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TABLE OF CONTENTS

1.   INTRODUCTION ..........................................................................................................1
     1.1.       Scope of supply.....................................................................................................1
     1.2.       Maintenance philosophy .......................................................................................2
     1.3.       Documentation overview......................................................................................2
     1.4.   Customer support..................................................................................................2
     1.4.1.    Contact address ...............................................................................................2
     1.4.2.    Warranty .........................................................................................................2
     1.5.       Required qualifications of personnel ....................................................................2
     1.6.       Safety warnings.....................................................................................................3
     1.7.       Symbols ................................................................................................................3
     1.8.       Package identification...........................................................................................4
     1.9.       Notations and definitions ......................................................................................5


2.   MAIN DATA ...................................................................................................................6
     2.1.       General data ..........................................................................................................6
     2.2.   Engine performance data ......................................................................................7
     2.2.1.    Gear output as a function of ambient temperature..........................................7
     2.2.2.    Exhaust temperature as a function of ambient temperature............................7
     2.3.   Utilities..................................................................................................................8
     2.3.1.     Gas fuel specifications ....................................................................................8
     2.3.2.     Liquid fuel specifications................................................................................9
     2.3.3.     Auxiliary and emergency electrical power consumption..............................10


3.   TECHNICAL DESCRIPTION ...................................................................................11
     3.1.       Gas turbine components......................................................................................11
     3.2.       OP16-3A Package...............................................................................................12
     3.3.   Enclosure & skid.................................................................................................13
     3.3.1.    Enclosure ......................................................................................................13
     3.3.2.    Skid ...............................................................................................................13
     3.3.3.    Optional: Weather cover ...............................................................................13
     3.4.   Short engine (PID H18650-500).........................................................................14
     3.4.1.    Engine ...........................................................................................................14
     3.4.2.    Gearbox and coupling...................................................................................15
     3.5.       Oil system (PID H18265-500) ............................................................................16
     3.6.       Hydraulic start system (PID H18266-500) .........................................................18
     3.7.       Unit ventilation and engine air (PID 18561-500) ...............................................19
3.7.1.          Unit ventilation .............................................................................................19
     3.7.1.1.         Ventilation inlet engine room. ...................................................................19
     3.7.1.2.         Ventilation outlet engine room ..................................................................20
     3.7.1.3.         Control room ventilation............................................................................20
     3.7.2.          Optional: Air recirculation / weather hood heating / anti-icing....................21
     3.7.3.          Engine air......................................................................................................21
     3.7.3.1.         Engine air intake ........................................................................................21
     3.7.3.2.         Engine exhaust...........................................................................................21
     3.8.   Fuel system .........................................................................................................22
     3.8.1.    Gas fuel system (PID H18267-500)..............................................................22
     3.8.2.    Liquid fuel system (PID H18589-500) .........................................................24
     3.9.       Water wash system (PID H18584-500) ..............................................................25
     3.10.      Control system ....................................................................................................26
     3.11.      Local control panel description...........................................................................27
     3.12.      Gas detection (PID H18597-500) .......................................................................28
     3.13. Fire fighting system (PID H18597-500) .............................................................29
     3.13.1.   Fire detection ................................................................................................29
     3.13.2.   Fire extinguishing. ........................................................................................31
     3.14.      Vibration monitoring system.(PID 18560-500)..................................................32
     3.15.      Dedicated Engine Control Unit (DECU) ............................................................33
     3.16.      Generator protection system ...............................................................................34


4.   PROCESS DESCRIPTION .........................................................................................35
     4.1.       PID’s ...................................................................................................................35
     4.2.       Implementation ...................................................................................................36
     4.3.     Functional description.........................................................................................37
     4.3.1.      Safety PLC description .................................................................................37
     4.3.1.1.      Objective:...................................................................................................37
     4.3.1.2.      Principle .....................................................................................................37
     4.3.1.3.      Functions....................................................................................................37
     4.3.2.      Package PLC and HMI control description ..................................................43
     4.3.2.1.      Objective:...................................................................................................43
     4.3.2.2.      Principle:....................................................................................................43
     4.3.2.3.      Functions....................................................................................................43
     4.3.2.4.      Sequence description .................................................................................44
     4.3.3.      Turbine control description...........................................................................45
     4.3.3.1.      Objective:...................................................................................................45
     4.3.3.2.      Principle .....................................................................................................45
     4.3.3.3.      Functions:...................................................................................................45
     4.3.4.      Generator protection, control description .....................................................47
     4.3.4.1.      Objective ....................................................................................................47
     4.3.4.2.      Principle .....................................................................................................47
4.3.4.3.          Functions....................................................................................................47
     4.3.5.          Fire fighting control description ...................................................................49
     4.3.5.1.          Objective ....................................................................................................49
     4.3.5.2.          Principle .....................................................................................................49
     4.3.5.3.          Functions....................................................................................................49


5.   OPERATING PROCEDURES....................................................................................51
     5.1.   Gas turbine start-up.............................................................................................51
     5.1.1.    Operator pre-start mechanical systems checks .............................................51
     5.1.2.    Operator power-up electrical systems prestart procedure.............................53
     5.1.3.    Operator controlled crancking procedure .....................................................54
     5.1.4.    Operator controlled starting procedure .........................................................55
     5.2.       Liquid fuel draining procedure ...........................................................................56
     5.3.   Generator start-up ...............................................................................................57
     5.3.1.    Generator going online procedure ................................................................57
     5.3.2.    Generator taking load procedure...................................................................57
     5.3.3.    Generator reducing load procedure...............................................................58
     5.3.4.    Generator going offline procedure................................................................58
     5.4.       Post running ........................................................................................................58
     5.5.       During normal operation.....................................................................................59
     5.6.     Emergency situations..........................................................................................64
     5.6.1.     Trips ..............................................................................................................64
     5.6.2.     Fire ................................................................................................................64
     5.6.3.     ESD commands.............................................................................................64
     5.6.4.     Manual stops .................................................................................................65
     5.6.4.1.     Normal stop................................................................................................65
     5.6.4.2.     Fast stop .....................................................................................................66
     5.6.4.3.     Emergency stop..........................................................................................67
     5.7.   Resolving alarm conditions after disturbance of operation ................................68
     5.7.1.    Manual emergency stop ................................................................................68
     5.7.2.    Automatic emergency stop ...........................................................................69


6.   INSPECTION AND MAINTENANCE ......................................................................70
     6.1.   Inspection and maintenance intervals .................................................................71
     6.1.1.     Inspection intervals .......................................................................................71
     6.1.2.     Maintenance intervals ...................................................................................72
     6.2.   General instructions on inspection......................................................................73
     6.2.1.    Leakages .......................................................................................................73
     6.2.2.    Security of attachment: .................................................................................73
     6.2.3.    Unobstructed flow.........................................................................................73
     6.2.4.    Corrosion protection .....................................................................................73
     6.2.5.    Cable checking..............................................................................................73
6.3.   Specific inspection procedures ...........................................................................74
     6.3.1.    Oil cooler inspection.....................................................................................74
     6.3.2.    Ventilation and engine air flow path inspection ...........................................74
     6.3.3.    Batteries ........................................................................................................75
     6.3.4.    Battery charger..............................................................................................75
     6.4.    Maintenance........................................................................................................76
     6.4.1.     Oil demister filter change..............................................................................76
     6.4.2.     Liquid fuel filter change ...............................................................................76
     6.4.3.     Suction filter change .....................................................................................77
     6.4.4.     Duplex oil filter changeover .........................................................................78
     6.4.5.     Duplex oil filter replacement ........................................................................79
     6.4.6.     Oil replacement.............................................................................................79
     6.4.7.     Generator greasing........................................................................................80
     6.4.8.     Running wash operation ...............................................................................81
     6.4.9.     Fire fighting system ......................................................................................83
     6.4.10.    Gas detection system ....................................................................................84
     6.4.11.    Unit ventilation and engine air filters replacement.......................................85
     6.4.11.1.    Replacement of inlet air ventilation filters ................................................85
     6.4.11.2.    Changing pre-filters engine air intake........................................................86
     6.4.11.3.    Changing high efficiency filters engine air intake.....................................86
     6.4.12.    Air dryer filter change...................................................................................87
     6.4.13.    Draining air tank ...........................................................................................87
     6.4.14.    Disassembly and mounting of new gearbox driving pins.............................88
     6.4.14.1.    Disassembly driving pins after breaking for overload...............................88
     6.4.14.2.    Mounting of new driving pins ...................................................................89


7.   HANDLING & STORAGE..........................................................................................91
     7.1.      General handling requirements...........................................................................91
     7.2.      Lifting .................................................................................................................91
     7.3.      Short term storage ...............................................................................................92
     7.4.      Long term storage ...............................................................................................93

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Sevan Marine User Manual Op16 3 A 007 2 5

  • 1. TABLE OF CONTENTS 1. INTRODUCTION ..........................................................................................................1 1.1. Scope of supply.....................................................................................................1 1.2. Maintenance philosophy .......................................................................................2 1.3. Documentation overview......................................................................................2 1.4. Customer support..................................................................................................2 1.4.1. Contact address ...............................................................................................2 1.4.2. Warranty .........................................................................................................2 1.5. Required qualifications of personnel ....................................................................2 1.6. Safety warnings.....................................................................................................3 1.7. Symbols ................................................................................................................3 1.8. Package identification...........................................................................................4 1.9. Notations and definitions ......................................................................................5 2. MAIN DATA ...................................................................................................................6 2.1. General data ..........................................................................................................6 2.2. Engine performance data ......................................................................................7 2.2.1. Gear output as a function of ambient temperature..........................................7 2.2.2. Exhaust temperature as a function of ambient temperature............................7 2.3. Utilities..................................................................................................................8 2.3.1. Gas fuel specifications ....................................................................................8 2.3.2. Liquid fuel specifications................................................................................9 2.3.3. Auxiliary and emergency electrical power consumption..............................10 3. TECHNICAL DESCRIPTION ...................................................................................11 3.1. Gas turbine components......................................................................................11 3.2. OP16-3A Package...............................................................................................12 3.3. Enclosure & skid.................................................................................................13 3.3.1. Enclosure ......................................................................................................13 3.3.2. Skid ...............................................................................................................13 3.3.3. Optional: Weather cover ...............................................................................13 3.4. Short engine (PID H18650-500).........................................................................14 3.4.1. Engine ...........................................................................................................14 3.4.2. Gearbox and coupling...................................................................................15 3.5. Oil system (PID H18265-500) ............................................................................16 3.6. Hydraulic start system (PID H18266-500) .........................................................18 3.7. Unit ventilation and engine air (PID 18561-500) ...............................................19
  • 2. 3.7.1. Unit ventilation .............................................................................................19 3.7.1.1. Ventilation inlet engine room. ...................................................................19 3.7.1.2. Ventilation outlet engine room ..................................................................20 3.7.1.3. Control room ventilation............................................................................20 3.7.2. Optional: Air recirculation / weather hood heating / anti-icing....................21 3.7.3. Engine air......................................................................................................21 3.7.3.1. Engine air intake ........................................................................................21 3.7.3.2. Engine exhaust...........................................................................................21 3.8. Fuel system .........................................................................................................22 3.8.1. Gas fuel system (PID H18267-500)..............................................................22 3.8.2. Liquid fuel system (PID H18589-500) .........................................................24 3.9. Water wash system (PID H18584-500) ..............................................................25 3.10. Control system ....................................................................................................26 3.11. Local control panel description...........................................................................27 3.12. Gas detection (PID H18597-500) .......................................................................28 3.13. Fire fighting system (PID H18597-500) .............................................................29 3.13.1. Fire detection ................................................................................................29 3.13.2. Fire extinguishing. ........................................................................................31 3.14. Vibration monitoring system.(PID 18560-500)..................................................32 3.15. Dedicated Engine Control Unit (DECU) ............................................................33 3.16. Generator protection system ...............................................................................34 4. PROCESS DESCRIPTION .........................................................................................35 4.1. PID’s ...................................................................................................................35 4.2. Implementation ...................................................................................................36 4.3. Functional description.........................................................................................37 4.3.1. Safety PLC description .................................................................................37 4.3.1.1. Objective:...................................................................................................37 4.3.1.2. Principle .....................................................................................................37 4.3.1.3. Functions....................................................................................................37 4.3.2. Package PLC and HMI control description ..................................................43 4.3.2.1. Objective:...................................................................................................43 4.3.2.2. Principle:....................................................................................................43 4.3.2.3. Functions....................................................................................................43 4.3.2.4. Sequence description .................................................................................44 4.3.3. Turbine control description...........................................................................45 4.3.3.1. Objective:...................................................................................................45 4.3.3.2. Principle .....................................................................................................45 4.3.3.3. Functions:...................................................................................................45 4.3.4. Generator protection, control description .....................................................47 4.3.4.1. Objective ....................................................................................................47 4.3.4.2. Principle .....................................................................................................47
  • 3. 4.3.4.3. Functions....................................................................................................47 4.3.5. Fire fighting control description ...................................................................49 4.3.5.1. Objective ....................................................................................................49 4.3.5.2. Principle .....................................................................................................49 4.3.5.3. Functions....................................................................................................49 5. OPERATING PROCEDURES....................................................................................51 5.1. Gas turbine start-up.............................................................................................51 5.1.1. Operator pre-start mechanical systems checks .............................................51 5.1.2. Operator power-up electrical systems prestart procedure.............................53 5.1.3. Operator controlled crancking procedure .....................................................54 5.1.4. Operator controlled starting procedure .........................................................55 5.2. Liquid fuel draining procedure ...........................................................................56 5.3. Generator start-up ...............................................................................................57 5.3.1. Generator going online procedure ................................................................57 5.3.2. Generator taking load procedure...................................................................57 5.3.3. Generator reducing load procedure...............................................................58 5.3.4. Generator going offline procedure................................................................58 5.4. Post running ........................................................................................................58 5.5. During normal operation.....................................................................................59 5.6. Emergency situations..........................................................................................64 5.6.1. Trips ..............................................................................................................64 5.6.2. Fire ................................................................................................................64 5.6.3. ESD commands.............................................................................................64 5.6.4. Manual stops .................................................................................................65 5.6.4.1. Normal stop................................................................................................65 5.6.4.2. Fast stop .....................................................................................................66 5.6.4.3. Emergency stop..........................................................................................67 5.7. Resolving alarm conditions after disturbance of operation ................................68 5.7.1. Manual emergency stop ................................................................................68 5.7.2. Automatic emergency stop ...........................................................................69 6. INSPECTION AND MAINTENANCE ......................................................................70 6.1. Inspection and maintenance intervals .................................................................71 6.1.1. Inspection intervals .......................................................................................71 6.1.2. Maintenance intervals ...................................................................................72 6.2. General instructions on inspection......................................................................73 6.2.1. Leakages .......................................................................................................73 6.2.2. Security of attachment: .................................................................................73 6.2.3. Unobstructed flow.........................................................................................73 6.2.4. Corrosion protection .....................................................................................73 6.2.5. Cable checking..............................................................................................73
  • 4. 6.3. Specific inspection procedures ...........................................................................74 6.3.1. Oil cooler inspection.....................................................................................74 6.3.2. Ventilation and engine air flow path inspection ...........................................74 6.3.3. Batteries ........................................................................................................75 6.3.4. Battery charger..............................................................................................75 6.4. Maintenance........................................................................................................76 6.4.1. Oil demister filter change..............................................................................76 6.4.2. Liquid fuel filter change ...............................................................................76 6.4.3. Suction filter change .....................................................................................77 6.4.4. Duplex oil filter changeover .........................................................................78 6.4.5. Duplex oil filter replacement ........................................................................79 6.4.6. Oil replacement.............................................................................................79 6.4.7. Generator greasing........................................................................................80 6.4.8. Running wash operation ...............................................................................81 6.4.9. Fire fighting system ......................................................................................83 6.4.10. Gas detection system ....................................................................................84 6.4.11. Unit ventilation and engine air filters replacement.......................................85 6.4.11.1. Replacement of inlet air ventilation filters ................................................85 6.4.11.2. Changing pre-filters engine air intake........................................................86 6.4.11.3. Changing high efficiency filters engine air intake.....................................86 6.4.12. Air dryer filter change...................................................................................87 6.4.13. Draining air tank ...........................................................................................87 6.4.14. Disassembly and mounting of new gearbox driving pins.............................88 6.4.14.1. Disassembly driving pins after breaking for overload...............................88 6.4.14.2. Mounting of new driving pins ...................................................................89 7. HANDLING & STORAGE..........................................................................................91 7.1. General handling requirements...........................................................................91 7.2. Lifting .................................................................................................................91 7.3. Short term storage ...............................................................................................92 7.4. Long term storage ...............................................................................................93