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Effective Corrective Action (C/A) Program Presented by David Barber, General Manager of Omnex Canada for ASQ, Toronto, January 10, 2007
[object Object],[object Object],[object Object]
David A. Barber, CQE (ASQ) ,[object Object],[object Object],[object Object],[object Object],[object Object]
Presentation Overview ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
What is a C/A Program?
Program Management ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Simplified Understanding  of the C/A Program? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Simplified Understanding  of the C/A Program? ,[object Object],[object Object],[object Object],[object Object],[object Object]
Process Characteristics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Inputs to the C/A Program Suggestion Programs? OH&S Issues   Environmental Non-conformance / Spills Internal & External Audits Poor Quality Objective Indicators Reliability Data High Scrap, Material Review Boards Production or Service Rejects / Defects / Defectives Supplier Issues Customer Complaints / Feedback Others – Many more Compliance Issues Improvement Programs
Managing the Inputs ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Background of Corrective Action Requirements
8.5.2 Corrective Action ,[object Object],[object Object],[object Object]
8.5.2 Corrective Action ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Management Review Topics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Additional C/A Requirements ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
8.5.3 Preventive Action ,[object Object],[object Object],[object Object]
8.5.3 Preventive Action ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Team Problem Solving Basics
Effective Problem Solving ,[object Object],[object Object],[object Object],[object Object]
Effective Problem Solving Tools for Identifying and Understanding ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Effective Problem Solving Tools for Analyzing and Tracking Data ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Effective Problem Solving Tools for Maintaining Improvements ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Inhibitors to Effective Problem Solving ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Inhibitors to Effective Problem Solving ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Verification vs. Validation ,[object Object],[object Object],[object Object],[object Object]
8D Problem Solving ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Example: Problem Solving Tools
Corrective Action Check List (Partial Example) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
The Ultimate C/A Program
Key Elements of C/A Program Before ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],After
The Ultimate C/A Program ,[object Object],[object Object]
The Ultimate C/A Program ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Company-wide Problem Solving Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Company Wide Problem Solving ,[object Object],Success occurs when a company uses all four steps (Plan, Do, Study, Act) in the PDSA cycle. Any breakdown in the cycle negatively effects the outcome. Fix weaknesses, prevent recurrence and add lessons learned to the knowledge base of the company Act Study the effects of actions taken to see if anticipated results occurred Study Finalize and implement the plan Do Gather Data in order to formulate a plan. Plan The Fundamental Cycle for Corrective Action or Process Improvement
Company-Wide Problem Solving ,[object Object],[object Object],IMPROVEMENT
The Ultimate C/A Program ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Summary & Review ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Thank You! Q & A!

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Asq toronto10 jan2007effectcorraction

  • 1. Effective Corrective Action (C/A) Program Presented by David Barber, General Manager of Omnex Canada for ASQ, Toronto, January 10, 2007
  • 2.
  • 3.
  • 4.
  • 5. What is a C/A Program?
  • 6.
  • 7.
  • 8.
  • 9.
  • 10. Inputs to the C/A Program Suggestion Programs? OH&S Issues Environmental Non-conformance / Spills Internal & External Audits Poor Quality Objective Indicators Reliability Data High Scrap, Material Review Boards Production or Service Rejects / Defects / Defectives Supplier Issues Customer Complaints / Feedback Others – Many more Compliance Issues Improvement Programs
  • 11.
  • 12. Background of Corrective Action Requirements
  • 13.
  • 14.
  • 15.
  • 16.
  • 17.
  • 18.
  • 20.
  • 21.
  • 22.
  • 23.
  • 24.
  • 25.
  • 26.
  • 27.
  • 29.
  • 30. The Ultimate C/A Program
  • 31.
  • 32.
  • 33.
  • 34.
  • 35.
  • 36.
  • 37.
  • 38.
  • 39. Thank You! Q & A!

Editor's Notes

  1. ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________
  2. 78 Identifying needs through FMEA, QFD and employee evaluation.