASTM standard applicable [6]. In this way, dissimilar results depending on the length of the beam being stud- information up to 850 Hz is obtained (see Fig. 10). Despite the 0.45 0.45 0.4 0.4 0.35 0.35 0.3 0.3 Loss factor η Loss factor η 0.25 0.25 0.2 0.2 0.15 0.15 0.1 0.1 0.05 0.05 0 0 0 500 1000 1500 2000 2500 0 500 1000 1500 2000 2500 Frequency (Hz) Frequency (Hz) 11 11 x 10 x 10 20 20 18 18 Young´s modulus E (Pa) Young´s modulus E (Pa) 16 16 14 14 12 12 10 10 8 8 6 6 4 4 2 2 0 0 0 500 1000 1500 2000 2500 0 500 1000 1500 2000 2500 Frequency (Hz) Frequency (Hz) Fig. 8. Comparison of g and E values obtained through three resonant methodologies. 5: SRM. : MOM, h: CIM. Plots to the left: 24 °C; plots to the right: 40 °C.
  • 6. Author's personal copy R. Pereira et al. / Materials and Design 32 (2011) 2423–2428 2427 10 x 10 7 1.2 6 Young´s modulus E (Pa) 1 5 Loss factor η 0.8 4 0.6 3 0.4 2 0.2 1 0 0 20 40 60 80 100 20 40 60 80 100 Frequency (Hz) Frequency (Hz) Fig. 9. Comparison of g and E values obtained through the non-resonant method SSM. h: 24 °C. : 40 °C. Dotted line: l = 32 cm. Continuous line: l = 25 cm. 1.2 1.2 1 1 0.8 0.8 Loss factor η Loss factor η 0.6 0.6 0.4 0.4 0.2 0.2 0 0 0 100 200 300 400 500 600 700 800 900 0 200 400 600 800 1000 Frequency (Hz) Frequency (Hz) 12 12 x 10 x 10 9 9 8 8 Young´s modulus E (Pa) Young´s modulus E (Pa) 7 7 6 6 5 5 4 4 3 3 2 2 1 1 0 0 0 100 200 300 400 500 600 700 800 900 0 100 200 300 400 500 600 700 800 900 Frequency (Hz) Frequency (Hz) Fig. 10. Comparison of g and E values for PET layer obtained through three resonant methodologies. 5: SRM. : MOM, h: CIM. Plots to the left: 24 °C; plots to the right: 40 °C. existing dispersion, similarities are observed among the obtained difference between the bending stiffnesses of the layer and base curves. In addition, for the three resonant methodologies we ob- beam. This difference must be sufficiently large in order to measure serve that estimated loss factor values increase as temperature the bending stiffness of the layer with precision and repeatability, rises. At high temperatures the material becomes soft and reaches which is not the case studied here (0.15 mm of the PET layer com- a rubbery state. This fact has also been observed and discussed in pared to 2.5 mm of the base beam). These effects have been previ- the technical literature [17]. ously discussed by Jones and Parin [18] and Pritz [19]. On the other hand, there is no coincidence in the values obtained Nonetheless, the increase in temperature produced, in all cases, for Young’s modulus through the studied methods, so there is no a decrease in the measured values. This fact is typical for highly clear tendency on its values. It is well known that some of the errors polymeric materials and it has been widely covered in the litera- in the estimated values are related to the ratio of layer thickness to ture [17,20]. Thus, considering the structural influence of the PET base beam thickness. The layer should be thick enough to cause a polymer on the behavior of the ECCS–PET composite, the values
  • 7. Author's personal copy 2428 R. Pereira et al. / Materials and Design 32 (2011) 2423–2428 obtained for both loss factor and Young’s modulus through the specific negative effects such as undesirable resonances, impacts three resonant methods are reasonable enough. On the contrary, between vibrating parts, accelerated wear, noise generation, and SSM did not give realistic results; hence they were not included harmful vibrations transmitted to human operators. in this section. Nonetheless, more experimental studies are needed for a rigor- ous validation of the methods. 5. Conclusions Acknowledgment This work has been aimed in the comparison of the results of loss factor and Young’s modulus obtained through the application This work has been supported by CONICYT–FONDECYT No. of four methodologies using piezoelectric transducers. 1070375, which is gratefully acknowledged. The following conclusions can be drawn from the experiments: References In general, the use of piezoelectric transducers in resonant con- [1] Nashif AD, Jones DIG, Henderson JP. Vibration damping. New York: John Wiley; tacting measuring methods produces a high variability in the 1985. results of loss factor and Young’s modulus. Therefore, a larger [2] Srikanth N, Gupta M. Damping characterization of Mg–SiC composites using an number of measurements will be necessary to reduce the statis- integrated suspended beam method and new circle fit approach. Mater Res Bull 2002;37:1149–62. tical dispersion and thus render more accurate values. [3] Rivin EI. Stiffness and damping in mechanical design. New York: Marcel Concerning SRM and MOM, forces and moments produced by Dekker; 1999. both the mass and location of the accelerometer used to mea- [4] Ashby MF, Jones DRH. Engineering materials 2: an introduction to microstructures, processing and design. 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Measured values of damping can help in material selection for preventing or alleviating some