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USFDA- Guidance for Industry  Process Validation: General Principles and Practices  2011 By: Akhilesh Kumar Dwivedi Dr. Reddy’s Labs. F.T.O-III Date: 21 Feb. 2011
The new Process Validation Guideline by FDA, On a total of 20 pages and subdivided into 7 chapters, the FDA now describes their current thinking with regard to process validation. The chapters are subdivided into: ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
I. INTRODUCTION ,[object Object]
This guidance covers the following categories of drugs: ,[object Object],[object Object],[object Object],[object Object],[object Object]
This guidance does not cover the following types of products: ,[object Object],[object Object],[object Object],[object Object]
II. BACKGROUND ,[object Object]
Process Validation Definition ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object]
9 Focus on alignment with ‘product lifecycle’ ICH Q8/Q8(R) - Pharmaceutical Development PAT Guidance ICH Q9 – Quality Risk Management ICH Q10 – Pharmaceutical Quality Systems Product Design Process Design Scale-up & Transfer Commercial Manufacture Product
Process Validation = Lab Studies + Development History + Commercial Scale-up Manufacturing @ Target Values + On-going Monitoring
III. STATUTORY AND REGULATORY REQUIREMENTS FOR PROCESS VALIDATION ,[object Object]
IV. RECOMMENDATIONS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
•  Stage 1 – Process Design: The commercial manufacturing process is defined during this stage based on knowledge gained through development and scale-up activities. •  Stage 2 – Process Qualification: During this stage, the process design is evaluated to determine if the process is capable of reproducible commercial manufacturing. •  Stage 3 – Continued Process Verification: Ongoing assurance is gained during routine production that the process remains in a state of control. The new guidance has been aligned with this concept, giving the following three-stage approach to process validation:
1.Process  Design ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
2.Process  Qualification ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Process Qualification  ,[object Object],[object Object],[object Object],[object Object]
3.Continued Process Verification ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
V. CONCURRENT RELEASE OF PPQ BATCHES. ,[object Object]
VI. DOCUMENTATION. ,[object Object]
VII. ANALYTICAL METHODOLOGY. ,[object Object]
The Golden Three Batches: ,[object Object],[object Object],[object Object]
Revision of worst-case concept: ,[object Object]
[object Object],[object Object],[object Object]
Revision of the revalidation concept: ,[object Object]
Matrix approach: ,[object Object]
Concurrent & Retrospective validation: ,[object Object],[object Object]
Other Changes: ,[object Object],[object Object],[object Object]
Conclusion ,[object Object]
Any   Question...
Thank You..

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Revised Process Validation

  • 1. USFDA- Guidance for Industry Process Validation: General Principles and Practices 2011 By: Akhilesh Kumar Dwivedi Dr. Reddy’s Labs. F.T.O-III Date: 21 Feb. 2011
  • 2.
  • 3.
  • 4.
  • 5.
  • 6.
  • 7.
  • 8.
  • 9. 9 Focus on alignment with ‘product lifecycle’ ICH Q8/Q8(R) - Pharmaceutical Development PAT Guidance ICH Q9 – Quality Risk Management ICH Q10 – Pharmaceutical Quality Systems Product Design Process Design Scale-up & Transfer Commercial Manufacture Product
  • 10. Process Validation = Lab Studies + Development History + Commercial Scale-up Manufacturing @ Target Values + On-going Monitoring
  • 11.
  • 12.
  • 13. • Stage 1 – Process Design: The commercial manufacturing process is defined during this stage based on knowledge gained through development and scale-up activities. • Stage 2 – Process Qualification: During this stage, the process design is evaluated to determine if the process is capable of reproducible commercial manufacturing. • Stage 3 – Continued Process Verification: Ongoing assurance is gained during routine production that the process remains in a state of control. The new guidance has been aligned with this concept, giving the following three-stage approach to process validation:
  • 14.
  • 15.
  • 16.
  • 17.
  • 18.
  • 19.
  • 20.
  • 21.
  • 22.
  • 23.
  • 24.
  • 25.
  • 26.
  • 27.
  • 28.
  • 29. Any Question...

Editor's Notes

  1. Any Question
  2. Thank You..