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Development of Supply Chain of
Lemon Grass in the Patna
District of Bihar India
By
K.M. Singh, Director, SAMETI, Bihar, India
Burton E. Swanson, Prof. Emeritus, UIUC, USA
Expert Consultations on Herbal, Medicinal & Aromatic Plants,
ICARDA, Aleppo, Syria, 10-12 July 2007
Background
ATMA, Patna pursued a strategy that would help farmers
diversify into higher value commodities and products. Three
criteria were used to evaluate alternative crops and products
within the district:
 There had to be a continuing market demand for the crop or
product.
 The crop must be well suited to the existing agro-climatic
conditions, and
 The production technology to be used must be relatively low-
cost to reduce the farmer’s risk and provide enhanced
returns.
 In other words, each ATMA is expected to pursue:
 Market-driven,
 Farmer centered, and
 Environmentally friendly approach to agril. diversification.
Lemon grass: The ideal crop
The following case study outlines the steps followed by the
ATMA, Patna to assess and develop a financially sustainable
supply chain for the production and post harvesting handling of
Lemon Grass by groups of farmers in the district.
Lemongrass cultivation due to its many advantages has come as boon for
the farmers, some of them are as follows:
 They can be grown even on less fertile and marginal lands.
 They resist drought and can grow successfully where no other crop
generally grows provided, some care is taken by the farmers in terms
of providing life saving irrigation.
 There is little damage to the crop from animals and insect-pest, as they
normally keep away from it due to its bitter taste.
 Attractive economic returns with little risk on the part of the growers.
 Selling the Lemon grass oil is not a problem because of its ever
increasing demand and a large number of buyers.
Building the Supply Chain for Lemon grass
The main constituent of lemongrass oil is 70-
88% of citral,
Minor constituents are: linalool, geraniol,
citronellol, nerol, 1.8 cineol, linayl acetate etc.
The perfume industry has found that Lemon
grass oil can give almost the same effect in
blends as more expensive scents.
Pharmaceutical industry also uses the lemon
grass oil extensively
Therefore, cultivation of HMAPs quickly
emerged an important crop for small-scale
farmers
Step 1: Conduct PRA and develop SREP
Participatory Rural Appraisal (PRA) used
to assess local condition and to identify
marketable crops that could be
successfully introduced
Entrepreneurial farmers already
producing different Herbal, Medicinal &
Aromatic Plants (HMAPs) were identified
Researchers were consulted to
determine which HMAPs could be
successfully grown in Patna district
Findings included in Strategic Research
and Extension Plan (SREP) and submitted
to ATMA Governing Board for approval
Step 2A: Investigate potential markets
Investigating potential markets was difficult
since traders engage in secretive and
opportunistic buying practices
The Internet, published sources, the media
and personal contacts were all used to
identify firms that manufacture traditional
medicines
Different companies were contacted to
determine their interest in contracting with
farmers to produce to specification.
Many firms were not interested, Potential
demand for different HMAPs was assessed
from interested firms
Step 2B: Organize Farmers into FIGs
Farmers with similar social/economic
backgrounds and shared goals were organized
into farmer interest groups (FIGs)
Typical village-level FIGs have 10-15 members
FIGs that share a common interest, such
HMAPs (Lemon grass), may organize into a
block-level Farmer Association (FA) and these
FAs may organize at district level into Farm
Federations (FFs).
The goal was to create a producer network
whereby a substantial quantity of Lemon grass
oil could be produced on a sustained basis to
secure:
Economies of scale
Increased market power
Good financial returns for members
Step 2C: Develop/Test Production Technologies
.
Company contracting for Lemon grass wanted the crop
produced organically
KVK was asked to develop and validate the technology
Then the KVK was to train the FIG members so they
could meet the company’s quality and organic production
specifications
Step 3A: Facilitate Contract Negotiations
A contract was negotiated between the
company and a group of FIGs to supply
lemon grass oil.
ATMA, Patna served as the facilitator
between the FIGs and the Buyer.
Contract specified that the produce should
be free from any adulteration, with min. 70%
citral content
Company agreed to buy 2MT/year during
next five years with a provision of a 20%
increase each year.
Securing credible markets was considered
essential to the success of this activity
Step 3B: Arrange exposure visits for FIGs
.
FIG leaders were taken to other states
(Maharashtra, Uttar Pradesh and Madhya
Pradesh) to learn how other farmers have
successfully grown HMAPs
FIG members were taken to other districts to
visit other farmers who were successfully
producing herbal, medicinal & aromatic crops
FIG leaders were also taken to research
institutions, like CIMAP in Lucknow and the
FFDC in Kannauj to learn about:
Specific high-value aromatic crops
The production and post-harvest
handling techniques needed to
successfully produce these crops.
Training programs were organized by by ATMA in
association with national institutes like CIMAP in
Lucknow, CEDMAP in Bhopal and FFDC in Kannauj
The local KVK and experts from the SAU also helped
train the FIG members
Company experts were also actively involved in
training the FIG members
Step 3C: Training FIG Members
Step 4: Arranging for Quality Planting Material
Planting material (Slips) for lemon grass was made
available to farmers by the ATMA on actual cost-
sharing basis
Since not available locally, they were procured
from CIMAP, Lucknow and FFDC, Kannauj
The actual cost of Rs.2/- per slip was charged from
the farmers
Step 5: Technical Backstopping of FIGs
Company technical staff and researchers from the KVK,
SAU and ATMA visited the farmers regularly to monitor
the crop
Care was taken to ensure that the crop remains organic
and free from any pesticide contamination
Any problems encountered were resolved in the field
itself
Step 6: Harvesting, & Oil Extraction
.
All pre- and post-harvest handling is supervised by the
company and ATMA
The crop must be harvested properly, shade dried and then
cut into pieces before loading in the Field Distillation unit for
oil extraction, as per the requirement of the company
Also, the Oil must be properly packed in food grade plastic
or stainless steel containers before transporting to the
delivery site
Step 7: Oil Tested and Delivered
FIG members transport the lemon grass oil in food grade
plastic or stainless steel containers to the company’s
delivery station
The company has its own testing facilities located here.
Samples are tested for moisture content, pesticide residues
and citral content, (min 70% desired)
Payment to farmers is made after testing the oil for citral
content and weighing the oil
Identify firms that buys
and uses Lemon grass oil
BTTs organize FIGs;
assess interest in HMAPs
Steps in Developing a Supply Chain
ATMA Organizes PRA and develops a SREP
Arrange for planting material (slips) and other inputs
needed to produce the Lemon grass oil
FIG members produce lemon grass oil to specification;
BTT and buyer’s staff supervise
Consult with research
institutions; KVK to
field test technologies
FIG leaders oriented to
Aromatic crops through
exposure visits
ATMA arranges with
KVK to train FIG
members
Transport Lemon grass oil to delivery site, test
product, weigh product and pay farmers
ATMA facilitates contract
agreement between FIGs
and buyer
Details of Aromatic crops being grown in Bihar through leads
provided by ATMA, Patna (Year 2005-06)
Aromatic
Crops
Area
(ha.)
Oil yield
(kg./Ha.
Total oil
producti
on (kg.)
Rate at
which
oil sold
Rs./kg
Gross
income
Rs./ha
Net income
per ha.
Rs./ yr
Lemon
grass
102 140 14280 300 42000 19500
Java
citronella
30 125 3750 270 33750 14250
Mentha 110 120 13200 300 36000 15500
Palma
Rosa
20 100 2000 405 40500 18000
Tulsi (basil) 24 100 2400 200 20000 8500
Jama
rosa/CN-5
13 155 2275 325 50375 25375
Total 299 37905
Source- Singh, 2006, World Bank Study on ATMA Model in Bihar
THANKS

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Supply chain of lemon grass

  • 1. Development of Supply Chain of Lemon Grass in the Patna District of Bihar India By K.M. Singh, Director, SAMETI, Bihar, India Burton E. Swanson, Prof. Emeritus, UIUC, USA Expert Consultations on Herbal, Medicinal & Aromatic Plants, ICARDA, Aleppo, Syria, 10-12 July 2007
  • 2. Background ATMA, Patna pursued a strategy that would help farmers diversify into higher value commodities and products. Three criteria were used to evaluate alternative crops and products within the district:  There had to be a continuing market demand for the crop or product.  The crop must be well suited to the existing agro-climatic conditions, and  The production technology to be used must be relatively low- cost to reduce the farmer’s risk and provide enhanced returns.  In other words, each ATMA is expected to pursue:  Market-driven,  Farmer centered, and  Environmentally friendly approach to agril. diversification.
  • 3. Lemon grass: The ideal crop The following case study outlines the steps followed by the ATMA, Patna to assess and develop a financially sustainable supply chain for the production and post harvesting handling of Lemon Grass by groups of farmers in the district. Lemongrass cultivation due to its many advantages has come as boon for the farmers, some of them are as follows:  They can be grown even on less fertile and marginal lands.  They resist drought and can grow successfully where no other crop generally grows provided, some care is taken by the farmers in terms of providing life saving irrigation.  There is little damage to the crop from animals and insect-pest, as they normally keep away from it due to its bitter taste.  Attractive economic returns with little risk on the part of the growers.  Selling the Lemon grass oil is not a problem because of its ever increasing demand and a large number of buyers.
  • 4. Building the Supply Chain for Lemon grass The main constituent of lemongrass oil is 70- 88% of citral, Minor constituents are: linalool, geraniol, citronellol, nerol, 1.8 cineol, linayl acetate etc. The perfume industry has found that Lemon grass oil can give almost the same effect in blends as more expensive scents. Pharmaceutical industry also uses the lemon grass oil extensively Therefore, cultivation of HMAPs quickly emerged an important crop for small-scale farmers
  • 5. Step 1: Conduct PRA and develop SREP Participatory Rural Appraisal (PRA) used to assess local condition and to identify marketable crops that could be successfully introduced Entrepreneurial farmers already producing different Herbal, Medicinal & Aromatic Plants (HMAPs) were identified Researchers were consulted to determine which HMAPs could be successfully grown in Patna district Findings included in Strategic Research and Extension Plan (SREP) and submitted to ATMA Governing Board for approval
  • 6. Step 2A: Investigate potential markets Investigating potential markets was difficult since traders engage in secretive and opportunistic buying practices The Internet, published sources, the media and personal contacts were all used to identify firms that manufacture traditional medicines Different companies were contacted to determine their interest in contracting with farmers to produce to specification. Many firms were not interested, Potential demand for different HMAPs was assessed from interested firms
  • 7. Step 2B: Organize Farmers into FIGs Farmers with similar social/economic backgrounds and shared goals were organized into farmer interest groups (FIGs) Typical village-level FIGs have 10-15 members FIGs that share a common interest, such HMAPs (Lemon grass), may organize into a block-level Farmer Association (FA) and these FAs may organize at district level into Farm Federations (FFs). The goal was to create a producer network whereby a substantial quantity of Lemon grass oil could be produced on a sustained basis to secure: Economies of scale Increased market power Good financial returns for members
  • 8. Step 2C: Develop/Test Production Technologies . Company contracting for Lemon grass wanted the crop produced organically KVK was asked to develop and validate the technology Then the KVK was to train the FIG members so they could meet the company’s quality and organic production specifications
  • 9. Step 3A: Facilitate Contract Negotiations A contract was negotiated between the company and a group of FIGs to supply lemon grass oil. ATMA, Patna served as the facilitator between the FIGs and the Buyer. Contract specified that the produce should be free from any adulteration, with min. 70% citral content Company agreed to buy 2MT/year during next five years with a provision of a 20% increase each year. Securing credible markets was considered essential to the success of this activity
  • 10. Step 3B: Arrange exposure visits for FIGs . FIG leaders were taken to other states (Maharashtra, Uttar Pradesh and Madhya Pradesh) to learn how other farmers have successfully grown HMAPs FIG members were taken to other districts to visit other farmers who were successfully producing herbal, medicinal & aromatic crops FIG leaders were also taken to research institutions, like CIMAP in Lucknow and the FFDC in Kannauj to learn about: Specific high-value aromatic crops The production and post-harvest handling techniques needed to successfully produce these crops.
  • 11. Training programs were organized by by ATMA in association with national institutes like CIMAP in Lucknow, CEDMAP in Bhopal and FFDC in Kannauj The local KVK and experts from the SAU also helped train the FIG members Company experts were also actively involved in training the FIG members Step 3C: Training FIG Members
  • 12. Step 4: Arranging for Quality Planting Material Planting material (Slips) for lemon grass was made available to farmers by the ATMA on actual cost- sharing basis Since not available locally, they were procured from CIMAP, Lucknow and FFDC, Kannauj The actual cost of Rs.2/- per slip was charged from the farmers
  • 13. Step 5: Technical Backstopping of FIGs Company technical staff and researchers from the KVK, SAU and ATMA visited the farmers regularly to monitor the crop Care was taken to ensure that the crop remains organic and free from any pesticide contamination Any problems encountered were resolved in the field itself
  • 14. Step 6: Harvesting, & Oil Extraction . All pre- and post-harvest handling is supervised by the company and ATMA The crop must be harvested properly, shade dried and then cut into pieces before loading in the Field Distillation unit for oil extraction, as per the requirement of the company Also, the Oil must be properly packed in food grade plastic or stainless steel containers before transporting to the delivery site
  • 15. Step 7: Oil Tested and Delivered FIG members transport the lemon grass oil in food grade plastic or stainless steel containers to the company’s delivery station The company has its own testing facilities located here. Samples are tested for moisture content, pesticide residues and citral content, (min 70% desired) Payment to farmers is made after testing the oil for citral content and weighing the oil
  • 16. Identify firms that buys and uses Lemon grass oil BTTs organize FIGs; assess interest in HMAPs Steps in Developing a Supply Chain ATMA Organizes PRA and develops a SREP Arrange for planting material (slips) and other inputs needed to produce the Lemon grass oil FIG members produce lemon grass oil to specification; BTT and buyer’s staff supervise Consult with research institutions; KVK to field test technologies FIG leaders oriented to Aromatic crops through exposure visits ATMA arranges with KVK to train FIG members Transport Lemon grass oil to delivery site, test product, weigh product and pay farmers ATMA facilitates contract agreement between FIGs and buyer
  • 17. Details of Aromatic crops being grown in Bihar through leads provided by ATMA, Patna (Year 2005-06) Aromatic Crops Area (ha.) Oil yield (kg./Ha. Total oil producti on (kg.) Rate at which oil sold Rs./kg Gross income Rs./ha Net income per ha. Rs./ yr Lemon grass 102 140 14280 300 42000 19500 Java citronella 30 125 3750 270 33750 14250 Mentha 110 120 13200 300 36000 15500 Palma Rosa 20 100 2000 405 40500 18000 Tulsi (basil) 24 100 2400 200 20000 8500 Jama rosa/CN-5 13 155 2275 325 50375 25375 Total 299 37905 Source- Singh, 2006, World Bank Study on ATMA Model in Bihar