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As a company-wide initiative, Total Productive Maintenance (TPM) maximizes the effectiveness of equipment. The TPM program significantly increases labor and capital productivity while, at the same time, increases employee morale and job satisfaction. TPM brings maintenance into focus as a necessary and vitally important part of the business. Targeted at all levels of the organization, TPM and its 8 Pillars provide the necessary supporting process and tools to achieve zero defects, zero breakdowns and zero accidents.
NUMBER OF SLIDES: 162
LEARNING OBJECTIVES
1. Understand the concept and management philosophy of TPM as a foundation for Lean Transformation
2. Learn the 8 pillars of TPM activities, TPM implementation strategy, roadmap and step-by-step approach
3. Learn the TPM tools and be able to identify and eliminate loss through TPM implementation
4. Learn how to kick-start TPM deployment with Autonomous Maintenance, Planned Maintenance, Focused Improvement and Education & Training activities to improve equipment reliability
5. Understand the roles of a TPM implementation organization and the critical success factors
CONTENTS
1. Overview of TPM
What is TPM?
What TPM Is Not
TPM Principles
TPM Supports Lean Transformation
TPM is a Paradigm Shift
Why is TPM Important?
TPM Goals
Eight Pillars of TPM
TPM Pillars & Activities
TPM Benefits
2. TPM Foundations: 5S & Visual Management
5S Principles
Sort: Identifying Red-tag Targets
Sort: Disposal Methods
Set In Order: Making Things Easy to Find
Shine - Practice Tips & Check Sheet
5S & Equipment Maintenance
Visual Control - TPM Scorecard
Visual Control Example
3. TPM Tools
Small Group Activities
Suggestion System
Fuguai Tagging
One-Point Lesson
Activity Board
4. Equipment Loss & Overall Equipment Effectiveness (OEE)
3 Key Components of OEE
Six Big Equipment Losses
Equipment Losses & OEE
Breakdown Losses
Setup & Adjustment Losses
Minor Stoppage Losses
Speed Loss
Quality Defect & Rework Losses
Start-up (Yield) Losses
Strategies for Zero Breakdowns
5. The 8 Pillars of TPM
Autonomous Maintenance
Planned Maintenance
Focused Improvement
Education & Training
Early Equipment Management
Quality Maintenance
Office TPM
Safety & Environmental Management
6. TPM Implementation
TPM Implementation Master Plan
Example of TPM Implementation Structure
3 Requirements for Fundamental Improvement
12 Steps of TPM Implementation
How to Sustain TPM
Critical Success Factors
TO DOWNLOAD THIS COMPLETE PRESENTATION, PLEASE GO TO:
http://www.oeconsulting.com.sg
As a company-wide initiative, Total Productive Maintenance (TPM) maximizes the effectiveness of equipment. The TPM program significantly increases labor and capital productivity while, at the same time, increases employee morale and job satisfaction. TPM brings maintenance into focus as a necessary and vitally important part of the business. Targeted at all levels of the organization, TPM and its 8 Pillars provide the necessary supporting process and tools to achieve zero defects, zero breakdowns and zero accidents.
NUMBER OF SLIDES: 162
LEARNING OBJECTIVES
1. Understand the concept and management philosophy of TPM as a foundation for Lean Transformation
2. Learn the 8 pillars of TPM activities, TPM implementation strategy, roadmap and step-by-step approach
3. Learn the TPM tools and be able to identify and eliminate loss through TPM implementation
4. Learn how to kick-start TPM deployment with Autonomous Maintenance, Planned Maintenance, Focused Improvement and Education & Training activities to improve equipment reliability
5. Understand the roles of a TPM implementation organization and the critical success factors
CONTENTS
1. Overview of TPM
What is TPM?
What TPM Is Not
TPM Principles
TPM Supports Lean Transformation
TPM is a Paradigm Shift
Why is TPM Important?
TPM Goals
Eight Pillars of TPM
TPM Pillars & Activities
TPM Benefits
2. TPM Foundations: 5S & Visual Management
5S Principles
Sort: Identifying Red-tag Targets
Sort: Disposal Methods
Set In Order: Making Things Easy to Find
Shine - Practice Tips & Check Sheet
5S & Equipment Maintenance
Visual Control - TPM Scorecard
Visual Control Example
3. TPM Tools
Small Group Activities
Suggestion System
Fuguai Tagging
One-Point Lesson
Activity Board
4. Equipment Loss & Overall Equipment Effectiveness (OEE)
3 Key Components of OEE
Six Big Equipment Losses
Equipment Losses & OEE
Breakdown Losses
Setup & Adjustment Losses
Minor Stoppage Losses
Speed Loss
Quality Defect & Rework Losses
Start-up (Yield) Losses
Strategies for Zero Breakdowns
5. The 8 Pillars of TPM
Autonomous Maintenance
Planned Maintenance
Focused Improvement
Education & Training
Early Equipment Management
Quality Maintenance
Office TPM
Safety & Environmental Management
6. TPM Implementation
TPM Implementation Master Plan
Example of TPM Implementation Structure
3 Requirements for Fundamental Improvement
12 Steps of TPM Implementation
How to Sustain TPM
Critical Success Factors
TO DOWNLOAD THIS COMPLETE PRESENTATION, PLEASE GO TO:
http://www.oeconsulting.com.sg
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